Siemens Gas analyzer ULTRAMAT 23 Manual

ULTRAMAT 23 Manual • 03/2016 Get more information: www.siemens.com/processanalytics Continuous gas analysis Gas analyzer for measuring IR-absorbing gases, oxygen and hydrogen sulfide ULTRAMAT 23 Manual Siemens AG Process Industries and Drives Process Automation Analytical Products 76181 Karlsruhe Germany www.siemens.com/automation A5E37100388-003 GN: 30760_ULTRAMAT_23 Subject to change without prior notice A5E37100388-003 © Siemens AG 2016 AE37100388 A5E37100388 Edition 03/2016 Answers for industry. ULTRAMAT 23 1 ___________________ Introduction 2 ___________________ Safety instructions Continuous gas analysis Gas analyzer for measuring IRabsorbing gases, oxygen, and hydrogen sulfide ULTRAMAT 23 Manual 3 ___________________ Description 4 ___________________ installation 5 ___________________ Connecting 6 ___________________ Commissioning 7 ___________________ Operation ___________________ 8 Functions ___________________ 9 Application note ___________________ 10 Service and maintenance ___________________ 11 Error and system messages Taking out of operation and ___________________ 12 disposal ___________________ 13 Spare parts/accessories ___________________ A Appendix 7MB2335, 7MB2337, 7MB2338 7MB2355, 7MB2357, 7MB2358 ___________________ B ESD directives ___________________ C List of abbreviations 3/2016 A5E37100388-003 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY Document order number: A5E37100388 Ⓟ 07/2016 Subject to change Copyright © Siemens AG 2016. All rights reserved Table of contents 1 2 3 Introduction ........................................................................................................................................... 11 1.1 Information for our customers .................................................................................................11 1.2 Product versions .....................................................................................................................11 1.3 General information ................................................................................................................12 1.4 Special information and warnings ...........................................................................................12 1.5 Proper use ..............................................................................................................................12 1.6 Qualified Personnel.................................................................................................................13 1.7 Warranty conditions ................................................................................................................14 1.8 Delivery information ................................................................................................................14 1.9 Standards and regulations ......................................................................................................14 1.10 Conformity with European directives ......................................................................................14 Safety instructions ................................................................................................................................. 15 2.1 Analyzers in biogas plants ......................................................................................................17 2.2 Analyzers in hazardous areas ................................................................................................17 Description ............................................................................................................................................ 19 3.1 Area of application ..................................................................................................................19 3.2 Design .....................................................................................................................................22 3.3 Function ..................................................................................................................................26 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 Technical specifications ..........................................................................................................31 General technical data ............................................................................................................31 Parts in gas path wetted by sample gas .................................................................................34 Infrared detector......................................................................................................................35 Electrochemical oxygen sensor ..............................................................................................38 Paramagnetic oxygen sensor .................................................................................................39 Hydrogen sulfide sensor .........................................................................................................42 3.5 3.5.1 3.5.2 3.5.3 3.5.4 Wiring diagrams ......................................................................................................................43 Gas flow diagram ....................................................................................................................43 Gas connections .....................................................................................................................51 Connection diagrams ..............................................................................................................52 Pin assignments ......................................................................................................................54 3.6 Dimensional drawings .............................................................................................................56 3.7 3.7.1 3.7.2 3.7.3 3.7.4 Communication .......................................................................................................................57 PROFIBUS DP/PA ..................................................................................................................57 General information ................................................................................................................59 ELAN interface ........................................................................................................................60 SIPROM GA ............................................................................................................................61 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 5 Table of contents 3.7.4.1 3.7.4.2 SIPROM GA functions ........................................................................................................... 61 Upgrading options .................................................................................................................. 62 4 installation............................................................................................................................................. 63 5 Connecting ........................................................................................................................................... 67 6 7 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.1.8 5.1.9 5.1.10 5.1.11 Safety instructions .................................................................................................................. 67 Condensation in the device .................................................................................................... 67 Laws and directives ............................................................................................................... 67 Operation in hazardous areas................................................................................................ 67 Electrical circuit breaker in accordance with IEC 60947-1 .................................................... 68 Dangerous contact voltage .................................................................................................... 68 Missing PE/ground connection .............................................................................................. 68 Power supply cable for bench-top unit ................................................................................... 69 Analyzers in hazardous areas................................................................................................ 69 Analyzers in biogas plants ..................................................................................................... 70 Wetted parts unsuitable for the process medium .................................................................. 70 Variant with specially cleaned gas path (Cleaned for O2) ..................................................... 71 5.2 5.2.1 5.2.2 Gas connections and internal gas path ................................................................................. 71 Gas connections .................................................................................................................... 71 Gas preparation ..................................................................................................................... 72 5.3 5.3.1 5.3.2 Electrical connection .............................................................................................................. 73 Connection of the signal lines ................................................................................................ 73 Power connection................................................................................................................... 74 Commissioning ..................................................................................................................................... 77 6.1 General information ............................................................................................................... 77 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.4.1 6.2.5 6.2.5.1 Safety instructions .................................................................................................................. 77 Dangerous contact voltage .................................................................................................... 77 Loss of degree of protection .................................................................................................. 78 Commissioning and operation with error message................................................................ 78 For use in hazardous areas ................................................................................................... 78 Analyzers in hazardous areas................................................................................................ 78 Use in biogas plants ............................................................................................................... 80 Safety information .................................................................................................................. 80 6.3 6.3.1 6.3.2 6.3.3 Preparation for commissioning .............................................................................................. 81 Leaks in the gas paths ........................................................................................................... 81 Gas preparation ..................................................................................................................... 81 Device interfaces.................................................................................................................... 81 6.4 6.4.1 6.4.2 6.4.3 Commissioning....................................................................................................................... 82 Commissioning....................................................................................................................... 82 AUTOCAL .............................................................................................................................. 82 Initial calibration ..................................................................................................................... 83 6.5 System setup with several analyzers in parallel .................................................................... 84 Operation .............................................................................................................................................. 89 7.1 General information ............................................................................................................... 89 7.2 User prompting....................................................................................................................... 90 7.3 Display and control panel ....................................................................................................... 91 ULTRAMAT 23 6 Manual, 3/2016, A5E37100388-003 Table of contents 8 7.3.1 7.3.2 7.3.3 Display and operator panel .....................................................................................................91 User interface ..........................................................................................................................93 Key assignments .....................................................................................................................94 7.4 7.4.1 7.4.2 7.4.3 7.4.3.1 7.4.3.2 7.4.3.3 7.4.3.4 7.4.3.5 Operating modes ....................................................................................................................94 Warm-up phase ......................................................................................................................95 Measuring mode .....................................................................................................................96 Input mode ..............................................................................................................................96 Code levels .............................................................................................................................97 Key operations step by step ...................................................................................................98 The ESC key .........................................................................................................................101 The CAL key .........................................................................................................................101 The PUMP key ......................................................................................................................102 Functions ............................................................................................................................................ 103 8.1 8.1.1 8.1.1.1 8.1.1.2 8.1.1.3 8.1.1.4 8.1.1.5 8.1.2 8.1.2.1 8.1.2.2 8.1.2.3 8.1.2.4 8.1.2.5 8.1.2.6 8.1.3 8.1.4 Diagnostics ...........................................................................................................................103 Diagnostics: Status ...............................................................................................................104 Analyzer status: Status: Logbook/faults................................................................................104 Analyzer status: Status: Maintenance request .....................................................................105 Analyzer status: Status: AUTOCAL deviation ......................................................................105 Analyzer status: Status: O2 sensor status ............................................................................106 Analyzer status: Status: H2S sensor status..........................................................................106 Diagnostics: Diagnostics values ...........................................................................................107 Analyzer status: Diagnostics values: IR................................................................................107 Analyzer status: Diagnostics values: (Electrochemical) O2 sensor .....................................108 Analyzer status: Diagnostics values: (Paramagnetic) O2 sensor .........................................108 Analyzer status: Diagnostics values: H2S sensor ................................................................109 Diagnostics: Diagnostics values: Pressure sensor ...............................................................109 Analyzer status: Diagnostics values: Other diagnostics values ...........................................109 Analyzer status: Factory settings hardware ..........................................................................110 Analyzer status: Factory settings software ...........................................................................110 8.2 8.2.1 8.2.2 8.2.2.1 8.2.2.2 8.2.3 8.2.3.1 8.2.3.2 8.2.3.3 8.2.4 8.2.4.1 8.2.4.2 8.2.5 8.2.5.1 8.2.5.2 8.2.5.3 8.2.5.4 8.2.6 8.2.7 8.2.7.1 8.2.7.2 Calibration .............................................................................................................................111 Calibration .............................................................................................................................111 Calibration: Infrared measuring range ..................................................................................112 Calibration: Infrared measuring range: Set span gas values................................................113 Calibration: Infrared measuring range: Start with Range MR 1/2 .........................................113 Calibration: Electrochemical oxygen measuring range ........................................................114 Calibration: O2 measuring range: Sensor inst. date .............................................................114 Calibration: O2 measuring range: Calibrating the O2 zero point ..........................................115 Calibration: O2 measuring range: Calibrate measuring range .............................................115 Calibration: Paramagnetic oxygen sensor ............................................................................116 Calibration: O2 paramagnetic: Calibrating the zero point .....................................................117 Calibration: O2 paramagnetic: Calibrating the measuring range .........................................117 Calibration: H2S sensor ........................................................................................................118 Calibration: H2S sensor: Defining the installation ................................................................119 Calibration: H2S sensor: Calibrating the zero point ..............................................................119 Calibration: H2S sensor: Calibrating the measuring range ..................................................119 Calibration: H2S sensor: Enter TC parameters ....................................................................120 Calibration: Pressure sensor ................................................................................................121 Calibration: AUTOCAL/drift values .......................................................................................122 Calibration: AUTOCAL/drift values: Drift values ...................................................................122 Calibration: AUTOCAL/drift values: Cycle time ....................................................................123 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 7 Table of contents 9 8.2.7.3 Calibration: AUTOCAL/drift values: Purge time ................................................................... 123 8.3 8.3.1 8.3.1.1 8.3.1.2 8.3.1.3 8.3.2 8.3.3 8.3.4 8.3.5 8.3.5.1 8.3.5.2 Parameter ............................................................................................................................ 124 Parameter: Measuring ranges ............................................................................................. 125 Parameters: Measuring ranges: Switch ranges ................................................................... 125 Parameters: Measuring ranges: Setting measuring ranges ................................................ 126 Parameters: Measuring ranges: Hysteresis ......................................................................... 127 Parameters: Limits ............................................................................................................... 128 Parameters: Limits: H2S sensor protection ......................................................................... 129 Parameters: Time constants ................................................................................................ 129 Parameter: Pump/LCD contrast ........................................................................................... 130 Parameters: Pump/LCD contrast: Pump ............................................................................. 130 Parameters: Pump/LCD contrast: LCD contrast .................................................................. 131 8.4 8.4.1 8.4.1.1 8.4.1.2 8.4.1.3 8.4.1.4 8.4.2 8.4.2.1 8.4.2.2 8.4.2.3 8.4.2.4 8.4.3 8.4.3.1 8.4.3.2 8.4.3.3 8.4.3.4 8.4.4 Configuration ........................................................................................................................ 132 Configuration: Inputs/outputs/pump ..................................................................................... 134 Configuration: Inputs/outputs/pump: Analog outputs ........................................................... 134 Configuration: Inputs/outputs/pump: Assign relays ............................................................. 138 Configuration: Inputs/outputs/pump: Binary/sync inputs ..................................................... 141 Configuration: Inputs/outputs/pump: Pump at CAL/MEAS .................................................. 142 Configuration: Special functions .......................................................................................... 142 Configuration: Special functions: Changing the codes/language ........................................ 143 Configuration: Special functions: AUTOCAL deviation ........................................................ 144 Configuration: Special functions: ELAN/PROFIBUS/external interference ......................... 144 Configuration: Special functions: Factory data/reset/units .................................................. 149 Configuration: Device test .................................................................................................... 151 Configuration: Device test: RAM monitor ............................................................................. 151 Configuration: Device test: Display/keys/flow ...................................................................... 152 Configuration: Device test: Inputs/outputs ........................................................................... 152 Configuration: Device test: Chopper/IR source ................................................................... 154 Configuration: Factory configuration .................................................................................... 155 8.5 8.5.1 8.5.2 8.5.3 Automatically executed functions......................................................................................... 155 Probe protection and purging function ................................................................................. 155 Probe protection function ..................................................................................................... 156 Probe purging function ......................................................................................................... 158 Application note ...................................................................................................................................161 9.1 10 H2S sensor with 'small' measuring range ............................................................................ 161 Service and maintenance .....................................................................................................................165 10.1 10.1.1 10.1.2 Safety instructions ................................................................................................................ 165 General safety instructions .................................................................................................. 165 Safety information for analyzers used in hazardous areas .................................................. 166 10.2 10.2.1 10.2.2 10.2.3 10.2.4 10.2.5 10.2.6 10.2.6.1 10.2.6.2 Maintenance work ................................................................................................................ 167 Cleaning the device ............................................................................................................. 167 Maintenance of the gas path................................................................................................ 168 Replacing spare parts .......................................................................................................... 168 Replacing fuses.................................................................................................................... 168 Replacing the fine safety filter .............................................................................................. 169 Maintenance work on the bench-top unit ............................................................................. 170 Emptying the condensation trap .......................................................................................... 170 Replacing the coarse filter ................................................................................................... 170 ULTRAMAT 23 8 Manual, 3/2016, A5E37100388-003 Table of contents 10.2.7 10.2.8 10.2.9 11 12 13 A B Error and system messages ................................................................................................................ 177 11.1 Maintenance requests...........................................................................................................177 11.2 Faults ....................................................................................................................................178 Taking out of operation and disposal ................................................................................................... 181 12.1 Repair or changing of location ..............................................................................................181 12.2 Scrapping the analyzer .........................................................................................................182 Spare parts/accessories ...................................................................................................................... 185 13.1 Information for ordering spare parts .....................................................................................185 13.2 Gas path ...............................................................................................................................187 13.3 Electronics ............................................................................................................................190 13.4 Pump .....................................................................................................................................192 13.5 13.5.1 13.5.2 13.5.3 13.5.4 13.5.4.1 13.5.4.2 13.5.4.3 13.5.4.4 13.5.4.5 13.5.4.6 13.5.5 IR analyzer units ...................................................................................................................193 Overview ...............................................................................................................................193 Analyzer unit 7MB2335-, 7MB2355- .....................................................................................197 Analyzer unit 7MB2337-, 7MB2357- .....................................................................................201 Analyzer unit 1 7MB2338-, 7MB2358- ..................................................................................205 .AA..-, -.AK..-, -.AB..-, -.AC..- for CO/NO ..............................................................................205 .AD..- for CO/NO ...................................................................................................................207 .DC..- for CO2/NO.................................................................................................................209 .BA.., .BD.., .CB..- for CO/CO2 and CO2/CH4 .....................................................................211 .BB.., .CA..- for CO/CO2 and CO2/CH4 ...............................................................................213 .BJ.., .BK.., .BL..- for CO2/CO ..............................................................................................216 Analyzer unit 7MB2338-, 7MB2358- third component ..........................................................219 13.6 Sensors .................................................................................................................................221 13.7 Comparison of spare part Order Nos. U23 and U23 analyzer version -B06 'Cleaned for O2' .........................................................................................................................................222 Appendix............................................................................................................................................. 225 A.1 Service and support ..............................................................................................................225 A.2 Approvals ..............................................................................................................................225 A.3 Pressure conversion table ....................................................................................................225 A.4 A.4.1 A.4.2 A.4.3 Returned delivery ..................................................................................................................226 Return address .....................................................................................................................227 Error Description ...................................................................................................................227 Decontamination declaration ................................................................................................228 ESD directives .................................................................................................................................... 231 B.1 C Replacing the electrochemical oxygen sensor .....................................................................171 Replacing the hydrogen sulfide sensor.................................................................................172 Replacing the paramagnetic oxygen sensor ........................................................................176 ESD guidelines .....................................................................................................................231 List of abbreviations ............................................................................................................................ 233 C.1 List of abbreviations ..............................................................................................................233 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 9 Table of contents Index ...................................................................................................................................................239 ULTRAMAT 23 10 Manual, 3/2016, A5E37100388-003 1 Introduction 1.1 Information for our customers Before beginning work with this device, please read this manual! It contains important information and data whose observation ensures proper device function and saves you servicing costs. The manual will help you to operate the device more easily and efficiently, allowing you to achieve reliable results. 1.2 Product versions The ULTRAMAT 23 gas analyzer is suitable for a wide variety of measurements and is therefore available in different versions. The data on the label, among others, indicates which device version you have. 1 Data matrix code 2 CE conformity symbol 3 Name and address of manufacturer 4 Designation of origin 5 Measuring range(s) 6 Serial number 7 Order No. (MLFB number) of the device 8 Device name Figure 1-1 ULTRAMAT 23 label (example) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 11 Introduction 1.3 General information 1.3 General information This device left the factory in a safe and proper condition and has been tested. In order to maintain this condition and to ensure safe operation of this product, it should only be used in the manner described by the manufacturer. Furthermore, proper transportation, storage, installation, operation and maintenance of the device are vital for ensuring correct and safe operation. This manual contains the information required for the intended use of the described product. It is addressed to technically qualified personnel who are specially trained or who have the relevant knowledge of automation technology (measuring and control systems). Knowledge and technically correct implementation of the safety notes and warnings contained in this manual are required for safe installation and commissioning, as well as for safety during the operation and maintenance of the described product. Only qualified personnel have the required professional knowledge for correctly interpreting the generally valid safety notes and warnings in this manual in each specific case and to act accordingly. This manual is an inherent part of the scope of delivery, despite the fact that it can be ordered separately for logistic reasons. Due to the variety of technical details, it is not possible to consider every single detail for all versions of the described product and for every conceivable case in the set-up, operation, maintenance and use in systems. For further information, or in the case of problems which are not covered in enough detail in this document, please request the required information from your local or responsible Siemens regional office. Note In particular, before using the device for new research and development applications, we recommend that you first contact us to discuss the application in question. 1.4 Special information and warnings This manual provides you with information on using, installing, operating, and maintaining the device. Pay particular attention to all special information and warnings. Information of this type is set apart from the rest of the text and is marked with the corresponding pictograms. This information provides you with useful tips and helps avoid maloperations. 1.5 Proper use Proper use within the context of this manual, means that the product may be used only for the applications described in the catalog or the technical description, and only in combination with the equipment, components and devices of other manufacturers recommended or permitted by Siemens. The product described in this manual has been developed manufactured, tested and documented in compliance with relevant safety standards. When the handling rules ULTRAMAT 23 12 Manual, 3/2016, A5E37100388-003 Introduction 1.6 Qualified Personnel described for the configuration, installation, proper operation and maintenance, as well at the safety guidelines are adhered to, therefore, there is normally no risk to the health of persons or in respect to damage to property. This device was designed to ensure safe isolation of the primary and secondary circuits. Low voltages that are connected must therefore also be generated with safe isolation. WARNING Dangerous contact voltage After removing the housing or protection against direct contact or after opening the system cabinet, certain parts of of this device/system will be exposed that can carry hazardous voltage. Therefore, only appropriately qualified persons are permitted to perform work within this device. These persons must be thoroughly familiar with all sources of danger and service activities in accordance with these operating instructions. Note Observe the environmental conditions for the rack unit and bench-top unit Make sure that the environmental conditions listed in the technical specifications (Page 31) are observed. • During operation • In the event of maintenance Note Environmental conditions for bench-top unit in accordance with IEC 61010-1-2010 In accordance with IEC 61010-1-2010, the bench-top unit may only be used indoors. 