Yokogawa Instruction Manual Model PR10 Manual Retractable Fitting

Instruction Manual YOKOGAWA IM12B06K03-01E-E_ed08.indd 1 Model PR10 Manual Retractable Fitting IM 12B06K03-01E-E 8th edition 09/05/16 15:56 2 (BG) Всички улътвания за продукти от серията ATEX Ex ce лредлагат на английски език. Ако се нуждаете oт улътвания за продукти oт серията Ex на родния ви eзик, ce свържете c най-близкия oфис или представителство на фирма Yokogawa. (CZ) Všechny uživatelské příručky pro výrobky, na něž se vztahuje nevýbušné schváleni ATEX Ex, jsou dostupné v angličtině. Požadujete-li pokyny týkající se výrobků s nevýbušným schválením ve vašem lokálním jazyku, kontaktujte prosím vaši nejbližší reprezentačni kancelář Yokogawa. (D) Alle Betriebsanleitungen für ATEX Ex bezogene Produkte stehen in den Sprachen Englisch. Sollten Sie die Betriebs- anleitungen für Ex-Produkte in Ihrer Landessprache benötigen, setzen Sie sich bitte mit Ihrem örtlichem Yokogawa-Vertreter in Verbindung. (E) Todos los manuales de instrucciones para los productos antiexplosivos de ATEX están disponibles en inglés. Si desea solicitar las instrucciones de estos artículos antiexplosivos en su idioma local, deberá ponerse en contacto con la oficina o el representante de Yokogawa más cercano. (F) Tous les manuels d’instruction des produits ATEX Ex sont disponibles en langue anglaise. Si vous nécessitez des instructions relatives aux produits Ex dans votre langue, veuillez bien contacter votre représentant Yokogawa le plus proche. (GB) All instruction manuals for ATEX Ex related products are available in English. Should you require Ex related instructions in your local language, you are to contact your nearest Yokogawa office or representative. (DK) Alle brugervejledninger for produkter relateret til CE er tilgængelige på engelsk. Skulle De ønske yderligere oplysninger om håndtering af CE produkter på eget sprog, kan De rette henvendelse herom til den nærmeste Yokogawa afdeling eller forhandler. (GR) Ολα τα εγχειριδια λειτουργιας των προιοντων με ATEX Ex διατιθενται στα Αγγλικα. Σε περιπτωση πον χρειαζεοτε οδηγιεξ σχετικα με Ex στην τοπικη γλωσσα παρακαλονμε επικοινωνηστε με το πλησιεστερο γραφειο τηζ Yokogawa η αντιπροσωπο τηξ. (EST) Kõik ATEX Ex toodete kasutamisjuhendid on esitatud inglise keeles. Ex seadmete muukeelse dokumentatsiooni saamiseks pöörduge lähima lokagava (Yokogawa) kontori või esindaja poole. (H) Az ATEX Ex mûszerek gépkönyveit angol nyelven adjuk ki. Amennyiben helyi nyelven kérik az Ex eszközök leírásait, kérjük keressék fel a legközelebbi Yokogawa irodát, vagy képviseletet. (I) Tutti i manuali operativi di prodotti ATEX contrassegnati con Ex sono disponibili in inglese. Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale, mettersi in contatto con l’ufficio Yokogawa più vicino o con un rappresentante. IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 2 09/05/16 15:56 3 (LV) Visas ATEX Ex kategorijas izstrâdâjumu Lietoðanas instrukcijas tiek piegâdâtas angïu valodâs. Ja vçlaties saòemt Ex ierîèu dokumentâciju citâ valodâ, Jums ir jâsazinâs ar firmas Jokogava (Yokogawa) tuvâko ofisu vai pârstâvi. (LT) Visos gaminiø ATEX Ex kategorijos Eksploatavimo instrukcijos teikiami anglø kalbomis. Norëdami gauti priestaisø Ex dokumentacijà kitomis kalbomis susisiekite su artimiausiu bendrovës Yokogawa biuru arba atstovu. (PL) Wszystkie instrukcje obsługi dla urządzeń w wykonaniu przeciwwybuchowym Ex, zgodnych z wymaganiami ATEX, dostępne są w języku angielskim. Jeżeli wymagana jest instrukcja obsługi w Państwa lokalnym ję zyku, prosimy o kontakt z najbliższym biurem Yokogawy. (RO) Toate manualele de instructiuni pentru produsele ATEX Ex sunt in limba engleza. In cazul in care doriti instructiunile in limba locala, trebuie sa contactati cel mai apropiat birou sau reprezentant Yokogawa. (M) Il-manwali kollha ta’ l-istruzzjonijiet għal prodotti marbuta ma’ ATEX Ex huma disponibbli bl-Ingliż. Jekk tkun teħtieģ struzzjonijiet marbuta ma’ Ex fil-lingwa lokali tiegħek, għandek tikkuntattja lill-eqreb rappreżentan jew uffiććju ta’ Yokogawa. (S) Alla instruktionsböcker för ATEX Ex (explosionssäkra) produkter är tillgängliga på engelska. Om Ni behöver instruktioner för dessa explosionssäkra produkter på annat språk, skall Ni kontakta närmaste Yokogawakontor eller representant. (NL) Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging (Ex) zijn verkrijgbaar