Endress + Hauser Modular Analytical Panel System with Sample preparation for Steam and Power Applications

Special Documentation Modular Analytical Panel System with Sample preparation for Steam and Power Applications Catalogue and Operating Instructions SD_Modular_Panels_Power_V2.0.doc/04_12 Modular Analytical Panel System with Sample Conditioner Table of Contents: 1 1.1 1.2 1.3 1.4 1.5 2 SAFETY INSTRUCTIONS..................................................................................................................4 DESIGNATED USE ..............................................................................................................................4 INSTALLATION, COMMISSIONING AND OPERATION .........................................................................4 OPERATIONAL SAFETY.......................................................................................................................5 RETURN .............................................................................................................................................5 SAFETY ICONS ....................................................................................................................................5 OVERVIEW OF AVAILABLE PANELS ............................................................................................6 2.1 GENERAL INFORMATION ...................................................................................................................6 2.2 SAMPLE PREPARATION PANELS SL-100-L/H – C-A070813-71/72 SL-200-L/H – CA110121-83/84 .......................................................................................................................................7 2.2.1 SINGLE LINE SAMPLE PANEL SL100L/H – C-A070813-71/72..........................................................8 2.2.2 SINGLE LINE SAMPLE PANEL SL200L/H – C-A110121-83/84..........................................................9 2.3 SAMPLE PREPARATION PANELS PE 3A C-A110329-82 PE 2A C-A100303-90 ...................10 2.3.1 SAMPLE PREPARATION PANEL PE 3A (WATER) C-A110329-82........................................................13 2.3.2 SAMPLE PREPARATION PANEL PE 2A (STEAM) C-A100303-90 ........................................................14 2.4 SAMPLE PREPARATION PANELS KEP02 C-A120327-80 KEP05-4 C-A120327-81 KEP058 C-A120327-82 ....................................................................................................................................15 2.4.1 SAMPLE PREPARATION PANEL KEP02 (WATER) C-A120327-80 ...............................................16 2.4.2 SAMPLE PREPARATION PANEL KEP05-4 (STEAM) C-A120327-81.............................................17 2.4.3 SAMPLE PREPARATION PANEL KEP05-8 (STEAM) C-A120327-82.............................................18 2.5 CONDUCTIVITY / DISSOLVED OXYGEN / PH PANEL C-A100120-70 / -71 ................................19 2.6 CONDUCTIVITY PANEL C-A100617-81 ....................................................................................20 2.7 CONDUCTIVITY + DISSOLVED OXYGEN OR CONDUCTIVITY + PH C-A100208-50 .......................21 2.8 DISSOLVED OXYGEN + PH C-A101222-80 ...............................................................................22 2.9 CATIONIC AND DIFFERENTIAL CONDUCTIVITY PANEL C-A120327-83........................................23 2.10 CATIONIC AND DIFFERENTIAL CONDUCTIVITY PANEL C-A110324-80 / 81 .............................24 2.11 CA71 ANALYZER PANEL C-A100303-91 ................................................................................25 2.12 SODIUM (NA) ANALYZER PANEL C-A100303-92 PRELIMINARY DESIGN!...........................26 2.13 ANALYZER FOR DEGASSED CATIONIC CONDUCTIVITY C-A110318-80.......................................27 2.14 ANALYZER FOR DEGASSED CATIONIC CONDUCTIVITY C-A120327-84.......................................28 3 3.1 3.2 3.3 4 4.1 4.2 5 5.1 ACCESSORIES FOR MOUNTING PLATES..............................................................................29 ALUMINIUM PROFILE FRAME C-A100202-50...........................................................................29 WEATHER PROTECTION ROOF C-A100202-51.........................................................................30 DRAIN GUTTER C-A100202-53...............................................................................................31 IDENTIFICATION ...........................................................................................................................32 NAME PLATE ...................................................................................................................................32 SCOPE OF DELIVERY .........................................................................................................................32 INSTALLATION...............................................................................................................................33 INCOMING ACCEPTANCE, TRANSPORT, STORAGE ..........................................................................33 Endress+Hauser 2 Modular Analytical Panel System with Sample Conditioner 5.2 6 INSTALLATION REQUIREMENTS .......................................................................................................33 CONNECTIONS...............................................................................................................................34 