Yokogawa Model ISC40G(S) Sensors and Fittings for Inductive Conductivity Measurement Manual
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User’s Manual Model ISC40G(S) Sensors and Fittings for Inductive Conductivity Measurement IM 12D08J02-E-E 18th edition IM 12D08J02-E-E_ed18.indd 1 03/03/16 12:58 2 (BG) Всички улътвания за продукти от серията ATEX Ex ce лредлагат на английски език. Ако се нуждаете oт улътвания за продукти oт серията Ex на родния ви eзик, ce свържете c най-близкия oфис или представителство на фирма Yokogawa. (CZ) Všechny uživatelské příručky pro výrobky, na něž se vztahuje nevýbušné schváleni ATEX Ex, jsou dostupné v angličtině. Požadujete-li pokyny týkající se výrobků s nevýbušným schválením ve vašem lokálním jazyku, kontaktujte prosím vaši nejbližší reprezentačni kancelář Yokogawa. (D) Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch. Sollten Sie die Betriebs- anleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichem Yokogawa-Vertreter in Verbindung. (E) Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la oficina o el representante de Yokogawa más cercano. (F) Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche. (GB) All instruction manuals for ATEX Ex related products are available in English. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa office or representative. (DK) Alle brugervejledninger for produkter relateret til CE er tilgængelige på engelsk. Skulle De ønske yderligere oplysninger om håndtering af CE produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler. (GR) Ολα τα εγχειριδια λειτουργιας των προιοντων με ATEX Ex διατιθενται στα Αγγλικα. Σε περιπτωση πον χρειαζεοτε οδηγιεξ σχετικα με Ex στην τοπικη γλωσσα παρακαλονμε επικοινωνηστε με το πλησιεστερο γραφειο τηζ Yokogawa η αντιπροσωπο τηξ. (EST) Kõik ATEX Ex toodete kasutamisjuhendid on esitatud inglise keeles. Ex seadmete muukeelse dokumentatsiooni saamiseks pöörduge lähima lokagava (Yokogawa) kontori või esindaja poole. (H) Az ATEX Ex mûszerek gépkönyveit angol nyelven adjuk ki. Amennyiben helyi nyelven kérik az Ex eszközök leírásait, kérjük keressék fel a legközelebbi Yokogawa irodát, vagy képviseletet. (I) Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufficio Yokogawa più vicino o con un rappresentante. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 2 03/03/16 12:58 3 (LV) Visas ATEX Ex kategorijas izstrâdâjumu Lietoðanas instrukcijas tiek piegâdâtas angïu valodâs. Ja vçlaties saòemt Ex ierîèu dokumentâciju citâ valodâ, Jums ir jâsazinâs ar firmas Jokogava (Yokogawa) tuvâko ofisu vai pârstâvi. (LT) Visos gaminiø ATEX Ex kategorijos Eksploatavimo instrukcijos teikiami anglø kalbomis. Norëdami gauti priestaisø Ex dokumentacijà kitomis kalbomis susisiekite su artimiausiu bendrovës Yokogawa biuru arba atstovu. (PL) Wszystkie instrukcje obsługi dla urządzeń w wykonaniu przeciwwybuchowym Ex, zgodnych z wymaganiami ATEX, dostępne są w języku angielskim. Jeżeli wymagana jest instrukcja obsługi w Państwa lokalnym ję zyku, prosimy o kontakt z najbliższym biurem Yokogawy. (RO) Toate manualele de instructiuni pentru produsele ATEX Ex sunt in limba engleza. In cazul in care doriti instructiunile in limba locala, trebuie sa contactati cel mai apropiat birou sau reprezentant Yokogawa. (M) Il-manwali kollha ta’ l-istruzzjonijiet għal prodotti marbuta ma’ ATEX Ex huma disponibbli bl-Ingliż. Jekk tkun teħtieģ struzzjonijiet marbuta ma’ Ex fil-lingwa lokali tiegħek, għandek tikkuntattja lill-eqreb rappreżentan jew uffiććju ta’ Yokogawa. (S) Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant. (NL) Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger. (SF) Kaikkien ATEX Ex-tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-. Mikäli tarvitsette Ex-tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai -edustajaan. (P) Todos os manuals de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa. (SK) Všetky návody na obsluhu pre prístroje s ATEX Ex sú k dispozícii v jazyku anglickom. V prípade potreby návodu pre Ex-prístroje vo Vašom národnom jazyku, skontaktujte prosím miestnu kanceláriu firmy Yokogawa. (SLO) Vsi predpisi in navodila za AEX Ex sorodni pridelki so pri roki v anglišèini. Èe so Ex sorodna navodila potrebna v vašem tukejnjem jeziku, kontaktirajte vaš najbliši Yokogawa office ili predstaunika. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 3 03/03/16 12:58 4 Table of Contents 1 INTRODUCTION 7 2 GENERAL SPECIFICATIONS 9 3 INSTALLATION OF SENSOR WITH STANDARD OPTIONS 14 Typical installation 3.1.1 Installation of ISC40G(S)-GG (TG) with flange adapters 3.1.2 Installation of ISC40G(S)-TG with T-piece 3.1.3 Installation of ISC40G(S)-GS with flange adapters 14 14 16 17 4 DIMENSIONS ISC40 SENSOR 18 5 WIRING ISC40 SENSOR 19 6 MODELCODE ISC40 SENSOR 20 7 SPAREPARTS ISC40 SENSOR 21 8 EU DECLARATION OF CONFORMITY 22 9 ISC40FS – FLOW FITTING SUBASSEMBLY 23 1.1 General 1.2 Unpacking and Checking 1.3 Warranty and Service 1.4 Serial Number definition 2.1 Measuring elements 2.2 Materials 2.3 Functional specifications (at 25°C) 2.4 Dynamic specifications 2.5 Operating range 2.6 Regulatory standards 2.7 Shipping details 2.8 Environmental conditions 2.9 Process connections 3.1 9.1 9.2 9.3 9.4 9.5 General Specifications 9.1.1 Materials 9.1.2 Operating range 9.1.3 Shipping details 9.1.4 Process connections Installation of ISC40 sensor in ISC40FS Dimensions ISC40FS Modelcode ISC40FS Spareparts ISC40FS 7 7 7 8 9 9 9 9 10 10 11 11 11 23 23 23 23 23 23 24 25 25 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 4 03/03/16 12:58 5 10 ISC40FF – FLOW FITTING 26 11 ISC40FD – IMMERSION FITTING 30 12 34 10.1 10.2 10.3 10.4 10.5 11.1 11.2 11.3 11.4 11.5 General Specifications 10.1.1 Materials 10.1.2 Operating range 10.1.3 Shipping details 10.1.4 Process connections Installation of ISC40 sensor in ISC40FF Dimensions ISC40FF Modelcode ISC40FF Spareparts ISC40FF General Specifications 11.1.1 Materials 11.1.2 Operating range 11.1.3 Process connections Installation of ISC40 sensor in ISC40FD Dimensions ISC40FD Modelcode ISC40FD Spareparts ISC40FD Chemical Compatibility Chart 26 26 26 26 26 26 27 28 29 30 30 30 30 30 32 33 33 