in het Engels. Neem, indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal, contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger. (SF) Kaikkien ATEX Ex-tyyppisten tuotteiden käyttöhjeet ovat saatavilla englannin-. Mikäli tarvitsette Ex-tyyppisten tuotteiden ohjeita omalla paikallisella kielellännne, ottakaa yhteyttä lähimpään Yokogawa-toimistoon tai -edustajaan. (P) Todos os manuals de instruções referentes aos produtos Ex da ATEX estão disponíveis em Inglês. Se necessitar de instruções na sua língua relacionadas com produtos Ex, deverá entrar em contacto com a delegação mais próxima ou com um representante da Yokogawa. (SK) Všetky návody na obsluhu pre prístroje s ATEX Ex sú k dispozícii v jazyku anglickom. V prípade potreby návodu pre Ex-prístroje vo Vašom národnom jazyku, skontaktujte prosím miestnu kanceláriu firmy Yokogawa. (SLO) Vsi predpisi in navodila za AEX Ex sorodni pridelki so pri roki v anglišèini. Èe so Ex sorodna navodila potrebna v vašem tukejnjem jeziku, kontaktirajte vaš najbliši Yokogawa office ili predstaunika. IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 3 09/05/16 15:56 4 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 4 09/05/16 15:56 5 Table of Contents 1. Introduction 7 2. General 7 3. Installation 9 2.1 Features 2.2 Warranty 2.3 Serial Number definition 2.4 Specifications 2.5 Model- and suffix codes 3.1 Unpacking and checking 3.2 Installation site 3.3 Safety precautions 3.4 Installation method 3.5 Assembly of accessories 3.6 Dimensions 3.6.1 Dimensional drawing PR10...-D32 with mounted 3.6.2 Dimensional drawing PR10...-D32 with mounted 3.6.3 Dimensional drawing PR10...-D50 with mounted 3.6.4 Dimensional drawing PR10...-D50 with mounted 3.6.5 Dimensional drawing PR10...-D32 with mounted 3.6.6 Dimensional drawing PR10...-D50 with mounted 3.7 Options PR10 3.8 Sensor mounting 3.8.1 Mounting a 12mm sensor in pH12 3.8.2 Mounting a 12mm PG13.5 sensor in pH13 3.8.3 Mounting the SC4A 3.8.4 Mounting the ISC40 3.8.5 Mounting the FU20 7 7 7 7 8 pH sensor SC4A sensor SC4A sensor ISC40 sensor FU20 sensor FU20 sensor 9 9 9 9 9 10 10 11 12 13 14 15 16 18 18 18 19 19 19 4. Maintenance 21 5. Declaration of Conformity 22 6. Exploded view 24 7. Spareparts 26 8. Installation Options Matrix 27 4.1 General 4.2 Probe insertion 4.3 Taking out the sensor 4.4 Replacing the sensor 4.5 Replacing the sealings 4.6 Drain ports connection Annex-1 21 21 21 21 21 21 23 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 5 09/05/16 15:56 6 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 6 09/05/16 15:56 7 1. Introduction The retractable fitting with ball valve allows a safe insertion and retraction of a sensor while the process is under pressure. It can be mounted in a variety of positions. The insertion depth can be selected on site. An insertion stop is provided to set the position of the sensor in the process. The mechanism for releasing the probe is designed to operate only when the ball valve is closed, thus ensuring an effective safety precaution and avoiding production loss. The sensor can be replaced or calibrated easily. 2. General 2.1 Features •O  ne model for pH, conductivity and inductive conductivity sensors • Integrated protection cage • Build-in scraper to avoid contamination of the fitting • Usable for wide range of sensors • A safe “through the valve” insertion and retraction design • Simplified installation by optional ball valves with flanged or tapered connections • Optional flush port for keeping moist, cleaning and calibration • Available in Stainless Steel and with Titanium shaft cage and adapters for more harsh applications 2.2 Warranty Yokogawa warrants that the goods delivered are made from new materials to the best workmanship available. Malfunction of any of the delivered goods or parts of it, can only lead to replacement of the damaged parts. No claims can be made to damages or accidents resulting from the use of the goods. No claims can be made to the expected or promised performance of the goods under any circumstances. Damaged goods or parts should be sent to the local service organization for warranty claim purposes. Yokogawa has the right to deny warranty claims after investigation of the data and materials. IM12B06K03-01E-E_ed08.indd 7 2.3 Serial Number definition The Serial Number is defined by nine (9) alphanumeric characters: X1X2 Production