General Monitors / MSA Ultima X5000 Gas Monitors Instruction Manual

Operating Manual ULTIMA® X5000 Gas Monitor Order No.: 10177361/02 MSAsafety.com For countries of Russian Federation, Republic of Kazakhstan and Republic of Belarus, the gas detector will be delivered with a passport document that includes valid approval information. On the CD with manual instruction attached to the gas detector the user will find the documents "Type Description" and "Test Method" - appendixes to Pattern Approval Certificate of Measuring instrument, valid in the countries of use. 1000 Cranberry Woods Drive Cranberry Township, PA 16066 USA Phone 1-800-MSA-2222 Fax 1-800-967-0398 For your local MSA contacts please go to our website www.MSAsafety.com © MSA 2018. All rights reserved Contents 1 Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 1.2 2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 No Tool Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Bluetooth® Wireless Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Dual Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Retrofit Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 XCell Sensors Optimized for Fixed Gas Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 TruCal Sensing Technology for CO and H2S Electrochemical Sensors . . . . . . . . . . . . . . . . . . . . . 9 SafeSwap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Component Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3.1 3.2 3.3 3.4 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 3.4.6 3.4.7 3.4.8 3.4.9 3.4.10 3.5 3.6 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 4 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installation Warnings - Read before Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reviewing Shipment and Identifying Product Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Sensor to Transmitter Housing or Remote Junction Box . . . . . . . . . . . . . . . . . . . . . . Integrated Mounting Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2" (50.8 mm) Pipe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustable Pipe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Duct Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting with a Sunshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting with an SM5000 Sampling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing a Remote Sensor Junction Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Power Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Warnings - Read before Connecting Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Hardware Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Load Requirements and Maximum Mounting Distances. . . . . . . . . . . . . . . . . . . . . . . . . . . Instructions for Power and Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Relay and Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11 12 12 12 12 13 14 16 17 17 18 19 20 21 22 22 22 23 28 31 US Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.1 4.1.1 4.2 4.2.1 4.2.2 4.3 4.3.1 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Life and Health . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ULTIMA® X5000 33 33 33 34 41 47 47 3 5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 6 48 49 49 50 51 52 52 53 53 53 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 6.1 6.2 6.3 7 Calibration Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Frequency for XCell Sensors with TruCal (H2S & CO only). . . . . . . . . . . . . . . . . . . . . Calibration Types: Zero vs. Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Zero Calibrate XCell Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Calibrate XCell Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Calibrate an Oxygen XCell Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Calibrate an XIR PLUS Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XCell Catalytic Bead LOC Over Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Confirmation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ULTIMA XIR PLUS Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Replacing an XCell Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 7.1 7.2 Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 8 Appendix: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 9 Appendix: Calibration Guide for Additional Gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 10 Appendix: General Certification Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 11 Appendix: HART Specific Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 US ULTIMA® X5000 4 Safety Regulations 1 Safety Regulations 1.1 Correct Use The ULTIMA X5000 Gas Monitor, hereafter also called device, is a gas monitor for measuring toxic and combustible gases as well as oxygen. Using sensors, the device tests the ambient air and triggers the alarm as soon as the gas exceeds a specific concentration level. WARNING! Read this manual carefully. The device will perform as designed only if it is used, installed, and maintained in accordance with the manufacturer's instructions. Otherwise, it could fail to perform as designed and persons who rely on this device for their safety could sustain serious personal injury or death. WARNING! Do not use silicone-type lubricants in assembling the device and do not allow silicone vapors to be drawn into the flow system while in operation. Silicone can desensitize the combustible gas sensor, thereby giving erroneously low readings. Use only genuine MSA replacement parts when performing any maintenance procedures on the device. Substitution of components can seriously impair performance. Failure to follow the above can result in serious personal injury or loss of life. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: • device may not cause harmful interference, and • device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user’s expense. US NOTICE This is a Class A product in accordance with CISPR 22. In a domestic environment, this product may cause radio interference, in which case the user may be required to take adequate measures. NOTICE The XCell sensor refers to the sensor portion of the Digital Sensor throughout this manual. ULTIMA® X5000 5 Safety Regulations FCC Warning Statements Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment. 1.2 Industry Canada (IC) Warning Statements The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada's website www.hc-sc.gc.ca. Product Warranty ITEM WARRANTY PERIOD ULTIMA X5000 Gas Monitor MSA warrants that this product will be free from mechanical defects and faulty workmanship for the period specified in this table for each component, provided it is maintained and used in accordance with MSA's instructions and/or recommendations. Guarantee shall not exceed the indicated warranty period plus six months from the date of manufacture. Main Transmitter Housing and PCBA 2 years from date of shipment. XCell Sensors 3 years from date of shipment. XIR PLUS 5 years on electronics. 10 years on IR source bulb. This warranty does not cover filters, fuses, etc. Certain other accessories not specifically listed here may have different warranty periods. This warranty is valid only if the product is maintained and used in accordance with Seller's instructions and/or recommendations. The Seller shall be released from all obligations under this warranty in the event repairs or modifications are made by persons other than its own or authorized service personnel or if the warranty claim results from physical abuse or misuse of the product. No agent, employee or representative of the Seller has any authority to bind the Seller to any affirmation, representation or warranty concerning this product. Seller makes no warranty concerning components or accessories not manufactured by the Seller, but will pass on to the Purchaser all warranties of manufacturers of such components. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED OR STATUTORY, AND IS STRICTLY LIMITED TO THE TERMS HEREOF. SELLER SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE. Exclusive Remedy It is expressly agreed that Purchaser's sole and exclusive remedy for breach of the above warranty, for any tortious conduct of Seller, or for any other cause of action, shall be the replacement at Seller's option, of any equipment or parts thereof, which after examination by Seller is proven to be defective. Replacement equipment and/or parts will be provided at no cost to Purchaser, F.O.B. Seller's Plant. Failure of Seller to successfully replace any nonconforming equipment or parts shall not cause the remedy established hereby to fail of its essential purpose. US Exclusion of Consequential Damage Purchaser specifically understands and agrees that under no circumstances will seller be liable to purchaser for economic, special, incidental or consequential damages or losses of any kind whatsoever, including but not limited to, loss of anticipated profits and any other loss caused by reason of non-operation of the goods. This exclusion is applicable to claims for breach of warranty, tortious conduct or any other cause of action against seller. ULTIMA® X5000 6 Description 2 Description 2.1 Display The ULTIMA X5000 utilizes an Organic LED (OLED) display which is capable of being seen from a distance of more than 50 ft (15 m). The OLED display provides clear and crisp information in a variety of languages. The gas reading gauge, which wraps around the live reading area, mimics the reading as a percent of full scale and is also used as a progress bar during operations which require a countdown. Fig. 1 OLED Display In addition to the OLED display, the ULTIMA X5000 also employs green, yellow and red LEDs on the side and lower middle of its face. These are