6.1 6.2 6.3 ELECTRICAL CONNECTION .............................................................................................................34 MEDIUM CONNECTION ...................................................................................................................34 CONNECTION BETWEEN TWO OR MORE PANELS .............................................................................34 7 OPERATION.....................................................................................................................................35 8 MAINTENANCE ..............................................................................................................................37 9 GENERAL ACCESSORIES...............................................................................................................38 10 TROUBLE SHOOTING..................................................................................................................39 11 TECHNICAL DATA .......................................................................................................................40 11.1 PROCESS CONDITIONS...................................................................................................................40 Endress+Hauser 3 Modular Analytical Panel System with Sample Conditioner 1 Safety Instructions 1.1 Designated Use The Modular Analytical Mounting Plate System is a sampling system for measuring pH, ORP, conductivity, cationic conductivity or dissolved oxygen in water and steam circuits of power plants in NON-EX area. Depending on the used Sample Preparation Panel up to three panels can be easily connected to a full analytical system. See chapter 2.2 and 2.3 for further details. The mounting panels shall be wall mounted in dry rooms protected from frosty ambient conditions. They can also be installed in monitoring containers. Main area of application: Quality measurements in water and steam circuits of power plants, heating plants and incineration plants. Features and benefits: • • • • • • • • • • compact, vertical arrangement and easy connection of plates reliable operation as special sensor properties are taken into account in the layout. choice of different sample preparation panels for different demands max. pressure at sample inlet: up to 245 bar depending on the sample panel max. temperature at sample inlet: up to 550°C depending on the sample panel optional thermal shut off valve in sample line after cooler to protect operating personal and analyzers optional flow meter with switching contact or flow indicator for cooling water circuit adjustable flow rate for every measurement parameter optional flow meter with switching contact at every sample line integration of Third Party components in the system on request 1.2 Installation, Commissioning and Operation Please note the following items: • Installation, commissioning, operation and maintenance of the measuring system must only be carried out by trained technical personnel. • The technical personnel must be authorized for the specified activities by the system operator. • Electrical connection must only be carried out by a certified electrician. • Technical personnel must have read and understood these Operating Instructions and must adhere to them. • Before commissioning the entire measuring point, check all the connections for correctness. Ensure that electrical cables and hose connections are not damaged. • Before commissioning check all fittings and retighten them if necessary to avoid leakages. • Do not operate damaged products and secure them against unintentional commissioning. Mark the damaged product as being defective. Endress+Hauser 4 Modular Analytical Panel System with Sample Conditioner • • • Measuring point faults may only be rectified by authorized and specially trained personnel. If faults can not be rectified, the products must be taken out of service and secured against unintentional commissioning. Repairs are not described in these Operating Instructions and may only be carried out at the manufacturer or by the service organisation. 1.3 Operational Safety The Analytical Panel has been designed and tested according to the state of the art and left the factory in perfect functioning order. Relevant regulations and European standards have been met. As the user, you are responsible for complying with the following safety conditions: • • Installation instructions Local prevailing standards and regulations. EMC The instruments mounted on the panels have been tested for electromagnetic compatibility in industrial use according to applicable European standards. Protection against interference as specified above is valid only for an instrument connected according to the instructions in these Standard Operating Instructions. 1.4 Return If a mounting plate has to be repaired, please return it cleaned to the sales center responsible. Please use the original packaging, if possible. 