Location X3X4 Year/Month code X5X6X7X8X9 Tracking number Example: N3P600028 Method used for year/month numbering Table 1: Production Year code Year Year code 2014 P 2015 R 2016 S 2017 T 2018 U 2019 V 2020 W 2021 X 2022 Y 2023 Z 2024 1 2025 2 Year Year code 2026 3 2027 4 2028 5 2029 6 2030 7 2031 8 2032 9 2033 A 2034 B 2035 C 2036 D 2037 E Table 2: Production Month code Month Month code January 1 February 2 March 3 April 4 May 5 June 6 July 7 August 8 September 9 October A November B December C 2.4 Specifications A. Wetted materials - For sensor check Instruction Manual - Stainless steel AISI 316L / Titanium - O-ring seals: Viton 70° shore IM 12B06K03-01E-E 09/05/16 15:56 8 B. Non-wetted materials - For sensor check Instruction Manual - Stainless steel AISI 316, 304 - Polypropylene glass filled C. Insertion length - Ref. mechanical drawing Fig. 2 - 7 on page 10 - 15. D. Pressure/temperature ratings - Static conditions: s ee Fig. 1. - Operating conditions during extraction and insertion max. 500kPa, max. 100°C E. Flange ratings: -D  IN flange DN32 PN10 - ANSI flange 1¼“ 150 lbs - DIN flange DN50 PN10 - ANSI flange 2“ 150 lbs F. Specifications of the sensor used - Please check sensor specifications G. Weight -A  pprox 2.5 kg excl. ball valve 2.5 Model- and suffix codes Model Suffix Options Description PR10 Retractable fitting general purpose Material fitting -S Stainless steel -T Titanium (tube and sensor holder only) Material O-rings -V Viton Tube length -L5 Tube length 0.5 meter Connection -D32 DN32 / 1¼” -D50 DN50 / 2” Measuring sensor -PH12 For 12mm pH sensors Y-cap -PH13 For 12mm pH sensors PG13.5 cap -SC4A For SC4A -ISC4 For ISC40 -NNNN No parameter specification -FU20 For FU20 / FU20F g Only for -S Adapter screw-in /SA125 ISO 228/1 G1¼ to 1¼” M-NPT Only available /SL125 Long ISO 228/1 G1¼ to 1¼” M-NPT in Stainless Steel /SA200 ISO 228/1 G2 to 2” M-NPT /SL200 Long ISO 228/1 G2 to 2” M-NPT Flange adapter /FA125 Flange adapter drain 1¼” 150 Lbs Only available /FN125 Flange adapter no drain 1¼” 150 Lbs in Stainless Steel /FL125 Long flange adapter drain 1¼” 150 Lbs /FA200 Flange adapter drain 2” 150 Lbs /FN200 Flange adapter no drain 2” 150 Lbs /FL200 Long flange adapter drain 2” 150 Lbs /FAD32 Flange adapter drain DN32 /FND32 Flange adapter no drain DN32 /FAD50 Flange adapter drain DN50 /FND50 Flange adapter no drain DN50 Adapter weld-in /WA125 Straight weld-in adapter ISO 228/1 G1¼ Only available in Stainless Steel Ball-valves /BF125 Ball-valve flanged 1¼” 150 Lbs Only available in Stainless Steel /BF200 Ball-valve flanged 2” 150 Lbs With Ball-valves, /BFD32 Ball-valve flanged DN32 PN10 flange adapters /BFD50 Ball-valve flanged DN50 PN10 or screw-in /BS125 Ball-valve screw-in 1¼” F-NPT adapters /BS200 Ball-valve screw-in 2” F-NPT are necessary. Certificates /M Material certificate 3.1 according to NEN-EN 10024 (on wetted metal parts). IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 8 09/05/16 15:56 9 bar 12 AISI 316 / Titanium 10 8 6 4 2 0 10 20 30 40 50 60 70 80 100 120 140 160 FIG. 1 Pressure / Temperature graphic 3. Installation 3.1 Unpacking and checking When you receive the PR10 retractable fitting it is packed in a cardboard box. Open the box and check that the model code on the fitting is the same as the one on the packing list. Refer to paragraph 2.5 for the model code. Also check that it is supplied with the options you ordered. The options can be delivered in separate boxes. If you have any problems or questions, contact your nearest Yokogawa service centre or sales organization for support. The PR10 retractable fitting has an identification plate on the protection ring with the full model code and a serial number. 3.2 Installation site The PR10 fitting is intended to be used for in-line measurement. When it is delivered with an optional ball valve or when it is used in combination with a locally purchased ball valve, the process does not need to be interrupted for maintenance of the sensor. Mounting location can be in a large diameter pipeline or a vessel. 3.3 Safety precautions The PR10 fitting is designed for maximum safety in operation. For optimum safety a flanged ball valve is recommended. Yokogawa does not accept any claims or penalties on possible damages or accidents that occur in operation of the PR10 fitting. The installation of the probe is to be implemented under the local safety regulations for pressurized vessels or pipelines for retraction or insertion. The instructions given in this manual must be followed exactly. 