used to signal normal operating conditions, fault conditions and alarm conditions. The ULTIMA X5000 will go into “Eco-Mode” after 3 minutes of no interaction and if not in an alarm condition. While in Eco-Mode, the main display will power down and the status LED's will remain illuminated to determine that the device is not in an alarm condition. The OLED display can be powered up by touching either of the two EZ touch buttons on the front display. ULTIMA® X5000 US 7 Description 2.2 No Tool Interface The ULTIMA X5000 does not require any tools or third party devices to change settings, reset alarms or perform any maintenance feature. The EZ touch buttons work through the glass and do not require opening the explosion proof enclosure. The EZ touch buttons work with bare fingers or with gloved hands, so long as the gloves are not black. The down arrow is used for scrolling, while the right arrow is used for selecting options. See section 4 for more information on navigating the menu with the EZ touch buttons. Fig. 2 2.3 ULTIMA X5000 Interface Bluetooth® Wireless Technology The ULTIMA X5000 can be ordered with Bluetooth communication. Using the X/S Connect App on an appropriate smart phone or tablet, you are able to interface with the ULTIMA X5000 in a larger and more user friendly setting. Connecting via Bluetooth enables communication with transmitter up to 70 feet (21 m) away. WARNING! Bluetooth Operation is dependent upon signal availability of the wireless service(s) necessary to maintain the communication link. Loss of wireless signal will prevent communication of alarms and other information to linked devices. Take appropriate precautions in the event a loss of wireless signal occurs. If the device was not ordered with Bluetooth it cannot be upgraded. If ordered with Bluetooth, the device will be shipped with Bluetooth enabled. See section 4 for instructions on disabling Bluetooth. US The ULTIMA X5000 and user provided communication device will need to be paired. This requires both devices to be in range and for a pairing sequence inputting a 6 digit pairing code. The instructions will be displayed on both the ULTIMA X5000 and communication device. There are communication devices capable of being used in classified areas. Please contact your MSA representative for additional information. 2.4 Dual Sensing The ULTIMA X5000 is capable of communicating with and displaying information for two sensors at a time. There are no restrictions to the type of sensors connected to the device. The ULTIMA X5000 Gas Monitor generates two discrete analog outputs; one for each sensor connected to the transmitter. The analog output associated with Sensor 1 also has the digital HART (Highway Addressable Remote Transducer) communication superimposed on the analog signal. If two sensors are connected, the digital HART communication carries information for both sensors. ULTIMA® X5000 8 Description 2.5 2.6 2.7 2.8 Retrofit Installations The ULTIMA X5000 has the conduit entries located in the exact same orientation and distance from the wall and the mounting holes for attaching to a wall are identical to the Ultima X. XCell Sensors Optimized for Fixed Gas Applications XCell toxic and combustible cat bead sensors are developed and manufactured by MSA to be the most shelf-stable and longest lasting sensors available. The XCell non-consuming reaction chemistry is tried-and-true, with over 600,000 used in MSA’s portable gas detectors. Now optimized for fixed gas applications, the XCell sensor platform is available in the ULTIMA X5000 and provides multiple benefits, including a standard 3-year warranty on all XCell sensors. One important optimization for fixed gas was incorporating the GM catalytic bead into the XCell sensor. When it comes to catalytic bead technology, bigger is definitely better. The GM cat bead is the largest in the industry, providing market leading expected life time and stability. Lead-based Oxygen sensors are notorious for short life times and poor stability. The XCell sensor does not use lead, but rather a non-consuming reaction chemistry. The XCell Oxygen sensor is expected to last well over 3-years and can be safely stored on the shelf for at least 1 year without sensor performance degradation. TruCal Sensing Technology for CO and H2S Electrochemical Sensors TruCal saves time and money by doing the hard work for you. Using patented pulse check technology and proprietary Adaptive Environmental Compensation (AEC) algorithms, XCell sensors with TruCal provide peace of mind for electrochemical sensors like never before. Automated pulse checks are the muscle behind the TruCal technology. Every six hours, an electrical pulse stimulates the XCell sensor similar to having actual calibration gas applied, providing a snapshot of the sensor’s sensitivity at the time of the pulse. Using this sensitivity snapshot, the sensor can diagnose sensor failures like electrode poisoning, electrolyte leaking, or electrical connectivity issues. The sensitivity snapshots are mapped over time to provide an overall Life & Health status as either “Good” or “Fair” if the sensor is approaching end of life. But that’s not all. The brains of the TruCal technology lie within the proprietary Adaptive Environmental Compensation (AEC) algorithms. AEC uses the sensitivity snapshots provided by the pulse check to adjust sensor output, compensating for environmental impacts on sensor accuracy. If the AEC adjustment is greater than expected based on typical environmental impact variations, the transmitter LED’s will slow flash GREEN, indicating that the sensor should be calibrated to reset the AEC cycle. The result is a sensor that actively self-monitors for operation and accuracy, with far fewer manual calibrations. Actual TruCal sensor performance will depend on the application, background gas exposure, and environment. To validate XCell sensors with TruCal, it is recommended that users follow their regular calibration cycle and record the “as found” and “as left” values. This data can be used to extend the time between calibrations depending on the required specification of the application. SafeSwap The ULTIMA X5000 comes with patented SafeSwap technology, which allows users to change or replace XCell sensors without needing to power down the instrument. For added convenience, the ULTIMA X5000 comes with Swap Delay enabled by default; a feature that gives users a 2 minute window to change sensors without triggering a fault condition. For more information on SafeSwap and Swap Delay, see section 4.2.1. US WARNING! As part of the product certification, it was verified that optional communication functions of this gas detection instrument while operating at the maximum transaction rate do not adversely affect the gas detection operation and functions of the instrument. The product certification, however, does not include or imply approval of the SafeSwap feature, communications protocol or functions provided by the software of this instrument or of the communications apparatus and software connected to this instrument. ULTIMA® X5000 9 Description 2.9 Housing The ULTIMA X5000 comes in 316 Stainless Steel for the highest corrosion resistance. Both ¾” NPT and M25 conduit entries are available. To attach a sensor to an M25 housing, an M25 adapter is required and will be included with the shipment. An integral surface mount bracket can be used to mount directly into the wall surface or used with a U-Bolt for mounting to a 2” pipe. Custom tags are available and easily attach to an integral ring. 2.10 Component Overview Fig. 3 Component Overview US ULTIMA® X5000 10 Installation 3 Installation 3.1 Installation Warnings - Read before Installation WARNING! ULTIMA X5000 Digital Sensors labeled for Class I Hazardous (Classified) locations and installed in a Class I Hazardous (Classified) location only may be changed under power. To change, unscrew sensor three full turns, wait 10 seconds, and then remove the sensor completely. Failure to follow this warning can result in the ignition of a hazardous atmosphere. For ULTIMA X5000 Digital Sensors marked Class II or III and installed in a Class II or III hazardous location, the atmosphere must be free of dust or fibers or filings and the power removed from the unit before the sensor cap can be removed from the housing. Failure to follow this warning can result in the ignition of a hazardous atmosphere. Do not paint the device. Avoid painting in areas where the ULTIMA X5000 and remote sensor junction box are located. If painting is required in an area where an ULTIMA X5000 or remote sensor has been installed, exercise caution to ensure paint is not deposited on the sensor inlet fitting. Paint solvents can also cause an alarm condition to occur or potentially poison electrochemical sensors. Protect the device from extreme vibration. Do not mount the sensing head in direct sunlight without a sunshield (Part Number 10180254). The ULTIMA XIR PLUS Sensor contains no user- or field-serviceable parts and must be returned to the factory for repair. Any attempt to open the sensor will damage the unit and void the warranty. WARNING! When installing the XIR PLUS sensor, under no circumstances should a pry-bar be applied to the two legs that support the unit's reflectors during installation or removal of the sensor. Applying force to the legs can permanently damage the XIR PLUS sensor. 