1.5 # " ! Safety Icons Warning! This symbol alerts you to hazards. They can cause serious damage to the instrument or to persons if ignored. Caution! This symbol alerts you to possible faults which could arise from incorrect operation. They could cause damage to the instrument if ignored. Note! This symbol indicates important items of information. Endress+Hauser 5 Modular Analytical Panel System with Sample Conditioner 2 Overview of Available Panels 2.1 General Information Tubing: Stainless Steel tubing (316 or 316L): 25 mm or ½ inch for cooling water lines, 12 mm or ¼ inch sample in- and outlet lines, 6 mm sample lines to flow vessels, Swagelok fittings (316) and clamping ring connections Mounting plates: Stainless Steel (304) or partially powder coated aluminum Media: Boiler feed water, condensate, heating water, steam etc. Dimensions: Sample preparation plate Sentry SL100/200: H x W x D: 1000 x 305mm Sample preparation plate Thiedig PE02/PE03: H x W x D: 1000 x 450mm Analysis plates: H x W x D: 1000 x 300mm Sample preparation plate Woesthoff KEP02/KEP05: H x W x D: 1000 x 500mm Analysis plates: H x W x D: 1000 x 400mm Features: ! Endress+Hauser Sensor and transmitter – selectable for best performance – must be ordered separately with a suitable cable Depending on the type of Sample Preparation Panel up to three panels can easily be connected. Flow meters or flow guards with switching contact can be ordered as an option. This allows to adjust an appropriate flow on each panel. Note! All standard components like sensors, assemblies (if mentioned), cables, transmitters etc. are not included in the scope of delivery of the mounting plate. They have to be ordered separately! 6 Modular Analytical Panel System with Sample Conditioner 2.2 Sample Preparation Panels SL-100-L/H – C-A070813-71/72 SL-200-L/H – C-A110121-83/84 ! Note! The panel containing the cooler and the pressure reducing device must be used always as the first panel in a row. These panels are intended to be used for different pressure and temperature sample conditions, primary for water or condensate. Depending on the type, one (with SL100) respectively up to three (with SL200) analytical panels can be attached. Figure 1.: Example of a sample conditioning panel with different options (exemplary, may vary with the order), brand Sentry Endress+Hauser 7 Modular Analytical Panel System with Sample Conditioner 2.2.1 Single Line Sample Panel SL100L/H – C-A070813-71/72 ! Note! The panel containing the cooler and the pressure reducing device must be always used as the first panel in a row. The designated use is grab sample only, it can be used with one further attached analytical panel with low (L-version) and high (H-version) pressure and temperature sample inlet conditions after check up in particular case. optional optional optional optional Figure 2.: P&I scheme of the sample conditioning panel SL100L/H with different options (may vary with the order). Ordering Information Process conditions Sample Inlet 51515151 + 71181119 SL100L Pmax. = 34 bar; Tmax. = 232 °C 51515151 + 71180834 SL100H Pmax. = 35 - 209 bar; Tmax. = 538 °C For further details and optional components please refer to the Single Line Sample Panel Manual SPD 1.1.4 which is available in the TSP modification database. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range and the type of the cooler. Endress+Hauser 8 Modular Analytical Panel System with Sample Conditioner 2.2.2 Single Line Sample Panel SL200L/H – C-A110121-83/84 ! Note! The panel containing the cooler and the pressure reducing device must be always used as the first panel in a row. It can be used with a max. of three further attached analytical panel with low (L-version) and high (Hversion) pressure and temperature sample inlet conditions. optional optional optional optional optional optional optional optional Figure 3.: P&I scheme of the sample conditioning panel SL200L/H with different options (may vary with the order). Ordering Information 51515151 + 71178791 51515151 + 71180881 SL200L SL200H Process conditions Sample Inlet Pmax. = 34 bar; Tmax. = 232 °C Pmax. = 35 - 209 bar; Tmax. = 538 °C For further details and optional components please refer to the Single Line Sample Panel Manual SPD 1.1.4 which is available in the TSP modification database. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range and the type of the cooler. Endress+Hauser 9 Modular Analytical Panel System with Sample Conditioner 2.3 Sample preparation panels PE 3A PE 2A ! C-A110329-82 C-A100303-90 Note! The panel containing the cooler and the pressure reducing device must be always used as the first panel in a row. cooling water sight glass (option) Thermometer protection insulation inlet blow down valve (option) temperature shut off valve (option) back pressure regulator (option) flow guard (option) back plate coated aluminium connection to analysis panel (Swagelok compression fitting for 12mm tube) Figure 4.: Example of a high temperature sample preparation panel with steam cooler, brand Dr. Thiedig, with optional accessories Endress+Hauser 10 Modular Analytical Panel System with Sample Conditioner Features and benefits: • • • • • high pressure inlet valve, welded at sample inlet and with protection cover needle valve for pressure reduction to ensure constant sample flow to analysis a backpressure regulator is available as option cooler material 1.4571 or 1.4563 for high temperature application aluminium back plate with powder coating Available documentation on request (with additional costs): • • • • • • order related drawings certificate of compliance with the order (EN10204 - 2.1) pressure test and functional test for the high-pressure valves (EN10204 – 3.1) material certificate for the valve body (EN10204 – 3.1) pressure test for the cooler (EN10204 – 3.1) material certificate for the coil (EN10204 – 3.1) Advantages: High-Pressure Sample Cooler • • • • • • • • higher cooling capacity, reduced pressure drop in the sample line and cooling water consumption the capacity of the coolers is designed to 60 l/h in accordance with VGB 450 coolers are fabricated free of brass and are 100% austenitic steel counter flow principle for cooling water and sample cooling water flow of 1,6m³/h (steam cooler) and 1,1m³/h (water cooler) leads to sample outlet temperature of 5-10K above the cooling water inlet temperature cooler can be maintained and cleaned in a short time without complete dismounting in place coolers can be opened without de-installation cooling coils made of thermal and chemical resistant Austenite 1.4563 (Alloy 28) for temperatures > 400°C High-Pressure Valves • • • • • • • • robust needle valves for cold pressure reduction up to 320 bar with 200°C (PN400) robust inlet valves with differential thread for handling minimized wear and secure shut-off by non-turning spindle thread of the spindle is not in contact with the sample media identical internal diameters of inlet valve and inlet sample line, this reduces pressure gap and fouling stuffing boxes can be adjusted without opening the valves forged valve bodies and corrosion resistant spindles lead to extended life-time valve bodies made of heat resistant Austenite 1.4988 for temperature > 400°C Endress+Hauser 11 Modular Analytical Panel System with Sample Conditioner System and material of panels PE02 / PE03 • • • • • • • • • • • • • • equipment for inlet temperatures of up to 630°C all high pressure components are tested separately only designed for hot blow down before coolers to achieve the required capacities and acceleration standards for bending ranges according design temperature and pressure are recognized Made in Germany high pressure components seal metal to metal for stable sealing low pressure gap in the sampling line for optimal supply of the analyzers system design according to VGB 450L and ASTM designation design according ergonomic principles for improved safety of operation personal touch guard for lines and valve bodies upstream cooling welded inlet lines, valves and coolers welding testing according AD 2000 and EN 13480 / 13445 possible wear parts of the valves exchangeable without demounting Austenite 1.4571 (316 Ti) for the high pressure tubing and all high pressure components in contact to the sample Endress+Hauser 12 Modular Analytical Panel System with Sample Conditioner 2.3.1 Sample preparation panel PE 3A (water) cooling water inlet valve C-A110329-82 thermometer pressure reducing valve – > needle valve for constant flow backplate aluminum; stainless steel as option Figure 5.: sample preparation panel with water cooler PE03 (without additional options) Ordering Information Optional 51515151 + 71180908 cooling water sight glass, flow guard, inlet blow down valve, back pressure regulator, temperature shutoff valve @ 55°C, backplate stainless steel Process conditions Sample inlet Pmax. = 245 bar; Tmax. = 250°C cooling water inlet Pmax. = 16 bar; Tmax. = 100 °C All high pressure tubes are welded, low pressure tubes are connected with Swagelok compression fittings. Welding certificates according to the European Pressure Equipment Directive 97/23/EG and DIN ISO 13445 plus inspection certificates EN10204 3.1 can be ordered additionally. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range. accessories please see chapter 3 Endress+Hauser 13 Modular Analytical Panel System with Sample Conditioner 2.3.2 Sample preparation panel PE 2A (steam) C-A100303-90 option: cooling water sight glass option: inlet blow down valve backplate coated aluminium; stainless steel as option option: temperature shutoff valve (55°C) option: backpressure regulator option: flow guard with limit switch Figure 6.: sample preparation panel with steam cooler PE02 (picture shows additional options) Ordering Information Optional 51515151 + 71180341 cooling water sight glass, flow guard, inlet blow down, back pressure regulator, temperature shutoff valve @ 55°C, backplate stainless steel, high temperature version Process conditions Sample inlet Pmax. = 245 bar; Tmax. = 400°C / Pmax. = 245 bar; Tmax. = 550°C (high temperature version) cooling water inlet Pmax. = 16 bar; Tmax. = 100 °C All high pressure tubes are welded, low pressure tubes are connected with Swagelok compression fittings. Welding certificates according to the European Pressure Equipment Directive 97/23/EG and DIN ISO 13445 plus inspection certificates EN10204 3.1 can be ordered additionally. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range. accessories please see chapter 3 Endress+Hauser 14 Modular Analytical Panel System with Sample Conditioner 2.4 Sample preparation panels KEP02 KEP05-4 KEP05-8 ! C-A120327-80 C-A120327-81 C-A120327-82 Note! The panel containing the cooler and the pressure reducing device must be always used as the first panel in a row. sample inlet, Option: 2nd and 3rd inlet valve Options: cooling water sight glass; sample filter; blow down valve Options: flow meter; mechanical temperature shutoff valve; pressure gauge back panel TRESPA; Option: stainless steel Option: pressure relief valve in cooling water inlet Option: backpressure regulator with manual grab sample Figure 7.: Example of a high temperature sample preparation panel with steam cooler, brand Woesthoff, with optional equipment Endress+Hauser 15 Modular Analytical Panel System with Sample Conditioner 2.4.1 Sample preparation panel KEP02 (water) C-A120327-80 Figure 8.: sample preparation panel with water cooler G02S (picture shows additional options) Ordering Information Optional 51515151 + 71180341 e.g. backplate stainless steel, cooling water sight glass, flow guard, inlet blow down, back pressure regulator, temperature shutoff valve @ 50°C, second sample inlet valve (please see TSP data base for full options list) Process conditions Sample inlet Pmax. = 65 bar; Tmax. = 200°C cooling water inlet Pmax. = 16 bar; Tmax. = 100 °C All tubes are connected with Swagelok compression fittings. Inspection certificates EN10204 3.1 can be ordered additionally. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range. accessories please see chapter 3 Endress+Hauser 16 Modular Analytical Panel System with Sample Conditioner 2.4.2 Sample preparation panel KEP05-4 (steam) C-A120327-81 Figure 9.: sample preparation panel with water cooler G05S-4 (picture shows additional options) Ordering Information Optional 51515151 + 71184184 e.g. backplate stainless steel, cooling water sight glass, flow guard, inlet blow down, back pressure regulator, temperature shutoff valve @ 50°C, second sample inlet valve (please see TSP data base for full options list) Process conditions Sample inlet Pmax. = 160 bar; Tmax. = 400°C / Pmax. = 320 bar; Tmax. = 400°C (high pressure version) cooling water inlet Pmax. = 16 bar; Tmax. = 100 °C All tubes are connected with Swagelok compression fittings. Inspection certificates EN10204 3.1 can be ordered additionally. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range. accessories please see chapter 3 Endress+Hauser 17 Modular Analytical Panel System with Sample Conditioner 2.4.3 Sample preparation panel KEP05-8 (steam) C-A120327-82 Figure 10.: sample preparation panel with water cooler G05S-8 (picture shows additional options) Ordering Information Optional 51515151 + 71184220 e.g. backplate stainless steel, cooling water sight glass, flow guard, inlet blow down, back pressure regulator, temperature shutoff valve @ 50°C, second sample inlet valve (please see TSP data base for full options list) Process conditions Sample inlet Pmax. = 250 bar; Tmax. = 550°C / Pmax. = 250 bar; Tmax. = 650°C (high temperature version) cooling water inlet Pmax. = 16 bar; Tmax. = 100 °C All tubes are connected with Swagelok compression fittings. Inspection certificates EN10204 3.1 can be ordered additionally. The process data of the cooling water as pressure, Tin, Tout/max and Flowrate must be provided. This defines the operational range. accessories please see chapter 3 Endress+Hauser 18 Modular Analytical Panel System with Sample Conditioner 2.5 Conductivity / Dissolved Oxygen / pH panel C-A100120-70 / -71 Pmax=4bar Tmax=80°C Figure 11.: Conductivity/DO panel. Ordering Information Sensor Cable Assembly Transmitter Optional VA-Flow meter for sample See chapter 2.1 for further details. 51515151 + 71180887 Conductivity CLS15D-#1A1 51515151 + 71180819 Dissolved Oxygen or pH COS21D-C11## or CPS11D-7AS21 or CPS41D-7AB2B1 with CPY7-B0 (not included) CYK10-A881 (1,5m) CYK10-A881 (1,5m) Included (SAP 71042405) Included (SAP 71042404) CM442-########### 0,1 – 0,6 L/min, switching contact (Non-Ex, 200 V, 1 A, 20 VA, IP65) accessories please see chapter 3 Endress+Hauser 19 Modular Analytical Panel System with Sample Conditioner 2.6 Conductivity panel C-A100617-81 Pmax=4bar Tmax=80°C Figure 12.: Conductivity panel. Ordering Information Sensor Cable Assembly Transmitter Optional VA-Flow meter for sample See chapter 2.1 for further details. 51515151 + 71179559 Conductivity CLS21D-C1E1 CYK10-A881 (1,5m) Included (SAP 50012519) CM442-########### 0,1 – 0,6 L/min, switching contact (Non-Ex, 200 V, 1 A, 20 VA, IP65) accessories please see chapter 3 Endress+Hauser 20 Modular Analytical Panel System with Sample Conditioner 2.7 Conductivity + Dissolved Oxygen or Conductivity + pH C-A100208-50 Pmax=4bar Tmax=80°C Figure 13.: Conductivity / DO or conductivity / pH panel. Ordering Information Sensor Cable Assembly Transmitter Optional VA-Flow meter for sample See chapter 2.1 for further details. 51515151 + 71181048 Conductivity Dissolved Oxygen or pH CLS15D-#1A1 COS21D-C11## or CPS11D-7AS21 or CPS41D-7AB2B1 with CPY7-B0 (not included) CYK10-A881 (1,5m) CYK10-A881 (1,5m) Included (SAP 71042405) Included (SAP 71042404) CM442-##M2####### 0,1 – 0,6 L/min, switching contact (Non-Ex, 200 V, 20 VA, IP65) 1 A, accessories please see chapter 3 Endress+Hauser 21 Modular Analytical Panel System with Sample Conditioner 2.8 Dissolved Oxygen + pH C-A101222-80 Pmax=4bar Tmax=80°C Figure 14.: DO / pH panel Ordering Information Sensor Cable Assembly Transmitter Optional VA-Flow meter for sample See chapter 2.1 for further details. 