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 5 03/03/16 12:58 6 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 6 03/03/16 12:58 7 1 INTRODUCTION 1.1 General The sensor and fitting program for inductive conductivity measurement (model ISC40) is designed to meet the most common installation requirements in terms of material compatibility, process connections and flow dynamics. The various installation possibilities are described and illustrated in this manual. The following categories of installation can be recognised: 1. Direct mounting of sensors in tank wall or customer supplied flanges 2. Cost effective installation of sensors using process adapters 3. Maintenance friendly installation of sensors using in-line subassemblies 4. Installation in flow chambers for measurements in sample streams or bypass loops 5. Installation in immersion fittings for measurement in open tanks or channels Within the wide range of process adapters, subassemblies, flow fittings and immersion fittings it is easy to find the appropriate installation that fits the application (a wide choice of materials), the plant installation practice (a wide choice of process connections) and the maintenance procedures. 1.2 Unpacking and Checking Upon delivery, unpack the sensor carefully and inspect it to ensure that it is not damaged during shipment. If damage is found, retain the original packing material and immediately notify the carrier and the relevant local Yokogawa Sales office. Make sure the Model Code and Serial Number on the sensor are the same as on the packing list. Also check if option(s) that were ordered, are included and correct. 1.3 Warranty and Service Yokogawa products are guaranteed free from defects in workmanship and materials under normal use and service for a period of (typically) 12 months from the date of shipment from the manufacturer. Individual Sales organizations can deviate from the typical warranty period, and the conditions of sale relating to the original purchase order should be consulted. Damage caused by wear and tear, inadequate maintenance, corrosion, or by the effects of chemical processes is excluded from this warranty coverage. In the event of a warranty claim, the defective goods should be sent (freight paid) to the Service Department of the relevant Yokogawa Sales office for repair or replacement (at Yokogawa’s discretion). The following information must be included in the letter accompanying the returned goods: • Model Code and Serial Number. • Original Purchase Order and Date. • Length of time in service and description of the process. • Description of the fault and circumstances of the failure. • Process/environmental conditions that may be related to the failure of the sensor. • Statement as to whether warranty or nonwarranty service is requested. • Complete shipping and billing instructions for return of material, plus the name and phone number of a contact person that can be reached for further information. • Clean Statement Returned goods that have been in contact with process fluids must be decontaminated and disinfected prior to shipment. Goods should carry a certificate to this effect, for the health and safety of our employees. Material Safety Data sheets must be included for all components of the process to which the sensor(options) have been exposed. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 7 03/03/16 12:58 8 1.4 Serial Number definition The Serial Number is defined by nine (9) alphanumeric characters: X1X2 Production Location X3X4 Year/Month code X5X6X7X8X9 Tracking number Example: N3P600028 Method used for year/month numbering Table 1: Production Year code Table 2: Production Month code Year Year code 2014 P 2015 R 2016 S 2017 T 2018 U 2019 V 2020 W 2021 X 2022 Y 2023 Z 2024 1 2025 2 Month January February March April May June July August September October November December Year Year code 2026 3 2027 4 2028 5 2029 6 2030 7 2031 8 2032 9 2033 A 2034 B 2035 C 2036 D 2037 E Month code 1 2 3 4 5 6 7 8 9 A B C IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 8 03/03/16 12:58 9 2 GENERAL SPECIFICATIONS The ISC40 inductive conductivity sensor is suitable for use with the Yokogawa inductive conductivity analyzers. 2.1 Measuring elements :T  oroïds with high permeability magnetic material Pt1000 or 30k temperature element 2.2 Materials Wetted parts sensor Body ISC40*-G* : 30% glass filled PEEK, FDA approved Body ISC40*-T* : PFA, FDA approved, PIM regulation 10/2011 approved Non-wetted parts sensor Sealing gasket : Viton Thread part : AISI 316 SS Options for sensor All options except /TFD : AISI 316 SS and O-ring material as wetted part /TFD : AISI 316 SS as non-wetted part TFM and Kalrez as wetted part 2.3 Functional specifications (at 25°C) Temperature element : Pt1000 to IEC 751 30k NTC Installation factor : 1.88 cm-1 nominal for PEEK sensor 3.00 cm-1 nominal for PFA sensor Actual installation can change this factor. If there is less than 25mm spacing between sensor and holder, in-situ calibration is necessary to meet the specified accuracies (see fig. 1) Only for PEEK Correction factor (x nominal C.C.) 1.30 1.25 1.20 1.15 non conductive piping 1.10 D 1,05 1.00 0.95 conductive piping 0.90 0 10 D in millimeters 20 30 40 50 Fig 1: A  ctual installation factor as function of spacing around the sensor Note: T  he ISC40 temperature sensor is designed for cell compensation and for indication. It is NOT designed for process temperature control. 