3.2 Reviewing Shipment and Identifying Product Model To determine your sensor type and options, check the shipping carton. US Fig. 4 Shipping Label The device is not shipped with the sensors attached to the housing. The XIR PLUS is a one piece sensor, but all other sensors are comprised of two parts; the Sensor Body Assembly and the XCell Sensor. Check the sensor details before attaching to the device housing to ensure that the correct sensor type is being installed. The sensor details are listed on the inside of the XCell Sensor. Unscrew the XCell Sensor from the Sensor Body Assembly and check the label on the inside for gas type, range, replacement ATO configuration, serial number, and firmware revision number. ULTIMA® X5000 11 Installation 3.3 Product Installation Check List Before Installation • Review national electrical codes • Review local procedural and building codes • Determine optimum transmitter placement • Determine wire requirements • Determine mounting hardware requirements Mounting • Attach appropriate sensor to housing or junction box • Mount transmitter or junction box using appropriate mounting hardware • Confirm free air flow around the sensor 3.4 Mounting 3.4.1 Sensor Mounting Location The best location for the transmitter and the sensor may not be the same location. Sensors should be placed in a location where a gas leak is most likely to be detected. When the best sensor placement would not allow the transmitter display to be easily viewed or accessed, a remote junction box can be used to mount the sensor remotely from the transmitter, allowing both to be installed in the optimum location. Two main factors should be considered when choosing a sensor location. The first is the density of the target gas relative to the air. Gases, such as propane, that are heavier than air should be placed near ground level while gases that are lighter than air should be placed above potential leak sources. Optimum sensor placement will depend on the surrounding processing equipment, such as pipes, valves, or turbines. MSA offers a gas and flame mapping service that systematically evaluates potential sources of leaks and recommends detector quantity and placement to create the most effective detection system. 3.4.2 Transmitter Mounting Location The transmitter display should be mounted so that the screen is visible and easily accessed after installation. The electronics assembly inside the metal enclosure can be repositioned in any of the four self-aligning interior holes to ensure the display is properly oriented and to provide maximum flexibility for using conduit entries. US ULTIMA® X5000 12 Installation 3.4.3 Sensor Orientation Sensor orientation will depend on the sensor type. If mounting an ULTIMA XIR PLUS sensor, whether locally on the transmitter or via remote junction box, the sensor should be mounted horizontally. If the ULTIMA XIR PLUS sensor is not mounted horizontally, the sensor will be prone to more frequent beam blocking issues due to accumulated dust and condensation on the surface of the ULTIMA XIR PLUS sensor. Fig. 5 shows the correct and incorrect mounting orientations for the ULTIMA XIR PLUS. Fig. 5 Correct and Incorrect Mounting Orientations for ULTIMA XIR PLUS Sensor All other sensors including electrochemical, combustible catalytic bead, and oxygen sensors should be mounted vertically, with the gas inlet pointed downward. If the sensor is not mounted with the gas inlet facing down, it is more likely to become clogged with particulate matter or liquids. Fig. 6 shows the correct and incorrect mounting orientation for XCell sensors. US Fig. 6 Correct and Incorrect Mounting Orientation for XCell Sensors ULTIMA® X5000 13 Installation 3.4.4 Connecting Sensor to Transmitter Housing or Remote Junction Box Sensors are not shipped attached to the main enclosure or junction box. All sensor modules interface with the transmitter via a digital four-terminal connection. Up to two sensors can be connected to a single transmitter, with each sensor getting a dedicated analog (4-20 mA) output. Consider the sensor dimensions when choosing a mounting location for the transmitter or junction box. To connect the sensor: (1) Turn the transmitter or junction box lid counterclockwise to remove (2) Pull on the metal bail to remove the board stack and expose wiring connections. (3) Route the cable from the sensor through a conduit entry hole in the enclosure so that the sensor is oriented in the correct position (see section 3.4.3 for details). (Repeat to attach a second sensor to the ULTIMA X5000 transmitter). (4) Connect the sensor to the "Sensor 1" position on the electronics assembly. a) If using a second sensor, connect it to the “Sensor 2” position. CAUTION! If only using one sensor, and it is connected to “Sensor 2” position, the ULTIMA X5000 will enter Sensor Missing fault. See Disable Sensor in section 4.2.2 for details on how to clear this fault. US Fig. 7 Connecting Sensor to the Stack ULTIMA® X5000 14 Installation Fig. 8 Grounding Sensor to Transmitter Housing (5) Verify the sensor connector is firmly seated on the terminal board. (6) Attach the sensor's ground to either of the grounding screws inside the ULTIMA X5000 housing. (7) Replace the board stack legs into the four depressions in the housing. Push firmly on the board stack where indicated (see Fig. 9). US Fig. 9 Highlighted Areas Show Where to Press when Replacing a Board Stack NOTICE Avoid pressing on the left and right areas where the LEDs are located. Pressing directly on the display will damage the display and will void the warranty. Ensure that the electronics assembly is fully engaged in the mounting holes. If not fully seated, the user interface buttons may not function properly. (8) Replace the cover by turning clockwise. ULTIMA® X5000 15 Installation 3.4.5 Integrated Mounting Points The ULTIMA X5000 transmitter can be surface mounted without any additional brackets using the integrated mounting tabs. Fig. 10 Internal Mounting Tabs (not compatible with ULTIMA XIR PLUS Sensors) An supplementary mounting bracket is required for surface mounting the ULTIMA X5000 with an attached ULTIMA XIR PLUS sensor. US Fig. 11 Mounting Bracket for ULTIMA X5000 (compatible with ULTIMA XIR PLUS Sensors) ULTIMA® X5000 16 Installation 3.4.6 2" (50.8 mm) Pipe Mount The integrated mounting tabs on the device housing can be mounted to a 2" (50,8 mm) pipe using a standard U-bolt. MSA provides U-bolts as an optional accessory (Part Number 10179873), however any 2” (50.8 mm) pipe U-bolt rated for the weight and dimensions of the ULTIMA X5000 can be used. Fig. 12 2" Pipe Mount with U-Bolt 3.4.7 Adjustable Pipe Mount A Universal Pipe Mount Kit (Part Number 10176946) can be used to mount the ULTIMA X5000 on pipes ranging from 1-6” (20-150 mm) in diameter. Two brackets are mounted over top of the integrated mounting tabs and fitted with an adjustable pipe band (not included). US Fig. 13 Adjustable Pipe Mount ULTIMA® X5000 17 Installation 3.4.8 Duct Mount Duct mount kits are available for monitoring atmosphere inside flat or round ducts. Round duct mount kits are available for small ducts 12-20" (305-508 mm) in diameter (Part Number 10179124) and large ducts 20-40" (508-1016 mm) in diameter (Part Number 10179321). The flat duct mount (Part Number 10176947) is universal for flat ducts. NOTICE Consider the sensor type before choosing a duct mount location. ULTIMA XIR Plus sensors should be mounted horizontally and all other sensors should be mounted vertically. NOTICE Air flow in the duct must be zero to ensure proper calibration. Fig. 14 Flat Duct Mount US Fig. 15 Round Duct Mount ULTIMA® X5000 18 Installation 3.4.9 Mounting with a Sunshield A sunshield is recommended to protect the ULTIMA X5000 from direct sun light (Part Number 10180254). The sunshield can be used in any of the mounting configurations. Fig. 16 Sunshield with Wall Mounting Bracket US Fig. 17 Sunshield with Universal Pipe Mount ULTIMA® X5000 19 Installation 3.4.10 Mounting with an SM5000 Sampling Module An aspirated (PN 10058101) and a DC pump model are available for use with the X5000 with either digital or XIR sensors. For more information on mounting requirements and use with SM5000 sampling modules, see the SM5000 operating manual(s). Fig. 18 Mounting the SM5000 with Digital Sensor US Fig. 19 Mounting the SM5000 with XIR PLUS Sensor ULTIMA® X5000 20 Installation 3.5 Installing a Remote Sensor Junction Box Sensors mounted remotely must use the ULTIMA X5000 junction box. Only one sensor can be connected to each junction box. The junction box housing is the same construction as the ULTIMA X5000 transmitter. The mounting options and instructions for connecting the sensor are the same for sensors connected directly to the ULTIMA X5000 transmitter housing. The junction box is available in 316 Stainless Steel. Sensors can be remoted up to 328 ft (100 m) from the transmitter housing, as long as the ULTIMA X5000 transmitter is mounted within maximum distance from the power supply, as indicated in tables in section 3.6.3. The junction box does not have an illuminated display and has two connectors: a single sensor input and an output connecting to the transmitter. A 16 AWG (1.31mm2) 4 element cable with a braided shield should be used for the electrical connection between the junction box and the ULTIMA X5000 transmitter. Specific cable recommendations are Alpha wire 3248 or equivalent. Fig. 20 Junction Box US Fig. 21 Junction Box Electrical Connections If the remote sensor is not easily accessed, it is best practice to install tubing that can be used to apply calibration gas from the device display. Route the tubing to the ULTIMA X5000 Gas Monitor, ensuring that there are no kinks, leaks or other obstructions. Secure this tubing near the monitor. ULTIMA® X5000 21 Installation 3.6 Electrical Power Connections 3.6.1 Electrical Warnings - Read before Connecting Power WARNING! Before wiring the ULTIMA X5000 transmitter, disconnect the power source supplying the transmitter and ensure no hazardous atmosphere present; otherwise, electrical shock or ignition of a