51515151 + 71178418 Dissolved Oxygen pH COS21D-C11## CPS11D-7AS21 or CPS41D-7AB2B1 with CPY7-B0 (not included) CYK10-A881 (1,5m) CYK10-A881 (1,5m) Included (SAP 71042404) Included (SAP 71042404) CM442-##M2####### 0,1 – 0,6 L/min, switching contact (Non-Ex, 200 V, 20 VA, IP65) 1 A, accessories please see chapter 3 Endress+Hauser 22 Modular Analytical Panel System with Sample Conditioner 2.9 Cationic and Differential Conductivity panel C-A120327-83 CM442 (not included) backplate Trespa; stainless steel as option CLS15D (not included) flow indicator as option cation filter with assembly for 2x CLS15D in price included Pmax=4bar Tmax=55°C free outlet Figure 15.: Cationic and Differential Conductivity panel. Ordering Information 51515151 + 71184222 Sensor 2 x CLS15D-#1A1 for differential conductivity Cable Assembly 2 x CYK10-A881 (1,5m) Included in cation filter (0.6 litre volume); resin included; flow indicator in cation filter included CM442-##M2####### backplate stainless steel, larger filter housing for 1.2L resin, flow indicator Transmitter Option accessories please see chapter 3 Endress+Hauser 23 Modular Analytical Panel System with Sample Conditioner 2.10 Cationic and Differential Conductivity panel C-A110324-80 / 81 CM442 (not included) backplate coated aluminium; stainless steel as option CLS15D (not included) cation filter with flow indicator and assembly for 2x CLS15D in price included Pmax=3,2bar Tmax=60°C free outlet Figure 16.: Cationic and Differential Conductivity panel. Ordering Information 51515151 + 71180874 51515151 + 71185272 Sensor 2 x CLS15D-#1A1 for differential conductivity Cable Assembly 2 x CYK10-A881 (1,5m) 1 x CYK10-A881 (1,5m) Included in cation filter (1.5 litre volume); resin included; flow indicator in cation filter included CM442-##M2####### CM442-##M1####### backplate stainless steel backplate stainless steel Transmitter Option 1 x CLS15D-#1A1 for cationic conductivity accessories please see chapter 3 Endress+Hauser 24 Modular Analytical Panel System with Sample Conditioner 2.11 CA71 analyzer panel C-A100303-91 Pmax inlet=10bar Tmax=45°C Figure 17.: CA71 analyzer panel (picture shows optional 2-channel version) Ordering Information 51515151 + 71180385 Analyzer 1-channel version: CA71##-#1#B3## 2-channel version: CA71##-#2#D3## Optional VA-Flow meter for sample See chapter 2.1 for further details. 0,1 – 0,6 L/min, switching contact (Non Ex, 200 V, 1 A, 20 VA, IP65) accessories please see chapter 3 Endress+Hauser 25 Modular Analytical Panel System with Sample Conditioner Preliminary design! 2.12 Sodium (Na) analyzer panel C-A100303-92 Na-Analyzer Waltron 9032 Pmax=2bar Tmax=55°C Figure 18.: Design draft of Sodium analyzer panel. Ordering Information 51515151 + 71185814 Analyzer Sodium Analyzer Waltron 9032 (included) analysis range: 0,1ppb – 10ppm Optional VA-Flow meter for sample See chapter 2.1 for further details. 0,1 – 0,6 L/min, switching contact (Non Ex, 200 V, 1 A, 20 VA, IP65) accessories please see chapter 3 Endress+Hauser 26 Modular Analytical Panel System with Sample Conditioner 2.13 Analyzer for degassed cationic conductivity C-A110318-80 Figure 19.: Picture and function principle of DAC analyzer Ordering Information Analyzer 51515151 + C-A110318-80 Degassed cationic conductivity DAC analysis range: 0-200mS/cm, pH 7.5-10.5 250 VAC 50/60 Hz, 50VA Options Endress+Hauser assembling on a stainless steel panel 1000x800x3mm for rack mounting 27 Modular Analytical Panel System with Sample Conditioner 2.14 Analyzer for degassed cationic conductivity C-A120327-84 Figure 20.: Picture of DAC analyzer panel Ordering Information 51515151 + 71185701 Analyzer Degassed cationic conductivity DAC Remark 230 VAC 50Hz; HxW=1000mm x 600mm works only in combination with pre-conditioning with cation filter (e.g. panel 71184222) Options stainless steel back plate Endress+Hauser 28 Modular Analytical Panel System with Sample Conditioner Accessories for Mounting Plates 3 3.1 Aluminium Profile Frame C-A100202-50 This frame can be used when the panels shall be wall mounted. Variable width Y from 300mm – 1200mm Figure 21. : Aluminium back frame for one or up to four modular panels. Ordering Information Remarks Endress+Hauser 51515151 + 71180583 Back Frame made of Aluminium Required width Y must be indicated with the order configure rack wise! 29 Modular Analytical Panel System with Sample Conditioner 3.2 Weather Protection Roof C-A100202-51 Variable width Y from 300mm – 500mm Figure 22. : Weather protection roof for transmitter (for one or max. two panels in a row). Ordering Information Remarks Endress+Hauser 51515151 + 71180772 Weather Protection Roof Required width Y must be indicated with the order 30 Modular Analytical Panel System with Sample Conditioner 3.3 Drain Gutter C-A100202-53 Variable width Y from 300mm – 1200mm Figure 23. : Drain gutter for sample or cooling water outlet, drain on one side, for direct mounting on plate or offset mounting on rack (for one or up to four panels in a row). Figure 24. : Optional tray for sample container, which can be placed in the gutter. Ordering Information Optional holder for sample container (stainless steel) Remarks Endress+Hauser 51515151 + 71180889 Drain Gutter W x H x D = 150mm x 60mm x 92mm Required width Y must be indicated with the order configure rack wise 31 Modular Analytical Panel System with Sample Conditioner 4 Identification 4.1 Name Plate You can find the following name plate on each mounting plate: Endress+Hauser Conducta GmbH+Co. KG Dieselstrasse 24 70839 Gerlingen, Germany Modification-No. C-########### Serial Number: Year of Construction: Figure 25.: Name plate. 