3.4 Installation method It is important to have the point of measurement in a location that is truly representing the process composition. Check whether the specifications of the sensor fulfill the maximum occurring process conditions. The fitting has several optional connection possibilities. Check that you received the correct size and type. Install the fitting in a convenient location for maintenance and calibration. For maintenance or calibration the probe will need a space of about 2m for total retraction (depending on probe length and optional adapters and/or ball valves). Installation in a bend of a pipe line is a good measurement position. When inserting the PR10 retractable fitting in a perpendicular position to the process flow, the flow velocity will put a mechanical force on the probe. Take care that this force is not too large. It is recommended to have the PR10 retractable fitting positioned at a 90° angle into the process stream. Note: D  o not insert fitting into process without sensor mounted. Start assembly of sensor into the probe and follow procedure in par 3.8. Make sure to apply grease to thread of all parts. 3.5 Assembly of accessories Optional accessories are (often) delivered in separate boxes. When an optional ball valve is ordered, it should be mounted to the measuring position first. When the ball valve is in place, the process line is secure. Note: Before screwing in parts grease the thread IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 9 09/05/16 15:56 10 3.6 Dimensions Dimensional drawing PR10...-D32 with mounted pH sensor 3.6.1 Dimensional drawing PR10...-D32 with mounted pH sensor unit mm (inches) 381 (15") 110 (4.35”) PR10-..-..-....-D32.-PH...../SA125/BS125 414 (16.3") 60 (2.40”) PR10-..-..-....-D32-PH...../F..125/BF125 PR10-..-..-....-D32-PH...../F..D32/BFD32 520 (20.5") PR10- .. -V-L5-D32-PH12 PR10- .. -V-L5-D32-PH13 FIG. 2 Dimensional drawing PR10...-D32 with mounted pH sensor IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 10 09/05/16 15:56 11 Dimensional drawing PR10...-D32 with mounted SC4A sensor 3.6.2 Dimensional drawing PR10...-D32 with mounted SC4A sensor unit mm (inches) 390 (15.35") 110 (4.35”) PR10-..-..-....-D32-SC4A/SA125/BS125 423 (16.7") 60 (2.40”) PR10-..-..-....-D32-SC4A/F..125/BF125 PR10-..-..-....-D32-SC4A/F..D32/BFD32 779 (30.7") 529 (20.8") PR10- .. -V-L5-D32-SC4A FIG. 3 Dimensional drawing PR10...-D32 with mounted SC4A sensor IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 11 09/05/16 15:56 12 3.6.3 Dimensional drawing PR10...-D50 with mounted SC4A sensor unit mm (inches) 362 (14.25") PR10-..-..-....-D50-SC4A/SA200/BS200 142 (5.6”) 380 (15.0") 82 (3.25”) PR10-..-..-....-D50-SC4A/F..200/BF200 PR10-..-..-....-D50-SC4A/F..D50/BFD50 779 (30.7") 529 (20.8") PR10- .. -V-L5-D50-SC4A FIG. 4 Dimensional drawing PR10...-D50 with mounted SC4A sensor IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 12 09/05/16 15:56 13 3.6.4 Dimensional drawing PR10...-D50 with mounted ISC40 sensor unit mm (inches) 366 (14.4") PR10-..-..-....-D50-ISC4/SA200/BS200 142 (5.6”) 384 (15.1") 82 (3.25”) PR10-..-..-....-D50-ISC4/F..200/BF200 PR10-..-..-....-D50-ISC4/F..D50/BFD50 783 (30.8") 533 (21") PR10- .. -V-L5-D50-ISC4 FIG. 5 Dimensional drawing PR10...-D50 with mounted ISC40 sensor IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 13 09/05/16 15:56 14 3.6.5 Dimensional drawing PR10...-D32 with mounted FU20 sensor unit mm (inches) FIG. 6 Dimensional drawing PR10...-D32 with mounted FU20 sensor IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 14 09/05/16 15:56 15 3.6.6 Dimensional drawing PR10...-D50 with mounted FU20 sensor FIG. 7 Dimensional drawing PR10...