hazardous atmosphere could occur. • Install wiring in accordance with the electrical code of the country in use, the local authority having jurisdiction and these installation instructions, as applicable. • Do not make any connections to the ULTIMA X5000 main board or junction box input, output, and relay connections while under power. Failure to do so could lead to electrical shock or ignition of a hazardous atmosphere. • Ensure that water and dirt are not able to enter the unit via the wire or conduit. If the unit is installed in a location known to be wet or damp, it is good practice to loop or bend the entry into the unit that prevents water incursion. • The internal grounding terminal located in the base of the transmitter enclosure must be used for equipment grounding. The external grounding terminal is only to be used as a supplemental bonding connection where local authorities permit or require such a connection. • ULTIMA X5000 Digital Sensors labeled for Class I hazardous (classified) locations and installed in a Class I hazardous (classified) location may be changed under power. To change, unscrew three full turns from its fully engaged position, wait 10 seconds, and then remove the cap completely. Failure to follow this warning can result in the ignition of a hazardous atmosphere. • For ULTIMA X5000 Digital Sensors marked Class II or III and installed in a Class I or III hazardous location atmosphere must be free of dust or fibers/flyings and the power removed from the unit before the sensor cap can be removed from the housing. Failure to follow this warning can result in the ignition of a hazardous atmosphere. 3.6.2 Electrical Hardware Requirements Braided shielded, twisted pair, instrument quality wire or cable should be used to minimize the possibility of noise interference and contact with other voltages. Selection of shielded cable must comply with local requirements. Conduit, in addition to braided shielded wire, may also be needed in areas where large amounts of electrical noise is expected. All cable shields should be terminated to earth ground at one end only. The ULTIMA X5000’s (RED) power connector terminals can accommodate up to 14 AWG (2.08 mm2). Four conductors are also required for the ULTIMA X5000 remote junction boxes. Incoming power and signal cables should be a braided shield cable such as Alpha Wire 3248 or equivalent. The braided shield must be terminated to the instrument housing with a 360 degree connection to earth ground as shown in Fig. 25 or alternatively, the earth ground at the user’s power source location.An external Class 2 power supply is required to supply 10-30 VDC to the ULTIMA X5000. Incoming power and signal cables should be a braided shield cable such as Alpha Wire 3248 or equivalent. ULTIMA® X5000 US 22 Installation 3.6.3 Power Load Requirements and Maximum Mounting Distances Consider future needs when selecting cable size and power supply. The maximum distance between the X5000 transmitter and the power supply depends on the sensor configuration (sensing technology and one or two sensors), wire gauge, and the power supply voltage.The tables below outline the maximum transmitter mounting distances. First determine if the sensor(s) will be locally or remotely mounted. Then choose sensor type(s). The corresponding nominal maximum power and mounting distances by wire gauge are shown. SEE TABLE 1 & 2 24V DC X5000 SENSOR 1 328 ft MAX SEE TABLE 1 & 2 24V DC JUNCTION BOX X5000 SENSOR 1 Fig. 22 Single Sensor Sensor Mounting Mounted on transmitter Max. Distance (ft) to transmitter Max. Sensor 1 Power1 (W) 18 AWG 16 AWG 14 AWG 12 AWG Echem 2.8 2211 3337 5314 8440 Catalytic 5.5 1548 2335 3719 5907 24 VDC Supply XIR PLUS 6.7 1184 1787 2846 4520 2.8 Remote mounted on Echem junction box (up to Catalytic 5.5 328 ft) XIR PLUS 6.7 2210 3335 5313 8439 1504 2294 3679 5867 1090 1697 2759 4435 Tab. 1 1 US Maximum Wire Length to Main Transmitter with Single Sensor, Imperial Units When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply. Assumes transmitter was ordered with relays ULTIMA® X5000 23 Installation Sensor Mounting Mounted on transmitter Max. Distance in meters Max. Sensor 1 Power1 (W) 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2 Echem 2.8 597 796 1195 1989 3066 Catalytic 5.5 417 557 836 1392 2146 24 VDC Supply XIR PLUS 6.7 319 426 640 1065 1642 2.8 Remote mounted on Echem junction box (up to Catalytic 5.5 100 m) XIR PLUS 6.7 596 795 1194 1988 3065 404 544 823 1380 2134 290 398 613 1039 1616 Tab. 2 1 Maximum Wire Length to Main Transmitter with Single Sensor, Metric Units When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply. Assumes transmitter was ordered with relays US ULTIMA® X5000 24 Installation SEE TABLE 3 & 4 24V DC X5000 SENSOR 2 SENSOR 1 328 ft MAX SEE TABLE 3 & 4 24V DC JUNCTION BOX X5000 SENSOR 2 SENSOR 1 Fig. 23 Two Sensors Max. Sensor Sensor 1 Sensor 2 Power1 Mounting (W) Echem Two sensors Catalytic mounted on transmitter XIR PLUS One Echem sensor mounted on junction box Catalytic (100 m max), one sensor on transXIR PLUS mitter Tab. 3 1 Max. Distance (ft) to transmitter 24 VDC Supply 18 AWG 16 AWG 14 AWG 12 AWG Echem 3.6 2078 3136 4994 7932 Catalytic 5.3 1473 2223 3541 5623 XIR PLUS 7.0 1076 1623 2585 4106 Echem 5.3 1473 2223 3541 5623 Catalytic 10.6 1151 1736 2765 4392 XIR PLUS 10.9 893 1347 2146 3408 Echem 7.0 1076 1623 2585 4106 Catalytic 10.9 893 1347 2146 3408 XIR PLUS 11.6 * One sensor must be remote mounted if using two XIR PLUS sensors Echem 3.6 2096 Catalytic 5.3 3154 5012 US 7952 1441 2193 3512 5596 XIR PLUS 7.0 982 1536 2501 4024 Echem 5.3 1441 2193 3512 5596 Catalytic 10.6 1124 1711 2741 4368 XIR PLUS 10.9 763 1225 2029 3295 Echem 7.0 982 1536 2501 4024 Catalytic 10.9 763 1225 2029 3295 XIR PLUS 11.6 731 1135 1843 2961 Maximum Wire Length to Main Transmitter with Two Sensors, Imperial Units When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply. Assumes transmitter was ordered with relays ULTIMA® X5000 25 Installation Max. Sensor Sensor 1 Sensor 2 Power1 Mounting (W) Echem Two sensors mounted Catalytic on transmitter Tab. 4 1 24 VDC Supply 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2 Echem 3.6 561 748 1123 1869 2882 Catalytic 5.3 397 530 796 1325 2043 XIR PLUS 7.0 290 387 581 968 1491 Echem 5.3 397 530 796 1325 2043 Catalytic 10.6 310 414 622 1035 1596 XIR PLUS 10.9 241 321 482 803 1238 Echem 7.0 290 387 581 968 1491 10.9 241 321 482 803 1238 XIR PLUS 11.6 213 284 428 711 1096 Echem 3.6 566 753 1128 1875 2887 Catalytic XIR PLUS Catalytic One Echem sensor mounted on junction box Catalytic (328 ft max), one sensor on transXIR PLUS mitter Max. Distance in meters 5.3 387 521 787 1316 2034 XIR PLUS 7.0 261 359 555 942 1467 Echem 5.3 387 521 787 1316 2034 Catalytic 10.6 302 406 614 1028 1588 XIR PLUS 10.9 200 283 446 768 1204 Echem 7.0 261 359 555 942 1467 Catalytic 10.9 200 283 446 768 1204 XIR PLUS 11.6 195 266 409 694 1079 Maximum Wire Length to Main Transmitter with Two Sensors, Metric Units When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply. Assumes transmitter was ordered with relays US ULTIMA® X5000 26 Installation SEE TABLE 5 & 6 JUNCTION BOX SENSOR 1 JUNCTION BOX SENSOR 2 24V DC X5000 328 ft MAX Fig. 24 Two Remoted Sensors Max. Sensor Sensor 1 Sensor 2 Power1 Mounting (W) Two sensors mounted on junction box up to 328 ft for24V Tab. 5 1 Echem Catalytic 24 VDC Supply 18 AWG 16 AWG 14 AWG 12 AWG Echem 3.6 2079 3134 4992 7932 Catalytic 5.3 1421 2173 3492 5576 XIR PLUS 7.0 962 1516 2481 4004 Echem 5.3 1421 2173 3492 5576 Catalytic 10.6 1104 1691 2721 4348 XIR PLUS 10.9 743 1205 2009 3275 Echem 7.0 962 1516 2481 4004 10.9 743 1205 2009 3275 XIR PLUS 11.6 711 1115 1823 2941 XIR PLUS Catalytic Maximum Wire Length to Main Transmitter with Two Remoted Sensors, Imperial Units When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply. Assumes transmitter was ordered with relays Max. Sensor Sensor 1 Sensor 2 Power1 Mounting (W) Two sensors mounted on junction box up to 100 m Tab. 6 1 Max. Distance (ft) to transmitter Echem Catalytic Max. Distance in meters US 24 VDC Supply 0.75 mm2 1 mm2 1.5 mm2 2.5 mm2 4 mm2 Echem 3.6 560 747 1122 1869 2881 Catalytic 5.3 381 515 781 1310 2028 XIR PLUS 7.0 255 353 549 936 1461 Echem 5.3 381 515 781 1310 2028 Catalytic 10.6 296 400 608 1022 1582 XIR PLUS 10.9 194 277 440 762 1198 Echem 255 353 549 936 1461 XIR PLUS Catalytic 7.0 10.9 194 277 440 762 1198 XIR PLUS 11.6 189 260 403 688 1073 Maximum Wire Length to Main Transmitter with Two Remoted Sensors, Metric Units When sizing a system's 24 V supply, a 1 A inrush current with a 1 ms duration should be considered for each ULTIMA X5000 on the power supply. Assumes transmitter was ordered with relays ULTIMA® X5000 27 Installation 3.6.4 Instructions for Power and Analog Output CAUTION! Read all electrical warnings and wiring requirements before connecting power to the ULTIMA X5000. The red colored (4-pin) connector interfaces power and analog outputs 1 and 2. The HART interface is a separate, green colored (2-pin) connector. The green colored (4-pin) connectors interface sensors one and two. Using shielded cable is recommended. The cable shield should be terminated internal to the instrument enclosure using the crimp terminal provided (see Fig. 26). (1) Remove the ULTIMA X5000 cover by turning counter-clockwise. (2) Pull on the metal bail, removing electronics, to expose sensor and power connections. (3) Remove the red colored power connector. (4) Use a small, flat head screw driver to open wire entries on the connector. (5) Strip cable jacket to expose shield and the four individual wires. (6) Connect the power and analog output wires. Wire locations are marked on the cover plate (see Fig. 25): a. b. c. d. +DC -DC mA1 - analog output of