1.6 Qualified Personnel Qualified personnel are people who are familiar with the installation, mounting, commissioning, and operation of the product. These people have the following qualifications: ● They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures and aggressive as well as hazardous media. ● For explosion-proof devices: they are authorized, trained, or instructed in carrying out work on electrical circuits for hazardous systems. ● They are trained or instructed in maintenance and use of appropriate safety equipment according to the safety regulations. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 13 Introduction 1.7 Warranty conditions 1.7 Warranty conditions We expressly point out that the product quality is exclusively and conclusively described in the sales contract. The content of this product documentation is neither a part of a previous or existing agreement, promise or legal relationship, nor is it intended to modify these. All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable liability provisions. The provisions defined in the sales contract for the responsibility for defects are neither extended nor limited by the remarks in this document. 1.8 Delivery information The respective scope of delivery is listed on the shipping documents in accordance with the valid sales contract. These are enclosed with the delivery. When opening the packaging, please observe the corresponding information on the packaging material. Check the delivery for completeness and undamaged condition. In particular, the Order No. on the labels, if present, must be compared with the ordering data. If possible, please keep the packaging material since you can reuse it for return deliveries if necessary. 1.9 Standards and regulations As far as possible, the harmonized European standards were the basis for the specification and production of this device. If no harmonized European standards have been applied, the standards and regulations for the Federal Republic of Germany are valid. When this product is used beyond the scope of these standards and regulations, the valid standards and regulations of the country of the operating company apply. 1.10 Conformity with European directives The CE mark on the device is a sign of conformity with the following European directives: Electromagnetic compatibility EMC DIRECTIVE 2014/30/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on the harmonisation of the laws of the Member States relating to electromagnetic compatibility. Low voltage directive LVD DIRECTIVE 2014/35/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on the harmonisation of the laws of Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits. ATEX DIRECTIVE 2014/34/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL on the harmonisation of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres. The directives applied can be found in the EU declaration of conformity for the associated device. ULTRAMAT 23 14 Manual, 3/2016, A5E37100388-003 Safety instructions 2 Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. The products and solutions from Siemens undergo continuous development with this factor in mind. Siemens strongly recommends that you regularly check for product updates. For the safe operation of products and solutions from Siemens, it is necessary to take suitable protective measures (e.g. cell protection concept) and to integrate each component into an overall IT security concept which corresponds to state-of-the-art IT technology. Thirdparty products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity (http://www.siemens.com/industrialsecurity). To stay informed about product updates as they occur, sign up for a product-specific newsletter. For further information, see http://support.automation.siemens.com (http://support.automation.siemens.com). WARNING Improper use A device in the standard version must never be used in hazardous areas. Explosive gas mixtures (e.g. flammable gases together with air or oxygen in a potentially explosive ratio) must not be measured with this analyzer. WARNING Improper device modifications Danger to personnel, system and environment can result from modifications to the device, particularly in hazardous areas. • Only carry out modifications that are described in the instructions for the device. Failure to observe this requirement cancels the manufacturer's warranty and the product approvals. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 15 Safety instructions Note Manipulation on the device The physical access to the device allows illegal manipulations on the device. • Ensure that the device is located in a protected area to which only authorized persons have access. • If no settings need be carried out, lock the device. WARNING Toxic and/or corrosive gases When measuring toxic or corrosive gases, it could occur that sample gas accumulates in the analyzer because of leaks in the gas path. To prevent the danger of poisoning or damage to parts of the analyzer, the analyzer or the system must be purged with inert gas (e.g. nitrogen). The gas displaced by purging must be collected using appropriate equipment and disposed of environmentally-friendly via an exhaust line. ULTRAMAT 23 16 Manual, 3/2016, A5E37100388-003 Safety instructions 2.1 Analyzers in biogas plants 2.1 Analyzers in biogas plants DANGER Danger of poisoning This device is designed to measure hydrogen sulfide and dihydrogen sulfide, H2S)! Hydrogen sulfide is highly toxic even in small concentrations! The odor threshold for hydrogen sulfide is very low at 0.02 vpm (20 vpb), but higher concentrations result in numbing of the olfactory receptors in the nose so that the odor is no longer perceived. Persons exposed to this gas in concentrations up to 100 vpm for several hours exhibit symptoms of poisoning such as fatigue, headaches, lack of appetite, lack of concentration, irritation of the mucous membranes of eyes and respiratory tract, and throat irritations. Inhalation of H2S concentrations of 500 vpm longer than 30 minutes can cause fatal poisoning. Concentrations above 1 000 vpm cause death within a few minutes, concentrations above 5 000 vpm cause death within a few seconds! When using this device in plant where there may be high concentrations of H2S and you therefore need to take following continual precautions to prevent the effects of poisoning: • Connect the gas outlet of the analyzer to a gas exhaust unit so that no gas can escape into the environment! • Before you begin maintenance on the analyzer, make sure that the H2S concentration in the analyzer is close to 0 vpm. Before beginning work, always flush the gas path of the analyzer and the gas sampler with ambient air or nitrogen for a duration of about 10 minutes . • Check for leaks in the analyzer at regular intervals! DANGER Danger of explosion This device is used in biogas plants, among other places. When it is used in biogas plants, you should expect that the sample gas will contain methane, which forms explosive mixtures with oxygen or air in certain concentrations. These conditions are possible with certain operating states of the plant. 2.2 Analyzers in hazardous areas WARNING Unsuitable device for the hazardous area Danger of explosion. • Only use equipment that is approved for use in the intended hazardous area and labelled accordingly. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 17 Safety instructions 2.2 Analyzers in hazardous areas ULTRAMAT 23 18 Manual, 3/2016, A5E37100388-003 3 Description 3.1 Area of application Overview Up to 4 gas components can be measured continuously and simultaneously with the ULTRAMAT 23 gas analyzer. The analyzer has an infrared detector for infrared-sensitive gases such as CO, N2O or CH4, and can be optionally fitted with up to two further electrochemical sensors for O2 and H2S as well as a paramagnetic O2 sensor. The following combinations are thus possible: Table 3- 1 Possible combinations of ULTRAMAT 23 Electrochemical O2 sensor Paramagnetic O2 sensor H2S sensor 1 IR component + 1 IR component + x -- -x x -- 2 IR components + 2 IR components + x -- -x x -- 3 IR components + 3 IR components + x -- -x --- 4 IR components + -- -- -- Legend: Use of sensor is possible: x Use of sensor is not possible: -- These combinations are available for a 19" rack unit with hosed gas paths. The following deviations apply to other analyzer versions: ● Only IR components are available for 19" rack units with piped gas paths ● H2S sensors and O2 sensors are available for bench-top units ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 19 Description 3.1 Area of application Figure 3-1 Front view of ULTRAMAT 23 for measurement of CO, NO, and O2 (example of rack unit) Areas of application ● Optimization of small firing systems ● Monitoring of exhaust gas concentration from firing systems with all types of fuel (oil, gas and coal) as well as operational measurements with thermal incineration plants ● Room air monitoring ● Monitoring of air in fruit stores, greenhouses, fermenting cellars and warehouses ● Monitoring of process control functions ● Atmosphere monitoring during heat treatment of steel Areas of application with hydrogen sulfide sensor: ● Biogas plants – Monitoring of fermenters for generating biogas (input and pure sides) – Monitoring of gas-driven motors (power generation) – Monitoring of feeding of biogas into the commercial gas network ● Sewage plants ● Drinking water treatment Areas of application with paramagnetic oxygen sensor ● Flue gas analysis ● Inerting plants ● Room air monitoring ● Medical engineering ULTRAMAT 23 20 Manual, 3/2016, A5E37100388-003 Description 3.1 Area of application Further applications: ● Environmental protection ● Chemical plants ● Cement industry Special versions ● The ULTRAMAT 23 with 2 IR components without pump is also available with two separate gas paths. This allows the measurement of two measuring points as used e.g. for the NOx measurement before and after the NOx converter. ● The ULTRAMAT 23 gas analyzer can be used in emission measuring systems and for process and safety monitoring. ● For measurement of CO, NO, SO2 and O2 according to 13th BlmSchV and TA Luft, TÜVapproved versions of the ULTRAMAT 23 are available. ● The analyzers of the 7MB2355, 7MB2357 and 7MB2358 series are suitability-tested in accordance with EN 15267 (emission measurements). ● The current certificates and approvals can be found on the Internet at: Approvals and certificates (https://support.industry.siemens.com/cs/de/en/ps/17728) ● Version with faster response time: There is no connection between the two condensation traps, so that the complete sample gas flow passes through the detector (only 1/3 of the flow in the normal version of the analyzers), i.e. the response time is 2/3 faster. The functions of all other components remain unchanged. ● Version with chopper section purging: This version consumes approx. 100 ml/min of purging gas; you must set an inlet pressure of 300 kPa (3 bar). ● Variant with specially cleaned gas path: This variant is envisaged for the applications requiring 'Cleaned for O2 service'. Benefits ● AUTOCAL can be carried out with ambient air (dependent on the measured component) and is therefore highly cost effective because calibration gases and accessories are not required ● High selectivity thanks to multi-layer detectors, low cross-sensitivity to water vapor ● Sample chambers can be cleaned (dependent on the version), resulting in cost savings through reuse following contamination ● Menu-assisted operation in plain text, thus high operational safety ● Service information and logbook, cost savings through preventive maintenance and help for service and maintenance personnel ● Increased safety through coded operator levels, thus protection against unauthorized access or clumsy working ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 21 Description 3.2 Design ● Open interface architecture (ELAN (RS485), PROFIBUS-DP/PA), thus simplified process integration ● Communication software. SIMATIC PDM and SIPROM GA. ● Remote operation and control (via SIPROM GA and PROFIBUS). Special benefits when used in biogas plants ● Continuous measurement of all 4 important components, including H2S ● Long service life of the H2S sensor even at increased concentrations; no diluting or backflushing necessary 3.2 Design ① ② ③ ④ ⑤ ⑥ ⑦ Available as bench-top or rack unit. 80-digit display panel (4 lines with 20 characters each). Dust-tight and washable membrane keyboard. Flowmeter for monitoring the sample gas flow. Gas and electrical connections at the rear. O2 sensor (option) can be removed from the front after taking off the cover. Control and function keys for operation. Figure 3-2 Design of ULTRAMAT 23 as 19" rack unit The ULTRAMAT 23 is also available as a bench-top unit. This version differs from the rack unit shown here as follows: ● Closed housing without mounting frame. ● 2 handles on the sides. ● 4 rubber feet for setting up. ● The bench-top unit is not available with Ex approval. ULTRAMAT 23 22 Manual, 3/2016, A5E37100388-003 Description 3.2 Design Enclosure ● Bench-top unit or ● 19" rack unit with 4 HU for installation in – Hinged frame – Cabinets ● Flow indicator for sample gas on front plate (not with piped gas paths) ● Integrated sample gas pump with bench-top unit, available as option for rack unit (not with piped gas paths) ● Gas connections for sample gas inlet and outlet as well as zero gas possible with pipe diameter 6 mm or ¼" ● Gas and electrical connections at the rear. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 23 Description 3.2 Design Display and operator panel ● Operation based on NAMUR recommendation. ● Simple, fast parameterization and commissioning of analyzer. ● Large backlit LCD for measured values. ● Menu-prompted input functions for parameterization, configuration, test functions, calibration. ● Washable membrane keyboard. ● User help in plain text. ● User software available in 6 languages. ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ One line per component for measured value, dimension and ID. LED-backlit display; contrast adjustable using menu. Freely-selectable dimension (ppm, vpm, mg/m3, %). Two columns are reserved for status displays. ENTER key for calling the main menu or saving the input values. ↑↓→ keys for menu control and for incrementing/decrementing numerical values. Scrolling back in menu or cancellation of an input. Switching on and off of internal pump, pumping capacity adjustable using menu. Key for starting AUTOCAL. Immediate return to measuring mode. Figure 3-3 Operator panel of the ULTRAMAT 23 ULTRAMAT 23 24 Manual, 3/2016, A5E37100388-003 Description 3.2 Design Note Energy saving The display brightness is reduced after approx. 30 minutes without an operation. This serves for energy saving and has no influence on the other properties of the device. The display becomes bright again when you continue with operation. Inputs and outputs ● Three binary inputs for switching the sample gas pump on and off, triggering of AUTOCAL, and synchronization of several devices. ● Eight freely-configurable relay outputs for faults, maintenance requests, maintenance switches, limits, measuring range identifications, and external solenoid valves. ● Analog outputs for each component electrically isolated from analyzer ground. ● Optional: 8 additional relay outputs. ● Optional: 8 additional binary inputs. Communication ELAN (RS485) present in basic unit. Options: ● RS485/USB converter ● RS485/RS232 converter ● RS485/Ethernet converter ● Incorporation in networks via PROFIBUS DP/PA interface (via option board) ● SIPROM GA software as servicing and maintenance tool ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 25 Description 3.3 Function 3.3 Function Several independent measuring principles which work selectively may be present in the ULTRAMAT 23. These are described below. Infrared measurement 1 Capillary 7 IR source 2 Second detector layer 8 Reflector 3 Microflow sensor 9 Window 4 Analyzer chamber 10 Slide 5 Chopper wheel 11 First detector layer 6 Synchronous motor 12 Third detector layer Figure 3-4 Operating principle of infrared measurement This measuring principle is based on the molecule-specific absorption of bands of infrared radiation, which in turn is based on the "single-beam procedure". A radiation source (7) operating at 600 °C (1111 °F) emits infrared radiation, which is then modulated by a chopper (5) at 8 1/3 Hz. The infrared radiation passes through the analyzer chamber (4), into which sample gas is flowing, and its intensity is weakened as a function of the concentration of the measured component. The receiver chamber (detector) - set up as a two- or three-layer detector - is filled with the component to be measured. The first detector layer (11) primarily absorbs energy from the central sections of the sample gas IR bands. Energy from the peripheral sections of the bands is absorbed by the second (2) and third (12) detector layers. The microflow sensor ULTRAMAT 23 26 Manual, 3/2016, A5E37100388-003 Description 3.3 Function generates a pneumatic connection between the upper layer and the lower layers. Negative feedback from the upper and lower layers leads to an overall narrowing of the spectral sensitivity band. The volume of the third layer and, therefore, the absorption of the bands, can be varied using a slide (10), thereby increasing the selectivity of each individual measurement. The rotating chopper (5) generates a pulsating flow in the receiver chamber that the microflow sensor (3) converts into an electrical signal. The microflow sensor consists of two nickel-plated grids heated to approximately 120 ºC (248 °F), which, along with two supplementary resistors, form a Wheatstone bridge. The pulsating flow together with the dense arrangement of the nickel grids causes a change in resistance. This leads to an offset in the bridge which is proportional to the concentration of sample gas. Note Contamination of the analyzer chambers The sample gases must be fed into the analyzers free of dust. Condensation should also be prevented in the analyzer chambers Therefore, the use of gas modified for the measuring task is necessary in most application cases. Furthermore, the ambient air of the sensor must not have large concentrations of the components to be measured. Electrochemical oxygen measurement 1 Gold cathode 4 Signal output 2 Electrolyte (acetic acid) 5 Lead anode 3 Thermistor and load resistor for temperature compensation 6 Oxygen diffusion membrane made of FEP Figure 3-5 Operating principle of the electrochemical O2 sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 27 Description 3.3 Function This oxygen sensor operates according to the principle of a fuel cell. The oxygen is converted at the boundary layer between the cathode and electrolyte. An electron emission current flows between the lead anode and cathode and via a resistor, where a measured voltage is present. This measured voltage is proportional to the concentration of oxygen in the sample gas. The acidic electrolyte used is less influenced by interference influences (particularly CO2, CO, H2, and CH4) than other sensor types. Paramagnetic oxygen measurement Figure 3-6 Operating principle of the paramagnetic O2 sensor In contrast to other gases, oxygen is highly paramagnetic. This property is used as the basis for this method of measurement. Two permanent magnets generate an inhomogeneous magnetic field in the measuring cell. If oxygen molecules flow into the measuring cell (1), they are drawn into the magnetic field. This results in the two diamagnetic hollow spheres (2) being displaced out of the magnetic field. This rotary motion is recorded optically, and serves as the input variable for control of a compensation flow. This generates a torque opposite to the rotary motion around the two hollow spheres by means of a wire loop (3). The compensation current is proportional to the concentration of oxygen. The calibration point is calibrated using the AUTOCAL function by connecting oxygen (analogous to calibration of the electrochemical O2 sensor). In order to comply with the technical data, the zero point of the paramagnetic measuring cell must be calibrated with nitrogen weekly in the case of all measuring ranges < 5% or every two months in the case of all larger measuring ranges. ULTRAMAT 23 28 Manual, 3/2016, A5E37100388-003 Description 3.3 Function Electrochemical hydrogen sulfide measurement Figure 3-7 Operating principle of H2S sensor The hydrogen sulfide (H2S) enters through the diffusion barrier (gas diaphragm) into the sensor and is oxidized at the working electrode. A reaction in the form of a reduction of atmospheric oxygen takes place on the counter electrode. The transfer of electrons can be tapped on the connector pins as a current which is directly proportional to the gas concentration. The zero point is automatically recalibrated by the AUTOCAL function when connecting e.g. nitrogen or air. Automatic calibration of IR components with air (AUTOCAL) Figure 3-8 Calibration The ULTRAMAT 23 can be calibrated using, for example, ambient air. During this process (between 1 and 24 hours (adjustable), 0 = no AUTOCAL), the analyzer chamber is purged with air. The detector then generates the largest signal U0 (no pre-absorption in the analyzer chamber). This signal is used as the reference signal for zero point calibration. The signal U0 also serves as the initial value for calculating the full-scale value. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 29 Description 3.3 Function As the concentration of the measured component increases, so too does absorption in the analyzer chamber. As a result of this preabsorption, the detectable radiation energy in the detector decreases, and thus also the signal voltage. For the single-beam procedure of the ULTRAMAT 23, the mathematical relationship between the concentration of the measured component and the measured voltage can be approximately expressed as the following exponential function: U = U0 ⋅ e-kc with the following parameters: ● c Concentration ● k Unit-specific constant ● U0 Basic signal with zero gas (sample gas without measured component) ● U Detector signal Changes in the radiation power, contamination of the analyzer chamber, or aging of the detector components have the same effect on both U0 and U, and result in the following: U’ = U’0 ⋅ e-kc Apart from being dependent on concentration c, the measured voltage thus changes continuously as the IR source ages, or with persistent contamination. Each AUTOCAL thus tracks the total characteristic according to the currently valid value, thereby also compensating temperature and pressure influences. The influences of contamination and aging, as mentioned above, will have a negligible influence on the measurement as long as U’ remains within a certain tolerance range monitored by the unit. The tolerance range between two or more AUTOCAL procedures can be individually parameterized on the ULTRAMAT 23 and a warning output in the event of deviations. A fault message is output when the value falls below the original factory setting of U0 < 50% U. In most cases, this is due to the analyzer chamber being contaminated. The units can be set to automatically calibrate the zero point every 1 to 24 hours, using ambient air or nitrogen. The calibration point for the IR-sensitive components is calculated mathematically from the newly determined U’0 and the device-specific parameters stored as default values. It is recommendable to check the calibration point once a year using a calibration gas. For details on TÜV measurements, see Table "Calibration intervals (TÜV versions)" in section Infrared detector (Page 35). If an electrochemical O2 sensor is installed, it is recommendable to use air for the AUTOCAL. In addition to calibration of the zero point of the IR-sensitive components, automatic calibration of the calibration point of the electrochemical O2 sensor is carried out simultaneously. The characteristic of the O2 sensor is sufficiently stable following the singlepoint calibration such that the zero point of the electrochemical O2 sensor need only be checked once a year by connecting nitrogen. ULTRAMAT 23 30 Manual, 3/2016, A5E37100388-003 Description 3.4 Technical specifications 3.4 Technical specifications 3.4.1 General technical data General information Measured components Maximum of 4, comprising up to three infrared-sensitive gases as well as oxygen and/or hydrogen sulfide (H2S is not available with 3 infraredsensitive gases) Measuring ranges 2 per component Characteristics Linearized Operator panel LCD with LED backlighting and contrast control, 80 characters (4 lines à 20 characters); function keys Operating position Front panel vertical Shocks / maximum vibration No shocks; maximum vibration 5 m/s2 Software release of TÜV version (7MB235x) 3.00.07 Enclosure Weight Approx. 10 kg (22 lbs.) The weight varies according to the ordered variant. Degree of protection IP40 in accordance with EN 60529 for the versions 7MB235x (TÜV) IP20 in accordance with EN 60529 for the versions 7MB233x (standard) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 31 Description 3.4 Technical specifications Electrical characteristics EMC interference immunity (with safety extra-low voltage (SELV) with safe isolation) In accordance with standard requirements of NAMUR NE21 or EN 61326-1 Power supply 100 V AC, +10%/-15%, 50 Hz, 120 V AC, +10%/-15%, 50 Hz, 200 V AC, +10%/-15%, 50 Hz, 230 V AC, +10%/-15%, 50 Hz, 100 V AC, +10%/-15%, 60 Hz, 120 V AC, +10%/-15%, 60 Hz, 230 V AC, +10%/-15%, 60 Hz Power consumption Approx. 60 VA depending on ordered version Electrical inputs and outputs Analog outputs 1 analog current output per component, 0/2/4/NAMUR ... 20 mA, floating, max. load 750 Ω Relay outputs 8, with changeover contacts, freely selectable, e.g. for fault, loading capacity 24 V AC/DC/1 A, floating, non-sparking Binary inputs 3, dimensioned for 24 V, floating • Pump • AUTOCAL • Synchronization Serial interface ELAN (RS485), PROFIBUS-PA/DP as option AUTOCAL function Automatic calibration with ambient air or nitrogen (depending on measured component), adjustable cycle time from 0 (1) … 24 hours Options Add-on electronics, with 8 additional digital inputs and 8 additional relay outputs, for e.g. triggering of automatic calibration, PROFIBUS PA/DP Climatic conditions Permissible ambient temperature • During operation • During transportation and storage See specific technical specifications for IR detector/sensors (Infrared detector (Page 35)) See specific technical specifications for IR detector/sensors (Infrared detector (Page 35)) Permissible ambient humidity < 90% RH (relative humidity) during transportation and storage (Delivery information (Page 14)) Permissible ambient pressure See specific technical specifications for IR detector/sensors (Infrared detector (Page 35)) Maximum operating altitude 2000 m above sea level Pollution degree 2 ULTRAMAT 23 32 Manual, 3/2016, A5E37100388-003 Description 3.4 Technical specifications Gas inlet conditions Sample gas pressure • Without pump • With pump Unpressurized (< 1200 hPa (17.4 psi) absolute) Unpressurized suction mode, set in factory with 2 m (6 1/2 ft) hose at sample gas outlet; full-scale value calibration necessary under different venting conditions Sample gas flow 72 ... 120 l/h (1.2 .. 2 l/min) Sample gas temperature 0 ... 50 °C (32 ... 122 °F) Sample gas humidity < 90 % RH (relative humidity), non-condensing Note Since measuring ranges can be changed, all accuracy data applies to the ranges specified on the label! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 33 Description 3.4 Technical specifications 3.4.2 Parts in gas path wetted by sample gas Gas path With hoses 19" rack unit Bench-top unit Condensation trap at gas inlet -- PA6 (polyamide) Condensation trap -- PE (polyethylene) Gas connections 6 mm PA6 (polyamide) PA6 (polyamide) Gas connections ¼" Stainless steel 1.4571 Stainless steel 1.4571 Hose FKM FKM Pressure switch PTFE + PA6 (polyamide) PTFE + PA6 (polyamide) Flowmeter Borosilicate glass/steel 1.4878 Borosilicate glass/steel 1.4878 Elbows/T-pieces PA6 PA6 Internal pump (optional) PVDF/PTFE/FKM/HD-PE/ stainless steel 1.4571 PVDF/PTFE/FPM/HD-PE/ stainless steel 1.4571 Solenoid valve FPM70/PA6/ stainless steel 1.4310/1.4305 FPM70/PA6/ stainless steel 1.4310/1.4305 Safety condensation trap PA66/NBR/PA6 PA66/NBR/PA6 ● Body Aluminum Aluminum ● Lining Aluminum Aluminum ● Nozzle Stainless steel 1.4571 Stainless steel 1.4571 Analyzer chamber Piped (only possible without pump) ● Window CaF2 CaF2 ● Adhesive Epoxy resin Epoxy resin ● O-ring FKM FKM Gas connections 6 mm / ¼" Stainless steel 1.4571 Pipes Stainless steel 1.4571 Analyzer chamber ● Body Aluminum Aluminum ● Lining Aluminum Aluminum ● Nozzle Stainless steel 1.4571 Stainless steel 1.4571 ● Window CaF2 CaF2 ● Adhesive Epoxy resin-based adhesive Epoxy resin-based adhesive ● O-ring FKM FKM WARNING Operation of analyzers in hazardous areas For safe operation of the analyzer in hazardous areas, it is essential to observe the information and conditions referred to in "Information pursuant to ATEX for use in hazardous areas" (Order No.: A5E37888334) ULTRAMAT 23 34 Manual, 3/2016, A5E37100388-003 Description 3.4 Technical specifications 3.4.3 Infrared detector General information Measuring ranges See ordering data Chopper section purging • Inlet pressure • Purging gas consumption Approx. 3000 hPa (43.5 psi) absolute Approx. 100 ml/min Time response Warm-up period Approx. 30 minutes at room temperature. The measured values are invalid for the first 30 minutes following switch-on. The maximum accuracy is achieved after approx. 2 hours Response time (T90 time) Dependent on length of analyzer chamber, sample gas feed line and parameterizable attenuation Damping (electronic time constant) 0 ... 99,9 s, adjustable Measuring response Output signal noise < ±1 % of the current measuring range (see label) Display resolution Depends on the selected measuring range Output signal resolution < 0.1% of output signal span Linearity error In largest possible measuring range: < ±1 % of full-scale value In smallest possible measuring range: < 2 % of full-scale value Repeatability ≤ ±1 % of current measuring range Climatic conditions Permissible ambient temperature • During operation • During transportation and storage +5 ... +45 °C (41 ... 113 °F) -20 ... +60 °C (-4 ... 140 °F) Permissible ambient humidity < 90% RH (relative humidity) during transportation and storage Permissible ambient pressure 600 ... 1200 hPa absolute Maximum operating altitude 2000 m above sea level ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 35 Description 3.4 Technical specifications Influencing variables Drift • With AUTOCAL • Without AUTOCAL Negligible < 2 % of smallest measuring range/week Temperature max. 2 % of smallest possible measuring range according to label per 10 K with an AUTOCAL cycle time of 6 h Air pressure < 0.2 % of measuring range per 1 % change in pressure Power supply < 0.1 % of output signal span with a variation of ±10 % Line frequency ± 2 % of full-scale value with a frequency variation of ± 5 % Deviations with measuring range 0 ... 200 mg/m3 SO2 (analyzer versions 7MB2335-xNBxx-xAAx, 7MB2337-xNBxx, 7MB2337-xxxxx-xNBx, 7MB2338-xxxxx-xNBx) Availability Max. 95 % AUTOCAL cycle time Max. 6 h Temperature variations Max. 1 °C (1.8 °F) The device must not be operated in an area subject to drafts. This is especially valid for the rear panel with large cooling element. Other This measuring range has not been suitability-tested. Deviations with measuring range 0 ... 100 mg/m3 SO2 (analyzer versions 7MB2335-xNTxx-xAAx, 7MB2337-xNTxx-xxxx, 7MB2337-xxxxx-xNTx, 7MB2338-xxxxx-xNTx) Delayed display (T90 time) Depending on the external gas conditioning. Note: SO2 is highly soluble in water Output signal resolution ≤ 0.1 mg/m3 Linearity error ≤ 2 mg/m³ (2% of smallest measuring range) Drift • With constant ambient conditions • After temperature jump ≤ 0.33 mg/m³ per hour after a running-in period of 200 hours Not defined Temperature influence ≤ 8 mg/m³ per 10 K deviation; additional drift after temperature jump Influence of auxiliary power ≤ 0.4 mg/m³ with a change of ± 10% Influence of line frequency ≤ 8 mg/m³ with a change of ± 5% Cross-sensitivities Refer to following table Availability Max. 95 % AUTOCAL cycle time Max. 3 h Temperature variations Max. 1 °C (1.8 °F) The device must be operated at a constant ambient temperature. The device must not be operated in an area subject to drafts. This is especially valid for the rear panel with large cooling element. Other This measuring range has not been suitability-tested. ULTRAMAT 23 36 Manual, 3/2016, A5E37100388-003 Description 3.4 Technical specifications Cross-sensitivities of measuring range 0 ... 100 mg/m3 SO2 (analyzer versions 7MB2335-xNTxx-xAAx, 7MB2337-xNTxx-xxxx, 7MB2337-xxxxx-xNTx, 7MB2338-xxxxx-xNTx) The cross-sensitivities have been optimized. Typical results are: Measured component O2 - mg/m3 SO2 at zero point mg/m3 SO2 at reference point SO2 2.4 - 1.2 3 vol % O2 - 21 vol % 1.2 - 1.7 CO - 300 mg/m3 - 3.5 - 0.4 CO2 - 15 vol % - 0.8 - 0.6 50 mg/m3 2.8 4.0 N2O - 100 mg/m3 - 1.2 - 0.3 NO - 300 mg/m3 - 1.3 1.9 NO2 - 30 mg/m3 - 1.2 - 1.8 NH3 - 20 mg/m3 - 0.3 1.1 HCl - 200 mg/m3 - 7.5 4.9 CH4 - Water vapor at dew point 4 °C (39 °F) Table 3- 2 1.5 mg/m³ per 1 °C (1.8 °F) variation in dew point Calibration interval for device series 7MB235x (TÜV versions of the 7MB233x series; as of February 2016) Component Smallest measuring range (TÜV versions) Calibration interval Remarks CO 0 … 150 mg/m³ 5 months 13th/27th BImSchV CO 0 … 250 mg/m³ 12 months 13th/27th BImSchV NO 0 … 100 mg/m³ 5 months 13th/27th BImSchV NO 0 … 250 mg/m³ 12 months 13th/27th BImSchV SO2 0 … 400 mg/m³ 12 months 13th/27th BImSchV N2O 0 … 500 ppm N2O 0 … 50 mg/m³ Kyoto protocol 6 months 30th BImSchV Maintenance interval for device series 7MB235x: See the current certificate in accordance with EN 15267. Note Device series 7MB235x • The table version is as of February 2016 • The specified maintenance intervals refer to the Set CEM CERT systems. • Also refer to the current certificates in accordance with EN 15267. • The current certificates can always be found on the Internet at: Approvals and certificates (https://support.industry.siemens.com/cs/de/en/ps/17728) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 37 Description 3.4 Technical specifications 3.4.4 Electrochemical oxygen sensor General Measuring ranges 0 ... 5% to 0 ... 25% O2, parameterizable Associated gases The oxygen sensor must not be used if the associated gas contains the following components: • Service life Chlorine or fluorine compounds • Heavy metals • Aerosols • Mercaptans • Alkaline components (e.g. NH3 in % range) Approx. 2 years with 21% O2 Time response Response time (T90 time) Dependent on dead time and parameterizable damping, <30 s with sample gas flow of approx. 1.2 l/min Measuring response Output signal noise < 0.5% of the full-scale value Display resolution < 0.2% of the full-scale value Output signal resolution < 0.2% of the output signal span Reproducibility ≤ 0.05% O2 Climatic conditions Permissible ambient temperature • During operation • During transportation and storage +5 ... +45 °C (41 ... 113 °F) -20 ... +60 °C (-4 ... 140 °F) Permissible ambient humidity < 90% RH (relative humidity) during transportation and storage Permissible ambient pressure 600 ... 1200 hPa absolute Maximum operating altitude 2000 m above sea level ULTRAMAT 23 38 Manual, 3/2016, A5E37100388-003 Description 3.4 Technical specifications Influencing variables Oxygen content In the case of occasional operation < 1% O2, the measuring accuracy below 1% O2 is limited. An improvement in the measuring accuracy at concentrations <1% O2 is possible under the following conditions: • Permanent measurement of concentrations <1% • No mixed operation with occasionally high concentrations and occasionally low concentrations (brief high concentrations e.g. by means of an AUTOCAL with air at intervals of at least 3 hours are permissible) Typical combustion exhaust gases Influence: < 0.05% O2 Humidity H2O dew point ≥ 2 °C (36 °F); the oxygen sensor must not be used with dry sample gases (no condensation) Drift • With AUTOCAL • Without AUTOCAL Negligible 1% O2/year in air, typical Temperature <0.5% O2 per 20 K, relating to a measured value at 20 °C (68 °F) Air pressure < 0.2% of measured value per 1% pressure change 3.4.5 Paramagnetic oxygen sensor General information Measuring ranges 2 per component Min. 0 ... 