4.2 Scope of delivery Please see the modifications in the TSP-database for the scope of delivery. In general the scope of delivery for a typical mounting plate comprises the following components: • • • • A Stainless Steel mounting plate The complete SS-tubing (12 and 6 mm) and different connection parts Cable duct the mounting of all components like tubing, transmitter, flow assembly etc. ! " Endress+Hauser Note! All standard components like sensors, cables, transmitters etc. are not part of the delivery scope of the mounting plate. They have to be ordered separately! Caution! The sensors are not installed in the flow assemblies for shipment. 32 Modular Analytical Panel System with Sample Conditioner 5 Installation ! 5.1 5.2 Note! For installation, commissioning and operation of the SL100/200-L/H panels, the PE02A/PE03A panels and the panels with third party products, see the separate documentation which comes with these panels and can be found in the TSP modification database. Incoming Acceptance, Transport, Storage • Make sure the packaging is undamaged! Inform the supplier about damage to the packaging. Keep the damaged packaging until the matter has been settled. • Make sure the contents are undamaged! Inform the supplier about damage to the delivery contents. Keep the damaged products until the matter has been settled. • Check that the scope of delivery is complete and agrees with your order and the shipping documents. • The packaging material used to store or to transport the product must provide shock protection and humidity protection. The original packaging offers the best protection. Also, keep to the approved ambient conditions (see "Technical Data Section"). • If you have any questions, please contact your supplier or your sales centre responsible. Installation Requirements " Endress+Hauser Attention! The mounting panels shall be wall mounted in dry rooms (Non-Ex-areas) protected from frosty ambient conditions. They can also be installed in monitoring containers or on free standing racks. 33 Modular Analytical Panel System with Sample Conditioner 6 Connections ! Note! For installation, commissioning and operation of the SL100/200-L/H panels, the PE02A/PE03A panels, the KEP02/KEP05 panels and the panels with third party products, see the separate documentation which comes with these panels and can be found in the TSP modification database. 6.1 Electrical Connection Please read the operating instructions of the mounted transmitter for connection the power supply and the sensors. ! Note! To wire the switching contacts of the optional flow meters, you can loosen the fittings of the flow meter and rotate them 90 degrees. Then you can wire the angle plug of the flow meter. Rotate the flow meter back into the original position and retighten the fittings again. Please assure via a pressure test that the connection is leak-proof. Ensure that the protective earth is connected. " 6.2 Caution! Before you switch on the power supply, ensure that all transmitters are correctly connected to the power supply. Medium Connection " Caution! Before connecting the medium supply, check that all sensors are properly installed and connected to the transmitters. Check if cooling water and sample is available. If a sample preparation panel is used please read the operating instruction of this panel carefully. Always turn on the cooling water first then turn on the medium. 6.3 Connection between two or more panels All components to connect the sample conditioning panels to a measuring panel (e.g. CA100220-70, C-A100208-50, C-A100209-50 …) are in the scope of delivery. Connect the sample conditioning panel with fittings for 12 mm pipes to a measuring panel. The main sample line is blocked at the right end. To connect a further panel to the right, this blind plug must be removed. Endress+Hauser 34 Modular Analytical Panel System with Sample Conditioner 7 Operation ! ! Note! For installation, commissioning and operation of the SL100/200-L/H panels, the PE02A/PE03A panels, the KEP02/KEP05 panels and the panels with third party products, see the separate documentation which comes with these panels and can be found in the TSP modification database. Note! The operation of the instruments is described in detail in the Operating Instructions of the instruments. Please see the appropriate Operating Instruction! Please ensure the max. allowed process pressure, process temperature, flow rate and ambient conditions comply with the requirements of the different instruments. ! Note! Each mounting plate has an inlet needle valve which allows to separate each measurement line. To separate a measurement line, e.g. for maintenance, first close the valve of the incoming measurement line. The flow can be adjusted with the inlet needle valve. The optional flow meter allows measuring the flow and offering an electrical switch contact, which indicates a flow below the minimum. # Warning! For max. pressure and temperature conditions for the media at the sample inlet, refer to the technical data in chapter 11! The outlet of the measurement plates should have no counter pressure. Endress+Hauser 35 Modular Analytical Panel System with Sample Conditioner ! Endress+Hauser Note! For installation, commissioning and operation of the SL100/200-L/H panels, the PE02A/PE03A panels, the KEP02/KEP05 panels and the panels with third party products, see the separate documentation which comes with these panels and can be found in the TSP modification database. 36 Modular Analytical Panel System with Sample Conditioner 8 Maintenance " ! Endress+Hauser Caution! Avoid that sand, fibres and other abrasive material can enter the system! Note! Please follow the maintenance recommendations in the Operating Instructions of the sensors, cables, instruments, analyzers and assemblies. 