-D50 with mounted FU20 sensor IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 15 09/05/16 15:56 16 Di K D A B B B E F E FFF B B B B B F F G GG C A A A A C D C DD A L L L C C C L L L L L L L L L L L L L L L E D EEE B BA L A A AA A A C A CC CA B B BB B BBB A B L L Lof the PR10 options FIG. 8 Dimensions L Dg G Table 1 Dimensions options in mm (inches) Dg Option Description /SA125 ISO 228/1 G1¼ to 1¼” M-NPT /SL125 Long ISO 228/1 G1¼ to 1¼” M-NPT /FA125 Flange adapter drain 1¼” 150 Lbs /FL125 Long flange adapter drain 1¼” 150 Lbs /FN125 Flange adapter no drain 1¼” 150 Lbs /FAD32 Flange adapter drain DN32 /FND32 Flange adapter no drain DN32 /WA125 Straight weld-in adapter ISO 228/1 G1¼ /BFD32 Ball-valve flanged DN32 PN10 /BF125 Ball-valve flanged 1¼” 150 Lbs /BS125 Ball-valve screw-in 1¼” F-NPT /SA200 ISO 228/1 G2 to 2” M-NPT /SL200 Long ISO 228/1 G2 to 2” M-NPT /FA200 Flange adapter drain 2” 150 Lbs /FL200 Long Flange adapter drain 2” 150 Lbs /FN200 Flange adapter no drain 2” 150 Lbs /FAD50 Flange adapter drain DN50 /FND50 Flange adapter no drain DN50 /BF200 Ball-valve flanged 2” 150 Lbs /BFD50 Ball-valve flanged DN50 PN10 /BS200 Ball-valve screw-in 2” F-NPT Bb Di K D Di Di A A L E Di Di DiA A Di A A B A AAA B BBB L A AAA L 3.7 Options PR10 L L L L L L L L Di Bb Di Di Dg K Di Bb Bb Dg Dg K K Bb Dg D K D D B A D Fig. A ISO 228/1 - G1¼ 1¼” NPT A ISO 228/1 - G1¼ 1¼” NPT D , G ISO 228/1 - G1¼ 69.5 ( 2.7” ) D , G ISO 228/1 - G1¼ 69.5 ( 2.7” ) C , G ISO 228/1 - G1¼ 69.5 ( 2.7” ) D , G ISO 228/1 - G1¼ 69.5 ( 2.7” ) C , G ISO 228/1 - G1¼ 69.5 ( 2.7” ) B ISO 228/1 - G1¼ 42 ( 1.7” ) F F E 1¼” NPT A ISO 228/1 - G2 2” NPT A ISO 228/1 - G2 2” NPT D , G ISO 228/1 - G2 101 ( 4” ) D , G ISO 228/1 - G2 101 ( 4” ) C , G ISO 228/1 - G2 101 ( 4” ) D , G ISO 228/1 - G2 101 ( 4” ) C , G ISO 228/1 - G2 101 ( 4” ) F F E 2” NPT IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 16 09/05/16 15:56 C L L L E B 17 B B F G Di A Dg L Di K Dg Di K D Bb D L C Bb D E Di Dg 60 ( 2.4” ) 170 (6.7”) 66 ( 2.6” ) 29 ( 1.1” ) 15.7 ( 0.6” ) 117.3 ( 4.6” ) 1/8” NPT 47 ( 1.9” ) 15.7 ( 0.6” ) 170 (6.7”) 86 (3.4”) 15.7 ( 0.6” ) 117.3 ( 4.6” ) 1/8” NPT 47 ( 1.9” ) 15.7 ( 0.6” ) 66 ( 2.6” ) 29 ( 1.1” ) 15.7 ( 0.6” ) 117.3 ( 4.6” ) 47 ( 1.9” ) 15.7 ( 0.6” ) 66 ( 2.6” ) 29 ( 1.1” ) 16 ( 0.6” ) 140 ( 5.5” ) 1/8” NPT 47 ( 1.9” ) 18 ( 0.7” ) 66 ( 2.6” ) 29 ( 1.1” ) 16 ( 0.6” ) 140 ( 5.5” ) 47 ( 1.9” ) 18 ( 0.7” ) 45 ( 1.8” ) 60 ( 2.4” ) 140 ( 5.5” ) 32 ( 1.3” ) M16 60 ( 2.4” ) 118 ( 4.6” ) 32 ( 1.3” ) M14 110 ( 4.3” ) 32 ( 1.3” ) 58 ( 2.3” ) 177 (7”) 77 ( 3” ) 32 ( 1.3” ) 20 ( 0.8” ) 165 ( 6.5” ) 1/8” NPT 73 ( 2.9” ) 19 ( 0.7” ) 177 (7”) 86 (3.4”) 20 ( 0.8” ) 165 ( 6.5” ) 1/8” NPT 73 ( 2.9” ) 19 ( 0.7” ) 70 ( 2.8” ) 32 ( 1.3” ) 20 ( 0.8” ) 165 ( 6.5” ) 73 ( 2.9” ) 19 ( 0.7” ) 77 ( 3” ) 32 ( 1.3” ) 20 ( 0.8” ) 165 ( 6.5” ) 1/8” NPT 73 ( 2.9” ) 19 ( 0.7” ) 70 ( 2.8” ) 32 ( 1.3” ) 20 ( 0.8” ) 165 ( 6.5” ) 73 ( 2.9” ) 19 ( 0.7” ) 82 ( 3.2” ) 150 ( 5.9” ) 50 ( 2” ) M16 82 ( 3.2” ) 165 ( 6.5” ) 50 ( 2” ) M16 142 ( 5.6” ) 50 ( 2” ) K 88.9 ( 3.5” ) 88.9 ( 3.5” ) 88.9 ( 3.5” ) 100 ( 3.9” ) 100 ( 3.9” ) 100 ( 3.9” ) 89 ( 3.5” ) 120.7 ( 4.75” ) 120.7 ( 4.75” ) 120.7 ( 4.75” ) 125 ( 4.9” ) 125 ( 4.9” ) 121 ( 4.8” ) 125 ( 4.9” ) IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 17 09/05/16 15:56 18 3.8 Sensor mounting 3.8.1 Mounting a 12mm sensor in pH12 1. Take the cable out of the box and cut off the cable tie. 2. Tape the separate wires of the cable together. 3. Take the fitting out of the box and remove the sensor holder and Y-cap adapter. 4. Slide the Y-cap adapter over the cable. 5. Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 6. Lead the sensor cable through the tube of the fitting, from the side where the sensor holder has been removed. 7. Take the sensor out of the box. 8. Slide the O-ring (12x1) over the connector. 9. Connect the sensor to the cable. 10. Slide the sensor holder over the sensor. 11. Screw the Y-cap adapter onto the sensor holder. 12. Hold the sensor still and turn the metal tube onto the sensor holder. Don’t rotate the sensor, but rotate the tube of the fitting, because the cable can be disconnected from the sensor, when rotating it. 13. Lead the loose part of the pigtail onto the cable and screw it onto the fixed part. 14. Remove the tape. Y CAP adapter 3.8.2 Mounting a 12mm PG13.5 sensor in pH13 . 1. Take the cable out of the box and cut off the cable tie. 2. Tape the separate wires of the cable together. 3. Take the fitting out of the box and remove the sensor holder. 4. Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 5. Lead the sensor cable through the tube of the fitting, from the side where the sensor holder has been removed. 6. Take the sensor out of the box. 7. Screw the sensor in the sensor holder. 8. Connect the sensor to the cable. 