2 vol % O2 (limited accuracy) 0 ... 100 vol % O2 Permissible ambient pressure 700 ... 1 200 hPa absolute Permissible operating temperature 5 ... 45 °C (41 ... 113 °F) Measuring response Response time (T90 time) <60 s Output signal noise < 1% of smallest measuring range Reproducibility ≤ 1% of smallest measuring range ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 39 Description 3.4 Technical specifications Climatic conditions Permissible ambient temperature • During operation • During transportation and storage +5 ... +45 °C (41 ... 113 °F) -20 ... +60 °C (-4 ... 140 °F) Permissible ambient humidity < 90% RH (relative humidity) during transportation and storage Permissible ambient pressure 600 ... 1200 hPa absolute Maximum operating altitude 2000 m above sea level Influencing variables Cross-inferences (interfering gases) See table of cross-sensitivities Zero drift (vol % O2) Measuring range 2%: max. 0.1% with weekly zero adjustment Measuring range 5%: max. 0.1% with weekly zero adjustment Measuring range 25% or greater: max. 0.5% with monthly zero adjustment Temperature error (vol % O2) <2% /10 K referred to measuring range 5% <5% /10 K referred to measuring range 2% Humidity error (vol % O2) for N2 with 90% relative humidity after 30 min <0.6% at 50 °C (122 °F) Air pressure < 0.2% of measured value per 1% pressure change Cross-sensitivities All values in this table refer to a zero calibration with nitrogen and a full-scale calibration with 100 vol. % oxygen. The deviations apply to 100 vol. % of the associated gas, and must be considered proportionally for the zero calibration. Gas Formula Deviation at 20 °C Deviation at 50 °C Acetyl aldehyde C2H4O - 0.31 - 0.34 Acetone C3H6O - 0.63 - 0.69 Acetylene, ethine C2H2 - 0.26 - 0.28 Ammonia NH3 - 0.17 - 0.19 Argon Ar - 0.23 - 0.25 Benzene C6H6 - 1.24 - 1.34 Bromine Br2 - 1.78 - 1.97 Butadiene C4H6 - 0.85 - 0.93 n-butane C4H10 - 1.10 - 1.22 Iso-butylene C4H8 - 0.94 - 1.06 Chlorine Cl2 - 0.83 - 0.91 Diacetylene C4H2 - 1.09 - 1.20 Dinitrogen monoxide N2O - 0.20 - 0.22 Ethane C2H6 - 0.43 - 0.47 Ethyl benzene C8H10 - 1.89 - 2.08 Ethylene, ethene C2H4 - 0.20 - 0.22 Ethylene glycol C2H6O2 - 0.78 - 0.88 Ethylene oxide C2H4O - 0.54 - 0.60 ULTRAMAT 23 40 Manual, 3/2016, A5E37100388-003 Description 3.4 Technical specifications Cross-sensitivities All values in this table refer to a zero calibration with nitrogen and a full-scale calibration with 100 vol. % oxygen. The deviations apply to 100 vol. % of the associated gas, and must be considered proportionally for the zero calibration. Gas Formula Deviation at 20 °C Deviation at 50 °C Furane C4H4O - 0.90 - 0.99 Helium He + 0.29 + 0.32 n-hexane C6H14 - 1.78 - 1.97 Hydrogen chloride, hydrochloric acid HCl - 0.31 - 0.34 Hydrogen fluoride, hydrofluoric acid HF + 0.12 + 0.14 Carbon dioxide CO2 - 0.27 - 0.29 Carbon monoxide CO - 0.06 - 0.07 Krypton Kr - 0.49 - 0.54 Methane CH4 - 0.16 - 0.17 Methanol CH4O - 0.27 - 0.31 Methylene chloride CH2Cl2 - 1.00 - 1.10 Monosilane, silane SiH4 - 0.24 - 0.27 Neon Ne + 0.16 + 0.17 n-octane C8H18 - 2.45 - 2.70 Phenol C6H6O - 1.40 - 1.54 Propane C3H8 - 0.77 - 0.85 Propylene, propene C3H6 - 0.57 - 0.62 Propylene chloride C3H7Cl - 1.42 - 1.44 Propylene oxide C3H6O - 0.90 - 1.00 Oxygen O2 + 100.00 + 100.00 Sulfur dioxide SO2 - 0.18 - 0.20 Sulfur hexafluoride SF6 - 0.98 - 1.05 Hydrogen sulfide H2S - 0.41 - 0.43 Nitrogen N2 0.00 0.00 Nitrogen dioxide NO2 + 5.00 + 16.00 Nitrogen monoxide NO + 42.70 + 43.00 Styrene C8H8 - 1.63 - 1.80 Toluene C7H8 - 1.57 - 1.73 Vinyl chloride C2H3Cl -0.68 - 0.74 Vinyl fluoride C2H3F - 0.49 - 0.54 Water (vapor) H2O - 0.03 - 0.03 Hydrogen H2 + 0.23 + 0.26 Xenon Xe - 0.95 - 1.02 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 41 Description 3.4 Technical specifications 3.4.6 Hydrogen sulfide sensor H2S sensor for measuring range from 5 to 50 vpm H2S General information Measuring ranges • Smallest measuring range • Largest measuring range 0 ... 5 vpm 0 ... 50 vpm Service life of the sensor Approx. 12 months Operation mode Continuous measurement between 0 and 12.5 vpm Discontinuous measurement between 12.5 and 50 vpm AUTOCAL Cyclic adjustment (see H2S sensor with 'small' measuring range (Page 161)) Climatic conditions Permissible ambient temperature +5 ... +40 °C (41 ... 104 °F) • During operation • During transportation and storage -10 ... +55 °C (14 ... 131 °F) Permissible ambient pressure 750 ... 1200 hPa absolute Maximum operating altitude 2000 m above sea level Influencing variables Associated gases The hydrogen sulfide sensor cannot be used if the associated gas contains the following components: • Compounds containing chlorine • Compounds containing fluorine • Heavy metals • Aerosols • Alkaline components (e.g. NH3 >5 mg/m3) Cross-inference (interfering gases) 1360 vpm SO2 result in a cross-interference of <20 vpm H2S, 180 vpm NO result in a cross-interference of <150 vpm H2S, no cross-interference of CH4, CO2 and H2 (1000 vpm) Drift < 1% per month Temperature < 3%/10 K referred to full-scale value Air pressure < 0.2 % of measured value per 1% pressure change Note Measuring ranges The exact specification of the largest and smallest H2S ranges can be found on the label! ULTRAMAT 23 42 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams 3.5 Wiring diagrams 3.5.1 Gas flow diagram Legend for the gas flow diagrams 1 Inlet for sample gas/calibration gas 2 Gas outlet 3 Inlet for AUTOCAL/zero gas or inlet for sample gas/calibration gas (channel 2) 4 Gas outlet (channel 2) 5 Enclosure purging 6 Inlet of atmospheric pressure sensor 7 Inlet of chopper compartment flushing 8 Condensation trap with filter 9 Fine safety filter* 10 Solenoid valve 11 Sample gas pump 12 Pressure switch 13 Flow indicator 14 IR analyzer unit 15 Safety condensation trap 16 Oxygen sensor (electrochemical) 17 Atmospheric pressure sensor 18 Hydrogen sulfide sensor 19 Oxygen sensor (paramagnetic) The variant with specially cleaned gas path (Cleaned for O2) -B06) does not contain a fine safety filter in the sample gas path. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 43 Description 3.5 Wiring diagrams Figure 3-9 ULTRAMAT 23, bench-top unit with internal sample gas pump, condensation trap and fine safety filter on front plate; optional oxygen measurement ULTRAMAT 23 44 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams Figure 3-10 ULTRAMAT 23, 19" rack unit enclosure with internal sample gas pump; optional oxygen measurement ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 45 Description 3.5 Wiring diagrams Figure 3-11 ULTRAMAT 23, 19" rack unit enclosure without internal sample gas pump; optional oxygen measurement ULTRAMAT 23 46 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams Figure 3-12 ULTRAMAT 23, 19" rack unit enclosure without internal sample gas pump; with separate gas path for further IR components; optional oxygen measurement Figure 3-13 ULTRAMAT 23, 19" rack unit enclosure without internal sample gas pump; sample gas path as pipes without safety filter or safety condensation trap; optional separate gas path ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 47 Description 3.5 Wiring diagrams Figure 3-14 ULTRAMAT 23, 19" rack unit enclosure with internal sample gas pump and hydrogen sulfide sensor ULTRAMAT 23 48 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams Figure 3-15 ULTRAMAT 23, 19" rack unit enclosure with hydrogen sulfide sensor without internal sample gas pump ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 49 Description 3.5 Wiring diagrams Figure 3-16 ULTRAMAT 23, 19" rack unit enclosure with internal sample gas pump and paramagnetic oxygen sensor ULTRAMAT 23 50 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams 3.5.2 Figure 3-17 Gas connections Gas connections of ULTRAMAT 23 versions The positions of the connections on the devices are shown in the connection diagrams in section Connection diagrams (Page 52). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 51 Description 3.5 Wiring diagrams 3.5.3 Connection diagrams Bench-top unit ① ② ③ ④ ⑤ ⑥ Power connector Gas connections: 6 mm nozzles; see section Gas connections (Page 51) -X45: ELAN (RS485) 9-pin connector -X90: 9-pin interface connector (option board with PROFIBUS-DP/PA) -X50: 37-pin connector: Option board; binary inputs/relay outputs -X80: 37-pin connector: Analog and digital inputs and outputs Figure 3-18 Connections of bench-top unit ULTRAMAT 23 52 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams 19" rack unit ① ② ③ ④ ⑤ ⑥ Auxiliary power and fine fuse Gas connections: 6 mm nozzles; see section Gas connections (Page 51) -X45: ELAN (RS485) 9-pin connector -X90: 9-pin interface connector (option board with PROFIBUS-DP/PA) -X50: 37-pin connector: Option board; binary inputs/relay outputs -X80: 37-pin connector: Analog and digital inputs and outputs When installing in a cabinet, mount analyzer on support rails or telescopic rails Figure 3-19 Connections of rack device ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 53 Description 3.5 Wiring diagrams 3.5.4 Pin assignments Pin assignments of the motherboard Figure 3-20 ULTRAMAT 23 motherboard ULTRAMAT 23 54 Manual, 3/2016, A5E37100388-003 Description 3.5 Wiring diagrams Add-on board Figure 3-21 ULTRAMAT 23 add-on board ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 55 Description 3.6 Dimensional drawings 3.6 Dimensional drawings Rack unit Gas connections: Pipe nozzle diameter 6 mm or 1/4" Important: When installing in a bench-top enclosure or cabinet, only mount analyzer on support rails. Figure 3-22 Dimensional drawings of rack unit ULTRAMAT 23 56 Manual, 3/2016, A5E37100388-003 Description 3.7 Communication Bench-top unit Gas connections: Pipe nozzle diameter 6 mm or 1/4" Figure 3-23 Dimensional drawings of bench-top unit 3.7 Communication 3.7.1 PROFIBUS DP/PA PROFIBUS DP/PA is the leading fieldbus on the market. All Siemens gas analyzers with an optional – also retrofittable – plug-in card are Profibus-compatible and comply with the binding "Device profile for analyzers" defined by the PNO (PROFIBUS International). Central access to the system analyzers is possible with the SIMATIC PDM software tool. "Fieldbus" is the name of a digital communication system with which distributed field devices of a system are linked to each other over a single cable and are simultaneously connected to programmable controllers or a process control system. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 57 Description 3.7 Communication The PROFIBUS-DP version is widespread in factory automation due to its high transmission speed per device, while PROFIBUS-PA takes the required properties of process engineering into account, such as use in hazardous areas. The benefit is the considerable savings potential in all areas of the system, covering project planning and commissioning, operation and maintenance, up to subsequent system extensions. Operation of the gas analyzers from a control system or a separate PC is possible with the SIMATIC PDM software tool (Process Device Manager). This software executes under Windows XP/Windows 2000 as well as Windows 7 and can also be integrated in the SIMATIC PCS 7 process control system. With this, the integration of the devices in the system as well as the complex parameter structure of the analyzers can be clearly illustrated. Operating becomes simply a matter of "clicking". PROFIBUS International (PNO) is an independent institution and represents the interests of many manufacturers and users. This organization offers services such as consulting, training and device certification, and understands its primary job as the further development, standardization and promotion of PROFIBUS technology. The binding functionality definition for a device class in the form of a profile is the condition for standardized device behavior from various manufacturers, the so-called interoperability. The binding profile for analyzers was defined at the end of 1999. With this, the interaction of all PROFIBUS-compatible devices of a system is guaranteed. In this profile, the functionalities of the analyzers are defined in a block model: for example, the physical block describes the measuring procedure, analyzer and manufacturer name, serial number and the operating state (operation, maintenance). Different functional blocks contain the execution of certain functions, such as measured value and alarm processing. The transducer blocks describe the function of the actual measuring process, as well as its control, e.g. the pre-processing of a measured value, correction of cross-interferences, characteristics, measuring ranges, as well as switching and control processes. The data transmission between the bus participants is defined in protocols. A distinction is made between cyclic and acyclic services. Time-critical data, such as measured values and status, are transmitted with cyclic services. The acyclic services allow device parameters to be queried or changed during operation. All gas analyzers of Series 6 (ULTRAMAT 6, OXYMAT 6/61/64, CALOMAT 6/62 and FIDAMAT 6 as well as ULTRAMAT 23) are PROFIBUS-compatible with an optional plug-in card, which can also be retrofitted. ULTRAMAT 23 58 Manual, 3/2016, A5E37100388-003 Description 3.7 Communication Figure 3-24 3.7.2 Typical structure of a PROFIBUS system General information All gas analyzers of series 6 as well as the ULTRAMAT 23 offer the following communication facilities: ● ELAN interface (RS485) ● SIPROM GA ● PROFIBUS DP/PA ● Generic communications interface (only ULTRAMAT 6E, OXYMAT/ULTRAMAT 6E, OXYMAT 61, OXYMAT 6). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 59 Description 3.7 Communication 3.7.3 ELAN interface ELAN interface ELAN is a standard integrated serial interface (RS 485) which allows communication with several analyzers. You can network up to 12 analyzers. The functional principle of the ELAN interface is shown in the following figure: 1 Computer 2 RS485 to RS232/USB/Ethernet converter with connecting cable 3 RS485 bus connector with jumper 4 Analyzer 5 RS485 cable 6 RS485 bus connector 7 RS485 network 8 9-pin Sub-D plug 9 Optional: RS485 repeater Figure 3-25 Typical structure of an ELAN network (RS485) ULTRAMAT 23 60 Manual, 3/2016, A5E37100388-003 Description 3.7 Communication Interface parameters Parameter Value Level RS485 Baud rate 9600 Data bits 8 Stop bit 1 Start bit 1 Parity None No information feedback Ordering information Article No. Interface description C79000-B5200-C176 Converter RS485-RS232 including SIPROM GA C79451-Z1589-U1 RS485/Ethernet converter A5E00852383 RS485/USB converter A5E00852382 SIMATIC cable / bus line 6XV1 830-0EH10 SIMATIC bus connector 6ES7 972-0BB11-0XA0 9-pin Sub-D plug 6ES7 972-0BB11-0XA0 Repeater 6ES7 972-0AA01-0XA0 Further information can be found in the ELAN interface description: Article numbers: ● C79000-B5200-C176 German ● C79000-B5274-C176 English 3.7.4 SIPROM GA 3.7.4.1 SIPROM GA functions SIPROM GA is a software tool especially for service and maintenance tasks. All analyzer functions, whether as a single device or several linked together, can be remotely operated and monitored this way. Functions: ● Display and storage of device data ● Remote operation of device functions ● Parameter and configuration settings ● Comprehensive diagnostics information ● Remote calibration ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 61 Description 3.7 Communication ● Online help ● Cyclic storage of measured values ● Status on hard disk and export to commercially available user programs ● Download of new software ● Drift values according to QAL 3, DIN EN 14181 Hardware requirements: ● PC/laptop Pentium 133 MHz, RAM 32 MB, CD-ROM drive ● At least 35 MB free disk space ● VGA graphics card supported by Windows ● Printer supported by Windows ● Vacant COM port for direct coupling to ELAN RS485 network ● For connection of the Ethernet/485 interface converter, a standard network of 10 Mbit or 100 Mbit (RJ 45 connection) with TCP/IP is necessary. ● In the case of an RS485 network, the distance should not exceed 500 m. If this distance is exceeded, a repeater must be used. Software requirements: ● Windows 98 ● Windows 2000 ● Windows XP ● Windows Vista ● Windows 7 The SIPROM GA software is available on the Internet and can downloaded from the following address: SIPROM GA download (http://support.automation.siemens.com/WW/llisapi.dll?aktprim=0&lang=en&referer=%2fWW %2f&func=cslib.csinfo&siteid=csius&groupid=4000002&extranet=standard&viewreg=WW&n odeid0=10806991&objaction=csopen) 3.7.4.2 Upgrading options It is possible to upgrade the device firmware of older gas analyzers using the SIPROM GA software. Details can be found in the following table. Firmware upgrades for older analyzers Article No. ULTRAMAT 23 (prior to SW version 2.06) (all languages) C79451-A3494-S501 ULTRAMAT 23 62 Manual, 3/2016, A5E37100388-003 4 installation Make sure when mounting the analyzer that the environment is as free as possible of the gas components to be measured! In order to achieve the highest possible measuring quality, also observe the following information concerning the location for mounting an analyzer! WARNING Insufficient ventilation The device may overheat or start burning in the case of insufficient ventilation. • Ensure sufficient ventilation between the devices when installing in control cabinets. The heat sinks at the rear must remain free for air circulation. • Make sure during operation that the permissible ambient temperature range is always observed (see Technical specifications (Page 31)). NOTICE Incorrect mounting The device can be damaged, destroyed, or its functionality impaired through improper mounting. • Before installing ensure there is no visible damage to the device. • Make sure that process connectors are clean, and suitable gaskets and glands are used. • Mount the device using suitable tools. Refer to the information in Technical specifications (Page 31) for installation torque requirements. CAUTION Strong vibrations Strong vibrations could loosen connections or damage sensors, resulting in free passage of the sample gas into the environment. Even weaker vibrations influence the result! The analyzer must therefore only be used at a location which is free of vibration. Please observe the data in the Technical specifications. (Page 31) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 63 installation CAUTION Direct sunlight Device damage. The device can overheat or materials become brittle due to UV exposure. • Protect the device from direct sunlight. • Make sure that the maximum permissible ambient temperature is not exceeded. Refer to the information in Technical specifications (Page 31). Note Installation in cabinets The dead weight of the analyzer could result in deformation of the frame when only secured at the front. • Therefore place the analyzer on support rails when mounting in control cabinets! DANGER Explosion hazard If a flammable or ignitable atmosphere exists, plugs must never be disconnected or lamps/fuses replaced when the analyzer is supplied with power. ATEX Zone 2 The following applies to devices (special versions) which are operated according to ATEX in Ex zone 2: DANGER Explosion hazard The ULTRAMAT 23 gas analyzers for use in Ex zone 2 must be installed in a lockable enclosure. This enclosure must comply with the requirements of EN 60079-15 and must be designed for all ambient conditions which can occur during operation. This enclosure only be opened using a tool (e.g. a key). The maximum ambient temperature is 50 °C. Suitable measures must additionally be applied to ensure that • the generation of potentially explosive gas mixtures inside the analyzer does not exceed the level of Zone 2 • interferences cannot lead to a deviation of more than 40% from the rated voltage. ULTRAMAT 23 64 Manual, 3/2016, A5E37100388-003 installation Note In the case of device versions for use in Ex zone 2, it is also essential to observe the 'ATEX compact operating instructions for rack units of Series 6' (A5E37888334)! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 65 installation ULTRAMAT 23 66 Manual, 3/2016, A5E37100388-003 5 Connecting 5.1 Safety instructions 5.1.1 Condensation in the device NOTICE Condensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 °C (36 °F). • Before taking the device into operation let the device adapt for several hours in the new environment. 5.1.2 Laws and directives Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation. These include, for example: ● National Electrical Code (NEC - NFPA 70) (USA) ● Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: ● IEC 60079-14 (international) ● EN 60079-14 (EC) 5.1.3 Operation in hazardous areas WARNING Operation of analyzers in hazardous areas For safe operation of the analyzer in hazardous areas, it is essential to observe the information and conditions referred to in "Information pursuant to ATEX for use in hazardous areas" (Order No.: A5E37888334) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 67 Connecting 5.1 Safety instructions 5.1.4 Electrical circuit breaker in accordance with IEC 60947-1 Note Electrical circuit breaker in accordance with IEC 60947-1 and IEC 60947-3 In accordance with IEC 60947-1 "Standard for low-voltage switchgear and controlgear" and IEC 60947-3 "Switches, disconnectors, fuses" you require an electrical circuit breaker for the device. We recommend commercially available automatic circuit breakers. 5.1.5 Dangerous contact voltage WARNING Dangerous contact voltage Danger of electric shock in case of incorrect connection. • For the electrical connection specifications, refer to the information in Electrical connection (Page 73). • At the mounting location of the device observe the applicable directives and laws for installation of electrical power installations with rated voltages below 1000 V. 5.1.6 Missing PE/ground connection WARNING Missing PE/ground connection Danger of electric shock. Depending on the device version, connect the power supply as follows: • Power plug: Ensure that the used socket has a PE/ground conductor connection. Check that the PE/ground conductor connection of the socket and power plug match each other. • Connecting terminals: Connect the terminals according to the terminal connection diagram. First connect the PE/ground conductor. ULTRAMAT 23 68 Manual, 3/2016, A5E37100388-003 Connecting 5.1 Safety instructions 5.1.7 Power supply cable for bench-top unit Note Disconnecting means Die power supply cable also serves as the disconnecting means. Make sure that the cable is • clearly recognizable • easy to reach. The cable length must not exceed 3 m. 5.1.8 Analyzers in hazardous areas DANGER Explosion hazard If a flammable or ignitable atmosphere exists, plugs must never be disconnected or lamps/fuses replaced when the analyzer is supplied with power. ATEX Zone 2 The following applies to devices (special versions) which are operated according to ATEX in Ex zone 2: DANGER Explosion hazard The ULTRAMAT 23 gas analyzers for use in Ex zone 2 must be installed in a lockable enclosure. This enclosure must comply with the requirements of EN 60079-15 and must be designed for all ambient conditions which can occur during operation. This enclosure only be opened using a tool (e.g. a key). The maximum ambient temperature is 50 °C. Suitable measures must additionally be applied to ensure that • the generation of potentially explosive gas mixtures inside the analyzer does not exceed the level of Zone 2 • interferences cannot lead to a deviation of more than 40% from the rated voltage. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 69 Connecting 5.1 Safety instructions Note In the case of device versions for use in Ex zone 2, it is also essential to observe the 'ATEX compact operating instructions for rack units of Series 6' (A5E37888334)! 5.1.9 Analyzers in biogas plants DANGER Explosion hazard This device is used in biogas plants, among other places. When it is used in biogas plants, you should expect that the sample gas will contain methane, which forms explosive mixtures with oxygen or air in certain concentrations. These conditions are possible with certain operating states of the plant. 5.1.10 Wetted parts unsuitable for the process medium WARNING Wetted parts unsuitable for the process media Danger of injury or damage to device. Hot, toxic and corrosive media could be released if the process medium is unsuitable for the wetted parts. • Ensure that the material of the device parts wetted by the process medium is suitable for the medium. Refer to the information in Technical specifications (Page 31). ULTRAMAT 23 70 Manual, 3/2016, A5E37100388-003 Connecting 5.2 Gas connections and internal gas path 5.1.11 Variant with specially cleaned gas path (Cleaned for O2) In the version with the order suffix -B06 (Cleaned for O2), all parts wetted by the sample gas are cleaned and absolutely grease-free. CAUTION Ignition hazard Because of the danger of ignition, all parts coming into contact with oxygen must be clean. This means they must be free of loose parts or parts which could become loose during operation and of foreign particles, especially oil, grease and solvents. Observe the following when working on analyzers with specially cleaned gas path: • No clothing which is contaminated by oil or grease may be worn. • The installation site must be clean and dust-free. • Only parts which are packed and marked accordingly may be assembled. • Always wash your hands before commencing work. • The cleaned parts must only be handled on the surfaces which do not come into contact with the sample gas. • New filters, new connecting hoses, and oil-free mixing equipment must always be used to check the analyzer function. 5.2 Gas connections and internal gas path 5.2.1 Gas connections Sample gas line A pipe with a outer diameter of 6 mm or 1/4" is present as the gas connection. The materials used in the gas path must be suitable for the respective measurement. If you wish to exit the sample gas into a collective exhaust line, observe the following points: ● The exhaust line must be free of rapid changes in pressure. If this is not possible, either a separate exhaust line must be installed, or a damping vessel with a capacity > >1 l must be installed between the analyzer and the exhaust line. ● The exhaust gas line must always be routed with a falling gradient away from the device since moisture can condense in it. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 71 Connecting 5.2 Gas connections and internal gas path Path for AUTOCAL/zero gas The gases for the AUTOCAL calibration must be sucked in via a fine filter. The amount of the measured gas component must be negligibly small in the AUTOCAL gas (zero gas). In particular when carrying out an AUTOCAL for CO2 ranges <1%, the air must be routed via a CO2 absorber (e.g. soda lime). Path for chopper section purging With CO2 ranges < 0.1%, the chopper section is purged with clean nitrogen or CO2-free synthetic air at an inlet pressure of 300 ... 350 kPa (43 ... 51 psi). Path for pressure sensor The internal atmospheric pressure sensor is routed via a hose to connection 6. It is therefore possible to connect the pressure sensor (e.g. when using analyzer cabinets or houses) such that it is guaranteed that only changes in atmospheric pressure are recorded. 5.2.2 Gas preparation The sample gas must be sufficiently conditioned to prevent contamination of the parts through which it flows. The ULTRAMAT 23 is usually preceded by the following elements: ● Gas sampling device with filter ● Sample gas cooler ● Analysis filter (approx. 1-2 μm) ● External gas suction pump (with sample gas lines >20 m/65 1/2 ft) Note In the analyzer version with the sample gas path as pipes, there is no safety filter and no condensation trap in the internal gas path. • Therefore correct gas preparation must always be ensured. • Depending on the composition of the sample gas, additional equipment may be necessary such as e.g. – A washbottle – Additional filters – Pressure reducer. ULTRAMAT 23 72 Manual, 3/2016, A5E37100388-003 Connecting 5.3 Electrical connection 1 Gas sampling probe 5 Flow regulator (option) 2 Gas cooler 6 Gas outlet 3 Analyzer filter 7 AUTOCAL/zero gas supply 4 Sample gas pump (option) Figure 5-1 Gas conditioning in the ULTRAMAT 23 5.3 Electrical connection 5.3.1 Connection of the signal lines NOTICE Incorrect power supply The 24 V/1 A power supply must be a power-limited safety extra-low voltage with safe electrical isolation (SELV). Only connect the signal lines to devices which also have reliable electric isolation from their power supply. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 73 Connecting 5.3 Electrical connection ● The connection lines to the relay outputs, binary inputs, and analog outputs must be shielded. ● The analog outputs are floating, but have a common negative pole. ● As a measure to suppress sparking across the relay contacts (e.g. limit relays), RC elements must be connected as shown in the following figure. Note that the RC element results in a drop-out delay for an inductive component (e.g. solenoid valve). The RC element should be sized according to the following rule of thumb: – R = RL/2; C = 4L/R2L, where R = 100 Ω and C = 200 nF are sufficient. – You must use a non-polarized capacitor for the RC element. Figure 5-2 Measure to suppress sparks on a relay contact When operated with direct current, a spark suppression diode can be installed instead of the RC element. Connect the signal lines to the Sub-D plugs at the rear of the device. Refer to the ELAN interface description (Order No. C79000-B5200-C176 German, C79000B5276-C176 English) for details on the interface cable. 5.3.2 Power connection NOTICE Incorrect power supply Check before connecting that the existing supply voltage corresponds to that specified on the label of the device. Install the power line separately from the signal lines. ULTRAMAT 23 74 Manual, 3/2016, A5E37100388-003 Connecting 5.3 Electrical connection A power supply cable or an appliance plug is enclosed with the device, and must only be connected by qualified personnel (see Qualified Personnel (Page 13)). The cable is connected to the appliance socket at the rear of the device. At the power supply end, the cable is inserted into a mains socket. 19" rack unit A flexible cable suitable for power supply cords must be connected to the appliance plug. The cross-section of each conductor must be at least 1 mm2. The cross-section of the PE conductor must not be smaller than that of the L and N conductors. The cable must be suitable for a temperature of at least 70 °C (158 °F) and must be approved for the country of use or the location. A readily accessible facility for mains disconnection must be provided in the immediate vicinity of the analyzer. Bench-top unit A power supply cable must be used which is approved for the country of use or the location. The minimum cross-section of each conductor must be at least 0.75 mm2 as long as the maximum length of the cable does not exceed 2 m (6 1/2 ft). Longer cables require larger conductor cross-sections than 0.75 mm2. The cable must at least be suitable for a temperature of 70 °C (158 °F). When positioning the analyzer, make sure that the power connector at the rear is accessible at all times. Note Disconnecting means Die power supply cable also serves as the disconnecting means. Make sure that the cable is • clearly recognizable • easy to reach. The cable length must not exceed 3 m. Electrical circuit breaker in accordance with IEC 60947-1 and IEC 60947-3 In accordance with IEC 60947-1 "Standard for low-voltage switchgear and controlgear" and IEC 60947-3 "Switches, disconnectors, fuses" you require an electrical circuit breaker for the device. We recommend commercially available automatic circuit breakers. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 75 Connecting 5.3 Electrical connection Ex analyzers The following applies to all devices in the hazardous area: Analyzers envisaged for use in hazardous areas in accordance with CSA Class I Div. 2 must be provided with a safety bracket which protects the power connector from being unintentionally disconnected (see arrow in above picture). This bracket is enclosed loose with the analyzer and must be attached before switching on. ULTRAMAT 23 76 Manual, 3/2016, A5E37100388-003 Commissioning 6.1 6 General information The analyzer has been parameterized and calibrated prior to delivery. However, a large number of parameters can be subsequently adapted to specific requirements using menubased functions. The following sections provide you with information on the display and operator panel as well as the operating modes. You will learn how to scan analyzer statuses, how to calibrate the analyzer, and how you can enter or modify parameters. The input sequences are described using the maximum configuration. If your analyzer has a different configuration (different measured components, number of infrared ranges, no oxygen measuring cell, no pump, no serial interface etc.), the explanations can be applied accordingly. The used numbers must be considered as examples. They therefore probably differ from the values displayed on your analyzer. The corresponding line remains empty if components are not present in your analyzer. If analyzers are installed in closed analysis cabinets, opening the cabinet door may result in brief drifting of the measured values. This is a result of the temperature exchange which then takes place. 6.2 Safety instructions 6.2.1 Dangerous contact voltage WARNING Dangerous contact voltage Danger of injury through dangerous contact voltage when the device is open or not completely closed. The degree of protection specified on the nameplate or in Technical specifications (Page 31) is no longer guaranteed if the device is open or not properly closed. • Make sure that the device is securely closed. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 77 Commissioning 6.2 Safety instructions 6.2.2 Loss of degree of protection CAUTION Loss of type of protection Damage to device if the enclosure is open or not properly closed. The type of protection specified on the nameplate or in Technical specifications (Page 31) is no longer guaranteed. • Make sure that the device is securely closed. 6.2.3 Commissioning and operation with error message WARNING Commissioning and operation with pending error If an error message appears, correct operation in the process is no longer guaranteed. • Check the gravity of the error. • Correct the error. • If the error still exists: – Take the device out of operation. – Prevent renewed commissioning. 6.2.4 For use in hazardous areas 6.2.4.1 Analyzers in hazardous areas DANGER Explosion hazard If a flammable or ignitable atmosphere exists, plugs must never be disconnected or lamps/fuses replaced when the analyzer is supplied with power. ULTRAMAT 23 78 Manual, 3/2016, A5E37100388-003 Commissioning 6.2 Safety instructions CSA Class I Div. 2 and ATEX Zone 2 The following safety and warning information applies to analyzers (special versions) which are operated in accordance with CSA Class I Div. 2 (hazardous locations) and ATEX Zone 2: WARNING Potentially explosive atmosphere Do not open, service or repair in an area in which a potentially explosive atmosphere may be present. ATEX Zone 2 The following applies to devices (special versions) which are operated according to ATEX in Ex zone 2: DANGER Explosion hazard The ULTRAMAT 23 gas analyzers for use in Ex zone 2 must be installed in an appropriate enclosure. This enclosure must comply with the requirements of EN 60079-15 and must be designed for all ambient conditions which can occur during operation. The maximum ambient temperature is 50 °C. Suitable measures must additionally be applied to ensure that • the generation of potentially explosive gas mixtures inside the analyzer does not exceed the level of Zone 2 • interferences cannot lead to a deviation of more than 40% from the rated voltage. Note In the case of device versions for use in Ex zone 2, it is also essential to observe the 'ATEX compact operating instructions for rack units of Series 6' (A5E37888334)! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 79 Commissioning 6.2 Safety instructions 6.2.5 Use in biogas plants 6.2.5.1 Safety information DANGER Danger of poisoning This device is designed to measure hydrogen sulfide and dihydrogen sulfide, H2S)! Hydrogen sulfide is highly toxic even in small concentrations! The odor threshold for hydrogen sulfide is very low at 0.02 vpm (20 vpb), but higher concentrations result in numbing of the olfactory receptors in the nose so that the odor is no longer perceived. Persons exposed to this gas in concentrations up to 100 vpm for several hours exhibit symptoms of poisoning such as fatigue, headaches, lack of appetite, lack of concentration, irritation of the mucous membranes of eyes and respiratory tract, and throat irritations. Inhalation of H2S concentrations of 500 vpm longer than 30 minutes can cause fatal poisoning. Concentrations above 1 000 vpm cause death within a few minutes, concentrations above 5 000 vpm cause death within a few seconds! When using this device in plant where there may be high concentrations of H2S and you therefore need to take following continual precautions to prevent the effects of poisoning: • Connect the gas outlet of the analyzer to a gas exhaust unit so that no gas can escape into the environment! • Before you begin maintenance on the analyzer, make sure that the H2S concentration in the analyzer is close to 0 vpm. Before beginning work, always flush the gas path of the analyzer and the gas sampler with ambient air or nitrogen for a duration of about 10 minutes . • Check for leaks in the analyzer at regular intervals! DANGER Danger of explosion This device is used in biogas plants, among other places. When it is used in biogas plants, you should expect that the sample gas will contain methane, which forms explosive mixtures with oxygen or air in certain concentrations. These conditions are possible with certain operating states of the plant. ULTRAMAT 23 80 Manual, 3/2016, A5E37100388-003 Commissioning 6.3 Preparation for commissioning 6.3 Preparation for commissioning 6.3.1 Leaks in the gas paths Checking for leaks is most easily performed by connecting a U-tube manometer to the sample gas inlet. You can check for leaks as follows: 1. Block the sample gas outlet 2. Create an overpressure of around 150 hPa (rel.) at the sample gas inlet. 3. Wait for about 60 seconds for the temperature of the incoming gas to be compensated. 4. Read the pressure on the manometer and note it 5. Wait a further 15 minutes and note the pressure again after this period. 6. Compare the two pressure values. The sample gas path is sufficiently tight when the pressure has changed by no more than 2 hPa (2 mbar) over 15 minutes. For analyzers with H2S sensors: The sample gas path is sufficiently tight when the pressure has changed by no more than 5 hPa (5 mbar) over 15 minutes. NOTICE Damage to the analyzer chambers If you apply a pressure above the maximum value, the bonding of the analyzer chamber windows could be broken. Discharge of sample gas is possible. Please observe the pressure data in the section Technical specifications (Page 31). 6.3.2 Gas preparation Make all gas preparation elements upstream of the analyzer (gas sampling devices, gas cooling devices, condensation vessels, filters, and any connected controllers, recorders or indicators) ready for operation. Refer to the associated operating instructions. 6.3.3 Device interfaces Check that all device interfaces (see Communication (Page 57)) are properly assigned and configured. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 81 Commissioning 6.4 Commissioning 6.4 Commissioning 6.4.1 Commissioning Once all preparatory work for commissioning has been completed, go through the following checklist: ● The analyzer is set to the correct operating voltage ● All gas preparation elements are connected and ready for operation, and have been checked for leaks ● All required connections to and from the analyzer have been established Following successful checking, connect the analyzer to the power supply and switch it on. Wait for the warm-up phase to elapse (see Warm-up phase (Page 95)). 6.4.2 AUTOCAL The analyzer carries out an automatic calibration with the connected medium during the warm-up phase following switching-on. This AUTOCAL adjusts the zero point and sensitivity of the IR channels. If an O2 sensor is present, its sensitivity is additionally calibrated using the ambient air (20.95% O2). Note Analyzers with H2S sensor The hydrogen sulfide sensor is not calibrated during the course of this first AUTOCAL. The zero point of the H2S sensor is only calibrated starting from the second AUTOCAL of the analyzer. Note Analyzers without electrochemical O2 sensor In the case of analyzers without an electrochemical O2 sensor, the AUTOCAL can be carried out with nitrogen, but in the case of analyzers with an electrochemical O2 sensor, it is essential to use air. The correct medium is selected depending on the used configuration (gas connections) and cannot be parameterized using the software. Note Analyzers with paramagnetic O2 sensor In the case of analyzers with a paramagnetic O2 sensor, the input menu can be used to select whether the AUTOCAL is to be carried out with air or N2, and thus whether the sensitivity (20.95 % O2) or the zero point of the sensor is calibrated. ULTRAMAT 23 82 Manual, 3/2016, A5E37100388-003 Commissioning 6.4 Commissioning Note Analyzers with small CO2 measuring ranges In the case of analyzers with small CO2 measuring ranges, it is necessary to connect the chopper section purging. This can be carried out with nitrogen or synthetic air with an inlet pressure of 300 ... 350 kPa (3 ... 3.5 bar). The purging equipment must be connected at least 30 min before switching on in order to guarantee good purging of the analyzer unit. You can manually trigger an AUTOCAL during operation by pressing the CAL key or also activate an AUTOCAL via the binary input or the communication interface. The analyzer can also execute an AUTOCAL cyclically, i.e. at regular intervals. Duration The duration of the AUTOCAL depends on various factors. It is ● Approx. 12 minutes for analyzers with H2S sensor ● Approx. 3 minutes for analyzers with O2S sensor ● Approx. 2 minutes for analyzers which only measure IR components This is made up as follows: ● Twice the set purge time (see Calibration: AUTOCAL/drift values: Purge time (Page 123)) ● Duration of the internal electronic adjustment (corresponds to two and a half times the time constant T90 within (see Parameters: Time constants (Page 129)). Note An AUTOCAL is carried out twice during the warm-up phase; the first time approx. 5 min after switching on, and the second time after approx. 30 min. 6.4.3 Initial calibration Initial calibration with calibration gas Following installation of the analyzer, we recommend a calibration using calibration gas (see Calibration (Page 111)). The calibration should be carried out with a gas containing a sufficient concentration of the measured component (between 70 and 100% of the full-scale value in nitrogen or synthetic air). Note The calibration gas is connected via the sample gas path. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 83 Commissioning 6.5 System setup with several analyzers in parallel The analyzer must have been in operation for at least 30 minutes before commencing with measurements since a good stability of the analyzer unit is only guaranteed after this time (99% value). Make sure that the gas flow is between 1.2 and 2.0 l/min. Any noise which may occur can be suppressed by adjusting various time constants (see Parameters: Time constants (Page 129)). The calibration should be repeated every six to twelve months depending on the ambient conditions. 6.5 System setup with several analyzers in parallel Example 1 Both analyzers with internal pump and solenoid valve switching between sample gas and zero gas for AUTOCAL The cyclic AUTOCAL of the master device triggers an AUTOCAL in parallel for the slave device via its digital output SYNC and the digital input SYNC of the slave device. The simultaneous connection between the digital output SYNC of the slave device and the digital input SYNC of the master device guarantees that zero gas is always passed simultaneously through both analyzers. ULTRAMAT 23 84 Manual, 3/2016, A5E37100388-003 Commissioning 6.5 System setup with several analyzers in parallel Figure 6-1 Parallel connection, example with internal pump and solenoid valve switching Parameter assignments The two analyzers must be parameterized as follows: Master: ● Enter the AUTOCAL cycle time, e.g.: 6 hours (see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Sync." function to a relay (see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Only CAL contact" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). Slave: ● Set the AUTOCAL cycle time to "0" to prevent a cyclic AUTOCAL from being triggered (see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Sync." function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "AUTOCAL" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 85 Commissioning 6.5 System setup with several analyzers in parallel Example 2 Both analyzers without internal pump and without solenoid valve switching between sample gas and zero gas for AUTOCAL Via a digital output, the master controls a solenoid valve for switching between sample gas and zero gas for the AUTOCAL. The cyclic AUTOCAL of the master device triggers an AUTOCAL in parallel for the slave device via its digital output SYNC and the digital input SYNC of the slave device. Figure 6-2 Parallel connection without internal pump and solenoid valve switching Parameter assignments Master: ● Enter the AUTOCAL cycle time, e.g.: 6 hours (see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Sync." function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "Zero gas" function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "Only CAL contact" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). ULTRAMAT 23 86 Manual, 3/2016, A5E37100388-003 Commissioning 6.5 System setup with several analyzers in parallel Slave: ● Set the AUTOCAL cycle time to "0" to prevent a cyclic AUTOCAL from being triggered (see Calibration: AUTOCAL/drift values: Cycle time (Page 123)). ● Assign the "Sync." function to a relay (see Configuration: Inputs/outputs/pump: Assign relays (Page 138)). ● Assign the "AUTOCAL" function to the digital input SYNC (see Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 87 Commissioning 6.5 System setup with several analyzers in parallel ULTRAMAT 23 88 Manual, 3/2016, A5E37100388-003 7 Operation 7.1 General information The analyzer has been parameterized and calibrated prior to delivery. However, a large number of parameters can be subsequently adapted to specific requirements using menubased functions. The following sections provide you with information on the display and operator panel as well as the operating modes. You will learn how to scan analyzer statuses, how to calibrate the analyzer, and how you can enter or modify parameters. The input sequences are described using the maximum configuration. If your analyzer has a different configuration (different measured components, number of infrared ranges, no oxygen measuring cell, no pump, no serial interface etc.), the explanations can be applied accordingly. The used numbers must be considered as examples. They therefore probably differ from the values displayed on your analyzer. The corresponding line remains empty if components are not present in your analyzer. If analyzers are installed in closed analysis cabinets, opening the cabinet door may result in brief drifting of the measured values. This is a result of the temperature exchange which then takes place. CSA Class I Div. 2 and ATEX Zone 2 WARNING Potentially explosive atmosphere The analyzer keys must not be pressed if a potentially explosive atmosphere may be present. If operation using the keyboard is necessary, a hot work permit is absolutely essential. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 89 Operation 7.2 User prompting 7.2 User prompting In the next sections, operation of the ULTRAMAT 23 is explained according to the following scheme: Figure 7-1 User prompting The heading of the respective section indicates the complete menu path, starting from the main menu, on which the shown display can be reached (see section Display and control panel (Page 91)). The various menu levels are separated from one another by colons. The display, as it appears on the analyzer, is shown to the left of the text. The accompanying text explains the display, including inputs and instructions if necessary, e.g.: ● You can start the function using the key. ● You can terminate the function using the key. You can recognize the position of the cursor in the display in these instructions in that the corresponding character is printed in bold type and underlined (in this display: Example). The number on the right below the display, (12345 in this case) is used as a cross-reference to the summaries of all menus and dialogs which precede sections Diagnostics (Page 103) to Configuration (Page 132) in order to facilitate the locating of the described display in these overviews. A reference may be made that the respective function is protected by a code level (see section Code levels (Page 97)) or is specific to a component. In the case of functions specific to a component, you must enter the measured components (up to four) for which you wish to call the respective function. ULTRAMAT 23 90 Manual, 3/2016, A5E37100388-003 Operation 7.3 Display and control panel 7.3 Display and control panel 7.3.1 Display and operator panel ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ One line per component for measured value, dimension and ID LED-backlit display; contrast adjustable using menu Freely-selectable dimension (ppm, vpm, mg/m3, %) Two columns are reserved for status displays ENTER key for calling the main menu or saving the input values ↑↓→ keys for menu control and for incrementing/decrementing numerical values Scrolling back in menu or cancellation of an input Switching on and off of internal pump, pumping capacity adjustable using menu Key for starting AUTOCAL Immediate return to measuring mode Figure 7-2 Operator panel Note Energy saving The display brightness is reduced after approx. 30 minutes without an operation. This serves for energy saving and has no influence on the other properties of the device. The display becomes bright again when you continue with operation. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 91 Operation 7.3 Display and control panel The display is a backlit liquid crystal display with four lines with 20 characters each (5 x 8-dot matrix) and is covered by a foil. One line is reserved for each measured component in the display. The line displays from left to right: measured value, dimension, and name of component. The last two positions of each line are reserved for displaying certain analyzer statuses. The meanings of these characters depend on the set language. The meanings are as follows: Description German English French Spanish Italian Polish Maintenance request (display lights up permanently) A M D P R S Fault present (display lights up permanently) S F F A E U Limit violated (display lights up permanently) G L L L S O Fault logged which is no longer present * (display lights up permanently) ! ! ! ! ! ! Remote control (display lights up permanently) R R R R F Z Function control (analyzer uncoded): F C C F C C P P P B P P U U U D N K • Access via RS485 serial interface • AUTOCAL or warm-up phase running (display flashes) Pump running (display lights up permanently) or flow fault (display flashes) Analyzer uncoded (display flashes) * In the case of analyzers with an H2S probe, the following statuses can be displayed at the position for the fault which is no longer present Protection function of H2S probe running (display lights up permanently) H H H H H H Protection function of H2S probe running, H2S measured value is invalid (display flashes) V V V V V V ULTRAMAT 23 92 Manual, 3/2016, A5E37100388-003 Operation 7.3 Display and control panel 7.3.2 User interface The ULTRAMAT 23 has a menu-based user interface. The menu structures can always be represented as follows: MAIN MENU → Submenu 1 → Submenu 2 → Submenu 3 → Submenu 4. The following Fig. shows a diagram of the basic configuration of the user interface. Figure 7-3 Menu structure of the ULTRAMAT 23 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 93 Operation 7.4 Operating modes 7.3.3 Key assignments Eight keys are available for operating the ULTRAMAT 23. These keys have the following meanings: No. Designation Description Function 1* MEAS Measure Measure; abort input operations; leave input mode (from any menu level); switch from input mode to measuring mode and code analyzer again 2 CAL AUTOCAL Automatic calibration: activation of calibration with ambient air or nitrogen 3* PUMP Pump Switch internal sample gas pump on/off 4 ESC Escape In input mode: return by one menu level or cancel current input or cancel calibration* 5 ↑ Up arrow Increase selected digit; select previous menu item 6 ↓ Down arrow Reduce selected digit; select next menu item 7 → Right arrow Move input cursor by one position to right (cyclic, i.e. the cursor is set to the left edge when the right edge has been reached) 8 ENTER Enter In measuring mode: switch over to input mode; in input mode: import entered parameters or call a menu item * The input is suppressed if certain conditions are fulfilled. A corresponding message is then output briefly on the display. You can use the arrow keys to modify numerical values by increasing or decreasing the digit at which the cursor is located. The digits are modified continuously, i.e. 0 follows again after digit 9. You can also decrement to 9, 8... following digit 0. The analyzer outputs the value FFF... if incorrect numbers are entered. Use of the , , and keys is described using examples in section Key operations step by step (Page 98). Use of the key is described in section The CAL key (Page 101), use of the key in section The PUMP key (Page 102). 7.4 Operating modes During operation, the analyzer is always in one of following operating modes: ● In the warm-up phase (see section Warm-up phase (Page 95)) ● In measuring mode (see section Measuring mode (Page 96)) ● In input mode (see section Input mode (Page 96)) ULTRAMAT 23 94 Manual, 3/2016, A5E37100388-003 Operation 7.4 Operating modes 7.4.1 Warm-up phase Figure 7-4 Warm-up phase, measuring mode, and input mode Immediately following switching-on, the ULTRAMAT 23 tests the display elements. During this test, all elements light up simultaneously for approx. five seconds. The adjacent display subsequently appears with the remaining warm-up period which is counted down in seconds to 00:00 (minutes:seconds). The analyzer initially carries out an AUTOCAL during the warm-up phase. The flow of AUTOCAL gas (nitrogen or air) is displayed in the bottom line, and the remaining time is shown in the line above this. This calibration cannot be interrupted. Following the calibration, the analyzer switches to purging with sample gas. At the end of the purging phase, the analyzer switches to measuring mode; however, full measuring accuracy is only reached after approx. 30 min if a further AUTOCAL has been automatically carried out by the analyzer. The warmup phase is then finished. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 95 Operation 7.4 Operating modes 7.4.2 Measuring mode The measured components are output on the display together with their values and the units in mg/m3, vpm or volume percent. With a change in the analyzer status, the corresponding letter appears in the last two columns ("P" in the example; see also Display and control panel (Page 91)). The analyzer remains in measuring mode until an AUTOCAL (automatic, remote-controlled or manual) is carried out or until you manually switch the analyzer to input mode. If analyzers are installed in closed analysis cabinets, opening the cabinet door may result in brief drifting of the measured values. This is a result of the temperature exchange which then takes place. If '*****" is displayed in measuring mode without a fault being present, this means: • Concentration in sample gas more than 5% higher than the largest measuring range • Signal saturation resulting from excessively high sample gas concentrations 7.4.3 Input mode In input mode, you can view instrument parameters or calibrate and parameterize the analyzer. CAUTION Unauthorized operation The analyzer must only be calibrated and/or parameterized by trained specialists with adherence to these operating instructions. Once you have selected input mode, the first menu to appear is the main menu which displays four menu items. You can use these to select the individual input functions of the ULTRAMAT 23: Analyzer status With these functions you can call submenus which provide information on the analyzer status, e.g. entries in the logbook, diagnostics data, and factory data (see Diagnostics (Page 103) for menu structure). ULTRAMAT 23 96 Manual, 3/2016, A5E37100388-003 Operation 7.4 Operating modes Calibration With these functions you can calibrate the zero and sensitivity of the analyzer using calibration gas (see Calibration (Page 111) for menu structure). Parameters With these functions you can match the analyzer functions to your specific application, e.g. by entering limits, measuring ranges, and time constants (see Parameter (Page 124) for menu structure). Configuration With these functions you can define the assignments of the analyzer interfaces etc., e.g. the assignments of relays and current outputs (see Configuration (Page 132) for menu structure). 7.4.3.1 Code levels The ULTRAMAT 23 is provided with two code levels to protect against unauthorized or unintentional inputs. As soon as you call a function protected by a code for the first time, you will be requested to enter the three-digit code. With the introduction of firmware version 2.15.06, you can now use letters and special characters for the code in addition to numbers. Note You should change the factory-set codes once you have become acquainted with operation of the ULTRAMAT 23 (see section Configuration: Special functions: Changing the codes/language (Page 143)). The lowest code level (level 1) is factory-set to "111", and the higher level (level 2) to "222". The following are protected by code level 1: ● The dialogs "Logbook/faults" and "Maintenance requests" in the menu "Analyzer status", submenu "Status", ● the menu "Calibration" , and ● the menu "Parameters". The following is protected by code level 2: ● The menu "Configuration". Note If the analyzer requests that you enter code level 1, you can enter the code for level 2 instead to release this level. Level 1 is then enabled simultaneously. Level 1 is automatically enabled as soon as the higher code level 2 has been enabled. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 97 Operation 7.4 Operating modes Following input of a code, inputs are possible until the analyzer is recoded. Note In order to code the analyzer again when the input procedures have been finished (to protect against unauthorized and unintentional interventions), press the key in measuring mode. 7.4.3.2 Key operations step by step This section describes operation of the analyzer with the keys of the operator panel using an example. ULTRAMAT 23 98 Manual, 3/2016, A5E37100388-003 Operation 7.4 Operating modes The analyzer is in measuring mode (see section Measuring mode (Page 96)). Change from measuring mode to input mode by pressing the key. You first access the main menu. A cursor flashes on the character "A" at the left edge of the first line. • You can set the cursor to the start of each line using the <↑> and <↓> keys. Cursor movements are cyclic, i.e. if you move above the top edge of the display, the cursor appears again in the bottom line, and vice versa. • Call the respective menu item by pressing the key. The cursor is located at "P" when you have pressed the <↓> key twice. Now call the "Parameters" submenu by pressing the key. The adjacent display appears in which you will be requested to enter the code number for code level 1. • You can change the value of the code digit to which the cursor is pointing using the <↑> and <↓> keys. • Move to the next position of the code number using the <→> key. This function is also cyclic, and the cursor appears at the first position again when you move it beyond the last position. • Close the code input by pressing the < ENTER> key. The initial display of the "Parameters" submenu appears. Press the again to call the "Measuring ranges" submenu. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 99 Operation 7.4 Operating modes Now select components 1 to 4 for which the subsequently set ranges are to apply. Up to four components can be present. If your analyzer is configured accordingly, you can select another component by pressing one of the <↑> or <↓> keys. In this example, this is component 3. Press the key. The analyzer switches one level lower and now offers functions applicable to the selected measuring range. The adjacent display appears with the functions selectable for this range (MR). You can select these by pressing the <↑> or <↓> key, and branch to the selected function by pressing the key. In this example, the adjacent display appears following selection of the function "Switch ranges CO". The first line contains the heading, the second line the parameter and its value to be changed; the cursor is positioned in this line. Only supplementary information is present in lines 3 and 4. To switch over the measuring range, proceed as follows: • Press the key. The cursor jumps to the measuring range number which you can change using one of the <↑> and <↓> keys. • The range definition is imported when you press the key again, and you return to the start of the line. You cannot carry out any further settings here. To do so, you must leave the menu display again. This is possible: • By pressing the key. You then return by one step in the menu sequence • by pressing the key. You then have the following possibilities: – To process the previous menu item further using – or return to measuring mode using <↑> or <→> and subsequently , where all modifications are imported which you have made since the last decoding operation, – or return to measuring mode using <↓> and without importing the modifications.. ULTRAMAT 23 100 Manual, 3/2016, A5E37100388-003 Operation 7.4 Operating modes Once you have carried out the above sequence on the analyzer, you are already acquainted with the important points for operation of the ULTRAMAT 23. 7.4.3.3 The ESC key You can trigger two different functions by pressing the key: ● Firstly, you can cancel a commenced procedure, e.g.: – The input of a number – A calibration procedure with calibration gas – Any function if a fault occurs, e.g. if the flow of sample gas to the analyzer is missing. ● Secondly, you can use the key to move to the next higher level in menu structure ("scroll back"). This procedure is the opposite to selection of a submenu using the key ("scroll forwards"). If you repeatedly press the key, you return back to the main menu step-by-step. If you press the key again in the main menu, the analyzer switches over from input to measuring mode. All inputs are imported at the same time. However, you will not be asked to confirm the inputs. An example will clarify this: The analyzer is in measuring mode and is uncoded. Switch from measuring mode to input mode using , select the menu item "Parameters" using the <↑> or <↓> key, and press to confirm. In this manner, you enter the first submenu. Now press and then again. You have returned by one level and then moved forwards by one level again; you are therefore in the same menu again. Press the key twice, you are back in measuring mode again. 7.4.3.4 The CAL key If the analyzer is in measuring mode, pressing the key triggers a single, automatic calibration with ambient air or nitrogen (AUTOCAL). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 101 Operation 7.4 Operating modes The key cannot be used during the warm-up phase. If the flow is too low during a zero calibration triggered by pressing the key, the analyzer remains in this status until either the flow is sufficient or the zero calibration is aborted by pressing the key. In addition to the key, an AUTOCAL can also be triggered via the binary input. The binary input has priority over the key. 7.4.3.5 The PUMP key If the analyzer is equipped with an internal sample gas pump, this can be switched on and off using the key. If the pump is switched off while the analyzer is in input mode, it is also switched on again by pressing the key if parameterized accordingly (see Configuration: Inputs/outputs/pump: Pump at CAL/MEAS (Page 142)). In addition to use of the key, the pump can also be switched on and off via the binary input. The binary input has priority over the key. ULTRAMAT 23 102 Manual, 3/2016, A5E37100388-003 8 Functions 8.1 Diagnostics In this function group you can view all analyzer data. The menu sequence in the following Fig. shows all submenus which can be accessed from the "Analyzer status" menu. The arrows lead by one menu item to the next lower menu level which is called by this menu item. This display applies to an analyzer without H2S probe and without paramagnetic O2 probe. The differences when using analyzers with one of these probes are described in section Diagnostics: Diagnostics values (Page 107). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 103 Functions 8.1 Diagnostics 8.1.1 Diagnostics: Status In this menu you can call all status messages of the ULTRAMAT 23 via further submenu items. In this example, the status of the O2 sensor is shown in the last line. If the analyzer is equipped with software for operating an H2S sensor, the text 'Probe status' is shown in the last line with the following options: • Only H2S sensor: The analyzer calls this function directly. • H2S and O2 sensors: You will be requested to select the associated sensor. 8.1.1.1 Analyzer status: Status: Logbook/faults This dialog displays the contents of a logbook. This contains all recorded faults. Each type of fault only appears once in the logbook and is output in alphanumeric text (an overview of the possible faults can be found in section Faults (Page 178)). Viewing the logbook is protected by code level 1. Following access to the logbook you can: • Display all recorded faults in succession using the <→> key • Delete the currently displayed fault message using the key. If further faults are present, these appear in succession. You should delete all fault messages whose causes have been eliminated. Note By deleting the fault message you do not eliminate the cause of the fault (see section Faults (Page 178)). A corresponding text is output when all stored faults have been displayed. Terminate display of the logbook using the <→> key. Note If the analyzer is in measuring mode, you can recognize the occurrence of a fault in that an "F" appears at the right edge. A "! at the right edge signals that a fault has been logged which is no longer present. ULTRAMAT 23 104 Manual, 3/2016, A5E37100388-003 Functions 8.1 Diagnostics 8.1.1.2 Analyzer status: Status: Maintenance request This dialog indicates the logged maintenance requests. A maintenance request is set if the values of certain parameters have reached defined limits, but the analyzer is still able to measure (e.g. AUTOCAL deviation or O2 sensor status; see also section Analyzer status: Status: O2 sensor status (Page 106)). A corresponding message is output in alphanumeric text. Access is protected by code level 1. Following access to the maintenance request list you can: • Display all recorded faults in succession using the <→> key • Delete the currently displayed fault message using the key. If present, the next maintenance request is then displayed. You should delete all maintenance requests whose causes have been eliminated. Note If the analyzer is in measuring mode, you can recognize the occurrence of a maintenance request in that an "M" appears at the right edge. 8.1.1.3 Analyzer status: Status: AUTOCAL deviation This dialog indicates the deviation in setpoint between several AUTOCAL procedures. The parameters have the following meanings: • The text in the two top lines provides information on the number of AUTOCAL procedures which have been carried out since the reference value for AUTOCAL was last set (see section Configuration: Special functions: AUTOCAL deviation (Page 144)). • Deviation is the measured deviation of the actual value from the reference value, displayed in % of the set measuring range (with autoranging, range 1 is assumed). This deviation must not be above the set maximum value. • Max. allowed is the maximum permissible value for the deviation. Refer to section Configuration: Special functions: AUTOCAL deviation (Page 144) for setting the maximum value. This function is specific to the component. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 105 Functions 8.1 Diagnostics 8.1.1.4 Analyzer status: Status: O2 sensor status The probe voltage of the O2 sensor is reduced during use due to its aging process. Therefore the probe voltage is measured with each AUTOCAL. A warning (maintenance request) is output if the value drops below 6.0 mV. The oxygen sensor should therefore be replaced when this value is reached. An exact measurement is no longer possible if the probe voltage falls below the minimum value of 5.0 mV (fault message "Sensitivity of O2 sensor too low"). • The reading (actual value) is the probe voltage measured on the sensor during the last AUTOCAL. • The warning (maintenance request) and fault are the two minimum values where a maintenance request or fault message is output when fallen below. 8.1.1.5 Analyzer status: Status: H2S sensor status The H2S sensor ages with increasing operating time, thereby steadily decreasing its sensitivity. If a value below the minimum value for a warning is determined during calibration of the sensitivity, the service life of the sensor has almost been reached (maintenance request). If the sensitivity drops further below the value for a fault, the fault message "Sensitivity of H2S sensor too low" is output. The sensor must then be replaced. • The reading (actual value) is the sensor sensitivity measured during the last sensitivity calibration. • The warning (maintenance request) and fault are the two minimum values where a maintenance request or fault message is output when fallen below. ULTRAMAT 23 106 Manual, 3/2016, A5E37100388-003 Functions 8.1 Diagnostics 8.1.2 Diagnostics: Diagnostics values The diagnostics values provide important information for troubleshooting and adjustments. You can select the four displayed function groups in this menu. If the analyzer contains software for H2S measurement, the adjacent display appears. The following versions are possible following selection of the 'Probe diagnostic values' parameter in the 2nd line: • Only H2S sensor: Following selection of this item, a branch is made to the diagnostics values of the H2S sensor (section Analyzer status: Diagnostics values: H2S sensor (Page 109)). • H2S and O2 sensors: A query is made for the component, and a branch then made to the called sensor. 8.1.2.1 Analyzer status: Diagnostics values: IR In this submenu you can call the diagnostics values of the infrared measuring ranges. These are: • ADU are voltage and signal values of the analog-to-digital converter prior to temperature compensation. These values are specific to the component. • V-ADUt are voltage and signal values of the analog-todigital converter following temperature compensation. T in the bottom line corresponds to the temperature of the analyzer unit, TS the temperature of the IR source (empty field = function not yet implemented, "*****" = no measured value present). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 107 Functions 8.1 Diagnostics • Raw values are the measured values in % of the full-scale value (= 100 %). • Not limited concen. are the measured values as they are also displayed in measuring mode. You can approximately display the concentrations here even with an upward or downward violation of the largest range. Negative values are also displayed (live zero). The current measuring range is output on this display in the last two columns. 