sensor 1 mA2 - analog output of sensor 2 US Fig. 25 Power, HART, and Sensor Inputs (7) Tighten screws on connector and tug gently on wires to ensure they are secure. (8) Connect shield of cable to base of instrument housing (see Fig. 26). ULTIMA® X5000 28 Installation Fig. 26 (9) Connecting Power and Grounding Cable Attach the connector to the board stack, making sure the appropriate wires are in the correct terminals. (10) Connect HART wires (for optional local HART port). (11) Connect an XCell or XIR PLUS sensor using the green connector. Sensor wires are already connected as shown on the cover plate (see Fig. 27): a. b. c. d. +DC (RED) RS485 Com + (GRN) RS485 Com - (BLU) -DC (WHT) US Fig. 27 Connecting a Sensor to the Board Note: Leaving exposed wire from the connector can electrically short the system. ULTIMA® X5000 29 Installation (12) Replace the board stack by aligning the four metal standoffs with the four holes inside the ULTIMA X5000housing. Push firmly on the board stack where indicated (see Fig. 28). Fig. 28 Highlighted Areas Show Where to Press when Replacing a Board Stack CAUTION! Ensure that the electronics assembly is fully engaged in the mounting holes. If not fully seated, the touch interface performance can be negatively affected NOTICE Avoid pressing on the left and right areas where the LEDs are located. Pressing directly on the display will damage the display and will void the warranty. Care must be taken to insure the X5000 inside glass surface is free of smudges/dirt and grease. Dirt and grease can interfere with the touch interface of the display. ULTIMA X5000 Installation Outline Drawings Model Document No. ULTIMA X5000 SK3015-1051 Tab. 7 US Installation Outline Drawings ULTIMA® X5000 30 Installation 3.6.5 Relay and Power Connections Relay Board Stack Overview The ULTIMA X5000 can be purchased with three relays. Two of the relays can be configured for either de-energized (default) or energized and latching or non-latching (default). The third relay is a dedicated fault relay. All electrical connections to internal relays can be made directly on the PC board. The board is labeled for Normally Open (NO) and Normally Closed (NC) de-energized state. Fig. 29 PC Board with Relays Relay Specifications Relays SPDT (Single Pole Double Throw) Fault Normally Energized Warning Configurable Alarm Configurable Relay Rating 125 or 250 VAC (Resistive) 5A, 100K Cycles 1.6 HP @ 250 VAC 30 VDC (Resistive) 5A Tab. 8 US Relay Specifications If using AC power, the relay wires should not be run within the same conduit or cable tray as the DC power supplied to the ULTIMA X5000 or the ULTIMA X5000 junction box connection. A separate wire entry on the device should be used for AC power connected to the relays. The ULTIMA X5000is built with an additional wire entry to allow this. Exceeding the volt-amp rating of the relay can cause damage to the switching contacts. ULTIMA® X5000 31 Installation Relay Connections to Inductive Loads If connecting the relays to motors, fluorescent lighting, or other inductive loads, it is necessary to suppress any sparks or inductive feedback that may occur at the relay contact. These effects may render the unit inoperative. One way to reduce these effects is to install a Quencharc® (Part Number 630413) across the load being switched. Fault Relay Wiring and Configurations The Fault relay state in non-fault operating condition is Energized and terminal connections are supplied for Normally Closed and Normally Open. The energized fault relay setting provides an electrical path for fail-safe relay operation. In the event of any failure, including loss of power, the relay will change to the de-energized state to indicate a fault condition. The Fault relay state cannot be reconfigured. Relay Energy State and Terminal Connections The ULTIMA X5000 relays can be selected as energized or de-energized on the device. The default configuration is the De- Energized state. The preferred relay energy state should be determined before making connections. Tab. 9 shows the terminal connections by energy state and is applicable to both relay 1 and relay 2. Energy State NC (Normally Closed) NO (Normally Open) De-Energized (default) Closed Open Energized Open Closed Tab. 9 Relay Terminal Connections by Energy State US ULTIMA® X5000 32 Operation 4 Operation The ULTIMA X5000 Series transmitter is factory calibrated and shipped with the most common default options to minimize set up effort. Any of the default settings can be changed to meet the user’s individual needs via the EZ touch buttons on the display of the ULTIMA X5000. 4.1 Startup 4.1.1 Initial Startup The first time the ULTIMA X5000 is powered on, the analog output goes to the Maintenance Mode setting (default 3.5 mA) and the following will appear on the display while the LEDs cycle from GREEN, to RED, to AMBER, then to GREEN: • ULTIMA X5000 Logo with Software Version No. • Tachometer countdown • MSA Logo XCell oxygen and carbon monoxide (CO) sensors require a 30 minute start-up time before being fully functional. During this time the analog output signal will be at its maintenance (3.5 mA) level while the display indicates the 30 minute countdown. All other XCell sensors have a 2 minute countdown time during which the analog output signal will be at its maintenance (3.5 mA) level. A full calibration is recommended after one hour of a sensor being installed and acclimated to the environmental conditions. See section 5 for calibration details. 4.2 Settings The ULTIMA X5000 is a tool free transmitter. The two EZ touch buttons on the face of the display can be used to navigate through the menu structure. The buttons are designed for use with fingers with a “press” and “release” action, and work best without gloves. Button Function left button (↓) scrolling through each menu right button (→) selecting a particular menu option Tab. 10 Navigating through the menu structure Changing a value (1) Select the relevant option with →. The arrow disappears and the first digit to change appears underlined. (2) (3) Scroll through the numbers with ↓. Use → to move on to the next digit. When the arrow reappears, the value changing is finished. US When entering a new value, remember the following to ensure settings are saved: • Use SAVE before exiting or settings will be lost. • Use BACK to go back to previous screen. • Use CANCEL to go back to main settings menu (i.e. BACK). • Use HOME to return to gas reading display. ULTIMA® X5000 33 Operation 4.2.1 Instrument Settings The following settings are saved to the device memory and will not change if the sensor type is changed. (1) Scroll to Settings. (2) Select Instrument. (3) Select to enter the menu. Setting Relay Setup Default Menu 1 Options Menu 2 Options Relay State De-energized Relay 1 (Fault Relay Relay 2 always energized) De-energized Energized Mapping Common Relay 1 Relay 2 Common Discrete Horn Analog Settings (see Tab. 12) Custom 2 (see Tab. 12) 3.5mA with HART 1.25mA with HART Custom 1 Custom 2 Custom Settings Calibration Cleaning mode1 Fault Maintenance Bluetooth Enabled Bluetooth Status Reset All Enable Disable Reset All Min/Max/Avg 1h Interval (1h, 8h, 24h) Start Hour (0-23h) Swap Delay Enabled Enable Disable Set Date Year (2000-2999) UTC-5 Month (Jan-Dec) (Factory Date and Day (0-31) Time) Time (0:00-23:59) Password Disabled 0000-9999, incr. 0001 Controller Data Reset N/A Controller Data Reset Display Units US PPM Sensor Dependent mg/m3 (see Tab. 13) µMol %Vol Tag # Blank Only configurable via HART and Bluetooth Reset Main Unit N/A Reset Main Unit Tab. 11 Default Device Settings 1 Cleaning mode not available ULTIMA® X5000 34 Operation Setup Relay State for Energized or De-Energized Relays 1 and 2 are default De-energized. Relay 3 is a fault relay that is set to Energized and cannot be changed. To set Alarm Relay State: (1) Scroll to Settings. (2) Select Instrument. (3) Select Relay Setup. (4) Select Relay State. (5) Select Relay 1 or Relay 2. (6) Select Energized or De-Energized. Relay Mapping Relay 1 and Relay 2 can be configured for common, discrete, and horn modes via the device display menu or X/S Connect app. Common mode is the default relay mapping setting. In Common mode, Relay 1 is actuated by Alarm 1 on either sensor, and Relay 2 is actuated by Alarm 2 on either sensor. Fig. 30 Common Mode Relay Map and Alarm Actuation Discrete mode allows a separate action for each sensor. Relay 1 is actuated by Sensor 1 alarms and Relay 2 is actuated by Sensor 2 alarms. US Fig. 31 Discrete Mode Relay Map and Alarm Actuation Horn mode is designed to allow local acknowledgment of a relay-triggered horn, while the alarm state is still present. All alarms on both sensors trigger both relays, however the first relay can be acknowledged by pressing one finger over each of the EZ touch buttons and holding for 1 second before releasing. ULTIMA® X5000 35 Operation Fig. 32 Horn Mode Relay Map and Alarm Actuation Analog Output Settings for Fault Conditions Analog outputs can be set to 3.5 mA and 1.25 mA with HART, or to custom output values as listed in Tab. 12. Output settings for oxygen sensors are not configurable. The Maintenance analog output is used during start up, Reset Main Unit, and Controller Data Reset. To change Analog outputs settings: (1) Scroll to Settings. (2) Select Instruments. (3) Scroll and Select Analog Settings. (4) Select 3.5, 1.25, Custom 1 or Custom 2. (5) Select Save. (6) (Only Custom) Select Fault, Calibration, or Maintenance. (7) (Only Custom) Enter desired output levels (options in Tab. 12). (8) (Only Custom) Select Save. (9) (Only Custom) Repeat for remaining outputs. (10) Select Save. Output Setting (mA) 3.5 mA1 1.25 mA Custom 1 Default Custom 2 AO Range Options Default Fault 3.52 1.252 2.0 2.0 Range: 0.000-3.750 Increment: 0.025 Calibration (excl. O2) 3.52 1.52 3.0 3.0 Range: 0.000-3.750 Increment: 0.025 Cleaning Mode (NOT 3.52 ENABLED) 2.02 2.5 2.5 Range: 0.000-3.750 Increment: 0.025 3.52 3.52 3.5 3.5 Range: 0.000-3.750 Increment: 0.025 O2 Calibration 3.52 1.52 21.73 Same as Range: 0.000-3.750 Calibration Increment: 0.025 Maintenance US Tab. 12 Analog Output Setting Options 1 Default factory setting Not configurable 3 For an O2 sensor, 21.7 mA is the default Custom 1 setting and is not configurable. 