9. Hold the sensor still and turn the metal tube onto the sensor holder. Don’t rotate the sensor, but rotate the tube of the fitting, because the cable can be disconnected from the sensor, when rotating it. 10. Lead the loose part of the pigtail onto the cable and screw it onto the fixed part. 11. Remove the tape. O-ring 12x1 sensor holder FIG. 9 Mounting 12mm pH sensor with pH12 sensor holder FIG. 10 Mounting PG13.5 pH sensor with pH13 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 18 09/05/16 15:56 19 3.8.3 Mounting the SC4A 1 Take the sensor out of the box and cut off the cable tie. 2 Bind the separate wires of the cable together with a piece of tape. 3 Take the fitting out of the box and remove the option(s), if necessary. 4 Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 5 Lead the sensor cable through the tube of the fitting, from the side where the knurled knob has been removed. 6 Hold the sensor still and turn the metal tube onto the sensor. Don’t rotate the cell, but rotate the tube of the fitting, because the cable can be disconnected from the cell, when rotating it. 7 Lead the loose part of the pigtail onto the cable and screw it onto the fixed part. 8 Remove the tape. 5 FIG. 11 Mounting the SC4A 3.8.4 Mounting the ISC40 1 Take the sensor out of the box and remove the cable tie carefully. 2 Bind the separate wires of the cable together with a piece of tape. 3 Take the fitting out of the box and remove the option(s), if necessary. 4 Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 5 Lead the sensor cable through the tube of the fitting, from the side where the knurled knob has been removed. 6 Hold the sensor still and turn the metal tube onto the sensor. Don’t rotate the cell, but rotate the tube of the fitting, because the cable can be disconnected from the cell, when rotating it. 7 Lead the loose part of the pigtail onto the cable and screw it onto the fixed part. 8 Remove the tape. 5 FIG. 12 Mounting the ISC40 3.8.5 Mounting the FU20 1 Take the sensor out of the box and apply Teflon tape to the appropriate threaded end. If the sensor is equipped with a fixed cable remove the cable tie carefully. 2 Bind the separate wires of the cable together with a piece of tape. 3 Take the fitting out of the box and remove the option(s), if necessary. 4 Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 5 Lead the sensor cable through the tube of the fitting, from the side where the knurled knob has been removed. In case sensor has VP connection, attach the sensor and cable as usual. 6 Hold the sensor still and turn the metal tube onto the sensor. Don’t rotate the cell, but rotate the tube of the fitting, because the cable can be disconnected from the cell, when rotating it. 7 Lead the loose part of the pigtail onto the cable and screw it onto the fixed part. 8 Remove the tape. 5 FIG. 13 Mounting the FU20 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 19 09/05/16 16:00 20 Remarks: • Turning the T-bar key can only be done when the valve is closed. • Pushing the probe into the process needs a force to overcome the pressure of the system and the friction of the dampening rings in the fitting. • The locking mechanism can be tightened until the probe is firmly fixed in the measuring position. • The insertion stop can be fixed in the actual insertion position. Refer to paragraph 4.6 for adjusting the insertion depth. FIXING SCREW FIG. 14 Probe insertion IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 20 09/05/16 16:00 21 4. Maintenance CAUTION Retract/ insert at P < 5 Bar. Do not stand behind immersion tube while retracting/ inserting •T  he T-bar key can only be operated when the ball valve is closed. Make sure it is closed completely. • The friction of the O-rings will slow down the probe when it is retracted. 4.1 General 4.4 Replacing the sensor Before the sensor can be serviced, the probe with the sensor inside should be physically separated from the process. The PR10 retractable fitting can be retracted from its measuring position in the maintenance position by following the five step procedure mentioned in paragraph 4.2 in reverse order. Note: Before screwing in parts grease the thread Refer to paragraph 3.8 4.5 Replacing the sealings For prevention of leakage due to aging of the seals, the O-ring seals may need replacement. Hereto, follow the procedure below. 1 Position the probe for insertion. 2 Turn the T-bar key clockwise. 3 Open the ball valve. 4 Push the probe into the process. 