8.1.2.2 Analyzer status: Diagnostics values: (Electrochemical) O2 sensor This dialog displays the diagnostics values of the electrochemical oxygen sensor (option). Meaning: • Sensorsig is the current pressure-compensated voltage of the O2 sensor in mV • O2 is the current oxygen value. Negative values are also possible here • Inst. date is the installation date of the O2 sensor (see section Calibration: O2 measuring range: Sensor inst. date (Page 114)) • Inst.volt is the pressure-compensated voltage of the O2 sensor when it was installed. 8.1.2.3 Analyzer status: Diagnostics values: (Paramagnetic) O2 sensor This dialog displays the diagnostics values of the paramagnetic oxygen sensor (option). Meaning: • Sensorsig is the current voltage of the O2 sensor in mV • O2 is the current oxygen value. Negative values are also possible here ULTRAMAT 23 108 Manual, 3/2016, A5E37100388-003 Functions 8.1 Diagnostics 8.1.2.4 Analyzer status: Diagnostics values: H2S sensor This dialog displays the diagnostics values of the optional H2S sensor. Meaning: • Sensorsig. is the actual current of the H2S sensor in nA • H2S is the current H2S measured value in vpm. Negative values are also possible here. • Inst. date is the installation date of the H2S sensor (see section Calibration: H2S sensor: Defining the installation (Page 119)) • Inst. cur is the pressure-compensated current per vpm H2S of the sensor when it was installed. 8.1.2.5 Diagnostics: Diagnostics values: Pressure sensor This dialog displays the diagnostics values of the pressure sensor (see section Calibration: Pressure sensor (Page 121)). The displayed values have the following meaning: • ADC pressure is the actual voltage of the pressure sensor measured at the output of the A/D converter. • Air pressure is the actual atmospheric pressure in mbar. 8.1.2.6 Analyzer status: Diagnostics values: Other diagnostics values This menu is used to call further diagnostics functions. You can call the following values: • Power/IR source – Power: Data on the supply voltage in % of the nominal value of the respective supply voltage (e.g.: 100% corresponds to 230 V or 120 V). – Raw voltage: This is the raw voltage following the rectification – Source 1, Source 2: Data on the IR source voltage(s), in Volt. An empty value indicates that the corresponding source does not exist. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 109 Functions 8.1 Diagnostics • Reference/bridge – Reference: The reference voltage for the electronics of the analyzer. – Bridge: The supply voltage to the measuring bridge. • LCD temp. The temperature which determines the display contrast. Setting of the LCD contrast is described in section Parameter: Pump/LCD contrast (Page 130). • Analog output The actual value of the output current is displayed in mA for each of the measured components (the dimension is not shown for space reasons) as well as the start-of-scale value (either 0, 2 or 4 mA) and the full-scale value (20 mA) of the output current range. Refer to section Configuration: Inputs/outputs/pump: Analog outputs (Page 134) for adjustment of the start-of-scale values. 8.1.3 Analyzer status: Factory settings hardware Factory settings are parameters which are already set on delivery such as • Serial No. • Revision • Order No. The hardware configuration and release version can be read here. 8.1.4 Analyzer status: Factory settings software Factory settings are parameters which are already set on delivery such as • Software/firmware release version The software release version can be read here. ULTRAMAT 23 110 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration 8.2 Calibration 8.2.1 Calibration In this function group you can use one or more calibration gases to calibrate the IR channels of the ULTRAMAT 23 and to readjust the zero point and sensitivity. In addition, you can calibrate the oxygen sensor and the pressure sensor and also define the AUTOCAL parameters. The Fig. shown below indicates the menu sequence for an analyzer without H2S sensor. The menu displays and their functions are described in the following sections. The calibration functions can only be addressed if you have enabled code level 1. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 111 Functions 8.2 Calibration H2S sensor If the analyzer is fitted with an H2S sensor, the input menu for the calibration functions is changed. The following overview shows the menu sequence for the calibration functions of the H2S sensor. The calibration functions of the H2S sensor are described in section Calibration: H2S sensor (Page 118). 8.2.2 Calibration: Infrared measuring range In this menu you can: • In line 2: – Set the setpoints of the calibration gases for the individual ranges – Select a total or single calibration • In lines 3 and 4: Start a calibration procedure. This function is specific to the component. ULTRAMAT 23 112 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration 8.2.2.1 Calibration: Infrared measuring range: Set span gas values The parameters have the following meanings: • Total cal.: In the first line of this dialog, you can select either a total or single calibration. – ON means that one range is calibrated and that this calibration is used for the other ranges (total calibration). – OFF means that each range is calibrated separately (single calibration, e.g. with different calibration gases). • With AUTOCAL: You can define here whether you wish to carry out an AUTOCAL prior to the calibration procedure (YES or NO). An AUTOCAL is not necessary if it has already been carried out shortly before the calibration procedure, e.g. a calibration procedure has taken place directly previously. • Span1, Span2: Here you can enter the setpoints for the individual measuring ranges. These are usually the concentrations of the measured components in the respective calibration gas. They should be set to a value which is between 70% and 100% of the full-scale value. If Total cal.: ON has been selected, the analyzer automatically uses the setpoint of range 2 for range 1. With Total cal.: OFF any input is possible between the start-ofscale and full-scale values of the respective range. 8.2.2.2 Calibration: Infrared measuring range: Start with Range MR 1/2 The analyzer interrupts the current measurement if you call one of these two dialogs. If the parameter 'With AUTOCAL' • was set to OFF, the analyzer expects an immediate flow of calibration gas; • if the value is set to ON, an AUTOCAL is carried out prior to the flow of gas. The values of the setpoint and actual-value calibrations are displayed in the first two lines. If the analyzer recognizes a flow of calibration gas, the display changes as shown. If the measured value in the second line remains constant for more than approx. 10 s or does not change significantly, press the key. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 113 Functions 8.2 Calibration The analyzer then compares the setpoint and actual value (measured value) of the calibration. If the deviation between the values is within the tolerance, the adjacent message 'o.k.' is output. If the actual value deviates by more than approx. 20% from the setpoint determined in the factory, the message 'not o.k.' appears instead (no calibration possible). By pressing the key you can exit the calibration procedure. 8.2.3 Calibration: Electrochemical oxygen measuring range In this menu you can call the following functions for the electrochemical oxygen sensor in order to: • Enter the installation date of the electrochemical O2 sensor • Recalibrate the zero point of the electrochemical O2 sensor • Recalibrate the measuring range of the electrochemical O2 sensor 8.2.3.1 Calibration: O2 measuring range: Sensor inst. date You must enter the date every time a new sensor is installed. The entered date is checked for plausibility. A calibration (AUTOCAL) with ambient air is subsequently carried out. A check is also carried out during this procedure that the probe voltage is greater than 9 mV. If this is not the case, a fault message "Probe voltage too low" is output. ULTRAMAT 23 114 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration 8.2.3.2 Calibration: O2 measuring range: Calibrating the O2 zero point You can use this function to re-adjust the zero point of the H2S sensor with nitrogen. Connect nitrogen to the sensor and commence the calibration with . Following calling of the correction function, the current oxygen value is displayed in the second line. If the displayed value does not deviate by more than 1% from the set value, it is used as the new zero point. If the deviation is greater than 1% (as is the case in the example on the left, see third line), a fixed default value is used instead. Note The gas exchange takes place very slowly with low oxygen concentrations. In such cases we recommend flow periods of approx. 30 minutes before you use the current value. 8.2.3.3 Calibration: O2 measuring range: Calibrate measuring range You can calibrate the sensitivity of the electrochemical O2 sensor using this function. The adjacent menu display appears when you select the function. Start the calibration procedure by positioning the cursor to the 3rd line and pressing the key. The analyzer interrupts the current measurement when the calibration procedure is selected and expects a flow of calibration gas. The entered setpoint is displayed in the first line and the actually measured value in the second line. If the analyzer recognizes a flow of calibration gas, the display changes as shown. If the measured value in the second line remains constant for more than approx. 10 s or does not change significantly, press the key. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 115 Functions 8.2 Calibration The analyzer then compares the setpoint and actual value (measured value) of the calibration. If the deviation between the values is within the tolerance, the adjacent message 'o.k.' is output. If the actual value deviates by more than approx. 20% from the setpoint determined in the factory, the message 'not o.k.' appears instead (no calibration possible). The causes of this message can include: • Incorrectly entered setpoint • Calibration gas concentration does not agree with entered value • The flow of calibration gas is insufficient By pressing the key you can exit the calibration procedure. 8.2.4 Calibration: Paramagnetic oxygen sensor In this menu you can call the following functions for the paramagnetic oxygen sensor: • "AUTOCAL O2 sens." – YES (factory setting): The zero point or sensitivity of the paramagnetic oxygen sensor is set with each AUTOCAL. Selection of zero point or sensitivity is carried out using the parameter in the 2nd line 'AUTOCAL with N2'. – NO: No calibration of the paramagnetic oxygen sensor during an AUTOCAL. • "AUTOCAL with N2" – YES: The AUTOCAL is carried out with nitrogen, where the zero point of the sensor is calibrated. – NO: (factory setting ) No calibration of the paramagnetic oxygen sensor during an AUTOCAL • "Calib. O2 zero point" This function is used to calibrate the zero point of the paramagnetic sensor • "Calib. O2 range" This function is used to calibrate the full-scale value or sensitivity of the paramagnetic sensor and to set the setpoint. ULTRAMAT 23 116 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration 8.2.4.1 Calibration: O2 paramagnetic: Calibrating the zero point You can calibrate the zero point of the paramagnetic oxygen sensor using this function. You must use nitrogen as the zero gas. If the adjacent display appears, start the flow of nitrogen and wait until the displayed value has stabilized. Subsequently begin the calibration by pressing the key. Calibration of the zero point must be carried out regularly to guarantee the accuracy of the paramagnetic oxygen sensor. Information on the achievable accuracy and the calibration cycles can be found in section Technical specifications (Page 31). 8.2.4.2 Calibration: O2 paramagnetic: Calibrating the measuring range You can calibrate the sensitivity of the paramagnetic oxygen sensor and set the setpoint using this function. Calibrating the sensitivity If the adjacent display appears, perform the full-scale calibration as follows: 1. Connect the sample gas inlet to the calibration gas 2. Inject calibration gas with a flow rate of 1 ... 1.2 l/min 3. Position the cursor at the beginning of the 3rd line (Start calibration) and press the key. Once the intended flow rate has been reached, the message 'Correction with ENTER' appears in the 4th line of the display. 4. Wait until the displayed measured value has stabilized. 5. Start the calibration by pressing the key. 6. To exit the menu, press the key. The measuring range of the paramagnetic oxygen sensor is calibrated as standard with ambient air during each AUTOCAL. However, individual calibration with a freely selectable setpoint between 2% and 100% O2 is also possible. Note If an individual calibration has been carried out using calibration gas, the next AUTOCAL overwrites this calibration. The AUTOCAL must be deactivated if this is not required. To do this: 1. Navigate to the input menu (823) and 2. set the "Autocal O2 sens." parameter there to the value 'NO'. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 117 Functions 8.2 Calibration Adjust setpoint You can use this function to adjust the setpoint of the calibration gas for calibration of the measuring range. If the adjacent display appears, adjust the setpoint as follows: Position the cursor at the beginning of the 2nd line (Setpoint) and press the key. The adjacent display appears. • Now enter the desired setpoint using the arrow keys, and then press the key. • Exit the menu by pressing the key. 8.2.5 Calibration: H2S sensor You first need to select the H2S sensor in order to adjust it. To do this, navigate in the operator menu as follows: Calibration -> Please enter code -> Calibrate sensor -> Select sensor -> H2S sensor. The adjacent display appears. You can now adjust the H2S sensor as described in the following sections. The following sequence must be observed when calibrating the sensor: 1. Enter correction factors for temperature compensation of zero point 2. Enter correction factors for temperature compensation of sensitivity 3. Caibrate zero point of the H2S sensor 4. Caibrate measuring range of the H2S sensor 5. Enter installation date. Steps 1, 2 and 5 are only carried out following installation of a new sensor. The deflection signal of the sensor is subject to drift. This drift can only be detected through regular checking and corrected as necessary. This involves using a calibration gas with a defined concentration of hydrogen sulfide. We recommend monthly calibration with a calibration gas to keep potential measurement uncertainty within strict limits: The hydrogen sulfide concentration of this calibration gas should correspond to the concentration of the sample gas, having a concentration of at least 10% of the largest full-scale value. ULTRAMAT 23 118 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration 8.2.5.1 Calibration: H2S sensor: Defining the installation You have to re-enter the date of installation after installing a new sensor. The adjacent display appears when you select the 'Installation date' menu item: Now you can enter the date of installation in the form: 'DD.MM.YYYY'. Note Prior to entering the installation date, you must perform a zero point and measuring range calibration of the H2S sensor, otherwise the new date will not be accepted. 8.2.5.2 Calibration: H2S sensor: Calibrating the zero point You can use this function to re-adjust the zero point of the H2S sensor. As the zero gas you can use: ● Nitrogen or ● air free of H2S. To do this, navigate as follows: Calibration -> Please enter code -> Calibrate probe -> Choose component -> H2S -> Calibrate zero. The adjacent display appears. In the case of analyzers with an internal sample gas pump, selecting this function switches from the sample gas inlet (inlet 1) to the zero gas inlet (inlet 3). Calibrate the zero point as follows: • Connect zero gas to the analyzer and observe the display. • Wait until the displayed value has stabilized. • Commence with correction of the zero point by pressing the key. • Exit the calibration by pressing the key. The message "Tolerance not o.k." appears if an error occurs during the calibration. 8.2.5.3 Calibration: H2S sensor: Calibrating the measuring range You can enter the setpoint and calibrate the sensitivity of the sensor using this function. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 119 Functions 8.2 Calibration Navigate as follows to select this function: Calibration -> Please enter code -> Calibrate sensor -> Select component -> H2S -> Calibrate MR. The adjacent display appears. Proceed as follows to enter the setpoint: 1. Position the cursor on the 2nd line of the display (Setpoint MR 1+2) 2. Press the key The adjacent display appears. You can now enter the setpoint of the calibration gas: Calibrate the sensitivity as follows: 1. Position the cursor on the 3rd line of the display (Start cal. MR 1+2). 2. Press the key. The adjacent display appears. Now carry out the following steps for the sensitivity calibration: 1. Connect the sample gas inlet to the calibration gas. 2. Inject calibration gas to the sensor with a flow rate of 1.2 ... 2.0 l/min. 3. Wait until the measured value has stabilized. 4. Then press the key. 5. Exit the calibration by pressing the key. The message "Tolerance not o.k." appears if an error occurs during the calibration. 8.2.5.4 Calibration: H2S sensor: Enter TC parameters You use this function to enter the temperature compensation parameters for calibration of the zero point and sensitivity. You can read these parameters from the sensor. To do this, navigate as follows: Calibration -> Please enter code -> Calibrate probe -> Choose component -> H2S -> Calibrate TC parameters. The following screen appears: ULTRAMAT 23 120 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration Temperature compensation (TC) of zero point To do this, proceed as follows: 1. Position the cursor on the first line 2. Then press the key. The adjacent display appears. You can now view the factors of the temperature compensation parameters for the zero point, and change them if necessary. Temperature compensation of sensitivity Proceed as follows for this (from menu display 'Enter TC parameters'): 1. Position the cursor on the second line. 2. Then press the key. The adjacent display appears. You can now view the factors of the TC parameters for the sensitivity, and change them if necessary. 8.2.6 Calibration: Pressure sensor In the first line of this menu display, you can re-enter the setpoint of the pressure sensor. To do this, measure a reference value, e.g. using an accurate barometer, and change the setpoint in the first line if necessary. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 121 Functions 8.2 Calibration 8.2.7 Calibration: AUTOCAL/drift values It is possible to change the following parameters in this dialog: • Thermo-AUTOCAL – OFF: An automatic AUTOCAL only takes place when the cycle time has expired (see there). – ON: An automatic AUTOCAL only takes place when the cycle time has expired. In addition, an automatic AUTOCAL is triggered if the operating temperature has changed by more than 8 °C compared to that measured during the last AUTOCAL. This AUTOCAL it started with a delay of 280 minutes. • Drift values • Cycle time These three parameters are described separately. • Purge time 8.2.7.1 Calibration: AUTOCAL/drift values: Drift values This function is used to display the drift values of the zero point and sensitivity, and to change them if necessary. The drift values are the total of the deviations in measured values for the zero and sensitivity calibrations. This parameter is specific to the component. This menu display appears following selection of the drift values and allows selection of the desired component. You can switch between the individual components by pressing an arrow key. You can select the displayed component using the key. You can now view the drift values and reset them if necessary. To do this, position the cursor on the 4th line (reset) of the display and press the key. ULTRAMAT 23 122 Manual, 3/2016, A5E37100388-003 Functions 8.2 Calibration 8.2.7.2 Calibration: AUTOCAL/drift values: Cycle time Use this function to set or change the cycle time. This is the time between two AUTOCAL procedures triggered automatically by the analyzer. Valid cycle times are from 0 to 24 hours. A cyclic AUTOCAL is not carried out if 0 hours is set. The cycle time must not be more than 6 h if the analyzer is used in German systems subject to TA Luft and 13.BlmSchV. The fourth line indicates when the next AUTOCAL will take place. If the flow during a cyclic zero adjustment is too low, this adjustment is aborted and a fault is displayed. This procedure is entered in the logbook. 8.2.7.3 Calibration: AUTOCAL/drift values: Purge time Use this function to set or change the purge time. This is the duration of flow with sample gas during an AUTOCAL procedure. Following calling of the purge time you can set or change the purge time in the second line of the menu display. Valid purge times are: • 60 to 600 seconds for analyzers with oxygen sensor • 300 to 600 seconds for analyzers with hydrogen sulfide sensor • 0 to 600 seconds for all other analyzer versions. There are minimum purge times depending on the measured component, and shorter times should not be used. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 123 Functions 8.3 Parameter 8.3 Parameter In this function group you can change various analyzer parameters. These modifications can only be made within the limits which have been preset for your analyzer. The analyzer checks parameter changes for plausibility and rejects them if applicable. The following figure shows the menu sequence of this function group. The display elements are described in section Input mode (Page 96). Access to the "Parameters" menu is protected by code level 1. ULTRAMAT 23 124 Manual, 3/2016, A5E37100388-003 Functions 8.3 Parameter 8.3.1 Parameter: Measuring ranges In this menu you can: • Permit or cancel the switching over between measuring ranges • Set the full-scale values • Define a hysteresis. Note Please note that the range parameters only refer to the measuring ranges at the analog outputs (see section Configuration: Inputs/outputs/pump: Analog outputs (Page 134)). The display always shows the complete, physically possible range. 8.3.1.1 Parameters: Measuring ranges: Switch ranges In the second line of this dialog you can set the measuring range 1 or 2 or permit autoranging (automatic switching over between these two ranges). The 'Actual range' parameter can have the following values: • 1: The analyzer is set to the smaller range (MR 1). • 2: The analyzer is set to the larger range (MR 2). • 1/2: The analyzer is set to the larger range (MR 2). The start-ofscale value of the analog output corresponds in this case to the full-scale value of the smaller range (MR 1), the fullscale value of the analog output corresponds to that of the larger range (MR 2). The result is that the analog output of the analyzer has a range with zero offset (e.g. 90 ... 100%). • AR: The analyzer switches over automatically from one range to the other (AR = autoranging). Setting of the switchover criteria is described in section Parameters: Measuring ranges: Hysteresis (Page 127). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 125 Functions 8.3 Parameter 8.3.1.2 Parameters: Measuring ranges: Setting measuring ranges The full-scale values of the measuring ranges can be set in the third and fourth lines of this dialog. They must lie within the factory settings, i.e. if an analyzer is factory-set for a total range from 0 to 2000 mg/m3, modifications are only possible within this range. The following definitions also apply: • The smaller MR must not be greater than the higher MR. • The following input limits apply to the ranges: – Lower limit: 0.01 times the smaller MR according to factory setting (label) – Upper limit: 1.1 times the higher MR according to factory setting (label) In the example: • Smallest MR 1: 0 to 4 mg/m3 • Highest MR 2: 4 to 2200 mg/m3 ULTRAMAT 23 126 Manual, 3/2016, A5E37100388-003 Functions 8.3 Parameter 8.3.1.3 Parameters: Measuring ranges: Hysteresis In the third and fourth lines of this dialog, you can set the value at which the analyzer switches from one range to the other. The values are specified in % of the full-scale value of range 1 (MR1) (see section Parameters: Measuring ranges: Setting measuring ranges (Page 126)). Note The hysteresis is only active if the "Actual range" parameter has been set to the value "AR" (autoranging) in the dialog "Switch ranges"(Parameters: Measuring ranges: Switch ranges (Page 125)). The two switchover points should be as far apart as possible, and the switchover point from MR1 to MR2 must be greater than that from MR2 to MR1. The following conditions have been assumed in the display: • Your analyzer has two ranges: – MR1 from 0 to 400 mg/m3 – MR2 from 0 to 2000 mg/m3. • The hystereses are defined as: – MR1->MR2 at 100% – MR2->MR1 at 90%. This means: • If your analyzer is working in the smaller range (MR1), it switches over to the larger range (MR2) when a value greater than 400 mg/m3 SO2 is measured • If your analyzer is working in the larger range (MR2), it switches over to the smaller range (MR1) when a value less than 360 mg/m3 SO2 is measured (=90% of 400 mg/m3). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 127 Functions 8.3 Parameter 8.3.2 Parameters: Limits Two limits are assigned to each component, and can be set using this menu. A relay is triggered when the limits are violated (see section Configuration: Inputs/outputs/pump: Assign relays (Page 138)). Limit 1 is the lower limit, Limit 2 the upper limit. Note A set limit only triggers a relay contact if a relay has previously been assigned to the corresponding limit signal (see section Configuration: Inputs/outputs/pump: Assign relays (Page 138)). The limits are not updated: • During the first warm-up phase • During an AUTOCAL • During the message: Function control and analog output at 'Hold measured value' (see section Configuration: Inputs/outputs/pump: Analog outputs (Page 134)) If you have selected "Limit 1" or "Limit 2", a menu display appears in which you can enter the lower or upper limit for each component. You can define the value in the second line, and the condition under which a contact is be triggered in the third (Alarm at conc.:): • High: with upward violation • Low: with downward violation • - - - - -: no signal. ULTRAMAT 23 128 Manual, 3/2016, A5E37100388-003 Functions 8.3 Parameter 8.3.3 Parameters: Limits: H2S sensor protection If 'H2S' is selected as the component in the higher-level menu display, the 'H2S sensor protection' function is selected in addition to the limits. The 'Limit' function is described in section Parameters: Limits (Page 128). In the 3rd line you can select the 'H2S sensor protection' function. The adjacent menu display appears when you select the function in which you can switch the 'H2S sensor protection' function on and off. Hydrogen sulfide (H2S) is a corrosive gas, especially in wet condition and in combination with other gases. This function prevents damage occurring to the H2S sensor from high concentrations of H2S. This function is enabled by default (ON). Execution of this function is described in section Probe protection function (Page 156). 8.3.4 Parameters: Time constants You can use this function to set various time constants to suppress noise in the measured signal. During processing of the measured signals, these time constants reduce the noise by delaying the signal. The time constant "T90 within" is effective within an adjustable interval whose threshold values are defined as a percentage of the smallest measuring range. The time constant dampens small changes in signal (e.g. noise), but becomes immediately ineffective if a fast change in signal exceeds a threshold. If the threshold is exceeded, the signal is dampened by the time constant "T90 outside" until it falls below the threshold value again. "T90 within" then becomes effective again. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 129 Functions 8.3 Parameter Figure 8-1 Time constants The following values are possible for the time constants: • T90 within: 0.1 to 99.9 (s) • T90 outside: 0.1 to 99.9 (s) • Threshold (data in %): 0 ... 100% of smallest range 8.3.5 Parameter: Pump/LCD contrast You can use this menu to select two dialogs via which the pump capacity and the contrast of the LCD can be changed. 8.3.5.1 Parameters: Pump/LCD contrast: Pump In this menu you can: • Increase the pump capacity using the <→> or <↑> key • Decrease the pump capacity using the <↓> key • Store the set pump capacity using the key • Cancel the input using the key. Changes to the pump capacity are shown on the flowmeter and directly in the menu display by the message "o.k." or "not o.k.". ULTRAMAT 23 130 Manual, 3/2016, A5E37100388-003 Functions 8.3 Parameter 8.3.5.2 Parameters: Pump/LCD contrast: LCD contrast In this menu you can: • Increase the contrast using the <→> or <↑> key. This darkens the characters. • Decrease the contrast using the <↓> key. This brightens the characters. • Store the set contrast using the key • Cancel the input using the key. Note Simultaneous pressing of the three keys <↑> , <↓> and <→> sets an average contrast again. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 131 Functions 8.4 Configuration 8.4 Configuration With this function group you can assign relays and inputs/outputs and use special functions and test functions. The following figure shows the associated menu sequence, further menu sequences are shown under '842' and '843'. An explanation of the display elements can be found in section Input mode (Page 96). Access to the "Configuration" menu is protected by code level 2. The special functions (menu display 842) are described in section Configuration: Special functions (Page 142), the analyzer tests (menu display 843) in section Configuration: Device test (Page 151). ULTRAMAT 23 132 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration Figure 8-2 Overview of configuration of special functions ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 133 Functions 8.4 Configuration Figure 8-3 8.4.1 Overview of configuration of analyzer tests Configuration: Inputs/outputs/pump You can use this menu to assign certain functions to the following elements: • Relays • Inputs and outputs Furthermore, the following settings can be made using this menu: • Synchronization of several analyzers • Pump response with AUTOCAL and in measuring mode 8.4.1.1 Configuration: Inputs/outputs/pump: Analog outputs You can use this menu to parameterize the analog outputs. This input always refers equally to all components. ULTRAMAT 23 134 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration Analog output 0/2/4/NAM mA (start-of-scale value of analog output) You can set the following start-of-scale values for the analog current range in the 3rd line: • 0 mA • 2 mA • 4 mA • NAMUR You can switch suppression of negative measured values on or off in the 4th line. The "ON" option is preset, and means that negative measured values can also be output. With a setting of 2 or 4 mA as the lower limit, values below this down to 0 mA can therefore be output, i.e. negative measured values can be displayed (live zero). If the output of negative measured values is switched off ("OFF" position), the current output is limited to the start-ofscale value. If 2 or 4 mA is set as the lower limit, the output is now indeed limited to 2 or 4 mA. In the adjacent display, the start-of-scale value of the analog current range is set to 4 mA. The following tables represent the correlation between analog current outputs and measuring range limits. Table 8- 1 Start-of-scale value of the analog current output Selectable Analog current (neg. MV on) Analog current (neg. MV off) 0 - 20 mA 0 mA 0 mA 2 - 20 mA 2 mA 2 mA 4 - 20 mA 4 mA 4 mA NAMUR - 20 mA 4 mA 4 mA Table 8- 2 Start-of-scale value of the analog output current for downward limiting of measured value Selectable Analog current (neg. MV on) Analog current (neg. MV off) 0 - 20 mA 0.0 mA 0.0 mA 2 - 20 mA 0.0 mA 2.0 mA 4 - 20 mA 0.0 mA 4.0 mA NAMUR - 20 mA 3.8 mA 4.0 mA ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 135 Functions 8.4 Configuration Table 8- 3 Full-scale value of the analog output current for upward limiting of measured value Selectable Analog current (neg. MV on) Analog current (neg. MV off) 0 - 20 mA 21.0 mA 21.0 mA 2 - 20 mA 21.0 mA 1) 21.0 mA 1) 4 - 20 mA 21.0 mA 1) 21.0 mA 1) NAMUR - 20 mA 20.5 mA 20.5 mA 1) If measuring range 2 is set to the maximum possible value, the limiting value of range 2 ... 20 mA is at 20.9 mA and of range 4 ... 20 mA at 20.8 mA. Analog output during FCTRL (analog output during function control) Note If a fault is present on the analyzer, only the values of the setting "Output during faults" apply. Simultaneous occurrence of values of the setting "Output during FCTRL" are ignored in this case. The status "FCTRL" (function control) is set • During an AUTOCAL procedure • During the warm-up phase • During a calibration procedure • During remote control via the communication interface • In the uncoded state: Output of the following measured values is possible here: ● Hold: The value measured directly prior to commencement of a function control is output unchanged. This also applies to the limits which are output (see section Parameters: Limits (Page 128)). ● Actual: The measured value is continuously updated. ULTRAMAT 23 136 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration ● Zero: See following table: Selectable Analog current 0 - 20 mA 0 mA 2 - 20 mA 2 mA 4 - 20 mA 4 mA NAMUR - 20 mA 3 mA ● 21 mA: see following table: Selectable Analog current 0 - 20 mA 21.0 mA 2 - 20 mA 21.0 mA 4 - 20 mA 21.0 mA NAMUR - 20 mA 21.5 mA Analog output during fault Here, you can define the type of measured value output during a fault. Output of the following measured values is possible here: ● Hold: The value measured directly prior to commencement of a fault is output unchanged. This also applies to the limits which are output (see section Parameters: Limits (Page 128)). ● Actual: The measured value is continuously updated. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 137 Functions 8.4 Configuration ● Zero: See following table: Selectable Analog current 0 - 20 mA 0 mA 2 - 20 mA 2 mA 4 - 20 mA 4 mA NAMUR - 20 mA 3 mA ● 21 mA: see following table: Selectable 8.4.1.2 Analog current 0 - 20 mA 21.0 mA 2 - 20 mA 21.0 mA 4 - 20 mA 21.0 mA NAMUR - 20 mA 21.5 mA Configuration: Inputs/outputs/pump: Assign relays You can use this menu to assign different functions to up to eight relays which are installed in the analyzer, such as signals or functions of external solenoid valves. If an option module is present in the analyzer, eight additional relays, i. e. a total of 16 relays, can be assigned corresponding functions. Each function may only be assigned once, i.e. to one single relay. The analyzer outputs an error message if you attempt a second assignment for a relay. A relay to which a function has not been assigned is shown on the display by a dash. The following table shows an overview of the possible relay assignments. ULTRAMAT 23 138 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration Table 8- 4 Overview of relay assignments Function Relay de-energized Limit Limit has been triggered Measuring range Range 2 Relay energized Signaling Limit (see section Parameters: Limits (Page 128)) Range 1 - AUTOCAL AUTOCAL Status messages Fault Fault present Maintenance request Maintenance request CAL/MEAS Measure Function control Function control present During warm-up phase (approx. 30 min), AUTOCAL, uncoded Zero gas flowing Ext. solenoid valve open External solenoid valves Zero gas Calibration gas (sample gas inlet) Calibration gas flowing Ext. solenoid valve open Sync. Synchronization signal is output AUTOCAL only "Zero gas flow" and adjustment not during sample gas purging phase The pin assignments of the relays in the de-energized state are described in section Pin assignments (Page 54). The functions which can be assigned to the relays have the following meanings: Limit messages The upper and lower limits can be defined as events for triggering relays. Select the desired relay(s) in the second and third lines of this menu. This function is specific to the component. Relays for MR A relay for range switchover can be assigned to each component. This guarantees reliable assignment of the analog output signal to the currently active range, especially with autoranging (see section Parameter: Measuring ranges (Page 125)). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 139 Functions 8.4 Configuration Status messages You can use this menu to apply the signaling of various operating states of the analyzer as an event for relay control (R in the display means Relay). The following signals are possible: • Fault: Occurrence of a fault and output of a fault message • Maintenance request: Occurrence of maintenance request (assigned to relay 5 in Fig.) • CAL/MEAS: Switching over from measuring mode to AUTOCAL (applied to relay 6 in Fig.) • Service switch: Occurrence of a function control. In this menu you can trigger external solenoid valves via relay contacts: • Zero gas: The zero gas supply which is triggered with AUTOCAL • Span gas: The calibration gas supply (assigned to relay 7 in Fig.) • Sync: Synchronization of an AUTOCAL with other devices within a system (assigned to relay 8 in Fig.; see section System setup with several analyzers in parallel (Page 84)). ULTRAMAT 23 140 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration 8.4.1.3 Configuration: Inputs/outputs/pump: Binary/sync inputs You can use this dialog to set the response of the synchronization input and the binary inputs. Select one of the adjacent options: Sync input You can use this dialog to set the response of the synchronization input. This function allows an AUTOCAL procedure to be triggered simultaneously for several analyzers within a system. You can select between the following settings in the third line (see also section System setup with several analyzers in parallel (Page 84)): • AUTOCAL: The analyzer carries out an AUTOCAL and activates its sync output up to the end of the electronic adjustment. If the flow becomes too low during a zero adjustment triggered via the sync input, this zero adjustment is aborted, and an error status set. This aborted zero adjustment is entered in the logbook. • Activate CAL relay (set in Fig.): The analyzer enters the CAL status, but does not carry out an AUTOCAL. The analyzer waits until the Sync input becomes inactive. It then enters the status 'Purge sample gas' and subsequently selects measuring mode. Binary inputs You can use this dialog to freely configure 8 floating binary inputs ["0" = 0 V (0...4.5 V); "1" = 24 V (13...33 V)] in analyzers with an add-on board. The pin assignments of the 37-contact plug are described in section Pin assignments (Page 54). No inputs are preset on delivery. The adjacent error message occurs if an attempt is made to call this function for a device without add-on board. The adjacent display appears if an add-on board is present. You can then assign the following functions to the eight binary inputs in a submenu: • Seven different messages for faults/maintenance requests • Four different messages for function control • Switch ranges • Delete the logbook. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 141 Functions 8.4 Configuration The functions are shown in the following table: Table 8- 5 Overview of binary inputs Function Control with 0V Effect 24 V - (vacant) External fault 1 ... 7 x e.g. signaling of a fault in gas conditioning (cooler, flow, condensation trap, ...) External maintenance request 1 ... 7 x e.g. signaling of a maintenance request in gas conditioning (filter, flow, ...) Function control 1 ... 4 x e.g. signaling of maintenance Measuring range 1,2 x The corresponding range is selected (autoranging OFF) Autorange x Autoranging is switched on Delete logbook x Delete all fault and maintenance request entries 8.4.1.4 Configuration: Inputs/outputs/pump: Pump at CAL/MEAS You can use this menu to define the response of the pump. The following parameters and values are possible: • Pump at CAL: Pump switched ON or OFF during an AUTOCAL • Pump at MEAS: Pump switched ON or OFF during measuring mode. 8.4.2 Configuration: Special functions Following selection of the special functions, the adjacent menu is displayed with the following options: • Change codes • Change language • Setting of AUTOCAL tolerances • Parameterization of interfaces • Change physical units in which the measured values are output • Changing the factory settings ULTRAMAT 23 142 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration 8.4.2.1 Configuration: Special functions: Changing the codes/language In the first two lines of this dialog, you can change the codes of the two code levels 1 and 2 (see also section Code levels (Page 97)). The factory settings for the two code levels are: • Code level 1: 111 • Code level 2: 222 You can also reduce the number of code levels by assigning the same code to both levels. With the introduction of firmware version 2.15.06, you can now use letters and special characters for the code in addition to numbers. With all older firmware versions, you could only enter numbers. The modified codes are effective immediately. You should therefore make a note of the changed codes and keep this at a safe place. In third line of this dialog you can change the language of the input dialogs. The analyzer is designed for the following languages: • German • English • Spanish • French • Italian • Polish A change is immediately effective when you leave this dialog. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 143 Functions 8.4 Configuration 8.4.2.2 Configuration: Special functions: AUTOCAL deviation You can use this dialog to define the conditions under which a drift from the value of an AUTOCAL procedure triggers a maintenance request. The adjustable parameters are: • Quantity: The number of AUTOCAL procedures up to setting of a new reference value (in this example: 4), • Limit: The largest possible value in % of the set measuring range. In the case of autoranging, range 1 is assumed with max. 99% of the full-scale value. The deviation from the last AUTOCAL must not exceed this value (in this example: 6%, see also section (Page 122)), otherwise a maintenance request is triggered. Number of AUTOCAL procedures until a reference is set again (set number: 4) The previous deviation is still displayed with the 4th AUTOCAL; at the same time the value of the 4th AUTOCAL is used as the new reference value. If a maintenance request 'AUTOCAL deviation too large' is acknowledged, the values are reset during the next AUTOCAL, and counting commences at 1 again. 8.4.2.3 Configuration: Special functions: ELAN/PROFIBUS/external interference You can use this dialog to configure the analyzer for use in an ELAN or PROFIBUS network. The adjacent menu display appears when you select the function from the higher-level menu. ULTRAMAT 23 144 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration Configuration: Special functions: ELAN/PROFIBUS/external interference: ELAN parameters You can use this dialog to set the parameters for an ELAN network. These are: • Channel You must set the channel addresses for the analyzers present in an ELAN network. Addresses from 1 to 12 can be set, where each address may only be used once. • Name You can set an analyzer name here. During communication with ELAN, it can be used for the plain text identification of the analyzers. An analyzer name may have up to 10 alphanumeric characters. • Protocol (ON/OFF) The automatic transmission of measured values can be switched on/off. With 'ON', the analyzer sends a measured value frame cyclically every 500 ms. Note To avoid considerably hindering communication within an ELAN network, this function should only be set to 'ON' when required (e.g. with correction of cross-interference). • Sync. zero cal. (ON/OFF) This function is not yet available. Therefore only 'OFF' is the currently valid value. Note For further details on operation of the analyzer in an ELAN network, please refer to the ELAN interface description (C79000-B5274-C176 German/English). Configuration: Special functions: ELAN/PROFIBUS/external interference: ELAN external interference This function can be used for a correction calculation by measuring the influence of an interfering gas by means of another analyzer connected in the ELAN network. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 145 Functions 8.4 Configuration The parameterization of two analyzers for correction of cross-interference is demonstrated using the following example. Analyzer 1 delivers the measured values, analyzer 2 uses these values for a correction calculation. Note Neither analyzer is capable of measurements during the AUTOCAL. Therefore it may be necessary to evaluate signals for the function control. Example of correction of cross-interference of CO2 on CO with 6 vpm CO at 25% CO2 via ELAN ULTRAMAT 23 146 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 147 Functions 8.4 Configuration Configuration: Special functions: ELAN/PROFIBUS/external interference: PROFIBUS parameters You can use this function to set the following PROFIBUS parameters: • Address This function can be used to set a PROFIBUS station address to all numerical values between 0 and 126. • Ident number This parameter is used to set the configuration response of the device. The values 0, 1 and 3 can be set as valid parameters. They have the following meanings: – 0: Only the 'Profile ID number' is positively acknowledged – 1: Only the device-specific 'ID number' is positively acknowledged. Note: In order to work with the provided GSD and DD, the 'ID number' parameter must have the value 1. – 3: Only the 'Profile ID number' for multi-variable devices (complex analyzers) is positively acknowledged. • PB relay You can use this function to enable the 8 relays of the addon card for control via PROFIBUS. To allow activation, none of these relays must already be occupied by a deviceinternal function. Note: The function 'PB relay' is only possible as of PROFIBUS card firmware version 2.0.0 (shown as Firmware in the figure). • Diagnosis If the 'Diagnosis' parameter is selected, the 'Firmware' display appears with, for example, the following parameters: – Firmware The firmware version is displayed here – Boot FW The version of the boot firmware is displayed here – TAG The name assigned to this analyzer in the network (or the first 16 characters). ULTRAMAT 23 148 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration Configuration: Special functions: ELAN/PROFIBUS/external interference: Cross-interference The adjacent menu display appears when you select this parameter. You can use this function to: • Switch the correction of cross-interference on or off for the duration of the calibration. To do this, you must select the 2nd line and switch the parameter on or off there. – OFF (factory setting) means that the correction of cross-interference is switched off during the calibration. – ON means that the corrections of cross-interference remain active during the calibrations. It is thus possible to use gas combinations as calibration gases. • Switch the correction of a constant cross-interference on or off. To do this, you must select the 3rd line and switch the parameter on or off there. If the constant crossinterference is switched ON, the measured value of the selected component is corrected with the entered value by adding. 8.4.2.4 Configuration: Special functions: Factory data/reset/units Configuration: Special functions: Factory data/reset/units You can use this menu to select a number of items with which e.g. inappropriate configurations and analyzer settings can be cancelled: The adjacent menu display appears when you select the function from the higher-level menu. Configuration: Special functions: Factory data/reset/units: Load factory data In this menu you can reestablish the original parameters present when the analyzer was delivered. Note: All modifications (parameters and configuration) which you have made since then are deleted. The adjacent display appears when you select this function. You define the further sequence by pressing either the or key. When you select this function, the adjacent display appears for the duration of the load procedure. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 149 Functions 8.4 Configuration Configuration: Special functions: Factory data/reset/units: Reset You can use this function to restart the analyzer.. When you select this function, you will be warned (see adjacent display) that the analyzer initially runs through a warmup phase following the restart and is thus unavailable for measurements for a certain time. The key initiates the restart with the warm-up phase. Triggering of the restart can be prevented here using the key. Configuration: Special functions: Factory data/reset/units: Change units In the second line of this menu display, you can change the factory-set units of the measured components. After changing the unit, the display of the 'MB min' and 'MB max' parameters is adapted accordingly. This dialog is specific to the component. Note The full-scale values may assume unusual values as a result of the component-specific conversion factors. Subsequent adaptations can be carried out as described in section Parameters: Measuring ranges: Setting measuring ranges (Page 126). In addition, you should also check these parameters following this change: • Setpoints of the calibration gases (section Calibration: Infrared measuring range: Set span gas values (Page 113)) • Settings for the limits (section Parameters: Limits (Page 128)). ULTRAMAT 23 150 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration 8.4.3 Configuration: Device test 8.4.3.1 Configuration: Device test: RAM monitor Servicing engineers can use this function to view the contents of certain memory areas. NOTICE Device failure Incorrect execution of this function may make the analyzer permanently incapable of measuring! Therefore this function must only be carried out by qualified servicing personnel. Following selection of the special functions, the adjacent menu is displayed with options for the following device tests: • Menu display • Keys • Flow switch • Inputs and outputs • Various internal components Testing of chopper, IR source, and RAM monitor can only be carried out by servicing personnel. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 151 Functions 8.4 Configuration 8.4.3.2 Configuration: Device test: Display/keys/flow You can select the following three tests in this menu. • Test of display In this test, all characters in the character set of this analyzer are output in succession at every position of the display. The display remains empty if characters are output which cannot be displayed. This is a cyclic test, i.e. once the complete character set has been processed, it starts from the beginning again. The test is repeated continuously until terminated by pressing the key. A corresponding message will inform you of this before the test is started. • Test of keys This test takes 30 s, and the time remaining up to the end of the test is output on the display. During this time you can press all input keys in succession. The analyzer normally recognizes that a key has been pressed and indicates this. This test cannot be prematurely cancelled. • Test of flow switch This indicates whether the sample gas flow is correct or not. Depending on the type of gas supply, it may be necessary to switch on the pump using the key. 8.4.3.3 Configuration: Device test: Inputs/outputs In this menu you can call the tests of the electric inputs and outputs of the analyzer. You require the following equipment to carry out these tests: • Ammeter • Ohmmeter • Power supply (24 V DC) • Test plugs Configuration: Device test: Inputs/outputs: Test analog outputs The analyzer has four analog outputs and an output current range of 0/2/4 ... 20 mA. You can test these by setting any value of the output current between 0 and 20 mA in this menu display. To test these outputs, connect an ammeter to the corresponding analog outputs on plug X80 and measure the output current. The pin assignments of plug X80 are described in section Pin assignments (Page 54). ULTRAMAT 23 152 Manual, 3/2016, A5E37100388-003 Functions 8.4 Configuration Configuration: Device test: Inputs/outputs: Test of relays You can use this function to test the status of the relays controlled by this analyzer. First enter the relay to be tested in this dialog. The analyzer can control up to eight relays, or up to 16 relays with an add-on board, whose contacts you can test. Connect an ohmmeter to the corresponding relay outputs on the plug. You can process the following parameters: • Relay number: One of the relays 1 to 8 (relays 1 to 16 in the case of analyzers with add-on board) • Condition: The current state of the selected relay (active or inactive; inactive in the Fig.). The pin assignments of plug X80 (motherboard) und X50 (addon board) are described in section Pin assignments (Page 54). You can exit the test by pressing the key. Configuration: Device test: Inputs/outputs: Test external solenoid valve You can use this function to trigger external solenoid valves for the zero and calibration gas supplies via the relay contacts. Use the arrow keys <↑> and <↓> to select the zero gas valve (ZV) in the first line or the calibration (span) gas valve (SV) in the third line, and call the selected valve using the key. Switch the previously assigned relay using any arrow key in the second or fourth line (the value on the right edge of the line toggles between OFF and ON). The currently measured values are output in the menu displayed during the test. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 153 Functions 8.4 Configuration Configuration: Device test: Inputs/outputs: Test of inputs You can use this function to test the status of the analyzer inputs. You can test the following inputs: • CAL, pump, SYNC (on the motherboard) • Binary inputs (on add-on board) After calling this dialog, apply a voltage of 24 V DC to one of the three inputs to be tested. The result is displayed in the fourth line (here: "No active input"). The pin assignments of plug X80 (motherboard) und X50 (addon board) are described in section Pin assignments (Page 54). Result of the CAL, pump, SYNC inputs test Result of the binary inputs test The adjacent error message occurs if an attempt is made to call this function for a device without add-on board. 8.4.3.4 Configuration: Device test: Chopper/IR source You can use this function to switch the chopper and IR source off for test purposes. NOTICE Device failure Incorrect execution of this function may make the analyzer permanently incapable of measuring! Therefore this function must only be carried out by qualified servicing personnel. Note The analyzer is not ready for measurements for a certain period if the IR source or chopper has been switched off. To reestablish the measuring capability, you must therefore provide a sufficiently long warm-up phase depending on the switch-off period, e.g. by restarting the analyzer. ULTRAMAT 23 154 Manual, 3/2016, A5E37100388-003 Functions 8.5 Automatically executed functions 8.4.4 Configuration: Factory configuration Overview These are factory settings made especially for your analyzer. Since incorrect modifications to these parameters may permanently influence the functions of your analyzer, access to these functions is only possible by specially trained and authorized servicing engineers using a special access code. 8.5 Automatically executed functions 8.5.1 Probe protection and purging function A protection and purging function is implemented by means of software since H2S concentrations above the specified continuous concentration impair the functionality and service life of the H2S probes. In addition, a purging function is implemented for the 50 ppm H2S probe in order to allow an intermittent measurement above the permissible continuous concentration. These functions are executed automatically when certain operating states occur. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 155 Functions 8.5 Automatically executed functions 8.5.2 Probe protection function Definition of probe protection function A value 1.1 times the specified range can be considered as the maximum continuous concentration. Although a measurement above such a concentration is still correct, the probe is damaged by longer exposure. The maximum continuous concentration remains constant even when changing the measuring range. The protection function is also implemented with the 50 vpm probe for compatibility reasons even though its maximum continuous concentration is 12.5 vpm. The protection function is executed above this value. Execution of this function is the same for all probes. The function test is set during execution of the protection function in order to signal that the displayed value is incorrect. How the protection function works The protection function is triggered if the continuous measured value of H2S is greater than the maximum continuous concentration (110 % of full-scale value) in measuring mode for a period of 3 seconds. The following occurs when the protection function starts: ● The H2S measured value display is set to "*****" ● An "H" (H2S protection function running) is displayed in the measurement screen at the right edge where the test letter "!" appears (fault no longer pending has been logged). ● The zero gas valve is opened ● The "Function control" status is set. As long as the protection function is active, the zero gas valve remains open during the zero gas purge time. The device then switches to purging of the sample gas path with sample gas. This process is repeated if the maximum continuous concentration is exceeded within the sample gas purge time. This process is repeated up to 6 times. If after the 6th repeat the sample gas concentration is still too high, the zero gas valve remains permanently open and the fault 28 "H2S probe protection" is entered in the logbook. If the maximum continuous concentration is not exceeded again, the protection state is terminated and the H2S measured value is displayed again. Furthermore, the function control and the test letter "H" are deleted. Return to measuring mode An active protection function can be interrupted as follows: ● Automatic: Prior to completion of the 6th repeat, the measured value in the sample gas purge time remains permanently below the maximum continuous concentration. ● Set the protection function to 'OFF' by changing the parameter in the limit display or via ELAN ● Start a different state such as calibrate, AUTOCAL, etc. ● Acknowledgment of the fault "H2S probe protection" in the logbook ULTRAMAT 23 156 Manual, 3/2016, A5E37100388-003 Functions 8.5 Automatically executed functions Sequence parameter The zero gas purge time is twice the AUTOCAL purge time. The sample gas purge time is equal to the AUTOCAL purge time. The AUTOCAL purge time is an adjustable parameter whose setting is described in section Calibration: AUTOCAL/drift values: Purge time (Page 123). The protection function can be enabled and disabled using the menu item 'H2S probe protection' (see section Parameters: Limits: H2S sensor protection (Page 129)). The function is ON with the factory setting. The device remains in measuring mode while the protection function is running. You can read out via ELAN or PROFIBUS whether the protection function of the analyzer is being processed, and in which step. The following illustration show how the protection function runs over time: Figure 8-4 The H2S protection function over time ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 157 Functions 8.5 Automatically executed functions 8.5.3 Probe purging function Hydrogen sulfide measurement: Purging function of 50 vpm probe Hydrogen sulfide (H2S) is a corrosive gas, especially in wet condition and in combination with other gases. A selectable protection function has been implemented (see section Probe protection function (Page 156)) since H2S concentrations above the permissible continuous concentration impair the functionality and service life of the H2S probes. A purging function has additionally been integrated for the 50 vpm probe, enabling a discontinuous measurement above its permissible continuous concentration. The permissible continuous concentration is 12.5 vpm. Although a measurement above such a concentration is still correct, the probe is damaged after a certain period. This period can be set in accordance with the experience gained using the sensor between 10 und 20 minutes using the AUTOCAL purge time (the purging duration corresponds to twice the AUTOCAL purge time). For this reason measurements above a concentration of 12.5 vpm must be carried out discontinuously and alternately with purging gas. The probe can be used for a measurement again following a purging time of equal duration with air. The function test is set during execution of the purging function in order to signal that the displayed value is incorrect. How the purging function works The purging function is triggered if the continuous measured value of H2S is greater than the permissible continuous concentration (12.5 vpm) in measuring mode for a period equal to the duration of the zero gas purge time. Following triggering of the purging function: ● The last measured values of all components are 'frozen' if the 'Analog outputs with FCTRL' parameter has been set to 'Hold', or the current measured values are still displayed for all other settings. ● A "V" (H2S purging function running) is displayed flashing in the measurement screen at the right edge where the test letter "!" appears (fault logged, no longer pending). ● The zero gas valve is opened. ● The "Function control" status is set. As long as the purging function is active, the zero gas valve remains open during the zero gas purge time. The device then switches to the sample gas path. The status 'Function control (FCTRL)' remains set and the test letter "V" flashes during the zero gas purge time and the subsequent pre-purging phase. This signals that the displayed measured values are incorrect. The status 'Function control' and the test letter are deleted following the prepurging phase, and the current measured values displayed again. Monitoring of the H2S threshold for the permissible continuous concentration is already re-activated during the prepurging phase. ULTRAMAT 23 158 Manual, 3/2016, A5E37100388-003 Functions 8.5 Automatically executed functions Return to measuring mode An active purging function can be exited or interrupted if: ● The H2S measured value remains permanently below the threshold for the permissible continuous concentration during the pre-purging phase ● The probe protection function is triggered ● A different device status is started such as calibration, AUTOCAL, etc. Sequence parameter The zero gas purge time is twice the AUTOCAL purge time. The pre-purging phase is equal to the AUTOCAL purge time. The AUTOCAL purge time is an adjustable parameter whose setting is described in section Calibration: AUTOCAL/drift values: Purge time (Page 123). The device remains in measuring mode while the protection function is running. You can read out via ELAN or PROFIBUS whether the protection function of the analyzer is being processed, and in which step. The following illustration shows how the purging function runs over time: Figure 8-5 The H2S purging function over time ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 159 Functions 8.5 Automatically executed functions ULTRAMAT 23 160 Manual, 3/2016, A5E37100388-003 Application note 9.1 9 H2S sensor with 'small' measuring range This section reflects the experiences gained with operation of a sensor for a measuring range of 5/50 vpm H2S. Packaging The transport packaging is not gas-tight. To prevent drying-out of the sensor and the possibility of malfunctions, the sensor may only be stored for a period up to 3 months. Storage and transport Storage at an excessively high humidity (tropics, several months) results in swelling of the electrolyte which could damage the electrolyte vessel. As a rule of thumb: The sensor can be used for 12 months following manufacture and storage. Battery The ULTRAMAT 23 must be operated continuously since the H2S sensor has its own battery whose voltage is retained through operation of the ULTRAMAT 23. With the analyzer switched off, the power supply to the sensor is from its own battery. The resulting discharging of the battery impairs the sensor functionality and results in zero and span drifts as well as increased signal noise This malfunction may last for 2 days or longer. Materials used in the sample gas path As a result of its polarity and good solubility in water, H2S accumulates on various materials. These adsorption and desorption effects lead to increases in the response times. Therefore, the inlet piping for the sample gas should be made of PTFE. Other materials should only be used for short gas lines. Ambient temperature The influence of ambient temperature on the sensor is 3%/10 °C, referred to the full-scale value; this corresponds to 1.5 vpm/10 °C. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 161 Application note 9.1 H2S sensor with 'small' measuring range Sample switchover between raw gas / pure gas The sensor only functions correctly if the values at the measuring point do not greatly differ from one another. We cannot recommend switching over between measuring points on the raw gas side (high H2S concentration) and the pure gas side (low H2S concentration), since the difference between the H2S concentrations of the two gas flows is too large for a reliable measurement. Pressure influence Abrupt changes in pressure must be avoided. Although the sensor compensates pressure variations within approx. 20 seconds, it cannot handle pressure surges which may occur when switching over between samples. Flow The sample gas should flow continuously and at a constant rate, also during an AUTOCAL. While an AUTOCAL is being carried out, the sample gas flow must be diverted by means of appropriate valve switching. Reason: H2S is highly soluble in water and accumulates in the condensate. This accumulation increases as the sample gas pressure increases. This effect can result in significant delays in the response time. Gas moisture The calibration gas must have the same moisture as the sample gas. If the sensor is used with a very dry gas for a longer period, e.g. when feeding biogas into the natural gas network, it is necessary to carry out an AUTOCAL with ambient air every 60 minutes. The dew point of the air should be in the range of approx. 9 °C ... 12 °C (48 °F ... 54 °F). The AUTOCAL purge time should be at least 5 minutes. This prevents premature drying-out of the sensor. H2 influence The internal design of the 5/50 ppm sensor means that it is immune to the influence of H2. NH3 influence Loading of 300 vpm NH3 results in destruction of the H2S sensor within 2 to 3 days. AUTOCAL / zero An AUTOCAL of the zero point should be carried out every 60 minutes. On the one hand, this is used to protect the sensor, but it also compensates the influence of temperature variations during the day. ULTRAMAT 23 162 Manual, 3/2016, A5E37100388-003 Application note 9.1 H2S sensor with 'small' measuring range Calibration of the measured value drift The deflection signal of the sensor is subject to drift. This drift can be detected only through regular review and corrected as needed. This involves using a calibration gas with a defined concentration of hydrogen sulfide. To keep potential measurement uncertainty within strict limits, we recommend a monthly calibration with a calibration gas with a concentration of 50 vpm H2S. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 163 Application note 9.1 H2S sensor with 'small' measuring range ULTRAMAT 23 164 Manual, 3/2016, A5E37100388-003 Service and maintenance 10.1 Safety instructions 10.1.1 General safety instructions 10 CAUTION Dangerous voltage at open device Danger of electric shock when the enclosure is opened or enclosure parts are removed. • Before you open the enclosure or remove enclosure parts, de-energize the device. • If maintenance measures in an energized state are necessary, observe the particular precautionary measures. Have maintenance work carried out by qualified personnel. WARNING Hot, toxic or corrosive process media Danger of injury during maintenance work. When working on the process connection, hot, toxic or corrosive process media could be released. • As long as the device is under pressure, do not loosen process connections and do not remove any parts that are pressurized. • Before opening or removing the device ensure that process media cannot be released. WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 165 Service and maintenance 10.1 Safety instructions CAUTION Electrostatic discharges The electronic components and modules fitted in this device can be destroyed by electrostatic discharging. Comprehensive measures (such as the wearing of protective clothing by the maintenance personnel) must therefore be made to prevent electrostatic discharging wherever they are manufactured, tested, transported and installed. 10.1.2 Safety information for analyzers used in hazardous areas WARNING Impermissible repair and maintenance of the device • Repair and maintenance must be carried out by Siemens authorized personnel only. WARNING Electrostatic charge Danger of explosion in hazardous areas if electrostatic charges develop, for example, when cleaning plastic surfaces with a dry cloth. • Prevent electrostatic charging in hazardous areas. WARNING Maintenance during continued operation in a hazardous area There is a danger of explosion when carrying out repairs and maintenance on the device in a hazardous area. • Isolate the device from power. - or • Ensure that the atmosphere is explosion-free (hot work permit). ULTRAMAT 23 166 Manual, 3/2016, A5E37100388-003 Service and maintenance 10.2 Maintenance work WARNING Impermissible accessories and spare parts Danger of explosion in areas subject to explosion hazard. • Only use original accessories or original spare parts. • Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the accessory or spare part. WARNING Improper connection after maintenance Danger of explosion in areas subject to explosion hazard. • Connect the device correctly after maintenance. • Close the device after maintenance work. Refer to Connecting (Page 67). 10.2 Maintenance work WARNING Dangerous materials Switch off the supply of sample gas before commencing maintenance work, and purge the gas paths with air or nitrogen! During maintenance work, protect yourself against contact with toxic or corrosive condensate. Wear appropriate protective gear. 10.2.1 Cleaning the device Cleaning the surface Only use a moist cloth to clean the display. The front panels and doors are washable. Use a sponge or cloth soaked in water containing washing-up liquid. The surface in the display area must only be cleaned using gentle pressure to prevent damage to the foil. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 167 Service and maintenance 10.2 Maintenance work Cleaning the interior After opening the device, you can blow out the interior carefully with a compressed air gun, if necessary. 10.2.2 Maintenance of the gas path Depending on the corrosivity of the sample gas, check the state of the gas path at regular intervals. Servicing may be necessary. 10.2.3 Replacing spare parts CAUTION Incorrect fitting of replacement parts Special work is required when replacing parts, especially on the analyzer unit, which can only be carried out at CSC Haguenau or by qualified, specially trained personnel. Incorrect interventions can result in a reduction in measuring accuracy or malfunctioning of the analyzer. To maintain the measuring accuracy of the ULTRAMAT 23, it may be necessary to carry out a temperature compensation following the replacement of certain parts. Parts to which this statement apply are identified in the spare parts list (see (Page 185)) by "*". This particularly applies if brief temperature fluctuations > 5 °C (9 °F) occur at the installation location. This temperature dependence will not occur if you use an "AUTOCAL" cyclic zero point adjustment of e.g. 3 hours. We recommend having temperature compensation performed at CSC Haguenau. 