2 ULTIMA® X5000 36 Operation Enable Bluetooth Communications Every ULTIMA X5000 ordered with Bluetooth comes with the communications enabled by default. Bluetooth must be enabled for any Bluetooth functions to operate. A compatible Bluetooth host with the X/S Connect app is needed for connection. To disable Bluetooth: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Bluetooth. (4) Select Bluetooth Status. (5) Select Disable. (6) Select Save. Bluetooth Pairing The instrument memory has the ability to store up to 25 mobile devices in its memory. As a visual indication, the green LEDs will toggle and quickly flash when a device is paired. Once paired with an X5000, the user will be able to connect to the same X5000 remotely and without needing to enter a pairing code, unless over 25 other devices are paired with the same X5000 afterwards. To pair with the X5000: (1) Download the X/S Connect App from the Google Play Store. (2) Open the X/S Connect App. (3) Select “Connect” for the X5000 that you would like to connect with. (4) (First Time Only) When prompted, tap EZ touch button to display a 6-digit pass code. (5) Enter Pairing Code shown on X5000 display. Bluetooth Security The Bluetooth connection is encrypted and secured with a unique six digit pin that must be confirmed on the mobile device and acknowledged on the detector display. All of the previously paired devices can be erased from the X5000 to provide additional security and control. To Reset All device pairings: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Bluetooth. (4) Scroll and select Reset All. (5) Select Continue. US WARNING! Reset All will delete all paired device memory. All devices will have to re-initiate pairing at the device. Bluetooth Tag ID See section 4.3 to view Bluetooth Tag ID. ULTIMA® X5000 37 Operation Min/Max/Average The minimum, maximum, and average gas readings can be set for a user-defined interval. For example, if the interval is set to 24 and the start hour is set to 6, the Min/Max/Avg values will update every 24 hour period starting at 6 am. The default interval is set to 1h and start hour is 0. The Interval and Start Hour are driven by the Time and Date of the transmitter. To change Min/Max/Average interval and time: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Min/Max/Average. (4) Select Set Interval. (5) Enter Interval (1h, 8h, 24h) and Save. (6) Scroll to Set Start Hour. (7) Enter Start Hour (0-24h) and Save. Swap Delay Swap Delay allows the user a brief window to change an XCell sensor without the device going into a fault condition. Once a sensor is disconnected from the transmitter, the user will have 2 minutes to reconnect a sensor. During this time, the device analog output will go to its Maintenance level. If a sensor is reconnected or replaced during the 2 minute window, the new sensor’s countdown sequence will begin and the analog output will remain at the Maintenance level. After the sensor countdown is complete, the analog output will return to reporting a live gas reading. If a sensor is not reconnected after the 2 minute window, the ULTIMA X5000 will enter a “Sensor Missing” fault condition. All XCell Sensors have SafeSwap and do not need to be disconnected from power while changing sensors. For more details on how to change sensors, see section 6.2. Swap Delay is enabled on all ULTIMA X5000 transmitters by default. NOTICE The transition to maintenance mode during the 2 minute Swap Delay window and sensor countdown will not trigger the Fault Relay. The Fault Relay will only be triggered when the device enters a fault condition. To enable or disable Swap Delay: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Swap Delay. (4) Select Enabled or Disabled. (5) Select Save. US ULTIMA® X5000 38 Operation Time and Date Setup Time and date are set at the factory in GMT. When selected, the current date is displayed. Select Change to edit date and time. The user must save to move onto the next date setting. The Min/ Max/Average settings are driven by the date and time and should be changed to local time for data accuracy. To change Time and Date: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Set Date. (4) Scroll and Select Change. (5) Select Year and Save. (6) Select Month and Save. (7) Select Day and Save. (8) Set Time and Save. Enable Password Enabling password will require the user to enter the password before entering any of the settings menu. The password entry screen defaults to 0000 and is disabled by default. When the password is enabled, a lock icon will appear in the top right corner of the display. If the password is lost, call MSA Customer Service at 1-800-672-2222. To enable the password: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Password. (4) Select Enable Password. (5) Scroll and select Save. (6) Confirm the Password (password is default 0000 until changed). Change Password A password can be changed whether or not the password is enabled. If the password is lost, call MSA Customer Service at 1-800-672-2222. US To change the password: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Password. (4) Select Change Password. (5) Enter desired password. (6) Select Save. (7) Scroll and select Save to confirm password. ULTIMA® X5000 39 Operation Language The X5000 main display can be viewed in multiple languages. Available Languages are: English, French, Spanish, Portuguese, Italian, Dutch, Russian, Chinese, and German. The X/S Connect App is only available in English, and does not change when the display language on the ULTIMA X5000 is changed. To change the display language: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Language. (4) Select English, French, Spanish, Portuguese, Italian, Dutch, Russian, Chinese, or German. (5) Scroll and select Save. Controller Data Reset Controller Data Reset will reset all of the settings in the main PCBA to their factory defaults and cycle power to the unit. To reset data to factory default values: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Controller Data Reset. (4) Select Continue. The unit will reboot, and the analog output will go to the values entered for Maintenance. Display Units The default display units are dependent on the sensor type. See Tab 9 for default sensor units. Only % LEL is available for combustible sensors. Only % is available for oxygen sensors. To change display units: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Units. (4) Select PPM, mg/m3 or μMol. (5) Scroll and select Save. US Tag Number Displays current tag. Default is blank. Below are the valid characters one can enter to identify their unit. Entering the tag is only available via the X/S Connect App and HART. When changed, this will be the name used by the transmitter for advertising Bluetooth signal. Fig. 33 Valid Characters ULTIMA® X5000 40 Operation Reset Main Unit Reset Main Unit will cycle power on the instrument, without changing any of the settings. To reset the main unit: (1) Scroll to Settings. (2) Select Instrument. (3) Scroll and select Reset Unit. (4) Select Continue. The unit will reboot, and the AO will go to the values entered for Maintenance. 4.2.2 Sensor Settings The following settings are saved to the ULTIMA X5000 so that if the sensor is replaced with the same sensor type (gas and range), the settings will remain the same. If a different sensor type and range is used to replace the previous sensor, the new sensor’s default settings will upload to the device. To change sensor settings: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Select an option to enter the menu. Alarm Set Points There are two configurable alarm set points for each sensor. Alarm set point maxima are limited to the full scale range of the sensor. Alarm minima are listed in Tab. 13. To change alarm set points: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Select Alarm Setup. (4) Select Alarm Set Points. (5) Enter desired alarm set point (this will be limited by sensor range). (6) Scroll and select Save. Alarm Actions Relays can be triggered by an alarm threshold as gas readings increase or decrease. Most applications require increasing alarm thresholds, except for Oxygen monitoring, which is most often a decreasing alarm. Relays can also be triggered such that the relays are latched in the alarm state until a user acknowledges the alarm by placing one finger over each of the EZ touch buttons and holding for 1 second before releasing. If the alarm relay state is chosen to be Non-Latching, the relay will reset once the alarm condition (gas value) returns to a value outside of the alarming condition. A user can also disable alarms in the Alarm Actions menu. US To change alarm actions: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Select Alarm Setup. (4) Scroll and select Alarm Actions. (5) Select Sensor 1 or Sensor 2. (6) Select Alarm 1 Actions or Alarm 2 Actions. ULTIMA® X5000 41 Operation (7) Select Disabled, Increasing/Non-Latching, Increasing/Latching, Decreasing/Non-Latching, or Decreasing/Latching. (8) Scroll and select Save. Span Value The span value is used to set the calibration point. The default span values are approximately half of the total range of the sensor as purchased (see Tab. 13). If the range is changed, the span