5 Fix the probe by turning the fixing screw clockwise. Procedure: Remove the probe from the process. Follow the procedure described in paragraph 4.2 Dismount the sensor. Follow the procedure described in paragraph 3.8 in reverse order: • Disassemble the housing of the insertion tube. • Replace the o-rings with the proper tools (like K1525AF). 4.3 Taking out the sensor 4.6 Drain ports connection 4.2 Probe insertion Retract the probe from the process according to the following procedure: • Release the fixing screw. • Pull out the probe. • Close the ball valve (*). • Turn the T-bar counter clockwise • Take out the probe. * If the option provides a drain port, the process pressure can be relieved before removing the sensor. • Stand clear when releasing the fixing screw! Due to the process pressure the probe can be pressed out. FIG. 15 Drain Port Connection The PR10 retractable fitting can be equipped with optional drain (or flush) ports on the flanged adapter. The drain ports are tapered 1/8” NPT female for small diameter connectors. Adjusting the insertion depth The insertion depth of the sensor can be adjusted to your preference. The insertion stop can be set for the desired insertion depth, using the key supplied with the fitting. FIG. 16 Flush Port Connection IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 21 09/05/16 16:00 22 5. Declaration of Conformity YOKOGAWA EU DECLARATION OF CONFORMITY Yokogawa Process Analyzers Europe B.V. Euroweg 2, 3825 HD Amersfoort The Netherlands We: herewith declare under our sole responsibility that the product, model: PR10 further specified with model suffix- and option codes: As listed in Annex-1 in this document is manufactured in accordance with the following standards: EN-ISO 9001: 2008 Quality management systems - Requirements Subject product is:  In compliance with the essential requirements of the specific product legislation: - Pressure Equipment Directive 97/23/EC (PED) As amended by Regulation (EC) no. 1882/2003, by applying: Article 3.3: Sound Engineering Practice  Produced according to appropriate quality control procedures. If applicable, the product is checked against the latest official released revision of the standards mentioned above; differences do not affect the product identified on this declaration. Amersfoort – April 20, 2016 H. Leijten General Manager Yokogawa Process Analyzers Europe B.V. IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 22 1/2 09/05/16 16:00 23 Annex-1 Annex-1 Model Suffix Options Description PR10 Retractable fitting general purpose Material fitting -S Stainless steel -T Titanium (tube and sensor holder only) Material O-rings -V Viton Tube length -L5 Tube length 0.5 meter Connection -D32 DN32 / 1¼” -D50 DN50 / 2” Measuring sensor -PH12 For 12mm pH sensors Y-cap -PH13 For 12mm pH sensors PG13.5 cap -SC4A For SC4A -ISC4 For ISC40 -NNNN No parameter specification -FU20 For FU20 / FU20F g Only for -S Adapter screw-in /SA125 ISO 228/1 G1¼ to 1¼” M-NPT Only available /SL125 Long ISO 228/1 G1¼ to 1¼” M-NPT in Stainless Steel /SA200 ISO 228/1 G2 to 2” M-NPT /SL200 Long ISO 228/1 G2 to 2” M-NPT Flange adapter /FA125 Flange adapter drain 1¼” 150 Lbs Only available /FN125 Flange adapter no drain 1¼” 150 Lbs in Stainless Steel /FL125 Long flange adapter drain 1¼” 150 Lbs /FA200 Flange adapter drain 2” 150 Lbs /FN200 Flange adapter no drain 2” 150 Lbs /FL200 Long flange adapter drain 2” 150 Lbs /FAD32 Flange adapter drain DN32 /FND32 Flange adapter no drain DN32 /FAD50 Flange adapter drain DN50 /FND50 Flange adapter no drain DN50 Adapter weld-in /WA125 Straight weld-in adapter ISO 228/1 G1¼ Only available in Stainless Steel Ball-valves /BF125 Ball-valve flanged 1¼” 150 Lbs Only available in Stainless Steel /BF200 Ball-valve flanged 2” 150 Lbs With Ball-valves /BFD32 Ball-valve flanged DN32 PN10 flange adapters /BFD50 Ball-valve flanged DN50 PN10 or screw-in /BS125 Ball-valve screw-in 1¼” F-NPT adapters /BS200 Ball-valve screw-in 2” F-NPT are necessary. Certificates /M Material certificate 3.1 according to NEN-EN 10024 (on wetted parts). *With Ball-valves flange adapters or screw-in adapters are necessary. IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 23 09/05/16 16:00 24 6. Exploded view 36 34 1314 15 1617 18 1 2 31 3 36 4 5 6 7 37 33 43 8 9 10 / 10a OR PR10- .. -V-L5-D..-.... 36 Spare part set PR10- .. -V-L5-D32-.... 