2.4 Dynamic specifications Response time : t90 < 5 min. for PEEK sensor conductivity : t90 < 10 min. for PFA sensor IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 9 03/03/16 12:58 10 2.5 Operating range Conductivity : 0 – 2000 mS/cm at actual process temperature. Note: The sensor has an error (0.5 µS/cm for PEEK model, 1.0 µS/cm for PFA model) that must be considered when application is chosen. Temperature Pressure Cable length : - 20°C to 130°C (-4°F to 266°F) : 0 to 20 bar (0 to 290 PSIG) for PEEK sensor 0 to 15 bar (0 to 217 PSIG) for PFA sensor. : max 50 meter, in combination with WF10 extension cable and BA10 junction box 2.6 Regulatory standards CE : Decision 768/2008/EC - ATEX : Directive 94/9/EC, as amended by Regulation (EC) no. 1882/2003 Certificate no. : DEKRA 11ATEX0063 X II 1 G Ex ia IIC T4…T6 Ga Electrical data : Sensor output circuits (permanently connected cable) connected to a certified intrinsically safe circuit with the following maximum values: Ui = 19.1 V; Ii = 170 mA; Pi = 0.8 W; Ci = 0 nF; Li = 0 mH or certified intrinsically safe Yokogawa Inductive Conductivity transmitter model FLXA21 series, model ISC202S series or model IC200S series Note: T  he effective internal capacitance Ci and the effective internal inductance Li of the sensor are depending only upon the properties and the length of the connected cable. Special conditions (X) : T  6 for Tamb. -30°C to 40°C T5 for Tamb. -30°C to 95°C T4 for Tamb. -30°C to 130°C, depending on sensor body material : The sensor must be installed and used so, that dangers of ignition due to hazardous electrostatic charges cannot occur, especially in the case that the process medium is nonconductive. - Pressure : Directive 97/23/EC, as amended by Regulation (EC) no. 1882/2003 Applying article : 3.3 (Sound Engineering Practice) IECEx Applying standards Certificate no. : IEC 60079-0 : 2007 IEC 60079-11 : 2006 IEC 60079-26: 2006 : IECEx DEK 11.0028X Ex ia IIC T4…T6 Ga IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 10 03/03/16 12:58 11 CSA Certificate no. :2  447837 IS, Class I Div. 1, GP A, B, C, D T4…T6 Master Contract no 182892 Electrical data : Sensor output circuits (permanently connected cable) connected to a certified intrinsically safe circuit with the following maximum values: Uo = 19.1 V; Io = 170 mA; Po = 0.8 W; Co≥ Ci + Ccable; Lo≥ Li + Lcable or certified intrinsically safe Yokogawa Inductive Conductivity transmitter model FLXA21 series, model ISC202S series or model IC200S series Ambient : T6 for Tamb. -30°C to 40°C temperature range T  5 for Tamb. -30°C to 95°C T4 for Tamb. -30°C to 130°C, depending on sensor body material Note: Intrinsically safe when connected as per Control Drawing FF1-K1244QY (see fig. 2) FM Certificate no. Electrical data :3  046320 IS, Class I, Div. 1, Groups A, B, C, D T4…T6 : Sensor output circuits (permanently connected cable) connected to a FM approved intrinsically safe apparatus meeting the entity parameters of the ISC40S: Uo≤ 19.1 V; Io≤ 170 mA; Po≤ 0.8 W; Co≥ Ci + Ccable; Lo≥ Li + Lcable or certified intrinsically safe Yokogawa Inductive Conductivity transmitter model FLXA21 series, model ISC202S series or model IC200S series Ambient : T6 for Tamb. -30°C to 40°C temperature range T  5 for Tamb. -30°C to 85°C T4 for Tamb. -30°C to 85°C, depending on sensor body material Note: Intrinsically safe when connected as per Control Drawing FF1-K1244QX (see fig. 3) 2.7 Shipping details Package size (LxWxH) ISC40*-**-*-03 (05) : 350 x 270 x 50 mm (13.8 x10.6 x 2.0 inch) ISC40*-**-*-10 (15, 20) : 320 x 240 x110 mm (12.6 x 9.5 x 4.3 inch) Package weight (app.) ISC40*-**-*-03 : 1.0 kg (2.2 lbs) ISC40*-**-*-05 : 1.3 kg (2.9 lbs) ISC40*-**-*-10 : 1.6 kg (3.5 lbs) ISC40*-**-*-15 : 2.1 kg (4.6 lbs) ISC40*-**-*-20 : 2.5 kg (5.5 lbs) 2.8 Environmental conditions Storage temperature : -30°C to 50°C (-22°F to 122°F) Water proof : IP67 (conform IEC 60529), also in combination with the preferred Yokogawa process connections 2.9 Process connections Process connections are made in combination with a variety of adapters and fittings, which are available in AISI 316 SS, PVC or PVDF (see relevant sections in this manual). IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 11 03/03/16 12:58 12 Control Drawing CSA The ISC40S sensor shall be installed with one of the Yokogawa transmitters model: • ISC202S • IC200S • FLXA21 with following parameters: Uo Io Po Lo Co ISC202S IC200S 14.4 V 19.1 V 88 mA 162 mA 317 mW 4.5 mH 800µH 600 nF 254nF FLXA21 11.76 V 60.6 mA 178 mW 8 mH 100 nF ISC40 sensor terminals 11-17. Maximum cable length: 50m. or To a CSA approved intrinsically safe apparatus meeting the entity parameters of the ISC40S: Uo ≤ 19.1V Io ≤ 170mA Po ≤ 0.8W Co ≥ Ci + C(cable) Lo ≥ Li + L(cable) The effective inductive capacitance Ci and the effective induced inductance Li of the sensor depends only upon the properties and the length of the connected cable (max 50m). When installing this equipment, follow the manufacturer’s control drawing. Installing should be in accordance with Canadian Electrical Code Part 1 or CEC Part1. Fig 2: F  F1-K1244QY Control Drawing CSA Warning: To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures. ISC40 Cable length in meters, any number between 1 and 50 meters Temperature Element T1 PT1000 T3 30k thermistor Plastic and adaption code GG Glass filled PEEK, general model GR Glass filled PEEK, retractable model GS Glass filled PEEK, shaft model TG PFA, general model IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 12 03/03/16 12:58 13 Control Drawing FM The ISC40S sensor shall be installed with one of the Yokogawa transmitters model: • ISC202S • IC200S • FLXA21 with following parameters: ISC202S IC200S FLXA21 Uo 14.4 V 19.1 V 11.76 V Io 88 mA 162 mA 60.6 mA Po 317 mW 178 mW Lo 4.5 mH 800µH 8 mH Co 600 nF 254nF 100 nF or To a FM approved intrinsically safe apparatus meeting the entity parameters of the ISC40S: Uo ≤ 19.1V Io ≤ 170mA Po ≤ 0.8W Co ≥ Ci + C(cable) Lo ≥ Li + L(cable) The effective inductive capacitance Ci and the effective induced inductance Li of the sensor depends only upon the properties and the length of the connected cable (max 50m). When installing this equipment, follow the manufacturer’s control drawing. Installing should be in accordance with ANSI/ISA RP 12.06.01 “Installation of Intrisically Safe Systems for Hazardous (Classified) Locations” and the National Electrical Code (ANSI/NFPA 70). Ta 85ºC/85ºC/40ºC Fig 3: FF1-K1244QX Control Drawing FM Warning: To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or read, understand and adhere to the manufacturer’s live maintenance procedures. ISC40 Cable length in meters, any number between 1 and 50 meters Temperature Element T1 PT1000 T3 30k thermistor Plastic and adaption code GG Glass filled PEEK, general model GR Glass