value should also be changed to increase accuracy over the full scale range. Before changing the span value, the user should ensure that the appropriate concentration of calibration gas is available. The concentration of the calibration gas should match the span value, except if using propane to calibrate a combustible sensor to a different gas cross reference value. To change the span value: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Scroll and select Span Value. (4) Current Span Value is displayed. (5) Enter desired span value. (6) Scroll and select Save. Default and range of available span values depends on the sensor type. See Tab. 13 for default and range of span values. Sensor Range All XCell sensors have adjustable sensor ranges. The sensor range cannot be set below the current alarm set points. The user may need to first lower alarm set points and/or span value in order to adjust sensor range to desired level. The user should also consider adjusting the span value to accommodate the changed sensor range so that the span is in the center of the range. To change the sensor range: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Scroll and select Sensor Range. (4) Current sensor range is displayed. (5) Enter desired sensor range. (6) Scroll and select Save. US Changing the sensor range will change the analog output values for alarm levels. ULTIMA® X5000 42 Operation Gas Table The ULTIMA XIR PLUS combustible sensor can be calibrated to a wide range of compounds, see section 9 for a list of gases, span values, and gas table values. Gas Table # Target Gas 1 Methane 2 Propane 3 Ethane 4 Butane 5 Pentane 6 Hexane 7 Cyclopentane 8 Ethylene Reset Sensor The sensor default values can be restored by resetting the sensor. If Swap Delay is enabled, during a sensor reset the analog outputs will behave the same as if a sensor were replaced. See the section on Swap Delay for details. If Swap Delay is disabled the analog outputs will first go into a fault condition, followed by the maintenance condition for the duration of the sensor’s countdown. CAUTION! The sensor goes into a Sensor Configuration Reset fault and must be calibrated after a sensor reset. There will be four dashes displayed where the current reading should be. All settings, including Alarm Set Point and Calibration Values, will be returned to factory defaults. To Reset Sensor to factory default: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Scroll and select Reset Sensor. (4) Select Continue. Note: Sensor Reset can take 10 seconds to initiate the sensor’s countdown. (5) Calibrate the sensor to clear Sensor Configuration Reset fault. US Disable Sensor When removing a sensor from the transmitter while under power, the ULTIMA X5000 will enter a Sensor Missing fault condition after the two minute Swap Delay period has expired (if enabled). If Swap Delay is disabled, the transmitter will go into Sensor Missing fault immediately. If the system is off at the time a sensor is removed, the transmitter will go into fault after its startup sequence. This fault condition can be removed by disabling the affected sensor position. Disabling a sensor removes the fault and stops communications with the sensor, the sensor’s reading on the display is removed, and the mA channel for that sensor position is set to 0 mA. By default, the ULTIMA X5000 has the Sensor 2 position disabled. If at any time a sensor is connected to a position that is disabled, the ULTIMA X5000 will automatically enable that sensor position. To disable the sensor after removal: (1) Scroll to Settings and select it. (2) Select Sensor. (3) Scroll and select the sensor you want to disable (Sensor #1 or Sensor #2). (4) Scroll and select Disable Sensor. ULTIMA® X5000 43 Operation Only one sensor can be disabled at a time. The transmitter will not allow both sensor positions to be disabled simultaneously. Span Value Max Span Value Min Range Max Range Min Alarm Max Alarm Min Span Value Default Alarm Action Default Alarm 2 Default Alarm 1 Default Unit Default Range Default Gas (Code) The ULTIMA X5000 only allows a sensor to be disabled after the transmitter has gone into Sensor Missing fault. Carbon 0-100 PPM Monoxide (10) 10 30 Increasing Non-Latch 60 10 1000 0-10 0-1000 5 FS1 Carbon 0-500 PPM Monoxide (11) 50 150 Increasing Non-Latch 300 10 1000 0-10 0-1000 5 FS1 Carbon 0-1000 PPM Monoxide (12) 100 300 Increasing Non-Latch 400 10 1000 0-10 0-1000 5 FS1 Carbon Monoxide H2 Resistant (14) 10 30 Increasing Non-Latch 60 10 1000 0-10 0-1000 5 FS1 Catalytic Bead % 5% Methane 0-100 LEL (60) 10 30 Increasing Non-Latch 50 5 60 0-202 0-100 10 100 Catalytic Bead % 4.4% Methane 0-100 LEL (65) 10 30 Increasing Non-Latch 57 5 60 0-202 0-100 10 100 Catalytic Bead % 2.1% Propane 0-100 LEL (61) 10 30 Increasing Non-Latch 29 5 60 0-202 0-100 10 100 Catalytic Bead % 1.7% Propane 0-100 LEL (66) 10 30 Increasing Non-Latch 35 5 60 0-202 0-100 10 100 Hydrogen Sulfide (20) 0-10.0 PPM 1.0 3.0 Increasing Non-Latch 5.0 1.0 100 0-10 0-100 5 FS1 Hydrogen Sulfide (21) 0-50.0 PPM 5.0 15.0 Increasing Non-Latch 40.0 1.0 100 0-10 0-100 5 FS1 Hydrogen Sulfide (22) 0100.0 PPM 10.0 30.0 Increasing Non-Latch 40.0 1.0 100 0-10 0-100 5 FS1 Oxygen (16) 0-25.0 % VOL 19.5 18.0 Decreasing 20.8 5.0 25.0 5.0-25 5.0-25 Non-Latch 0-100 PPM US 15. 25.0 0 Tab. 13 Default Sensor Settings 1 2 FS = Full Scale Range. The Range Max value on catalytic bead cannot be set below 20%. ULTIMA® X5000 44 XIR PLUS 5% Methane (AA) Span Value Max Span Value Min Range Max Range Min Alarm Max Alarm Min Span Value Default Alarm Action Default Alarm 2 Default Alarm 1 Default Unit Default Range Default Gas (Code) Operation % LEL 10 20 Increasing 50 Non-Latch 10 60 0-20 0-100 1 100 XIR PLUS % 4.4% Methane 0-100 LEL (AC) 10 20 Increasing 57 Non-Latch 10 60 0-20 0-100 1 100 XIR PLUS 2.1% Propane (AB) 0-100 % LEL 10 20 Increasing 27 Non-Latch 10 60 0-20 0-100 1 100 XIR PLUS 1.7% Propane (AD) 0-100 % LEL 10 20 Increasing 35 Non-Latch 10 60 0-20 0-100 1 100 0-100 XIR PLUS 0 - 2.00% CO2 0-2.00 % (AF) 0.20 0.40 Increasing 1.50 0.20 2.00 0-0.40 0-2.00 0.02 2.00 Non-Latch XIR PLUS 0 - 5.00% CO2 0-5.00 % (AG) 0.50 1.00 Increasing 2.50 0.50 5.00 0-1.00 0-5.00 0.05 5.00 Non-Latch Tab. 14 Default Sensor Settings - XIR Plus Sensors US ULTIMA® X5000 45 Operation Gas (Code) Range Alarm 1 Alarm 2 Display Unit Alarm 1 Alarm 2 Default AO Default AO 1 Resolution Default Default Default (mA) (mA) Carbon Monoxide (10) 0-100 1 PPM 10 5.6 30 8.8 Carbon Monoxide (11) 0-500 1 PPM 50 5.6 150 8.8 Carbon Monoxide (12) 0-1000 1 PPM 100 5.6 300 8.8 Carbon Monoxide H2 Resistant (14) 0-100 1 PPM 10 5.6 30 4 Catalytic Bead 5% Methane (60) 0-100 1 % LEL 10 5.6 30 8.8 Catalytic Bead 4.4% Methane (65) 0-100 1 % LEL 10 5.6 30 8.8 Catalytic Bead 2.1% Propane (61) 0-100 1 % LEL 10 5.6 30 8.8 Catalytic Bead 1.7% Propane (66) 0-100 1 % LEL 10 5.6 30 8.8 Hydrogen Sulfide (20) 0-10.0 0.1 PPM 1.0 4.16 3.0 4.48 Hydrogen Sulfide (21) 0-50.0 0.1 PPM 5.0 4.16 15.0 4.48 Hydrogen Sulfide (22) 0-100.0 0.1 PPM 10.0 4.16 30.0 4.48 Oxygen (16) 0-25.0 0.1 % VOL 19.5 16.48 18.0 15.5 XIR PLUS 5% Methane (AA) 0-100 1 % LEL 5.6 20 7.2 XIR PLUS 4.4% Methane (AC) 0-100 1 % LEL 10 5.6 20 7.2 XIR PLUS 2.1% Propane (AB) 0-100 1 % LEL 10 5.6 20 7.2 XIR PLUS 1.7% Propane (AD) 0-100 1 % LEL 10 5.6 20 7.2 XIR Plus 2% CO2 (AF) 0-2.00 0.02 % 0.20 5.6 0.40 7.2 XIR Plus 5% CO2 (AG) 0-5.00 0.05 % 0.50 5.6 1.00 7.2 10 US Tab. 15 Default Alarm Outputs 1 Display resolution is not a configurable option ULTIMA® X5000 46 Operation 4.3 Status Menu The following settings can be viewed through Status Menu without a password, regardless of whether one is enabled. (1) Scroll and select Status. (2) Use ↓ to scroll through the list: • • • • • • • • • • • • (3) Tag # Software Version Sensor Type Life and Health Previous Calibration Dates Alarm Setup Alarm 1 Set Point Alarm 1 Actions Alarm 2 Set Point Alarm 2 Actions Relay Setup Mapping Energy State Bluetooth Tag ID Use → to go back to the main menu. 4.3.1 Life and Health The Life and Health information reports the general health of the sensor. The sensor Life and Health can either be “Good” or “Fair”. When sensor status turns to “Fair”, the remaining sensor life is approximately 2-3 months, and a replacement sensor should be ordered to ensure continuity of gas detection. XCell sensors with TruCal (Hydrogen Sulfide and Carbon Monoxide) calculate remaining sensor life using automated pulse checks. The pulse stimulates the sensor with a response similar to having actual calibration gas applied. The stimulated response is compared to the last calibration and will make adjustments to sensitivity to match the last calibration. When the required adjustment is greater than the accuracy of the algorithm’s adjustment, the sensor will call for a calibration. The pulse check tracks the overall degradation in sensitivity and will adjust the Life and Health status from “Good” to “Fair” when loss of sensitivity is due to overall sensor health. TruCal pulse checks will also detect when the sensor is no longer capable of sensing gas, resulting in a Fault condition. US ULTIMA® X5000 47 Calibration 5 Calibration Calibration is the process of applying a known quantity of gas to the transmitter so that the transmitter can adjust the precision and accuracy of the measurements made in normal operating mode. This process ensures that gas measurements are as accurate as possible. Calibration Warnings - Read before Calibrating Although ULTIMA X5000 sensors are factory calibrated, another calibration is recommended once the unit is installed in its final environmental destination. WARNING! Use zero gas when zeroing the ULTIMA X5000 transmitter if there is any possibility of background gas. Otherwise, improper calibration could occur. Always calibrate for the least sensitive gas or vapor (higher number category) expected to be measured. Otherwise, instrument readings may be incorrect. CAUTION! Before attempting a calibration, power the unit at least for one full hour. Perform a calibration at initial start-up and at regular intervals to ensure a fully functional sensor. 