10.2.4 Replacing fuses DANGER Explosion hazard If a flammable or ignitable atmosphere exists, plugs must never be disconnected or lamps/fuses replaced when the analyzer is supplied with power. • Make sure when replacing fuses that an explosive atmosphere is not present (fire permit)! ULTRAMAT 23 168 Manual, 3/2016, A5E37100388-003 Service and maintenance 10.2 Maintenance work To replace the fuses, proceed as follows: 1. Remove the fuse holder above the appliance plug. Use a small screwdriver to do this. 2. Remove the blown fuse from the holder. 3. Insert a new fuse. 4. Insert the fuse holder into the compartment again. Note Only fuses of the type printed on the rear of the analyzer may be used (see also section Electronics (Page 190)). 10.2.5 Replacing the fine safety filter To replace the filter, proceed as follows: ● Unscrew the four screws of the top housing cover, and remove the cover to the rear. ● Determine the contaminated filter according to its type (see Gas path (Page 187)). ● Remove the hoses from the filter. ● Remove the old filter. The filter must be disposed of as residual waste. ● Insert the new filter. When installing the filter, make sure that the arrow on the filter points in the gas flow direction. ● Push the cover back onto the housing and screw tight. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 169 Service and maintenance 10.2 Maintenance work 10.2.6 Maintenance work on the bench-top unit 10.2.6.1 Emptying the condensation trap Proceed as follows: 1. Switch off the pump by pressing the key. 2. Disconnect the analyzer from the power supply. 3. Loosen the condensation trap on the front of the analyzer by tilting it slightly, and pull downwards carefully. 4. Empty the trap and dispose of the condensate according to the composition of the sample gas. 5. Push the condensation trap on again from below. CAUTION Condensate in the analyzer If condensate is spilled onto the analyzer during this process, it can penetrate into the analyzer through gaps in the housing. Such an analyzer is not suitable for measurements, and therefore must not be used any longer! 10.2.6.2 Replacing the coarse filter Proceed as follows for this: 1. Switch off the pump by pressing the key. 2. Loosen the condensation trap on the front of the analyzer as described in section Emptying the condensation trap (Page 170). 3. Remove the contaminated filter. 4. Insert the new filter. 5. Push the condensation trap on again from below. ULTRAMAT 23 170 Manual, 3/2016, A5E37100388-003 Service and maintenance 10.2 Maintenance work 10.2.7 Replacing the electrochemical oxygen sensor WARNING Danger of chemical burns The O2S sensor contains acetic acid, which leads to burns on unprotected skin. When replacing the sensor, its enclosure must not be damaged. If contact with the acid occurs despite great care being taken, rinse the affected skin immediately with plenty of water! Also note that an exhausted or faulty O2 sensor is hazardous waste and must be packed and disposed of accordingly! To replace the sensor, proceed as follows: 1. Unscrew the two screws of the front cover and remove the cover. 2. Unlock the plug of the sensor connection, and remove. 3. Unscrew the O2 sensor out of its holder. 4. Remove the gasket of the O2 sensor. The exhausted O2 sensor must be disposed of as electronic waste with the code number 160215 "Dangerous component removed from used equipment". It must therefore be disposed of correctly and in an environmentally-friendly manner by a local waste disposal company. 5. Insert the new gasket. 6. Screw in the new O2 sensor and tighten hand-tight. 7. Reconnect the plug. 8. Enter the date of installation of the new sensor in the menu item "O2 cal. after install" as described in section Calibration: O2 measuring range: Sensor inst. date (Page 114). 9. Calibrate the zero point of the new sensor as described in section Calibration: O2 measuring range: Calibrating the O2 zero point (Page 115). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 171 Service and maintenance 10.2 Maintenance work 10.2.8 Replacing the hydrogen sulfide sensor DANGER Danger of poisoning The replacement of the sensor module represents interference in the gas path. The sample gas circulating therein may contain toxic components that lead to death in certain concentrations. To ensure that the sample gas path is free of toxic material when replacing the sensor module, the gas path must be flushed with ambient air or nitrogen for a period of about 10 minutes before performing the task. WARNING Danger of electric shock The device will be open when the sensor is being replaced. This means present dangerous contact voltage will be present, which can lead to electric shock. For this reason, the sensor module may only be replaced when power is off. WARNING Danger of chemical burns The H2S sensor contains sulfuric acid, which leads to burns on unprotected skin. Therefore do not use any tools when replacing the sensor module which could damage the sensor due to sharp edges or squeezing. If contact with the acid occurs nevertheless, rinse the affected skin immediately with plenty of water! NOTICE Improper disposal The exhausted or faulty H2 sensor is hazardous waste and must be packed and disposed of accordingly! The exhausted H2S sensor is electronic waste with the code number 160215, that is, a "dangerous component removed from used devices". It must therefore be disposed of correctly and in an environmentally-friendly manner by a local waste disposal company. Environmental damage may occur if this stipulation is not followed. The polluter is also threatened with criminal action! ULTRAMAT 23 172 Manual, 3/2016, A5E37100388-003 Service and maintenance 10.2 Maintenance work Note The H2S sensor only has a limited service life depending on the operating mode and is therefore excluded from the analyzer guarantee. Proceed as follows to remove the old sensor: 1. Flush the gas path for about 10 minutes with zero gas (AUTOCAL) 2. When sample gas is no longer present in the gas path, disconnect the analyzer from the supply voltage. 3. Open the unit by removing the four bolts on the cover. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 173 Service and maintenance 10.2 Maintenance work 4. Remove the connector from the H2S sensor (arrow). 5. Unscrew the H2S sensor out of the holder. Figure 10-1 Position of the H2S sensor in the analyzer ① (in shaded area) ULTRAMAT 23 174 Manual, 3/2016, A5E37100388-003 Service and maintenance 10.2 Maintenance work Proceed as follows to install the new sensor: 1. Tighten the new H2S sensor by hand in the holder up to the mechanical limit (shaded) Figure 10-2 Sensor holder ① (shaded) 2. Plug the cable with the connector onto the sensor. 3. Close the analyzer by screwing tight the cover. 4. Switch the analyzer on and wait for the warming-up phase. 5. Check for leaks in the device This is described in section Leaks in the gas paths (Page 81) 6. Calibrate the H2S sensor as described in section Calibration: H2S sensor (Page 118) 7. Enter the installation date with the menu command "H2S Installation date". The analyzer is then ready for use again. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 175 Service and maintenance 10.2 Maintenance work 10.2.9 Replacing the paramagnetic oxygen sensor The sensor may only be replaced by specially trained personnel. We therefore recommend that you return the analyzer to the factory in order to replace the sensor. If replacement is carried out on site nevertheless, you must expect limitations in the measuring accuracy. Details for returning devices can be found in section Returned delivery (Page 226). ULTRAMAT 23 176 Manual, 3/2016, A5E37100388-003 Error and system messages 11 The analyzer can detect and display various fault statuses. These fault statuses are divided into maintenance requests and faults. 11.1 Maintenance requests Maintenance requests are references to certain changes in the analyzer which - at the time of occurrence - have no influence on the analyzer measurements. However, remedial measures are recommended to guarantee that measurements remain possible. If the analyzer is in measuring mode, you can recognize the occurrence of a maintenance request in that an "M" appears at the right edge of the measurement screen. Maintenance requests are logged and can be called in input mode using the menu path "Analyzer status - Status - Maintenance requests" (see section Analyzer status: Status: Maintenance request (Page 105)). The corresponding message texts are stored. You can delete the messages by pressing the key. However, they appear again if the cause has not been eliminated. The analyzer outputs a maintenance request in the following cases: ● Message "AUTOCAL drift beyond tolerance" The zero drift of a component is too large during the AUTOCAL procedure. The AUTOCAL parameters can be entered as described in section Calibration: AUTOCAL/drift values (Page 122). Using the conditions defined for the AUTOCAL deviation (see section Configuration: Special functions: AUTOCAL deviation (Page 144)), the actual deviation may deviate from the maximum permissible value. In such cases it may be meaningful to set a shorter interval between two AUTOCAL procedures. If this does not improve the situation, contact the servicing department. ● Message "O2 sensor" The measured voltage of the O2 sensor has dropped as a result of aging, but is still within the permissible range. This means that it is not necessary to replace the O2 sensor immediately, but this will soon be exhausted. This would be the correct time to order a new O2 sensor. ● Message "Temperature beyond tolerance" The contrast control is no longer guaranteed if the LCD temperature is outside the permissible tolerance. It may then be difficult to read the display, or it could remain dark in the worst case. If this fault occurs because of an excessively high ambient temperature, provide sufficient ventilation or air conditioning. If the fault still occurs, contact the servicing department. ● Message "H2S sensor status" If this message occurs, the measuring reserve of the H2S sensor is almost used up. We recommend that you then replace the sensor. If the measuring reserve of the H2S sensor ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 177 Error and system messages 11.2 Faults is used up completely, the fault message "Measured value channel 3 beyond tolerance" is displayed. A measurement is no longer possible. ● External maintenance requests These are signaled via the binary inputs. The analyzer must be equipped with an add-on board for this. 11.2 Faults Fault messages are references to certain changes in the analyzer which influence its ability to measure correctly. In such cases remedial measures are required. If the analyzer is in measuring mode, you can recognize the occurrence of a fault in that an "F" appears at the right edge of the measurement screen. Faults are logged and can be called in input mode using the menu path "Analyzer status - Status - Logbook/faults" (see section Diagnostics: Diagnostics values (Page 107)). The corresponding message texts are stored as alphanumeric text in the logbook. You can delete the messages by pressing the key. However, they appear again if the cause has not been eliminated. The following table provides a summary of fault messages, their causes, and measures to eliminate the faults. If nothing is specified for a fault message in the 'Remedy' column, you must contact the servicing department when this message occurs. Message Possible causes Measured value channel 1 beyond tolerance Measured value display: ***** Analyzer unit of first component is faulty Measured value channel 2 beyond tolerance Measured value display: ***** Analyzer unit of second component is faulty Measured value channel 3 beyond tolerance Measured value display: ***** Analyzer unit of third component is faulty Measured value channel 3 (H2S sensor) beyond tolerance Measured value display: ***** Sensor faulty Remedy Replace the H2S sensor as described in section Replacing the hydrogen sulfide sensor (Page 172) Measured value O2 beyond tolerance Electrochemical O2 sensor faulty or no longer usable as result of aging Measured value display: ***** Replace the electrochemical O2 sensor as described in section Replacing the electrochemical oxygen sensor (Page 171). Supply voltage beyond tolerance Correct such that the supply voltage remains stable within the tolerance values permissible for the analyzer. Supply voltage varies Power supply unit on motherboard faulty Temperature of analyzer beyond tolerance Ambient temperature too high or too low Provide sufficient ventilation or air conditioning. ULTRAMAT 23 178 Manual, 3/2016, A5E37100388-003 Error and system messages 11.2 Faults Message Possible causes Remedy Pressure of ambient air beyond tolerance Pressure sensor faulty Flow too low during measuring Sample gas path blocked or leaky Clean or replace the blocked parts (hose, filter etc.). If the problem is still present: Inform the service department Pump not running Start the pump as described in section Configuration: Inputs/outputs/pump (Page 134) Pump capacity too low Increase the pump capacity as described in section Parameters: Pump/LCD contrast: Pump (Page 130) Pump faulty Pump must be replaced. Inform the service department No data for temperature compensation Temperature compensation not completed successfully New components have been loaded Flow too low during AUTOCAL Concentration of O2 too low Measured value display: ***** Fault at analog output EEPROM has been initialized Download the factory data as described in section Configuration: Special functions: Factory data/reset/units: Load factory data (Page 149) Sample gas path blocked or leaky Clean or replace the blocked parts (hose, filter etc.). If the problem is still present: Inform the service department Pump not running Start the pump as described in section Configuration: Inputs/outputs/pump: Pump at CAL/MEAS (Page 142) Pump capacity too low Increase the pump capacity as described in section Parameters: Pump/LCD contrast: Pump (Page 130) Pump faulty Pump must be replaced. Inform the service department O2 sensor faulty or no longer usable as result of aging Replace the O2 sensor as described in section Replacing the electrochemical oxygen sensor (Page 171) O2 sensor zero not calibrated Calibrate the zero point of the O2 sensor as described in section Calibration: Electrochemical oxygen measuring range (Page 114) Output component could not be initialized when switching on Limits were violated when calibrating the analog section General fault of all IR channels Measured value display: '*****' Chopper faulty Fault of addresses for IR channels Plug-in jumper on detector for detection of components not OK The cable of the detector has no contact Check that the plug is correctly connected to the detector (the plug must latch in twice). ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 179 Error and system messages 11.2 Faults Message Possible causes Remedy Cable of detector faulty AUTOCAL drift beyond tolerance Detector contaminated Receiver chamber faulty IR source power too low EEPROM error Checksum not OK Read character does not correspond to written character Channel 1 not calibrated Calibration of full-scale value / sag missing Channel 2 not calibrated Calibration of full-scale value / sag missing Channel 3 not calibrated Calibration of full-scale value / sag missing Voltage for IR source beyond tolerance IR source not OK Bridge supply voltage outside tolerance Channel amplifier faulty Half-bridge voltage outside tolerance Channel amplifier faulty Motherboard faulty Motherboard faulty Motherboard faulty Lockin error Channel amplifier faulty Motherboard faulty Sensitivity of O2 sensor too low O2 sensor faulty or no longer usable as result of aging Replace the O2 sensor as described in section Replacing the electrochemical oxygen sensor (Page 171) External ADC error Electronics faulty External fault Signaling of an external fault (systemspecific) Check the connected devices for faults as described in section Configuration: Inputs/outputs/pump: Binary/sync inputs (Page 141). H2S protection function Sample gas concentration too high Check sample gas, see also section Probe protection function (Page 156) Zero point of the H2S sensor beyond tolerances Purge time too short for calibration Repeat calibration Sensitivity of H2S sensor too low Sensor exhausted Replace sensor ULTRAMAT 23 180 Manual, 3/2016, A5E37100388-003 Taking out of operation and disposal 12 The ULTRAMAT 23 may be taken out of operation for the following reasons: ● Repair ● New location of use ● Scrapping 12.1 Repair or changing of location If the ULTRAMAT 23 is shut down for repair or for changing the location of use, proceed as follows: Rack unit 1. Make sure that gas is no longer flowing through the analyzer. If external pumps are present, switch all of them off. 2. Purge the sample gas path with air or nitrogen. 3. Switch the analyzer off. 4. Disconnect the power plug. 5. Disconnect all hose connections from the rear of the analyzer. With pipe versions, unscrew all pipes. Bench-top unit 1. Make sure that gas is no longer flowing through the analyzer. If external pumps are present, switch all of them off. 2. Purge the sample gas path with air or nitrogen. 3. Switch the analyzer off. 4. Disconnect the power plug. 5. Empty the condensation trap (see section Emptying the condensation trap (Page 170)). 6. Disconnect the supply hose from the condensation trap. 7. Disconnect all hose connections from the rear of the analyzer. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 181 Taking out of operation and disposal 12.2 Scrapping the analyzer 12.2 Scrapping the analyzer If the ULTRAMAT 23 is to be scrapped, take it of operation as follows: Rack unit 1. Make sure that gas is no longer flowing through the analyzer. If external pumps are present, switch all of them off. 2. Purge the sample gas path with air or nitrogen. 3. Switch the analyzer off. 4. Disconnect the power plug. 5. Disconnect all hose connections from the rear of the analyzer. With pipe versions, unscrew all pipes. 6. In the case of analyzers with an electrochemical oxygen sensor, remove this from the analyzer (see section Replacing the electrochemical oxygen sensor (Page 171)). 7. In the case of analyzers with a hydrogen sulfide sensor, remove this from the analyzer (see section Replacing the hydrogen sulfide sensor (Page 172)). Bench-top unit 1. Make sure that gas is no longer flowing through the analyzer. If external pumps are present, switch all of them off. 2. Purge the sample gas path with air or nitrogen. 3. Switch the analyzer off. 4. Disconnect the power plug. 5. Empty the condensation trap (see section Emptying the condensation trap (Page 170)). 6. Disconnect the supply hose from the condensation trap. 7. Disconnect all hose connections from the rear of the analyzer. Product disposal The analyzer to be disposed of as electronic waste with the code number 160213 is a 'product containing dangerous components'. It must therefore be disposed of correctly and in an environmentally-friendly manner by a local waste disposal company. Disposal of the electrochemical oxygen sensor The exhausted or faulty O2 sensor is hazardous waste and must be packed and disposed of accordingly! ULTRAMAT 23 182 Manual, 3/2016, A5E37100388-003 Taking out of operation and disposal 12.2 Scrapping the analyzer The exhausted O2 sensor is electronic waste with the code number 160215, that is, a 'dangerous component removed from used devices'. It must therefore be disposed of correctly and in an environmentally-friendly manner by a local waste disposal company. WARNING Danger of chemical burns The O2S sensor contains acetic acid, which leads to burns on unprotected skin. Therefore do not use any tools when replacing the sensor module which could damage the sensor due to sharp edges or squeezing. If contact with the acid occurs nevertheless, rinse the affected skin immediately with plenty of water! Disposal of hydrogen sulfide sensor The exhausted or faulty H2 sensor is hazardous waste and must be packed and disposed of accordingly! The exhausted H2S sensor is electronic waste with the code number 160215, that is, a "dangerous component removed from used devices". It must therefore be disposed of correctly and in an environmentally-friendly manner by a local waste disposal company. WARNING Danger of chemical burns The H2S sensor contains sulfuric acid, which leads to burns on unprotected skin. Therefore do not use any tools when replacing the sensor module which could damage the sensor due to sharp edges or squeezing. If contact with the acid occurs nevertheless, rinse the affected skin immediately with plenty of water! ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 183 Taking out of operation and disposal 12.2 Scrapping the analyzer ULTRAMAT 23 184 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13 This spare parts list corresponds to the technical status at the time of printing. Note Improper repair work Repairs noted with a * in this section must only be repaired in the service center because a temperature compensation for the device has to be subsequently executed. Depending on the replaced component, it may also be necessary to carry out additional adjustment work (e.g. basic electronic adjustment, checking of cross-sensitivities). 13.1 Information for ordering spare parts The order for spare parts must contain the following information: ● Quantity ● Designation ● Order No. ● Device name, MLFB, and serial number of the gas analyzer to which the spare part belongs. Ordering address Siemens AG CSC (Centre Service Client) 1, chemin de la Sandlach F-67506 Haguenau/France Tel.: +33 3 6906 5555 Fax: +33 3 6906 6688 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 185 Spare parts/accessories 13.1 Information for ordering spare parts Ordering example: 1 oxygen sensor C79451-A3458-B55 for ULTRAMAT 23, Type (MLFB) 7MB2337-2AF10-3PH0, serial number N1-D2-111 The spare parts lists of this analyzer are structured according to: ● Gas path ● Electronics unit ● Pump ● Analyzer unit The following parts of this section contain various drawings showing the position of the spare parts in the analyzer. The parts with numbers are available as spare parts, and are described in the corresponding spare parts tables. ULTRAMAT 23 186 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.2 Gas path 13.2 Gas path The parts with numbers are available as spare parts. They are described in the corresponding table. Figure 13-1 19" rack unit Figure 13-2 19" rack unit with separate gas paths ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 187 Spare parts/accessories 13.2 Gas path Figure 13-3 Part No. Bench-top unit Designation Order No. 9 Pressure switch C79302-Z1210-A2 9 Pressure switch A5E37371678 10 Solenoid valve A5E35105570 10 Solenoid valve C79451-A3494-B33 14 Safety filter for sample gas C79127-Z400-A1 15 Safety filter for zero gas/chopper purging C79127-Z400-A1 16 Connecting socket A5E36448145 16 Connecting socket A5E36448926 Remarks Variant -B06 'Cleaned for O2' Variant -B06 'Cleaned for O2' Variant -B06 'Cleaned for O2' ULTRAMAT 23 188 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.2 Gas path Figure 13-4 Gas path elements at front, 19" rack unit Figure 13-5 Gas path elements at front, bench-top unit Part No. Designation Order No. 7 Electrochemical oxygen sensor C79451--A3458--B55 7 Electrochemical oxygen sensor Remarks A5E35951900 Variant -B06 'Cleaned for O2' 11 Flowmeter C79402--Z560--T1 With mounting bracket 11 Flowmeter A5E35980458 With mounting bracket, only variant -B06 'Cleaned for O2' 12 Condensation trap C79451--A3008--B43 With mounting bracket C79451--A3008--B60 In the condensation trap, package size: 3 units 12.1 Filter ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 189 Spare parts/accessories 13.3 Electronics 13.3 Electronics Positions of the replaceable electronics modules in example of rack unit Figure 13-6 Rack unit Part No. Designation Order No. 3 LCD module C79451--A3494--B16 Remarks 4 Keypad C79451--A3492--B605 5 Plug filter W75041--E5602--K2 5.1 Fuse W79054--L1010--T630 200 V/230 V AC; T 630 mA/L 250 V see inscription on rear of device 5.2 Fuse W79054--L1011--T125 100 V/120 V AC; T 1.25 A/L 250 V see inscription on rear of device Set of connectors (accessory) A5E33941970 Appliance plug, Sub-D connector Set of screwdrivers (accessory) A5E34821625 ULTRAMAT 23 190 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.3 Electronics Figure 13-7 Motherboard (A) and option board (B) Part No. Designation Order No. Remarks 2 *) Motherboard A5E37100242 Motherboard with firmware 3.1 Add-on board DP A5E00057159 PROFIBUS DP 3.2 Add-on board PA A5E00056834 PROFIBUS PA 3.3 Firmware (PROFIBUS) A5E00057164 *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. As a result of an update in the device firmware, please contact the responsible service engineer. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 191 Spare parts/accessories 13.4 Pump 13.4 Pump Figure 13-8 Part No. Designation Pump Order No. Remarks 8.1 Sample gas pump C79451--A3494--B10 50 Hz 8.1 Sample gas pump A5E35980470 50 Hz; for variant -B06 'Cleaned for O2' 8.2 Sample gas pump C79451--A3494--B11 60 Hz 8.2 Sample gas pump A5E35980528 60 Hz; for variant -B06 'Cleaned for O2' 8.3 Sealing set C79402--Z666--E20 For sample gas pumps 8.1 and 8.2 8.3 Sealing set A5E35980531 For sample gas pumps 8.1 and 8.2; variant -B06 'Cleaned for O2' ULTRAMAT 23 192 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5 IR analyzer units 13.5.1 Overview ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 193 Spare parts/accessories 13.5 IR analyzer units ULTRAMAT 23 194 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 195 Spare parts/accessories 13.5 IR analyzer units ULTRAMAT 23 196 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.2 Analyzer unit 7MB2335-, 7MB2355- Figure 13-9 Analyzer unit 7MB2335-, 7MB2355- ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 197 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 1 *) IR source C79451-A3468B206 2.1 Spacer C79451-A3468C20 2.2 Optical filter C79285-Z1491C5 For NO **) 2.2 Optical filter C79285-Z1302A4 For SO2 **) 2.2 Optical filter C75285-Z1491C2 For C2H4 2.2 Optical filter A5E00069310 For C6H14 2.2 Optical filter C79451-A3182C161 For SF6 2.2 Optical filter C75285-Z1491C4 For CO, MLFB 7MB2355 2.2 Optical filter A5E36461324 2.2 Optical filter with filter support A5E36367217 3 *) Chopper C79451-A3468B515 3 *) Chopper A5E35980538 4 Plate with threaded bolts and windows C79451-A3468B513 4 Plate with threaded bolts and windows A5E35980542 5.1 O-ring C71121-Z100A99 5.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B231 180 mm 5 Analyzer chamber with O-ring A5E35982142 180 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B232 90 mm 5 Analyzer chamber with O-ring A5E35982156 90 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B233 60 mm 5 Analyzer chamber with O-ring A5E35982163 60 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B234 20 mm 5 Analyzer chamber with O-ring A5E35982170 20 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber C79451-A3468B235 6 mm 5 Analyzer chamber A5E35982178 6 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber C79451-A3468B236 2 mm Only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' ULTRAMAT 23 198 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 5 Analyzer chamber A5E35982182 2 mm; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3458B500 For CO 6 Gas filter A5E35983013 For CO; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3458B508 For SO2 6 Gas filter A5E35983026 For SO2; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3468B541 For CO2; smallest MR <5% 6 Gas filter A5E35983032 For CO2; smallest MR <5%; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3468B542 For CH4; smallest MR <2% 6 Gas filter A5E35983036 For CH4; smallest MR <2%; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3468B553 For C6H14 6 Gas filter A5E35983044 For C6H14; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B525 For CO; smallest MR <5% 7 *) Receiver chamber A5E35983110 For CO; smallest MR <5%; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B528 For CO; smallest MR ≥5% 7 *) Receiver chamber A5E35983122 For CO; smallest MR ≥5%; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber A5E34729715 For CO, MLFB 7MB2355 7 *) Receiver chamber C79451-A3468B536 For CO2; smallest MR <1000 vpm 7 *) Receiver chamber A5E35983141 For CO2; smallest MR <1000 vpm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B526 For CO2; smallest MR ≥1000 vpm 7 *) Receiver chamber A5E35983146 For CO2; smallest MR ≥1000 vpm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B527 For CH4; smallest MR <20% 7 *) Receiver chamber A5E35983151 For CH4; smallest MR <20%; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B529 For CH4; smallest MR ≥20% 7 *) Receiver chamber A5E35983152 For CH4; smallest MR ≥20%; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B537 For C2H4 7 *) Receiver chamber A5E35983172 For C2H4; only variant -B06 'Cleaned for O2' ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 199 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 7 *) Receiver chamber C79451-A3468B520 For NO 7 *) Receiver chamber A5E35983178 For NO; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber A5E34729727 For NO, MLFB 7MB2355 7 *) Receiver chamber C79451-A3468B521 For SO2 7 *) Receiver chamber A5E35983183 For SO2; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B581 For N2O 7 *) Receiver chamber A5E35983192 For N2O; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B539 For SF6 7 *) Receiver chamber A5E35983196 For SF6; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B538 For C6H14 7 *) Receiver chamber A5E35983203 For C6H14; only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 200 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.3 Analyzer unit 7MB2337-, 7MB2357- Figure 13-10 Analyzer unit 7MB2337-, 7MB2357- ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 201 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. 1 *) IR source C79451-A3468B206 Remarks 2.1 Spacer C79451-A3468C20 2.2 Optical filter C75285-Z1491C5 For NO **) 2.2 Optical filter C79285-Z1302A4 For SO2 **) 2.2 Optical filter C79285-Z1491C2 For C2H4 2.2 Optical filter A5E00069310 For C6H14 2.2 Optical filter C79451-A3182C161 For SF6 2.2 Optical filter C75285-Z1491C4 For CO, MLFB 7MB2357 3 *) Chopper C79451-A3468B516 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 4 Plate with threaded bolts and windows A5E35984162 5.1 O-ring C71121-Z100A99 5.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B231 180 mm 5 Analyzer chamber with O-ring A5E35982142 180 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B232 90 mm 5 Analyzer chamber with O-ring A5E35982156 90 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B233 60 mm 5 Analyzer chamber with O-ring A5E35982163 60 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B234 20 mm 5 Analyzer chamber with O-ring A5E35982170 20 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber C79451-A3468B235 6 mm 5 Analyzer chamber A5E35982178 6 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber C79451-A3468B236 2 mm 5 Analyzer chamber A5E35982182 2 mm; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3458B508 For SO2 6 Gas filter A5E35983026 For SO2; only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' ULTRAMAT 23 202 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 6 Gas filter C79451-A3468B541 For CO2; smallest MR <5% 6 Gas filter A5E35983032 For CO2; smallest MR <5%; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3468B542 For CH4; smallest MR <2% 6 Gas filter A5E35983036 For CH4; smallest MR <2%; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3468B553 For C6H14, N2O 500/5000 vpm 6 Gas filter A5E35983044 For C6H14, N2O 500/5000 vpm; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber C79451-A3468B525 For CO; smallest MR <5% 7.1/7.2 *) Receiver chamber A5E35983110 For CO; smallest MR <5%; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber C79451-A3468B528 For CO; smallest MR ≥5% 7.1/7.2 *) Receiver chamber A5E35983122 For CO; smallest MR ≥5%; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber A5E34729715 For CO, MLFB 7MB2357 7.1/7.2 *) Receiver chamber C79451-A3468B536 For CO2; smallest MR <1000 vpm 7.1/7.2 *) Receiver chamber A5E35983141 For CO2; smallest MR <1000 vpm; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber C79451-A3468B526 For CO2; smallest MR ≥1000 vpm 7.1/7.2 *) Receiver chamber A5E35983146 For CO2; smallest MR ≥1000 vpm; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber C79451-A3468B527 For CH4; smallest MR <20% 7.1/7.2 *) Receiver chamber A5E35983151 For CH4; smallest MR <20%; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber C79451-A3468B529 For CH4; smallest MR ≥20% 7.1/7.2 *) Receiver chamber A5E35983152 For CH4; smallest MR ≥20%; only variant -B06 'Cleaned for O2' 7.1/7.2 *) Receiver chamber C79451-A3468B537 For C2H4 7.1/7.2 *) Receiver chamber A5E35983172 For C2H4; only variant -B06 'Cleaned for O2' 7.1 *) Receiver chamber C79451-A3468B520 For NO (channel 1) 7.1 *) Receiver chamber A5E35983178 For NO (channel 1); only variant -B06 'Cleaned for O2' 7.1 *) Receiver chamber A5E34729727 For NO (channel 1), MLFB 7MB2357 7.2 *) Receiver chamber C79451-A3468B522 For NO (channel 2) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 203 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 7.2 *) Receiver chamber A5E35984186 For NO (channel 2); only variant -B06 'Cleaned for O2' 7.2 *) Receiver chamber A5E34778179 For NO (channel 2), MLFB 7MB2357 7.1 *) Receiver chamber C79451-A3468B521 For SO2 (channel 1) 7.1 *) Receiver chamber A5E35983183 For SO2 (channel 1); only variant -B06 'Cleaned for O2' 7.1 *) Receiver chamber C79451-A3468B523 For SO2 (channel 2) 7.1 *) Receiver chamber A5E35984197 For SO2 (channel 2); only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B581 For N2O 7 *) Receiver chamber A5E35983192 For N2O; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B539 For SF6 7 *) Receiver chamber A5E35983196 For SF6; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B538 For C6H14 7 *) Receiver chamber A5E35983203 For C6H14; only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 204 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.4 Analyzer unit 1 7MB2338-, 7MB2358- 13.5.4.1 .AA..-, -.AK..-, -.AB..-, -.AC..- for CO/NO Figure 13-11 Analyzer unit 7MB2338-, 7MB2358-.AA..-, -.AK..-, -.AB..-, -.AC..-, configuration for CO/NO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 205 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. 1 *) IR source C79451-A3468B206 3 *) Chopper C79451-A3468B516 Remarks 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 Only variant -B06 'Cleaned for O2' 4 Plate with threaded bolts and windows CA5E35984162 5.1 O-ring C71121-Z100-A99 5.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B231 Analyzer chamber -.AA.., -.AK..; 180 mm 5 Analyzer chamber with O-ring A5E35982142 Analyzer chamber -.AA.., -.AK..; 180 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B232 Analyzer chamber -.AC.., 90 mm 5 Analyzer chamber with O-ring A5E35982156 Analyzer chamber -.AC.., 90 mm; only variant -B06 'Cleaned for O2' 5 Analyzer chamber with O-ring C79451-A3468B233 Analyzer chamber -.AB.., 60 mm 5 Analyzer chamber with O-ring A5E35982163 Analyzer chamber -.AB.., 60 mm; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3458B500 For CO 6 Gas filter A5E35983013 For CO; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B530 For CO 7 *) Receiver chamber A5E35984307 For CO; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber A5E33463532 For CO, MLFB 7MB2358 8 Optical filter C79451-A3458B103 For NO **) 9 *) Receiver chamber C79451-A3468B520 For NO (channel 1) 9 *) Receiver chamber A5E35983178 For NO (channel 1); only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 206 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.4.2 .AD..- for CO/NO Figure 13-12 Analyzer unit 7MB2338-, 7MB2358.AD.., configuration for CO/NO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 207 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 1 *) IR source C79451-A3468B206 3 *) Chopper C79451-A3468B516 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 4 Plate with threaded bolts and windows CA5E35984162 Only variant -B06 'Cleaned for O2' 5.1 Analyzer chamber C79451-A3468B235 Analyzer chamber 6 mm 5.1 Analyzer chamber A5E35982178 Analyzer chamber 6 mm; only variant -B06 'Cleaned for O2' 6.1 Gas filter C79451-A3458B500 For CO 6.1 Gas filter A5E35983013 For CO; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B530 For CO 7 *) Receiver chamber A35984307 For CO; only variant -B06 'Cleaned for O2' 5.2 Analyzer chamber with O-ring C79451-A3468B233 Analyzer chamber 60 mm 5.2 Analyzer chamber with O-ring A5E35982163 Analyzer chamber 60 mm; only variant -B06 'Cleaned for O2' 5.2.1 O-ring C71121-Z100-A99 5.2.