36 35 13 25 27 1617 PR10- .. -V-L5 -D50- * Note: For sparepart numbers see Tabel 2 FIG. 17 Exploded view PR10-S-V-L5-D32-PH12 PR10-S-V-L5-D32-PH13 PR10-S-V-L5-D32-SC4A PR10-S-V-L5-D50-ISC4 PR10-S-V-L5-D50-SC4A K1525AG Adapter Y-cap K1525AB Sensor holder PG13.5 K1525AP Adapter SC4A - ISC40 K1525AA Outer tube K1525BA O-ring set PR10-S-V-L5-D32 K1525BB O-ring set PR10-S-V-L5-D50 K1525BC Key set K1525BD Squeezing set; 30 31 32 33 34 35 36 37 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 24 09/05/16 16:00 25 36 34 1314 15 1617 18 34 OR 34 34 30 30 31 41 31 41 30 22 28 21/21a 20 19 OR PR10- .. -V-L5-D3236 34 PH13 PR10- .. -V-L5-D32- PH12 Spare part set PR10- .. -V-L5-D32-.... 36 35 13 25 27 1617 26 35 35 34 32 42 23 PR10- .. -V-L5 -D50-.... 34 32 42 24/24a 32 42 30 PR10- .. -V-L5-D..- SC4A PR10- .. -V-L5-D50- ISC4 PR10-T-V-L5-D32-PH12 PR10-T-V-L5-D32-PH13 PR10-T-V-L5-D32-SC4A PR10-T-V-L5-D50-ISC4 PR10-T-V-L5-D50-SC4A K1525AG Adapter Y-cap K1525CB Sensor holder PG13.5 Titanium K1525CP Adapter SC4A - ISC40 Titanium K1525CA Outer tube Titanium K1525BA O-ring set PR10-S-V-L5-D32 K1525BB O-ring set PR10-S-V-L5-D50 K1525BC Key set K1525BD Squeezing set; 30/40 41 42 43 34 35 36 37 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 25 09/05/16 16:00 26 7. Spareparts Part no. Description K1520LS Cable retractable fitting 10M PT100 K1520LT Cable retractable fitting 10M PT1000 K1525BZ Cable gland (5 pcs) K1525AA Outer tube SS K1525AB Sensor holder PG13.5 SS K1525AP Adapter SC4A-ISC40 SS K1525AF O-ring pick up tool K1525AG Adapter Y-cap K1525BA O-ring set PR10-S-V-L5-D32 K1525BB O-ring set PR10-S-V-L5-D50 K1525BC Key set K1525BD Squeezing set K1525BE Set M16 bolt & washer (8 pcs) K1525BF Set M14 bolt & washer (8 pcs) K1525BH Gaskets ball valves - D32 K1525BJ Gaskets ball valves - D50 + 2” K1525BK Gaskets ball valves - 1¼” K1525CA Outer tube titanium K1525CB Sensor holder PG13.5 Titanium K1525CP Adapter SC4a-ISC40 Titanium K1525YA PR10/SA125 K1525YB PR10/FA125 K1525YC PR10/FN125 K1525YD PR10/FA200 K1525YE PR10/FN200 K1525YF PR10/FAD32 K1525YG PR10/FND32 K1525YH PR10/WA125 K1525YK PR10/BF125 K1525YL PR10/BF200 K1525YM PR10/BFD32 K1525YN PR10/BF50 K1525YP PR10/BS125 K1541EM Adapter 2” NPT - G2SS K1525YR PR10/FAD50 K1525YS PR10/FND50 K1525BX OUTER TUBE SS FU20 K1525YT PR10/SL125 K1525YU PR10/FL125 K1525YV PR10/SL200 K1525YW PR10/FL200 1 33 31 30 34 35 36 37 43 41 42 IM 12B06K03-01E-E IM12B06K03-01E-E_ed08.indd 26 09/05/16 16:00 /BS200 /M PR10-S-V-L5-D32-PH12 PR10-S-V-L5-D32-PH13 PR10-S-V-L5-D32-SC4A /SA125 X X X X X /SL125 X X X X /SA200 X X X X X X X /SL200 X X X X X X X X X X X X /FA200 X X X X X X X /FN200 X X X X X X /FL200 X X X X X /FAD32 X X X X X X /FND32 /FAD50 X X X X X X X X X X X /FND50 X X X X X /WA125 X X X X X X /BF125 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X IM12B06K03-01E-E_ed08.indd 27 PR10-T-V-L5-D50-SC4A X X PR10-T-V-L5-D50-PH13 X /FL125 PR10-T-V-L5-D50-PH12 /FN125 PR10-T-V-L5-D50-NNNN X PR10-T-V-L5-D50-ISC4 X PR10-T-V-L5-D32-SC4A X PR10-T-V-L5-D32-PH13 X PR10-T-V-L5-D32-PH12 X PR10-T-V-L5-D32-NNNN /FA125 PR10-S-V-L5-D50-SC4A PR10-S-V-L5-D32-NNNN PR10-S-V-L5-D50-PH13 /BS125 PR10-S-V-L5-D50-PH12 /BFD50 PR10-S-V-L5-D50-NNNN /BFD32 PR10-S-V-L5-D50-ISC4 /BF200 PR10-S-V-L5-D50-FU20 PR10-S-V-L5-D32-FU20 27 8. Installation Options Matrix X X X X X X X X X IM 12B06K03-01E-E 09/05/16 16:00 YOKOGAWA ELECTRIC CORPORATION World Headquarters 9-32, Nakacho 2-chome, Musashino-shi Tokyo 180-8750 Japan www.yokogawa.com YOKOGAWA ELECTRIC ASIA Pte. LTD. 5 Bedok South Road Singapore 469270 Singapore www.yokogawa.com/sg YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan GA 30265 USA www.yokogawa.com/us YOKOGAWA CHINA CO. LTD. 3F Tower D Cartelo Crocodile Building No.568 West Tianshan Road Changing District Shanghai, China www.yokogawa.com/cn YOKOGAWA EUROPE BV Euroweg 2 3825 HD AMERSFOORT The Netherlands www.yokogawa.com/eu YOKOGAWA MIDDLE EAST B.S.C.(c) P.O. Box 10070, Manama Building 577, Road 2516, Busaiteen 225 Muharraq, Bahrain www.yokogawa.com/bh IM 12X0X0-E-E Subject to change without notice IM 12B06K03-01E-E Copyright © Subject to change without notice Copyright® IM12B06K03-01E-E_ed08.indd 28 Yokogawa has an extensive sales and distribution network. Please refer to the European website (www.yokogawa.com/eu) to contact your nearest representative. Printed in The Netherlands, 00-000 (A) I 08-1605 Printed in The Netherlands 09/05/16 16:00