37 Modular Analytical Panel System with Sample Conditioner 9 General accessories ! Note! For accessories please see the Operating Instructions of the standard products. For the mounting plates are several accessories available. Please see chapter 3. Endress+Hauser 38 Modular Analytical Panel System with Sample Conditioner 10 Trouble shooting ! Endress+Hauser Note! Please follow the trouble shooting recommendations in the Operating Instructions of the standard products (e.g. instruments). 39 Modular Analytical Panel System with Sample Conditioner 11 Technical Data 11.1 Process Conditions ! Note! This chapter describes only the technical data of the mounting panels. Concerning the technical data of the assemblies, sensors, cables, instruments and analyzers, please refer to the operating instructions of these products. Panel 71181119 Panel 71178791 Max. pressure sample inlet Sample Conditioning Panel Low Pressure 34 bar Max. sample inlet tempera- 232 °C ture Panel 71180834 Panel 71180881 Max. pressure sample inlet Pressure at the sample inlet before pressure reduction valve Sample inlet temperature before cooler Sample Conditioning Panel High Pressure 35 – 209 bar Max. sample inlet tempera- 538 °C ture Pressure at the sample inlet before pressure reduction valve Sample inlet temperature before cooler Panel 71180908 Sample Conditioning Panel High Pressure / Low for water / condensate Temp. Max. pressure sample inlet 245 bar Pressure at the sample inlet before pressure reduction valve Max. sample inlet tempera- 250°C Sample inlet temperature ture before cooler Panel 71180341 Sample Conditioning Panel High Pressure / High for steam Temp. Max. pressure sample inlet 245 bar Pressure at the sample inlet before pressure reduction valve Max. sample inlet tempera- 400°C / 550°C Sample inlet temperature ture before cooler Panel 71184177 Sample Conditioning Panel High Pressure / High for water / condensate Temp. Max. pressure sample inlet 65 bar Pressure at the sample inlet before pressure reduction valve Max. sample inlet tempera- 200°C Sample inlet temperature ture before cooler Endress+Hauser 40 Modular Analytical Panel System with Sample Conditioner Panel 71184184 Sample Conditioning Panel High Pressure / High for water / condensate Temp. Max. pressure sample inlet 160 / 320 bar Pressure at the sample inlet before pressure reduction valve Max. sample inlet tempera- 400°C Sample inlet temperature ture before cooler Panel 71184220 Sample Conditioning Panel High Pressure / High for water / condensate Temp. Max. pressure sample inlet 250 / 320 bar Pressure at the sample inlet before pressure reduction valve Max. sample inlet tempera- 550 °C / 650°C Sample inlet temperature ture before cooler Panel 71180819 71180887/ Conductivity (CLS15D) or DO (COS21D) or pH (CPS11D, CPS41D) panel Max. pressure sample inlet 4 bar Pressure at the sample inlet Max. sample inlet tempera- 80 °C Sample inlet temperature ture Max. counter pressure outlet free outlet Panel 71179559 Conductivity panel Max. pressure sample inlet 4 bar Max. sample inlet tempera- 80 °C ture Max. counter pressure outlet free outlet (CLS21D) Conductivity (CLS15D) + DO (COS21D) or Conductivity (CLS15D) + pH (CPS11D, CPS41D) Max. pressure sample inlet 4 bar Max. sample inlet tempera- 80 °C ture Max. counter pressure outlet free outlet Pressure at the sample inlet Sample inlet temperature Panel 71181048 DO (COS21D) + pH (CPS11D, CPS41D) Max. pressure sample inlet 4 bar Max. sample inlet tempera- 80 °C ture Max. counter pressure outlet free outlet Pressure at the sample inlet Sample inlet temperature Panel 71178418 Endress+Hauser Pressure at the sample inlet Sample inlet temperature 41 Modular Analytical Panel System with Sample Conditioner Panel 71184222 Cationic / diff. conductivity panel (CLS15D) Max. pressure sample inlet 4 bar Max. sample inlet tempera- 70 °C ture Max. counter pressure outlet free outlet Pressure at the sample inlet Sample inlet temperature Panel 71180874 / 71185272 Max. pressure sample inlet Max. sample inlet temperature Max. counter pressure outlet Cationic / diff. conductivity panel (CLS15D) 3,2 bar 60 °C Pressure at the sample inlet Sample inlet temperature Panel 71180385 Max. pressure sample inlet Max. sample inlet temperature Max. counter pressure outlet CA71## Analyzer panel 10 bar 40 °C Panel 71185814 Max. pressure sample inlet Max. sample inlet temperature Max. counter pressure outlet Sodium analyzer panel 2 bar 55 °C Panel C-A110318-80 Max. pressure sample inlet Max. sample inlet temperature Max. counter pressure outlet Degassed conductivity on request on request Panel 71185701 Max. pressure sample inlet Max. sample inlet temperature Max. counter pressure outlet Degassed conductivity on request on request General information Power Supply Ambient temperature range Humidity Endress+Hauser free outlet Pressure at the sample inlet Sample inlet temperature free outlet Pressure at the sample inlet Sample inlet temperature free outlet Pressure at the sample inlet Sample inlet temperature free outlet Pressure at the sample inlet Sample inlet temperature free outlet Depending on transmitter and analyzer type + 2 to + 40 °C Max. 95 % relative humidity, non-condensing 42 Modular Analytical Panel System with Sample Conditioner Endress+Hauser 44