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 6.2 Gas filter C79451-A3468B542 For NO 6.2 Gas filter A5E35983036 For NO; only variant -B06 'Cleaned for O2' 8 Optical filter C79451-A3458B103 For NO **) 9 *) Receiver chamber C79451-A3468B520 For NO (channel 1) 9 *) Receiver chamber A5E35983178 For NO (channel 1); only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 208 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.4.3 .DC..- for CO2/NO Figure 13-13 Analyzer unit 7MB2338-, 7MB2358-.DC.., configuration for CO2/NO ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 209 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 1 *) IR source C79451-A3468B206 3 *) Chopper C79451-A3468B516 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 4 Plate with threaded bolts and windows CA5E35984162 Only variant -B06 'Cleaned for O2' 5 Analyzer chamber C79451-A3468-B235 Analyzer chamber 6 mm 5 Analyzer chamber A5E35982178 Analyzer chamber 6 mm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B531 For CO2 7 *) Receiver chamber A5E35984315 For CO2; only variant -B06 'Cleaned for O2' 7.1 Optical filter with filter support A5E00502911 7.1 Optical filter with filter support A5E35984319 Only variant -B06 'Cleaned for O2' 8 Analyzer chamber with O-ring C79451-A3468B231 Analyzer chamber 180 mm 8 Analyzer chamber with O-ring A5E35982142 Analyzer chamber 180 mm; only variant -B06 'Cleaned for O2' 8.1 O-ring C71121-Z100-A99 8.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B520 For NO (channel 1) 9 *) Receiver chamber A5E35983178 For NO (channel 1); only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 210 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.4.4 .BA.., .BD.., .CB..- for CO/CO2 and CO2/CH4 Figure 13-14 Analyzer unit 7MB2338-, 7MB2358-.BA.., -.BD..-, -.CB..-, analyzer unit 1 CO/CO2 and CO2/CH4 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 211 Spare parts/accessories 13.5 IR analyzer units 7MB2338-, 7MB2358-.BA..-, -.BD..-, -.CB..Part No. Designation Order No. 1 *) IR source C79451-A3468B206 3 *) Chopper C79451-A3468B516 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 4 Plate with threaded bolts and windows CA5E35984162 Remarks Only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' 7MB2338-, 7MB2358-.BA..-, -.BD..Part No. Designation Order No. Remarks 5 Analyzer chamber C79451-A3468B236 Analyzer chamber 2 mm 5 Analyzer chamber A5E35982182 Analyzer chamber 2 mm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B532 For CO 7 *) Receiver chamber A5E35984327 For CO; only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B526 For CO2 9 *) Receiver chamber A5E35983146 For CO2; only variant -B06 'Cleaned for O2' 7MB2338-, 7MB2358-.CB..Part No. Designation Order No. Remarks 5 Analyzer chamber C79451-A3468B235 Analyzer chamber 6 mm 5 Analyzer chamber A5E35982178 6 mm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B531 For CO2 7 *) Receiver chamber A5E35984315 For CO2; only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B527 For CH4 9 *) Receiver chamber A5E35983151 For CH4; only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 212 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.4.5 .BB.., .CA..- for CO/CO2 and CO2/CH4 Figure 13-15 Analyzer unit 7MB2338-, 7MB2358-.BB..-, -.CA..- ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 213 Spare parts/accessories 13.5 IR analyzer units 7MB2338-, 7MB2358-.BB..-, -.CA..Part No. Designation Order No. 1 *) IR source C79451-A3468B206 3 *) Chopper C79451-A3468B516 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 4 Plate with threaded bolts and windows CA5E35984162 Remarks Only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' 7MB2338-, 7MB2358-.BB..Part No. Designation Order No. Remarks 5 Analyzer chamber C79451--A3468B236 Analyzer chamber 2 mm 5 Analyzer chamber A5E35982182 Analyzer chamber 2 mm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B532 For CO 7 *) Receiver chamber A5E35984327 For CO; only variant -B06 'Cleaned for O2' 8.1 O-ring C71121-Z100-A99 8.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 8 Analyzer chamber C79451-A3468B234 Analyzer chamber 20 mm 8 Analyzer chamber A5E35982170 Analyzer chamber 20 mm; only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B526 For CO2 9 *) Receiver chamber A5E35983146 For CO2; only variant -B06 'Cleaned for O2' 7MB2338, 7MB2358-.CA..Part No. Designation Order No. Remarks 5 Analyzer chamber C79451-A3468B235 Analyzer chamber 6 mm 5 Analyzer chamber A5E35982178 Analyzer chamber 6 mm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B531 For CO2 7 *) Receiver chamber A5E35984315 For CO2; only variant -B06 'Cleaned for O2' ULTRAMAT 23 214 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 8 Analyzer chamber C79451-A3468B235 Analyzer chamber 6 mm 8 Analyzer chamber A5E35982178 Analyzer chamber 6 mm; only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B527 For CH4 9 *) Receiver chamber A5E35983151 For CH4; only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 215 Spare parts/accessories 13.5 IR analyzer units 13.5.4.6 .BJ.., .BK.., .BL..- for CO2/CO Figure 13-16 Analyzer unit 7MB2338-, 7MB2358-.BJ..-, -.BK..-, -.BL..-, analyzer unit 1 for CO2/CO ULTRAMAT 23 216 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 7MB2338-, 7MB2358-.BJ..-, -.BK..-, -.BL..- for CO2/CO Part No. Designation Order No. 1 *) IR source C79451--A3468B206 3 *) Chopper C79451-A3468B516 3 *) Chopper A5E35984159 4 Plate with threaded bolts and windows C79451-A3468B514 4 Plate with threaded bolts and windows CA5E35984162 Remarks Only variant -B06 'Cleaned for O2' Only variant -B06 'Cleaned for O2' 7MB2338-, 7MB2358-.BK..Part No. Designation Order No. Remarks 5 Analyzer chamber C79451-A3468B236 Analyzer chamber 2 mm 5 Analyzer chamber A5E35982182 Analyzer chamber 2 mm; only variant -B06 'Cleaned for O2' 7 *) Receiver chamber C79451-A3468B531 For CO2 7 *) Receiver chamber A5E35984315 For CO2; only variant -B06 'Cleaned for O2' 8.1 O-ring C71121-Z100-A99 8.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 8 Analyzer chamber with O-ring C79451-A3468B234 Analyzer chamber 20 mm 8 Analyzer chamber with O-ring A5E35982170 Analyzer chamber 20 mm; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3458B500 For CO 6 Gas filter A5E35983013 For CO; only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B528 For CO 9 *) Receiver chamber A5E35983122 For CO; only variant -B06 'Cleaned for O2' 7MB2338, 7MB2358-.BJ..-, -.BL..Part No. Designation Order No. Remarks 5 Analyzer chamber C79451-A3468B235 Analyzer chamber 6 mm 5 Analyzer chamber A5E35982178 6 mm; only variant -B06 'Cleaned for O2' ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 217 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. Remarks 7 *) Receiver chamber C79451-A3468B531 For CO2 7 *) Receiver chamber A5E35984315 For CO2; only variant -B06 'Cleaned for O2' 8.1 O-ring C71121-Z100-A99 8.1 O-ring A5E35980590 Only variant -B06 'Cleaned for O2' 8 Analyzer chamber with O-ring C79451-A3468B231 Analyzer chamber 180 mm 8 Analyzer chamber with O-ring A5E35982142 180 mm; only variant -B06 'Cleaned for O2' 6 Gas filter C79451-A3458B500 For CO 6 Gas filter A5E35983013 For CO; only variant -B06 'Cleaned for O2' 9 *) Receiver chamber C79451-A3468B525 For CO 9 *) Receiver chamber A5E35983110 For CO; only variant -B06 'Cleaned for O2' *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. ULTRAMAT 23 218 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.5 IR analyzer units 13.5.5 Analyzer unit 7MB2338-, 7MB2358- third component The parts shown in light gray in the following diagram are examples of component 1. Figure 13-17 Analyzer unit 7MB2338-, 7MB2358-, analyzer unit 2 (third component) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 219 Spare parts/accessories 13.5 IR analyzer units Part No. Designation Order No. 1 *) IR source C79451--A3468--B206 Remarks 2.1 Spacer C79451--A3468--C20 2.2 Optical filter C75285--Z1491--C5 For NO **) 2.2 Optical filter C79285--Z1302--A4 For SO2 **) 2.2 Optical filter C79285--Z1491--C2 For C2H4 2.2 Optical filter A5E00069310 For C6H14 2.2 Optical filter C79451--A3182--C161 For SF6 3 *) Chopper C79451--A3468--B516 4 Plate with threaded bolts and windows C79451--A3468--B514 5.1 O-ring C71121--Z100--A99 5 Analyzer chamber with O-ring C79451--A3468--B231 180 mm 5 Analyzer chamber with O-ring C79451--A3468--B232 90 mm 5 Analyzer chamber with O-ring C79451--A3468--B233 60 mm 5 Analyzer chamber with O-ring C79451--A3468--B234 20 mm 5 Analyzer chamber C79451--A3468--B235 6 mm 5 Analyzer chamber C79451--A3468--B236 2 mm 6 Gas filter C79451--A3458--B500 For CO 6 Gas filter C79451--A3458--B508 For SO2 6 Gas filter C79451--A3468--B541 For CO2; smallest MR <5% 6 Gas filter C79451--A3468--B542 For CH4; smallest MR <2% 6 Gas filter C79451--A3468--B553 For C6H14, N2O 500/5000 vpm 7.1/7.2 *) Receiver chamber C79451--A3468--B525 For CO; smallest MR <5% 7.1/7.2 *) Receiver chamber C79451--A3468--B528 For CO; smallest MR ≥5% 7.1/7.2 *) Receiver chamber C79451--A3468--B536 For CO2; smallest MR <1000 vpm 7.1/7.2 *) Receiver chamber C79451--A3468--B526 For CO2; smallest MR ≥1000 vpm 7.1/7.2 *) Receiver chamber C79451--A3468--B527 For CH4; smallest MR <20% 7.1/7.2 *) Receiver chamber C79451--A3468--B529 For CH4; smallest MR ≥20% 7.1/7.2 *) Receiver chamber C79451--A3468--B537 For C2H4 7.2 *) Receiver chamber C79451--A3468--B522 For NO (channel 2) 7.1 *) Receiver chamber C79451--A3468--B523 For SO2 (channel 2) 7 *) Receiver chamber C79451--A3468--B581 For N2O 7 *) Receiver chamber C79451--A3468--B539 For SF6 7 *) Receiver chamber C79451--A3468--B538 For C6H14 *) Following replacement of this part, special work is required which can only be carried out by qualified personnel trained for this task, for example temperature compensation, basic electronic adjustment etc. **) Following replacement of this part, the water vapor cross-sensitivity must be checked. ULTRAMAT 23 220 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.6 Sensors 13.6 Sensors Table 13- 1 Part No. Hydrogen sulfide sensors Designation Order No. Remarks - H2S sensor A5E03858060 Measuring range 0 ... 50 ppm - H2S sensor A5E35984634 Measuring range 0 ... 50 ppm; for variant -B06 'Cleaned for O2' Table 13- 2 Part No. Paramagnetic oxygen sensor Designation - Paramagnetic oxygen sensor Order No. - Paramagnetic oxygen sensor A5E35984641 - Preamplifier board A5E03347540 Table 13- 3 Part No. Remarks A5E03347537 For variant -B06 'Cleaned for O2' Electrochemical oxygen sensor Designation Order No. - Electrochemical oxygen sensor C79451--A3458--B55 - Electrochemical oxygen sensor A5E35951900 Remarks For variant -B06 'Cleaned for O2' ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 221 Spare parts/accessories 13.7 Comparison of spare part Order Nos. U23 and U23 analyzer version -B06 'Cleaned for O2' 13.7 Comparison of spare part Order Nos. U23 and U23 analyzer version -B06 'Cleaned for O2' The following table shows a comparison between all spare parts for the variant -B06 (Cleaned for O2) and the corresponding parts in the other variants. Part No. (Section) Designation Order no. -B06 'Cleaned for O2' Order no. for all other variants 9 (13.2) Pressure switch A5E37371678 C79302-Z1210-A2 11 (13.2) Flowmeter A5E35980458 C79402-Z560-T1 16 (13.2) Connecting socket A5E36448926 A5E36448145 8.1 (13.4) Sample gas pump 50 Hz A5E35980470 C79451-A3494-B10 8.2 (13.4) Sample gas pump 60 Hz A5E35980528 C79451-A3494-B11 8.3 (13.4) Sealing set A5E35980531 C79402-Z666-E20 3 (13.5.n) Chopper A5E35980538 C79451-A3468-B515 3 (13.5.n) Chopper A5E35984159 C79451-A3468-B516 4 (13.5.n) Plate with threaded bolts and windows A5E35980542 C79451-A3468-B513 4 (13.5.n) Plate with threaded bolts and windows A5E35984162 C79451-A3468-B514 Optical filter with filter support A5E35984319 A5E00502911 5.1 (13.5.n) 8.1 (13.5.n) O-ring A5E35980590 C71121-Z100-A99 5/8 (13.5.n) Analyzer chamber with O-ring 180 mm A5E35982142 C79451-A3468-B231 5/8 (13.5.n) Analyzer chamber with O-ring 90 mm A5E35982156 C79451-A3468-B232 5/8 (13.5.n) Analyzer chamber with O-ring 60 mm A5E35982163 C79451-A3468-B233 5/8 (13.5.n) Analyzer chamber with O-ring 20 mm A5E35982170 C79451-A3468-B234 5/8 (13.5.n) Analyzer chamber with O-ring 6 mm A5E35982178 C79451-A3468-B235 5/8 (13.5.n) Analyzer chamber with O-ring 2 mm A5E35982182 C79451-A3468-B236 6 (13.5.n) Gas filter A5E35983013 C79451-A3468-B500 6 (13.5.n) Gas filter A5E35983026 C79451-A3468-B508 6 (13.5.n) Gas filter A5E35983032 C79451-A3468-B541 6 (13.5.n) Gas filter A5E35983036 C79451-A3468-B542 6 (13.5.n) Gas filter A5E35983044 C79451-A3468-B553 ULTRAMAT 23 222 Manual, 3/2016, A5E37100388-003 Spare parts/accessories 13.7 Comparison of spare part Order Nos. U23 and U23 analyzer version -B06 'Cleaned for O2' Part No. (Section) Designation Order no. -B06 'Cleaned for O2' Order no. for all other variants 7/9 (13.5.n) Receiver chamber A5E35983178 C79451-A3468-B520 7/9 (13.5.n) Receiver chamber A5E35983183 C79451-A3468-B521 7/9 (13.5.n) Receiver chamber A5E35984186 C79451-A3468-B522 7/9 (13.5.n) Receiver chamber A5E35984197 C79451-A3468-B523 7/9 (13.5.n) Receiver chamber A5E35983110 C79451-A3468-B525 7/9 (13.5.n) Receiver chamber A5E35983146 C79451-A3468-B526 7/9 (13.5.n) Receiver chamber A5E35983151 C79451-A3468-B527 7/9 (13.5.n) Receiver chamber A5E35983122 C79451-A3468-B528 7/9 (13.5.n) Receiver chamber A5E35983152 C79451-A3468-B529 7/9 (13.5.n) Receiver chamber A5E35984307 C79451-A3468-B530 7/9 (13.5.n) Receiver chamber A5E35984315 C79451-A3468-B531 7/9 (13.5.n) Receiver chamber A5E35984327 C79451-A3468-B532 7/9 (13.5.n) Receiver chamber A5E35983141 C79451-A3468-B536 7/9 (13.5.n) Receiver chamber A5E35983172 C79451-A3468-B537 7/9 (13.5.n) Receiver chamber A5E35983203 C79451-A3468-B538 7/9 (13.5.n) Receiver chamber A5E35983196 C79451-A3468-B539 7/9 (13.5.n) Receiver chamber A5E35983192 C79451-A3468-B581 - H2S sensor, measuring range 0 ... 50 ppm A5E35984634 A5E03858060 - Paramagnetic oxygen sensor A5E35984641 A5E03347537 - Electrochemical oxygen sensor A5E35951900 C79451-A3458-B55 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 223 Spare parts/accessories 13.7 Comparison of spare part Order Nos. U23 and U23 analyzer version -B06 'Cleaned for O2' ULTRAMAT 23 224 Manual, 3/2016, A5E37100388-003 A Appendix A.1 Service and support Technical support is available on the Internet at: Services & Support (http://www.siemens.com/automation/service&support) Your regional Siemens representative can be found here: Contact partner (http://www.automation.siemens.com/mcms/aspa-db/en/automationtechnology/Pages/default.aspx // XmlEditor.InternalXmlClipboard:2b8c9950-1d49-ffc1-5ad9f7f0b769b59f) A.2 Approvals CE EN 61000-6-2, EN 61000-6-4 (replaces EN 50081-2) ATEX Zone 2 II 3G Ex ec ic nC IIC T4 Gc IECEx Ex ec ic nC IIC T4 Gc Class/Div Class I, Div. 2, Gps ABCD, T4 Class I, Zone 2 Ex nA ic nC II T4Gc Suitability tests 13. BImSchV TA Luft QAL 1 EN 15267 (MLFB 7MB235x) A.3 Pressure conversion table hPa kPa MPa mbar bar psi 1 0.1 0.0001 1 0.001 0.0145 10 1 0.001 10 0.01 0.145 69 6.9 0.0069 69 0.069 1 1000 100 0,1 1000 1 14.49 10000 1000 1 10000 10 144.93 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 225 Appendix A.4 Returned delivery A.4 Returned delivery Note Return delivery of contaminated device components Device components which have come into contact with radioactive gases or substances, or have been exposed to radioactive or high-energy radiation, may no longer be returned. The owner of the device must ensure in such cases that the contaminated device components are disposed of correctly in accordance with the local directives at the location of use. The gas analyzer or replacement parts should be returned in their original packaging. If the original packaging is no longer available, we recommend that you wrap the device in plastic foil and pack it with shock-absorbing material (wood shavings, cellular rubber, or similar material) in a sufficiently large box. If you use wood shavings, the stuffed layer on each side should be at least 15 cm thick. For overseas shipping, shrink-wrap the devices in an additional PE foil which is at least 0.2 mm thick, with a desiccant (e.g. silica gel) enclosed. For this type of shipping, you must also line the inside of the transport container with a double layer of tar paper. If you return your device for repair, enclose the filled-in decontamination declaration as well as the filled-in fault description. In the case of guarantee claim, please enclose your guarantee card. Decontamination declaration With this declaration you confirm "that the device/spare part has been thoroughly cleaned, is free of residues, and that the device/spare part represents no danger for mankind and environment." If the returned device/spare part has come into contact with poisonous, corrosive, flammable or polluting substances, you must thoroughly rinse, clean and neutralize the device/spare part before returning it, in order to ensure that all hollow areas are free of hazardous substances. Check the item after it has been cleaned. SIEMENS will return devices or spare parts to you at your expense if a decontamination declaration is not included. SIEMENS will only service returned products or spare parts if this decontamination declaration is enclosed which confirms that the products or spare parts have been correctly decontaminated and are therefore safe to handle. The decontamination declaration must be visibly attached to the outside of the packaging in a firmly secured transparent document bag. You can find an empty decontamination declaration form in section Decontamination declaration (Page 228). ULTRAMAT 23 226 Manual, 3/2016, A5E37100388-003 Appendix A.4 Returned delivery A.4.1 Return address For quick identification and elimination of causes of error, we ask you to return the devices. The return address responsible for your location can be found here: Return address (http://www.automation.siemens.com/mcms/aspa-db/en/automationtechnology/Pages/default.aspx) A.4.2 Error Description Customer name Administrator Delivery address Phone/ Fax/ E-mail: Return delivery address (if not the same address as above) Device name MLFB No. Serial number Description of returned part Fault indication Process data at measuring point Operating temperature Operating pressure Composition of sample gas Operating duration/ operating date Confirmation It is confirmed that the returned part has not come into contact with highly toxic or radioactive gases or substances, or been exposed to radioactive or high-energy radiation. Company, department Last name, first name Location: Date: Signature: Software update ( ) yes ( ) no ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 227 Appendix A.4 Returned delivery A.4.3 Decontamination declaration To protect our employers, equipment and the environment it must be guaranteed that the returned device is completely free of residues of the measured medium. Therefore we check that a decontamination declaration has been provided before we unpack the device. Please attach a transparent plastic envelope to the outside of the packaging with the completely filled-in and signed decontamination declaration as well as the shipping documents. ULTRAMAT 23 228 Manual, 3/2016, A5E37100388-003 Appendix A.4 Returned delivery ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 229 Appendix ULTRAMAT 23 230 Manual, 3/2016, A5E37100388-003 ESD directives B.1 ESD guidelines ESD directives B.1 B ESD guidelines Definition of ESD All electronic modules are equipped with large-scale integrated ICs or components. Due to their design, these electronic elements are highly sensitive to overvoltage, and thus to any electrostatic discharge. The electrostatic sensitive components/modules are commonly referred to as ESD devices. This is also the international abbreviation for such devices. ESD modules are identified by the following symbol: NOTICE ESD devices can be destroyed by voltages well below the threshold of human perception. These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your body. The electrostatic discharge current may lead to latent failure of a module, that is, this damage may not be significant immediately, but in operation may cause malfunction. Electrostatic charging Anyone who is not connected to the electrical potential of their surroundings can be electrostatically charged. The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated. These values correspond to IEC 801-2 specifications. ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 231 ESD directives B.1 ESD guidelines Figure B-1 Electrostatic voltages on an operator Basic protective measures against electrostatic discharge ● Ensure good equipotential bonding: When handling electrostatic sensitive devices, ensure that your body, the workplace and packaging are grounded. This prevents electrostatic charge. ● Avoid direct contact: As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g. during maintenance work). Handle the modules without touching any chip pins or PCB traces. In this way, the discharged energy can not affect the sensitive devices. Discharge your body before you start taking any measurements on a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments. ULTRAMAT 23 232 Manual, 3/2016, A5E37100388-003 C List of abbreviations C.1 List of abbreviations Table C- 1 Abbreviation/symbol Description < Smaller than > Greater than = Equal to ≤ Smaller than or equal to ≥ Greater than or equal to ≙ corresponds to ≈ Approximately ± Plus/minus % percent; 100th part of whole vol. % Volume percent " 1 inch ≙ 25.4 mm) °C Degrees centigrade (1 °C ≙ 1.8 °F) °F Degrees Fahrenheit (1 °F ≙ 0.555 °C) A Ampere sec. Section AC Alternate Current ADC Analog to Digital Converter Ar Argon, a noble gas AR Autoranging ATEX Atmosphère explosible (French for explosive atmosphere) AUTOCAL Automatic calibration function, derived from AUTOMATIC CALIBRATION Bit binary digit BImSchV Bundesimmissionsschutzverordnung (Federal German Emission Protection Directive) ca. approx. CaF2 CaF2 = calcium fluoride CD Compact Disk, a storage medium CE Communauté Européenne (French for European Community) CH4 CH4 = methane C2H4 C2H4 = ethene, ethylene C6H14 C6H14 = hexane CO CO = carbon monoxide CS2 CO2 = carbon dioxide ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 233 List of abbreviations C.1 List of abbreviations Abbreviation/symbol Description COM common CSA Canadian Standards Association, a technical testing organization DC Direct Current DD Device Description i.e. In other words DIN Deutsches Institut für Normung e. V. (German standards association) Div. Division DP Distributed Periphery, a PROFIBUS component D-Sub D-shaped Subminiature connector EEPROM Electrically Erasable Programmable Read Only Memory EC European Community EU European Union ELAN Economic Local Area Network, a data network EMC Electro Magnetic Compatibility EN Europäische Norm (European standard) EPDM Ethylene Propylene Diene Monomer, a plastic ESD Electrostatic Discharge Serial No. Serial Number ft foot, measure of length; 1 ft ≙ 30.48 cm FKM Fluorinated rubber, a plastics group FPM Fluorinated Polymer rubber, a plastic, tradename e.g. Viton GND Ground GSD Generic Station Description H2 H2 = hydrogen H2S H2S = hydrogen sulfide H2SO4 H2SO4 = sulfuric acid H2O H2O = water HC Hydrocarbons HD-PE Polyethylene of high density (HD = High density) He Helium HU Height Unit hPa hectopascal Hz Hertz IEC International Electrotechnical Commission IEEE Institute of Electrical and Electronics Engineers OK OK IP Internal Protection IR Infrared ISO International Standards Organization (from Greek: "isos"; in English "equal") kg Kilogram kPa Kilopascal l Liter ULTRAMAT 23 234 Manual, 3/2016, A5E37100388-003 List of abbreviations C.1 List of abbreviations Abbreviation/symbol Description L Live wire lb, lbs. pound(s), 1 lb. ≙ 435.6 g LCD Liquid Crystal Display LED Light Emitting Diode m Meter m3 Cubic meter max. Maximum MR Measuring Range MB = Mbit 106 bit mbar Millibar, 1 mbar ≙ 1 hPa mg Milligram MHz Megahertz min Minute(s) MLFB Machine-readable Order No. (German Maschinenlesbare FabrikateBezeichnung) mm Millimeter mm2 Square millimeter MPa Megapascal mA Milliampere mV Millivolt MV Solenoid valve MV Measured Value N Neutral (conductor) N2 N2 = nitrogen N2O N2O = dinitrogen monoxide, common name laughing gas nA Nanoampere NAMUR Normenarbeitsgemeinschaft für Mess- und Regeltechnik in der chemischen Industrie (standardization body for instrumentation and control technology in the chemical industry) NBR Nitrile Butadiene Rubber , a plastic, common name e.g. Buna NC Not Connected neg. negative nF Nanofarad NFPA National Fire Protection Association, a non-profit fire protection organization in the USA NH3 NH3 = ammonia NO NO = nitrogen monoxide NOx Name for total nitrogen oxides No. Number O2 O2 = oxygen or similar or similar PA Process Analytics PA Polyamide, a plastic ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 235 List of abbreviations C.1 List of abbreviations Abbreviation/symbol Description PC Personal Computer, a stationary single-user computer PCS Process Control System PDM Process Device Manager, software for operating devices PE Polyethylene, a plastic PE Protective Earth (conductor) PI PROFIBUS International ppm parts per million (≙ 10-6) PROFIBUS Process Field Bus psi pounds per square inch; 1 psi ≈ 69 hPa PTB Physikalisch-Technische Bundesanstalt (German technical inspectorate) PTFE Polytetrafluoroethylene, a plastic, tradename e.g. Teflon PVDF Polyvinylidenefluoride, a plastic, tradename e.g. Kynar QAL Quality Assurance Level R22 Common name for chlorodifluoromethane, CHClF2 RAM Random Access Memory rel. relative RH Relative Humidity ROM Read Only Memory RS Recommended Standard RS 232 (also EIA-232) Identifies an interface standard for a sequential, serial data transmission RS 485 (also EIA-485) Identifies an interface standard for a differential, serial data transmission s Second(s) s. Refer to SELV Safety Extra Low Voltage SF6 SF6 = sulfur hexafluoride SIPROM GA Siemens Process Maintenance for Gas Analyzers SO2 SO2 = sulfur dioxide SW Software t time T Temperature TA Luft Technical Instructions on Air Quality Control (Germany) TCP/IP Transmission Control Protocol/Internet Protocol; a reference model for Internet communication TÜV Technischer Überwachungsverein, German Technical Inspectorate U Symbol for electric voltage LEL Lower Explosion Limit USB Universal Serial Bus UV Ultraviolet V Volt V. Version VA Voltampere ULTRAMAT 23 236 Manual, 3/2016, A5E37100388-003 List of abbreviations C.1 List of abbreviations Abbreviation/symbol Description VDE Verband der Elektrotechnik, Elektronik und Informationstechnik (German Association for Electrical, Electronic and Information Technologies) VGA Video Graphics Array, a graphics card standard vpb volume parts per billion (≙ 10-9 of a volume) vpm volume parts per million (≙ 10-6 of a volume) e.g. For example µm Micrometer Ω Ohm ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 237 List of abbreviations C.1 List of abbreviations ULTRAMAT 23 238 Manual, 3/2016, A5E37100388-003 Index 1 13th BImSchV, 225 17th BImSchV, 225 A Access code, 97, 143 Add-on board Pin assignments, 55 Analog output Configuration, 135 Device test, 152 Fault, 137 Function control, 136 Start-of-scale value, 135 Analyzers for operation in hazardous areas Safety instructions, 79 Approvals, 225 Area of application, 19 Areas of application, 20 ATEX, 79, 225 AUTOCAL Commissioning, 82 Deviation, 105, 144 Warm-up phase, 82 AUTOCAL deviation, 105 B Bench-top unit Connection diagrams, 52, 52 Dimensions, 57 Disposal, 182 Gas flow diagram, 44 Maintenance work, 170 Power connection, 75 Binary inputs, 141 Biogas measurement Safety instructions, 17, 80 C CAL, 101 Calibration Electrochemical oxygen sensor, 114 H2S sensor, 118 IR measuring ranges, 112 Paramagnetic oxygen sensor, 117 Pressure sensor, 121 Calibration functions, 111 Certificates, 67 Change units, 150 Chopper section purging, 72 Class/Div, 225 Cleaning, 167 Device, 167 Enclosure, 167 Coarse filter, 170 Code, 97 Code level, 97, 143 Commissioning Checklist, 82 Initial calibration, 83 Preparations, 81 Communication interface ELAN, 60 PROFIBUS-DP/PA, 57 SIPROM GA, 61 Configuration, 132 Access code, 143 Assign relays, 138 AUTOCAL deviation, 144 Binary inputs, 141 Change units, 150 Cross-interference, 149 Device test: Analog outputs, ELAN, (Correction of cross-interference) ELAN parameters, 145 Factory configuration, 155 Inputs, outputs, (Analog outputs) Load factory data, 149 Operating language, 143 PROFIBUS parameters, 148 Reset, 150 Sync input, 141 Connection Bench-top unit, 52 Pin assignments, 54 Rack unit, 53 Connection diagrams, 52 Correct usage, (See improper device modifications) ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 239 Index Correction of cross-interference, 145 ELAN, 145 CSA, 76, 79 D Decontamination declaration, 226, 228 Delivery, 14 Design, 22 Device test Analog outputs, 152 Chopper, 154 Display, 152 Flow switch, 152 Inputs, 152 IR source, 154 Keyboard, 152 Outputs, 152 RAM monitor, 151 Test of display, 152 Diagnostics functions, 103 Diagnostics values, 107 ADC, 107 Bridge voltage, 110 Display temperature, 110 Electrochemical oxygen sensor, 108 Factory data, 110 H2S sensor, 109 IR measured values, 108 IR measuring ranges, 107 IR raw values, 108 Output current, 110 Paramagnetic oxygen sensor, 108 Reference voltage, 110 Source voltage, 109 Supply voltage, 109 V-ADUt, 107, 107 Dimensions, 56 Display, 24, 24, 92, 92 Display field, 92 Contrast, 131 Disposal, 226 Bench-top unit, 182 Electrochemical oxygen sensor, 182 H2S sensor, 183 Rack unit, 182 E Interface, 60 Operating principle, 60 Parameters, 145 Electrical connections Power connection, 74 Signal connections, 73 Electrochemical oxygen measurement Disposal of sensor, 182 Measuring ranges, 38 Operating principle, 27 Replacing the sensor, 171 Technical specifications, 38 Electrochemical oxygen sensor Calibration, 114 Diagnostics values, 108 Disposal, 182 Replacing, 171 Spare part, 221 Enclosure Cleaning, 167 Error messages, 177 Fault, 178 ESC, 101 ESD guidelines, 231 Ex area Connecting, 79 CSA Class I Div. 2, (Safety bracket) External solenoid valves, 140 F Factory configuration, 155 Factory data Diagnostics values, 110 Fault, 104, 178 Analog output, 137 Display, 92 Fine safety filter, 169 Function H2S sensor protection, 156 Purging function for H2S sensor, 158 Function control Analog output, 136 Display, 92 Functions Calibration functions, 111 Configuration of binary inputs, 141 Configuration of sync input, 141 Diagnostics functions, 103 ELAN Correction of cross-interference, 145 ULTRAMAT 23 240 Manual, 3/2016, A5E37100388-003 Index G Gas connections, 51, 71 Gas cooler, 72 Gas flow diagram, 43 Gas inlets, 51 Gas outlets, 51 Gas path Leak test, 81 Used materials, 34 Gas preparation, 72, 81 Gas pump, 72 Gas sampling device, 72, 81 Guidelines ESD guidelines, 231 H H2S measurement Safety instructions, 17, 80 H2S sensor Calibration, 118 Calibration functions, 112 Diagnostics values, 109 Disposal, 183 Location, 173 Probe protection, 129, 156 Protection function, 156 Purging function, 158 Replacing, 173 Sensor protection limits, 129 Spare part, 221 H2S sensor status, 106 Hazardous area Laws and directives, 67 Hydrogen sulfide measurement Areas of application, 20 Disposal of sensor, 183 Measuring ranges, 42 Operating principle, 29 Probe protection, 156 Probe protection function, 92 Purging function, 158 Replacing the sensor, 173 Safety instructions, 17, 80 Technical specifications, 42 Hydrogen sulfide sensor, (H2S sensor) Hysteresis, 127 I IECEx, 225 Improper device modifications, 15 Infrared detector, 35 Technical specifications, 35 Infrared measurement Automatic calibration, 29 Operating principle, 26 inlets Gas, 51 Inlets Gas, 72 Input keys, 94 Arrow keys, 94 CAL, 94, 101 ENTER, 94 ESC, 94, 101 MEAS, 94 PUMP, 94, 102, 170, 170 Input menu, 93 Input mode, 96 Input sequence, 99 Inputs, 25 SYNC, 84 Technical specifications, 32 Interface RS485, 60 IR detector, 26 IR measuring ranges Calibration, 112 Diagnostics values, 107 K Key operations, 99 Keys CAL, 101 ESC, 101 PUMP, 102, 152 L Label, 11 Language, 143 Leak test, 81 Limit messages, 139 Limit violated Display, 92 Limits, 128 List of abbreviations, 233 Load factory data, 149 Location, 63 Logbook, 104 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 241 Index M P Maintenance request, 105, 177 Display, 92 Display status, 105 Maintenance work, 167 Bench-top unit, 170 Master/slave operation, 84 Measuring mode, 96, 96 Measuring ranges Electrochemical oxygen measurement, 38 Hydrogen sulfide measurement, 42 Hysteresis, 127 Paramagnetic oxygen measurement, 39 Possible combinations, 19 Setting, 126 Switching, 125 Messages, 177 Maintenance request, 177 Microflow sensor, 27 Mounting, 63 Requirements, 63 Safety instructions, 63 Paramagnetic oxygen measurement Areas of application, 20 Cross-sensitivities, 40 Operating principle, 28 Replacing the sensor, 176 Technical specifications, 39 Paramagnetic oxygen sensor Calibration, 117 Diagnostics values, 108 Replacing, 176 Spare part, 221 Parameters, 124 Contrast, 131 H2S sensor protection, 157 Limits, 128 Measuring ranges, 125 Pump capacity, 130 Purging function for H2S sensor, 159 Time constants, 129 Pin assignments, 54 Motherboard, 54 Power connection, 75 Pressure sensor, 72 Calibration, 121 PROFIBUS Parameters, 148 PROFIBUS-DP/PA, 57 Proper use, 12 PUMP, 102, 152 Pump capacity, 130 Pump key, 102 N Noise suppression, 129 O O2 sensor, (See oxygen sensor (electrochemical or paramagnetic)) O2 sensor status, 106 Operating language, 143 Operating modes, 94 Operating principle, 26 ELAN interface, 60 PROFIBUS, 58 Operation, 77, 89 Menu structure, 93 Operator panel, 24, 92 outlets Gas, 51 Output current Diagnostics values, 110 Outputs, 25 SYNC, 84 Technical specifications, 32 Q Qualified personnel, 13 R Rack unit Connection diagrams, 53 Dimensions, 56 Receiver chamber, 26 Relays Configure, 138 Relays for MR, 139 Repair, 181, 226 Replacing Coarse filter, 170 Electrochemical oxygen sensor, 171 Fine safety filter, 169 ULTRAMAT 23 242 Manual, 3/2016, A5E37100388-003 Index H2S sensor, 173 Paramagnetic oxygen sensor, 176 Spare parts, 168 Reset, 150 Returned delivery, 226 Decontamination declaration, 228 RS485, 60 S Safety bracket, 76 Safety extra-low voltage, 73 Safety instructions Analyzers in biogas plants, 17, 80 Biogas plants, 70 Connecting, 79 Ex analyzers, 79 General information, 15 Maintenance and servicing, 166 Mounting, 63 Signal connections, 73 Sample gas Conditioning, 72 Line, 72 Sensors Possible combinations, 19 Service, 225 Setting Access code, 143 AUTOCAL deviation, 144 Contrast, 131 ELAN parameters, 145 Operating language, 143 PROFIBUS parameters, 148 Pump capacity, 130 Shutting down, 181 SIPROM GA, 61 Upgrades, 62 Spare parts, 168 Electronics, 190 Gas path, 187 IR analyzer units, 193 Pump, 192 Sensors, 221 Spare parts list, 185 Status, 104 AUTOCAL deviation, 105 H2S sensor status, 106 Logbook/fault, 104 Maintenance request, 105 O2 sensor status, 106 Status display, 92 Status messages, 140 Suitability tests, 225 SYNC input, 84 SYNC output, 84 T T90 time, (Time constants) TA Luft EN 15267, 225 Technical specifications, 31 Electrochemical oxygen measurement, 38 General information, 31 Hydrogen sulfide measurement, 42 Infrared detector, 35 Paramagnetic oxygen measurement, 39 Technical support, 225 Temperature compensation, 168 Test certificates, 67 Time constants, 129 TÜV versions, 37 U User interface, 92, 93 User prompting, 90 W Warm restart, 150 Warm-up phase, 82, 95 AUTOCAL, 82 Warranty, 14, 14 Z Zero gas Line, 72 ULTRAMAT 23 Manual, 3/2016, A5E37100388-003 243 ULTRAMAT 23 Manual • 03/2016 Get more information: www.siemens.com/processanalytics Continuous gas analysis Gas analyzer for measuring IR-absorbing gases, oxygen and hydrogen sulfide ULTRAMAT 23 Manual Siemens AG Process Industries and Drives Process Automation Analytical Products 76181 Karlsruhe Germany www.siemens.com/automation A5E37100388-003 GN: 30760_ULTRAMAT_23 Subject to change without prior notice A5E37100388-003 © Siemens AG 2016 AE37100388 A5E37100388 Edition 03/2016 Answers for industry.