filled PEEK, retractable model GS Glass filled PEEK, shaft model TG PFA, general model IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 13 03/03/16 12:58 14 3 INSTALLATION OF SENSOR WITH STANDARD OPTIONS For optimum measurement results, the ISC40 sensor should be installed in a location that offers an acceptable representation of the process composition and DOES NOT exceed the specifications of the sensor. A It is important that the process flow is directed through the hole in the donut of the sensor. For this reason the flats on the sensor top part have to be installed perpendicular on the process flow (see fig. 4). The inductive conductivity measurement technique requires a process fluid surrounding the donut of the sensor. The installation factor mentioned on the label of the sensor cable will assure accurate conductivity measurement under the condition that the donut is surrounding by 25 mm (1”) process fluid. If this condition cannot be met, the measurement loop (analyser in combination with sensor) has to be calibrated. Consult the instruction manuals of the analyser for details. The mounting of the sensor in the process adapters is described in section 3.1. The mounting of the process adapters in the end-users application requires compatibility of materials and process connections. 3.1 B Fig 4: A  ligning of sensor donut (B) and flats (A) 1 2 PUSH & TURN Typical installation 3.1.1 Installation of ISC40G(S)-GG (TG) with flange adapters The ISC40G(S)-GG (TG) sensor is supplied with a flat Viton sealing gasket for compatibility with existing installations. When using the sensor in combination with the new fittings, which are improved by the addition of O-ring seals (see figure 6), the flat Viton gasket should be discarded. It is important that the access port has a diameter of at least 50 mm (2”) to allow insertion of the donut shaped end of the sensor. For more detailed dimensions of the sensor see paragraph 4. 3 TORQUE MAX. 25Nm. DO NOT WRENCH Fig 5: M  ounting Procedure ISC40G(S)GG (TG) with flange adapters Note: When a torque of more than 25 Nm is applied, the top part of the body of the PFA sensor will be damaged (TG model) Note: Retighten after 24 hours IM 12D8J2-E-E IM 12D08J02-E-E_ed18.indd 14 03/03/16 12:58 15 The sensor cable and mounting thread are pulled through the hole of the flange, and the sensor is sealed from the process by tightening the mounting nut. Turning of the sensor by the torque forces can be avoided by using a wrench on the flats on top of the sensor (see fig. 5). Sensor is installed correctly if the flats are aligned perpendicular on the process flow. Flange dimensions in mm (inches) O-ring FLANGE ADAPTER d 26.65 x 2.62 O-ring 40.87 x 3.53 26.57 x 3.53 116 (4.56) 40.64 x 5.33 D1 D2 Fig 6: Option /SFA, /SFD, /S2W, /STW Option d D1 D2 /SFA Ø19 (0.75) 121 (4.76) 152 (6.0) /SFD Ø18 (0.71) 125 (4.92) 165 (6.5) /TFD Ø18 (0.71) 145 (5.71) 185 (7.3) OK OK OK OK Not recommended (solid deposits) Not recommended (air entrapment) Fig 7: Installation examples IM 12D8J2-E-E IM 12D08J02-E-E_ed18.indd 15 03/03/16 12:58 16 3.1.2 Installation of ISC40G(S)-TG with T-piece The ISC40G(S)-TG sensor is a PFA sensor which can be used in combination with a T-piece of which the innerside is lined with PFA. This can be done using option /TFD (sealing material with stainless steel DN65 PN10 flange), or by option /TFN (sealing material) if the stainless steel flange DN65 PN10 is already available. Both options are available as sparepart. DN65 PN10 flange TFM ring O-ring 29.74 x 3.53 Goretex seal 123 (4.83”) Note: If sensor is replaced, you have to use new sealing materials (part no. K1541XG) to prevent process leakage. 8 (0.31”) SS304 Nut ø100 (3.94”) PN10 + TFM ring = TFD TFM ring alone = TFN ISC40.-TG/TFD Fig 8: Flange adapters (option /TFD, /TFN) for –TG sensor in combination with T-piece T-piece: Partno. Flanges K1500HG DN80 PN10 K1500HF DN100 PN10 Description T-piece, DN80 flange T-piece, DN100 flange C Mounting flange and bolts are included øB øA DN65 PN10 DN80 PN10 DN100 PN10 A 185 200 220 B C 145 4x ø18 160 8x ø18 180 8x ø18 100.0 DN80 PN10 / DN100 PN10 DN65 PN10 300.0 Innerside of T-Piece is lined with PFA Thickness: 4mm. Flange material: SS316 Fig 9: T-piece dimensions IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 16 03/03/16 12:58 17 3.1.3 Installation of ISC40G(S)-GS with flange adapters plastic nut The ISC40G(S)-GS sensor is designed for sanitary applications. For these applications special process connections are necessary. tube Mounting procedure: • Screw the tube completely in the stainless steel nut. • Thread the sensor cable through the flange adapter parts in the right sequence. • Screw the tube hand tight into the flange, a mechanical stop will be felt. • Tighten the plastic nut onto the sensor; screw the plastic nut completely tight. • Tighten the stainless steel nut for locking the sensor. Sensor is installed correctly if the flats on the sensor are aligned perpendicular on the process flow. nut ring O-ring 18.7 x 2.6 Tuchenhagen Flange Check the O-ring ø 60 x 3 for correct mounting. ISC40G(S)-GS Fig 10: Installation /SFT Sanitary 2” Tri-clamp Tuchenhage Sanitary 2” Tri-clamp complete O-ring 18.72 x 2.62 123 (4.84") O-ring 18.72 x 2.62 134,3 (5.30") O-ring 18.72 x 2.62 2” clamp steal Ø71 (2.80") /SFT 57,3 (2.25") 72 (2.83") 19 (0.75") /STC1 /STC2 Fig 11: Option /SFT, /STC1, /STC2 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 17 03/03/16 12:58 18 4 DIMENSIONS ISC40 SENSOR Unit: mm (inches) ø17 (0.67”) nut G3/4 viton gasket For mounting in ISC40PR retractable fitting 124 (4.88") Minimum hole to fit sensor through: GG Ø48 (1.89") TG Ø50 (1.99”) 182 (7.16") Ø40 (1.57") Minimum hole to fit sensor through: Ø48 (1.89") m19 x 1.5 55 (2.16") Ø47 (1.85") GG Ø47 (1.85”) TG Ø49 (1.93”) Fig 12: ISC40G(S)-GG (TG) Fig 13: ISC40G(S)-GR ISC40-PR For mounting in SFT, STC 1 and STC 2 Fittings. Ø20 (0.78") 193 (7.60") Stainless steel 77 (3.0") Peek Ø47 (1.85") Minimum hole to fit sensor through: Ø48 (1.89") Fig 14: ISC40G(S)-GS IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 18 03/03/16 12:58 19 5 WIRING ISC40 SENSOR The ISC40 sensor is provided with a fixed cable. The connections of this dual coax cable and the Yokogawa Inductive Conductivity analyser are given in table 1. Table 1: Definition cable and analyzer Cable wire color ISC analyser terminal # Red 11 Blue 12 Yellow 14 White 15 White (shield) 16 Brown 13 Brown (shield) 17 Signal description Temperature Temperature Shield Primary coil Primary coil Secondary coil Secondary coil ISC40 sensor terminals 11-17. Maximum cable length: 50m. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 19 03/03/16 12:58 20 6 MODELCODE ISC40 SENSOR Model Code Suffix Option ISC40G Sensor -GG type -GR -GS -TG Temperature -T1 sensor -T3 Cable length -3 -5 -10 -15 -20 Options for Sensor Flange adapters -GG, -TG /SFA /SFD /STW /S2W /TFD /TFN Flange adapters for -GS /SFT /STC1 /STC2 Protection Hose for-TF, -TG, -GG /PH Certificates /M /Q Description General purpose inductive conductivity sensor Glass filled PEEK, general model Glass filled PEEK, retractable model Glass filled PEEK, shaft model PFA, general model Pt1000 30k thermistor,for IC200 select only T3 03 meter 05 meter 10 meter 15 meter 20 meter Material Proc.Connection AISI 316 SS 2” ANSI 150 lbs AISI 316 SS NW50 AISI 316 SS 3” tri-clamp AISI 316 SS 2” tri-clamp TFM, AISI 316 SS NW65-PN10 TFM For NW65-PN10 AISI 316 SS Sanitary Tuchenhagen AISI 316 SS Sanitary 2” tri clamp AISI 316 SS Tri-clamp complete 03m /05m /10m /15m /20m Same length as the cable Material certificate Only for flange adapters Quality certificate except /TFD and /TFN IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 20 03/03/16 12:58 21 7 SPAREPARTS ISC40 SENSOR Part no. Description K1500AM Gasket K1500AL Mounting nut Parts ISC40 sensor Material Quantity Viton 5 AISI 316 SS 3 Options ISC40 sensor, Flange adapters Part no. Description Process connection Material O-ring(s) K1541ZR /SFA 2” ANSI 150 lbs AISI 316 SS Viton K1541ZQ /SFD NW50 AISI 316 SS Viton K1541KB /STW 3” tri-clamp AISI 316 SS EPDM K1541KC /S2W 2” tri-clamp AISI 316 SS EPDM K1541XF /TFD DN65 PN10 AISI 316 SS,TFM Kalrez K1541XG /TFN used with DN65 PN10 TFM Kalrez K1541ZP /SFT Sanitary Tuchenhagen AISI 316 SS EPDM K1541ZG /STC1 Sanitary 2” tri-clamp AISI 316 SS EPDM K1541ZF /STC2 Tri-clamp complete AISI 316 SS EPDM K1500HG T-piece, DN80 flange DN80 PN10 K1500HF T-piece, DN100 flange DN100 PN10 Note: Other O-ring materials are available as sparepart Part no. K1500CA K1500CB K1500CC K1500CD K1500CH K1541ZK K1541ZH K1500DJ K1500DK K1500AH K1500CM K1500CQ K1500CP K1500CR K1500CT K1500CS K1500CU O-rings ISC40 sensor, Flange adapters Description Dimensions Material O-rings /SFA, /SFD O-ring set 40.64 x 5.33; 26.57 x 3.53 EPDM O-ring set 40.64 x 5.33; 26.57 x 3.53 Viton O-ring set 40.64 x 5.33; 26.57 x 3.53 Silicon O-ring 40.64 x 5.33 Kalrez O-ring 26.57 x 3.53 Kalrez O-rings /STW O-ring set 40.87 x 3.53; 26.65 x 2.62; 3” seal-clamp EPDM O-rings /S2W O-ring set 40.87 x 3.53; 26.65 x 2.62; 2” seal-clamp EPDM O-ring set 40.87 x 3.53; 26.65 x 2.62; 2” seal-clamp Viton O-ring set 40.87 x 3.53; 26.65 x 2.62; 2” seal-clamp Silicon O-rings /TFD, /TFN O-ring 29.74 x 3.53 Kalrez O-rings /SFT O-ring set 18.72 x 2.62; 60 x 3 EPDM O-rings /STC1 O-ring 18.72 x 2.62 EPDM O-ring 18.72 x 2.62 Viton O-ring 18.72 x 2.62 Silicon O-rings /STC2 O-ring set 18.72 x 2.72; 2” seal-clamp EPDM O-ring set 18.72 x 2.72; 2” seal-clamp Viton O-ring set 18.72 x 2.72; 2” seal-clamp Silicon Quantity 5 sets 5 sets 5 sets 1 1 2 sets 2 sets 2 sets 2 sets 1 5 sets 5 5 5 5 sets 5 sets 5 sets IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 21 03/03/16 12:58 22 8 EU DECLARATION OF CONFORMITY YOKOGAWA EU DECLARATION OF CONFORMITY We: Yokogawa Process Analyzers Europe B.V. Euroweg 2 3825 HD Amersfoort The Netherlands herewith declare under our sole responsibility that the products, model: ISC40G and ISC40S further specified with model suffix- and option codes: As listed in Annex-1 in this document are manufactured in accordance with the requirements for CE-marking of products as stated in EC Decision: 768/2008/EC on a common framework for the marketing of products by applying the following standards: EN-ISO 9001: 2008 Quality management systems - Requirements Model ISC40G and ISC40S are: • In compliance with the essential requirements of the specific product legislation: - Pressure Equipment Directive 97/23/EC (PED) As amended by Regulation (EC) no. 1882/2003, by applying: Article 3.3: Sound Engineering Practice - RoHS by applying: Category 9: • Directive 2011/65/EU Industrial monitoring and control instruments Produced according to appropriate quality control procedures. Model ISC40S is: • In compliance with the essential requirements of the specific product legislation: - Explosive atmospheres Directive 94/9/EC (ATEX) As amended by Regulation (EC) no. 1882/2003, by applying the following standards: EN 60079-0: 2009 Explosive atmospheres – Part 0: Equipment – General requirements EN 60079-11: 2007 Explosive atmospheres – Part 11: Equipment protection by intrinsic safety “i” EN 60079-26: 2007 Explosive atmospheres – Part 26: Equipment with equipment protection level (EPL) Ga The provisions fulfilled are:  II 1 G Ex ia IIC T4...T6 Ga Number of the EC-type Examination Certificate: DEKRA 11 ATEX 0063 X Name of the notified body: DEKRA Certification B.V. Identification number of the notified body: 0344 Address of the notified body: Meander 1051, 6825 MJ Arnhem, The Netherlands The CE-mark has been affixed on the product in 2000 for the first time. If applicable, the product is checked against the latest official released revision of the standards mentioned above; differences do not affect the certified product identified on this declaration. Amersfoort - July 01, 2014 H. Leijten General Manager Yokogawa Process Analyzers Europe B.V. 1/2 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 22 03/03/16 12:58 23 9 ISC40FS – FLOW FITTING SUBASSEMBLY 9.1 General Specifications 9.1.1 Materials Wetted parts Model ISC40FS-FCSA Model ISC40FS-PCSA Model ISC40FS-SCSA Model ISC40FS-SCWN : : : : PVDF (Kynar); Viton Polypropylene; Viton AISI 316 SS; Viton AISI 316 SS; Viton : : : : Max. Max. Max. Max. Non-wetted parts Nut : AISI 304 SS 9.1.2 Operating range Temperature Model ISC40FS-FCSA Model ISC40FS-PCSA Model ISC40FS-SCSA Model ISC40FS-SCWN Pressure Model ISC40FS-FCSA 130°C 100°C 150°C 150°C (266°F) (212°F) (302°F) (302°F) Model ISC40FS-SCSA Model ISC40FS-SCWN : Max. Max. : Max. Max. : Max. : Max. 9.1.3 Shipping details Package size (LxWxH) Package weight (max.) : 215 x 150 x 55 mm (8.46 x 5.90 x 2.17 inch) : 0.9 kg (2.0 lbs) Model ISC40FS-PCSA 10 bar (150 PSI) at 20°C (68°F) 1 bar (15 PSI) at 130°C (266°F) 6 bar (90 PSI) at 20°C (68°F) 1 bar (15 PSI) at 100°C (212°F) 10 bar (150 PSI) at operating temperature 10 bar (150 PSI) at operating temperature 9.1.4 Process connections 2” screw-in coupling or weld-in coupling Note: T  he ISC40 sensor type GG and TG are supplied with a Viton gasket. This gasket may be used with the older series of ISC40FS fittings. It should be discarded when the sensor is mounted in combination with the ISC40FS type FCSA and PCSA. 9.2 Installation of ISC40 sensor in ISC40FS The key difference between a sensor adapter and a subassembly is, that with subassembly installation the sensor can be removed from the process installation without removing the subassembly first. This allows easier access to the sensor for maintenance activities. Generally, the subassembly consists of three parts of which one part is fitted permanently to the process installation (welded or threaded); the second part is fitted to the sensor and the third part holds the earlier parts together. In addition to these parts there are elastomeric seals were appropriate. Standard O-ring material is Viton, other O-ring materials are available as sparepart (see Figs 15 and 16). IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 23 03/03/16 12:58 24 O-ring 40.64 x 5.33 O-ring 40.64 x 5.33 Holder Holder O-ring 26.57 x 3.53 O-ring 26.57 x 3.53 Ring DN50 Ring DN50 Fig 15: ISC40 sensor in screw-in subassembly ISC40FS-SCSA Fig 16: ISC40 sensor in weld-in subassembly ISC40FS-SCWN 9.3 Dimensions ISC40FS Rd 78 x 1/6 acc. DIN 405 Rd 78 x 1/6 acc. DIN 405 Rd 78 x 1/6 acc. DIN 405 2" NPT acc. ANSI B.20.1 88 (3.46) 64 (2.52) 64 (2.52) Ø 50 /SCWN 2" NPT acc. ANSI B.20.1 Ø 50 /SCSA Ø 50 /PCSA /FCSA Fig 17: Dimensions ISC40FS with sensor installed (dimensions in mm (inches)) IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 24 03/03/16 12:58 25 9.4 Modelcode ISC40FS Model Suffix Option Description ISC40FS Flow fitting subassembly Material -F PVDF -P Polypropylene -S Stainless Steel Process -CS Dairy Coupling screw-in* connection -CW Dairy Coupling welded* Thread type -A NPT NPT or R -N No thread (for weld-in couplings) Options /M Material certificate 3.1. EN 10024 (for wetted metal parts only) * Note: according to Din 11851 9.5 Spareparts ISC40FS Parts ISC40FS subassembly Part no. Description Dimensions K1541KD Holder + O-rings 2” K1541KL Holder + O-rings 2” K1541KA Holder + O-rings 2” Note: Other O-ring materials are available as sparepart Material PVDF Polypropylene AISI 316 SS O-ring Viton Viton Viton O-rings ISC40FS subassembly Description Dimensions Material Quantity O-rings -FCSA, -PCSA, -FCWN, -PCWN K1500DF O-ring set 40.64 x 5.33; 26.57 x 3.53; 56.52 x 5.33 EPDM 5 sets K1500DE O-ring set 40.64 x 5.33; 26.57 x 3.53; 56.52 x 5.33 Viton 5 sets K1500DG O-ring set 40.64 x 5.33; 26.57 x 3.53; 56.52 x 5.33 Silicon 5 sets K1500CD O-ring 40.64 x 5.33 Kalrez 1 K1500CH O-ring 26.57 x 3.53 Kalrez 1 O-rings –SCSA, -SCWN K1500DB O-ring set 40.64 x 5.33; 26.57 x 3.53; Ring DN50 EPDM 5 sets K1500DA O-ring set 40.64 x 5.33; 26.57 x 3.53; Ring DN50 Viton 5 sets K1500DC O-ring set 40.64 x 5.33; 26.57 x 3.53; Ring DN50 Silicon 5 sets K1500CD O-ring 40.64 x 5.33 Kalrez 1 K1500CH O-ring 26.57 x 3.53 Kalrez 1 K1500DD O-ring 53.34 x 5.33 Kalrez 1 Note: O-ring 53.34 x 5.33 (K1500DD) is used as a Kalrez replacement for the Ring DN50. Part no. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 25 03/03/16 12:58 26 10 ISC40FF – FLOW FITTING 10.1 General Specifications 10.1.1 Materials Wetted parts Model ISC40FF-S Model ISC40FF-P Model ISC40FF-F Non-wetted parts : : : : AISI 316 SS; Viton Polypropylene; Viton PVDF (Kynar); Viton AISI 304 SS or AISI 316 SS 10.1.2 Operating range Temperature Model ISC40FF-S Model ISC40FF-P Model ISC40FF-F Pressure Model ISC40FF-S Model ISC40FF-P Model ISC40FF-F 10.1.3 Shipping details Package size (LxWxH) Package weight (max) : Max. 150°C (302°F) : Max. 100°C (212°F) : Max. 130°C (266°F) : Max. 10 bar (150 PSI) at operating temperature : Max. 6 bar (90 PSI) at 20°C (68°F) Max. 1 bar (15 PSI) at 100°C (212°F) : Max. 10 bar (150 PSI) at 20°C (68°F) Max. 1 bar (15 PSI) at 130°C (266°F) : 250 x 150 x 100 mm (9.84 x 5.90 x 3.94 inch) : 1.5 kg (3.3 lbs) 10.1.4 Process connections 1/2” NPT in flow fitting, connected with optional flange adapters to the actual installation. Note: T  he ISC40 sensor type -GG and -TG are supplied with a Viton gasket. This gasket may be used with the older series of ISC40FF fittings. It should be discarded when the sensor is mounted in combination with the ISC40FF type -PA and -FA. 10.2 Installation of ISC40 sensor in ISC40FF Installation of the flow fittings involves two steps (see Fig 18): • Installation of the sensor The sensor has to be mounted in the flow fitting. It is important that the position of the sensor in the fitting allows easy flow through the hole of the sensor donut. Generally good flow is assured if the flats of the sensor are oriented perpendicular to the outlet piping. It is also important that the sample piping is oriented in such a way that the direction of the flow is upwards to assure complete filling of the flow chamber • Installation of the fitting on wall, railing or stanchion For this purpose the flow fitting has an optional pipe/wall mounting kit /MS or /MP (see Fig 19 for details). This kit consists of a clamp ring with bolts and nuts which clamps around the flow chamber. Therefore the flow chamber can be turned in the mounting assembly allowing more flexibility in installation. The mounting plate can be mounted on a wall or panel with 2-4 anchor bolts with a diameter of 10 mm (3/8”) max. For those installations where pipe mounting is requested (2” nominal pipe), either horizontal or vertical, a saddle and U-bolt have to be used. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 26 03/03/16 12:58 27 70 (2.75) 70 (2.75) O-Ring 40.64 x 5.33 Holder Ø 10 (0.4) 4x O-Ring 26.57 x 3.53 Ring DN50 pipe mount (horizontal) pipe mount (vertical) Fig 18: Installation of ISC40 sensor in flow fitting Fig 19: Pipe/wall mounting kit Note: The ISC40 sensor type -TG does not fit in the model ISC40FF-S. L2 127 (5) 186 (7.32) d 10.3 Dimensions ISC40FF ø 90 (3.55) Option L1 /FF1 163-168 /FF2 152-157 /FF1 163-168 /FF2 152-157 /FF1 163-168 /FF2 152-157 (6.4-6.6) (6.0-6.2) (6.4-6.6) (6.0-6.2) (6.4-6.6) (6.0-6.2) L2 216-223 207-212 216-223 207-212 216-223 207-212 (8.5-8.8) (8.1-8.35) (8.5-8.8) (8.1-8.35) (8.5-8.8) (8.1-8.35) L1 Fig 20: Flow fitting ISC40FF-P, ISC40FF-F IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 27 03/03/16 12:58 Direction of FLOW 39 (1.6) 58 (2.3) d 158 (6.22) 28 Ø 54 (2.12) Option L1 /FS1 269-280 (10.6-11.0) /FS2 279-290 (11.0-11.4) /FS3 269-280 (10.6-11.0) /FS4 279-290 (11.0-11.4) L2 65 (2.56) 85 (3.35) 60.5 (2.38) 79.2 (3.12) 120 (4.72) L1 Fig 21: Flow fitting ISC40FF-S 10.4 Modelcode ISC40FF Model Suffix Option Description ISC40FF flow fitting Material -S AISI 316 stainless steel -P Polypropylene (PP) -F PVDF (KYNAR®) Process connection -A NPT 1/2”NPT Flange adapters /FF1 PVDF, DN15 PN10 /FF2 PVDF, DN25 PN10 /FF3 PVDF, ANSI 1/2”-150lbs /FF4 PVDF, ANSI 1”-150lbs /FP1 PP, DN15 PN10 /FP2 PP, DN25 PN10 /FP3 PP, ANSI 1/2”-150lbs /FP4 PP, ANSI 1”-150lbs /FS1 AISI 316 SS, DN15 PN10 /FS2 AISI 316 SS, DN25 PN10 /FS3 AISI 316 SS, ANSI 1/2”- 150lbs /FS4 AISI 316 SS, ANSI 1”- 150lbs Mounting set /MS Wall/pipe for SS flow fitting /MP Wall/pipe for PP or PVDF flow fitting Material certificate /M 3.1. according EN 10024 (for wetted metal parts only) IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 28 03/03/16 12:58 29 10.5 Spareparts ISC40FF Options ISC40FF Flow fitting, flange adapters Part no. Description Process connection Material O-ring(s) K1521AL /FF1 DN15 PN10 PVDF Viton K1521AP /FF2 DN25 PN10 PVDF Viton K1521AE /FF3 ANSI ½” – 150 lbs PVDF Viton K1521AH /FF4 ANSI 1” – 150 lbs PVDF Viton K1521AM /FP1 DN15 PN10 PP Viton K1521AQ /FP2 DN25 PN10 PP Viton K1521AF /FP3 ANSI ½” – 150 lbs PP Viton K1521AJ /FP4 ANSI 1” – 150 lbs PP Viton K1521AK /FS1 DN15 PN10 AISI 316 SS Viton K1521AN /FS2 DN25 PN10 AISI 316 SS Viton K1521AD /FS3 ANSI ½” – 150 lbs AISI 316 SS Viton K1521AG /FS4 ANSI 1” – 150 lbs AISI 316 SS Viton Note: Other O-ring materials are available as sparepart Parts ISC40FF Flow fitting Part no. Description Dimensions K1541KD Holder + O-rings 2” K1541KL Holder + O-rings 2” K1541KA Holder + O-rings 2” Note: Other O-ring materials are available as sparepart Material O-ring PVDF Viton Polypropylene Viton AISI 316 SS Viton O-rings ISC40FF Flow fitting Description Dimensions Material Quantity O-rings -SA K1500DB O-ring set 40.64 x 5.33; 26.57 x 3.53; Ring DN50 EPDM 5 sets K1500DA O-ring set 40.64 x 5.33; 26.57 x 3.53; Ring DN50 Viton 5 sets K1500DC O-ring set 40.64 x 5.33; 26.57 x 3.53; Ring DN50 Silicon 5 sets K1500CD O-ring 40.64 x 5.33 Kalrez 1 K1500CH O-ring 26.57 x 3.53 Kalrez 1 K1500DD O-ring 53.34 x 5.33 Kalrez 1 O-rings -PA, -FA K1500DF O-ring set 40.64 x 5.33; 26.57 x 3.53; 56.52 x 5.33 EPDM 5 sets K1500DE O-ring set 40.64 x 5.33; 26.57 x 3.53; 56.52 x 5.33 Viton 5 sets K1500DG O-ring set 40.64 x 5.33; 26.57 x 3.53; 56.52 x 5.33 Silicon 5 sets K1500CD O-ring 40.64 x 5.33 Kalrez 1 K1500CH O-ring 26.57 x 3.53 Kalrez 1 Note: O-ring 53.34 x 5.33 (K1500DD) is used as a Kalrez replacement for the Ring DN50. Part no. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 29 03/03/16 12:58 30 11 ISC40FD – IMMERSION FITTING 11.1 General Specifications 11.1.1 Materials Wetted parts without options Model ISC40FD-S : AISI 316 SS, Viton Model ISC40FD-V : C-PVC, Viton Flange ISC40FD-S-**-SF* : AISI 316 SS Non-wetted parts Tube pigtail : plastic 11.1.2 Operating range Temperature Model ISC40FD-S Model ISC40FD-V Pressure Model ISC40FD-S Model ISC40FD-V : Max. 150°C (302°F) : Max. 80°C (176°F) : Max. 10 bar (150 PSI) at operating temperature : Max. 2 bar (30 PSI) at 20°C (68°F) Max. 1 bar (15 PSI) at 80°C (176°F) 11.1.3 Process connections Flange AISI 316 SS 2” or AISI 316 SS DN50, for the type –V an adjustable optional flange is available with ANSI 2” 150 lbs and DN50 PN10 hole pattern. Note: T  he ISC40 sensor type -GG and -TG are supplied with a Viton gasket. This gasket may be used with the older series of ISC40FD fittings. It should be discarded when the sensor is mounted in combination with the ISC40FD type -S and -V. 11.2 Installation of ISC40 sensor in ISC40FD Installation of the immersion fittings involves two steps: • Installation of the sensor The sensor has to be mounted in the immersion fitting (see Fig 22). • Installation in the application o On a railing or stanchion For this purpose the immersion fitting has an optional rail mounting kit /MS1. This kit consists of a piece of guide pipe and two pipe clamps. The guide pipe is mounted horizontally to the stanchion using one pipe clamp. The second pipe clamp connects the guide pipe to the immersion fitting. The distance between the pipe clamps determines the distance between the stanchion and immersion fitting (see Fig 23). oW  ith flange For this purpose a stainless steel immersion fitting can be ordered as type SFD (DN50) or type –SFA (2”). The PVC immersion fitting has an optional depth adjustable mounting flange /FA (with DN50 and ANSI 2” 150 lbs hole pattern) which is illustrated in Fig 24. You must assure that the mating flange has the same hole pattern as the supplied flange. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 30 03/03/16 12:58 31 ISC40FD-S ISC40FD-V Guide pipe Ø 48,6 x 600 (Ø1.9 x 24") Min: 110 (4.35") Max: 515 (20") O-Ring 44.17 x 1.78 O-Ring 39.35 x 2.62 2-inch Stanchion (Vertical) O-Ring 26.57 x 3.53 Fig 22: Installation of ISC40 sensor in immersion fitting. Fig 23: Installation on stanchion with /MS1 Fig 24: Option /FA IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 31 03/03/16 12:58 32 Alternative ways of mounting the immersion fitting are: • Guide pipe To facilitate this type of mounting the immersion fitting has a larger diameter at the top. The user supplied guide pipe (internal diameter > 52 mm) is fitted to the wall or mounting rail. The immersion fitting slides into this guide pipe and therefore the sensor can be easily removed for inspection. • Platform mounting Sometimes there is a walking platform that can be used to mount the immersion fitting. The top of the immersion fitting has a larger diameter than the shaft. The only thing to do is to drill a precise hole in the platform to slide the fitting through. 11.3 Dimensions ISC40FD Dimensions in mm (inches) 42 (1.65) Transmitter side ø60 (2.5) Locknut ø50 (2) Sealing L* ø51 (2) Sealing L* see modelcode for available insertion lengths Fig 25: Immersion fitting ISC40FD Fitting side Fig 26: P  rotection hose, option /PH5, /PH10 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 32 03/03/16 12:58 33 11.4 Modelcode ISC40FD Model code Suffix code Option code Description ISC40FD Immersion fitting Material -S AISI 316 Stainless steel -V PVC-C Insertion length Between 05 to 20 Example: 05 = 0.5 m / 20 = 2.0 m Flange -NFL No flange -SFA AISI316 SS 2” -SFD AISI316 SS DN50 Options /MS1 Pipe mounting set (Carbon steel) /FA Adjustable flange with DIN DN50-PN10 and ANSI 2” 150 lbs hole pattern (only for PVC) /PH5 Protection hose for 5 m cable /PH10 Protection hose for 10 m cable Material certificate /M 3.1. according EN 10204 (for wetted metal parts only) Note: option /FA only for ISC40FD-V; option /M only for ISC4FD-S 11.5 Spareparts ISC40FD Options ISC40FD Flow fitting Description Process connection /MS1 /FA DN50 PN10; ANSI 2” lbs /PH5 /PH10 O-rings ISC40FD Immersion fitting Part no. Description Dimensions O-rings -S K1500CE O-ring set 39.35 x 2.62; 26.57 x 3.53 K1500CF O-ring set 39.35 x 2.62; 26.57 x 3.53 K1500CG O-ring set 39.35 x 2.62; 26.57 x 3.53 K1500CH O-ring 26.57 x 3.53 O-rings -V K1500CX O-ring set 39.35 x 2.62; 26.57 x 3.53; 44.17 x 1.78 K1500CW O-ring set 39.35 x 2.62; 26.57 x 3.53; 44.17 x 1.78 K1500CY O-ring set 39.35 x 2.62; 26.57 x 3.53; 44.17 x 1.78 Part no. K1541ZY K1520EV K1500CJ K1500CK Material Carbon steel PP PVC, PA6.6 PVC, PA 6.6 Material Quantity EPDM Viton Silicon Kalrez 5 sets 5 sets 5 sets 1 EPDM Viton Silicon 5 sets 5 sets 5 sets IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 33 03/03/16 12:58 34 12 Chemical Compatibility Chart Basic salt Neutral salt Oxidizing agent Organic solvent O = can be used, X = shortens useful life, - = cannot be used Acid salt Alkali Organic acid Inorganic acid Sulfuric acid 10 50 95 fuming Hydrochloric acid 10 sat. Nitric acid 25 50 95 fuming Phosphoric acid 25 50 95 Hydrofluoric acid 40 75 Acetic acid 10 glacial Formic acid 80 Citric acid 50 Calcium hydroxide sat. Potassium hydroxide 50 Sodium hydroxide 40 Ammonia in water 30 Ammonium chloride sat. Zinc chloride 50 Iron (III) chloride 50 Sodium sulfite sat. Sodium carbonate sat. Potassium chloride sat. Sodium sulfate sat. Calcium chloride sat. Sodium chloride sat. Sodium nitrate 50 Aluminium chloride sat. Hydrogen peroxide 30 Sodium hypochloride 50 Potassium dichromate sat. Chlorinated lime Ethanol 80 Cyclohexane Toluene Trichloroethane Water O O O X X X O O O O O O O O O O O X X X O O O O O X O O OX - XXX OOO - - - X - - - - - - - OOO - - - - - OOO - - - OOO OOX OO O O O - - - OOX OO O O X X X X O O X O O O O O OOX XXX - - - XXX X - OX - OOO - - - - - - - - - - - OOO - - - - - - - - OOO - - - OOO OOO OO O O O X X X O O O O O O O O OOO OOO XX - OOO OO OOO - - - OOO - - - OO OOO - - - OOO - - - OO OOO OOX - - - OOO OO OX - OOX - - - OOX OX OOO XXX - - - XXX OO OOO OOO OOO OOO OO O O O O O O O O O O O O O O O O X O O O O O O O O O O O O O X O O O X X X O O O O O OOO OOO XXX OOO OO O O O X X X O O O O O O O O O O O X X X O O O O O O O O OOO - - - OOO OOO OO OOO OOO - - - OOO OO O O O O O O O O O O O O O O O O O X X X O O O O O O O O OOO OOO OOO OOO OO O O O X X X O O O O O O O O O O O X X X O O O O O O O O O O O X X X O O O O O O O O OOO - - - OOO OOO OO O O O O O O O O O O O O O O OOO XXX OOX OOO XX O O O O O O O O O O O O O O O X - X X X XXX - - OOX OOO X - - OOO OO OOX OOO OOO OOO - - OOO OOO - - - OOO X - XXX OOX XXX OOO - - OOO OOO OOO OOO OO PFA 20 60 100 20 60 Material PP PVC 20 60 20 60 100 20 60 100 20 60 100 Temp. % ºC Conc. 20 60 100 PVDF S.S. 316 VITON PEEK (Kynar) OX OO XX - - OX OO OX OX - - - - OX OO OO OX XX OX XX O- OO OO OO OX OX OO OO OO OO OO OO OO OO OO OO OO OO XX OO OO OX OO - - - - OO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOX OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO OOO Note: Information in this list is based on our general experience and literature data and given in good faith. However Yokogawa is unable to accept responsobility for claims related to this information. IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 34 03/03/16 12:58 35 IM 12D08J02-E-E IM 12D08J02-E-E_ed18.indd 35 03/03/16 12:58 YOKOGAWA ELECTRIC CORPORATION World Headquarters 9-32, Nakacho 2-chome, Musashino-shi Tokyo 180-8750 Japan www.yokogawa.com YOKOGAWA ELECTRIC ASIA Pte. LTD. 5 Bedok South Road Singapore 469270 Singapore www.yokogawa.com/sg YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan GA 30265 USA www.yokogawa.com/us YOKOGAWA CHINA CO. LTD. 3F Tower D Cartelo Crocodile Building No.568 West Tianshan Road Changing District Shanghai, China www.yokogawa.com/cn YOKOGAWA EUROPE BV Euroweg 2 3825 HD AMERSFOORT The Netherlands www.yokogawa.com/eu YOKOGAWA MIDDLE EAST B.S.C.(c) P.O. Box 10070, Manama Building 577, Road 2516, Busaiteen 225 Muharraq, Bahrain www.yokogawa.com/bh IM 12X0X0-E-E Subject to change without notice Copyright © IM 12D08J02-E-E Subject to change without notice Copyright © IM 12D08J02-E-E_ed18.indd 36 Yokogawa has an extensive sales and distribution network. Please refer to the European website (www.yokogawa.com/eu) to contact your nearest representative. Printed in The Netherlands, 00-000 (A) I Printed in The Netherlands, 18-1603 (A) I 03/03/16 12:58