5.1 Calibration Equipment A gas cylinder with a known concentration of gas appropriate for the range of measurement is needed. Sensors come with preset span gas values appropriate for the measurement range. See Tab. 13 for Default Span Values by Sensor Type. Calibration kits are available from MSA for calibration of the ULTIMA X5000. The kits come housed in a convenient carrying case and contain all items necessary for a complete and accurate calibration, including a 1 L/min regulator, tubing, and Calibration Caps. See Tab. 16 to select the appropriate kit for the sensor type. The calibration kit can also be ordered without a gas cylinder (Part Number CALKIT1). Gas Type Range Concentration Cylinder Part Number 0-100 PPM 60 PPM1 710882 710882-KIT1 300 PPM1 10027938 10027938-KIT1 400 PPM1 10028048 10028048-KIT1 10028084 10028084-KIT1 40 PPM2 10028062 10028062-KIT1 0-25 % 20.8 %2 10028028 10028028-KIT1 0-100 % LEL 5 % Methane 2.5 % Methane (50 % LEL)1 0-100 % LEL 4 % Methane 2.5 % Methane (57 % LEL)1 10028032 10028032-KIT1 0-100 % LEL 2.1 % Propane 0.6 % Propane (29 % LEL)1 0-100 % LEL 1.7 % Propane 0.6 % Propane (35 % LEL)1 10028034 10028034-KIT1 0-2 % 1.50 %2 10179972 10179972-KIT1 0-5 % 2 10028024 10028024-KIT1 Carbon Monoxide 0-500 PPM 0-1000 PPM 0-10 PPM Hydrogen Sulfide 0-50 PPM 0-100 PPM Oxygen Combustible (XIR PLUS or Cat Bead) XIR PLUS CO2 5 PPM 2 2.50 % P/N with Calibration Kit US Tab. 16 Calibration Kits 1 2 Balance Air Balance Nitrogen ULTIMA® X5000 48 Calibration 5.2 5.3 Calibration Frequency The frequency of calibration gas testing depends on the operating time, chemical exposure, and type of sensor. Especially in new installations or applications, it is recommended that the first sensors be calibrated more often to establish the sensor performance in this particular environment. For this, you typically record the "as found" and "as left" gas values and track the percent adjustment over time. Then, gradually extend calibration intervals until the percent adjustment is greater than the expected accuracy of the sensor. Calibration Frequency for XCell Sensors with TruCal (H2S & CO only) Under typical conditions, sensors with TruCal technology are capable of maintaining calibration span accuracy and alerting the user of the inability to sense gas due to sensor failure without manual intervention in excess of 365 days. XCell sensors with TruCal actively self-monitor for operation and accuracy with fewer manual calibrations required in order to maintain the equivalent level of performance. When the sensor detects a change in sensitivity outside what is typical for a six hour time interval, the sensor will call for a calibration. The transmitter LED status indicators slowly pulse green, alerting the user that a calibration is recommended to maintain optimum performance. There are no changes to the analog output when TruCal calls for a manual calibration. Actual TruCal sensor performance will depend on the application, background gas exposure, and environment. To validate XCell sensors with TruCal, it is recommended that users follow their regular calibration cycle and record the “as found” and “as left” values, tracking the percent adjustment over time. Once a baseline is established, the calibration intervals can be extended until the percent adjustment is greater than the expected accuracy of the sensor. US ULTIMA® X5000 49 Calibration 5.4 Calibration Types: Zero vs. Span The ULTIMA X5000has two types of calibration: Zero and Span calibration. Zero Calibration resets the baseline level reading to zero. If the target gas is suspected to be occasionally present, it is best to also use a zero gas cylinder during the zero calibration. If the target gas is not present in the atmosphere, an additional calibration cylinder is not required. The "Calibrate" option involves first applying a zero gas followed by the span gas. The span gas is a known concentration of gas which adjusts the accuracy and precision of the transmitter to the known value; this is referred to as the “Span Value. See Fig. 34. Fig. 34 Calibration Curve The Sensor Span Value in the device menu should be the same as the concentration listed on the calibration gas cylinder; unless an LEL simulant gas is being used. The XIR Plus sensor can be calibrated to a wide variety of gas compounds using either 0.1 % Propane, 0.6 % Propane, or 2.5 % Methane and MSA's gas table. See Tab. 21 for a complete list of gas compounds and corresponding tables and span values. US ULTIMA® X5000 50 Calibration 5.5 How to Zero Calibrate XCell Sensors NOTICE If a password is enabled, you will not be able to proceed with the calibration without the password. To abort, press either button on the touchscreen or mobile application at any time during the zero calibration. In the event that a calibration cannot be completed, the user can acknowledge the FAIL by placing one finger over each of the EZ touch buttons and holding for 1 second before releasing. The unit will revert to the settings of the last successful calibration. WARNING! The regulator used with the zero gas cylinder should not be the same as the regulator used for the span gas. The regulator can be contaminated with the target gas over time, and thus raise the detection baseline and make the sensor less sensitive to the target gas. If there is no target gas in the atmosphere around the sensor, using a zero gas cylinder is optional. To Zero calibrate the sensor, (1) Attach the Sensor Guard to the bottom of the sensor. (2) Place the green Calibration Cap over the Sensor Guard inlet so that it is flush with the bottom of the Sensor Guard and completely covers the Sensor Guard inlet. (3) Attach the tubing to the plastic stem protruding through the green Calibration Cap. (4) Screw the regulator onto the top of the zero gas cylinder. If a password is enabled, you will need to enter it here. (5) Scroll and select Calibration. (6) Scroll and select Zero Calibration. (7) Once the screen displays Zero Soaking, turn on zero gas flow by turning knob on the regulator. (8) Wait while the device displays the countdown of the Zero Calibration. (9) US Once the zero calibration is complete, a Zero PASS or FAIL is displayed. If PASS displays, the procedure is complete. If FAIL displays, the procedure was unsuccessful. (10) Remove the Calibration Cap. The green Calibration Cap should always be removed after calibration. ULTIMA® X5000 51 Calibration 5.6 How to Calibrate XCell Sensors (See section 5.7 for calibrating oxygen sensors.) NOTICE If a password is enabled, the user will not be able to proceed with the calibration without the password. To abort, press either button on the touchscreen or mobile application before Span Calibration begins. In the event that a calibration cannot be completed, the user can acknowledge the FAIL by placing one finger over each of the EZ touch buttons and holding for 1 second before releasing. The device will revert to the settings of the last successful calibration. (1) Attach a regulator to the zero gas cylinder (if using) and the calibration cylinder. (2) Attach the Sensor Guard to the bottom of the sensor. (3) Place the green Calibration Cap over the Sensor Guard inlet so that it is flush with the bottom of the Sensor Guard and completely covers the Sensor Guard inlet. (4) Attach the tubing to the plastic stem protruding through the green Calibration Cap. (5) Push the other end of the tubing over the zero cylinder regulator. Ensure the tubing completely covers the gas outlet. (6) Scroll and select Calibration. If a password is enabled, you will need to enter it here. (7) Select Sensor #1 or Sensor #2. (8) Once the screen displays Zero Soaking, turn on zero gas flow by turning knob on the regulator. (9) Wait while the device displays the countdown of the Zero Calibration. (10) Once the zero calibration is complete, remove the tubing from the Sensor Guard inlet. (11) Attach tubing for calibration gas and turn on the regulator US Display will show “Span in Progress”. “Remove Gas” will show when span is complete. If PASS displays, the procedure is complete. If FAIL displays, the procedure was unsuccessful. (12) Remove the Calibration Cap. The green Calibration Cap should always be removed after calibration. 5.7 How to Calibrate an Oxygen XCell Sensor An oxygen span gas cylinder is not needed if the sensor is in an area that maintains ambient air conditions. Follow the same process for XCell sensors as described in section 5.6. When the display prompts "Apply Span Gas", simply allow the countdown to occur without applying gas. If the sensor is located in an area of normally low or enriched oxygen, then a 20.8% oxygen sample must be applied. ULTIMA® X5000 52 Calibration 5.8 How to Calibrate an XIR PLUS Sensor A full span calibration is not required for the XIR PLUS sensors. Any degradation of the sensor's performance is associated with slight drifts in its zero response. Restoring the sensor's zero is typically sufficient. The XIR PLUS Sensor Guard comes attached to the XIR PLUS sensor. The XIR PLUS Calibration Cap is placed over the Sensor Guard so that it is completely covered. Line up the cap so that the Sensor Guard stem protrudes through the Calibration Cap. Zero or calibration gas tubing is then attached to the Sensor Guard via the stem. The Calibration Cap must be removed from the XIR PLUS Sensor Guard after completing a zero or span calibration. 5.9 XCell Catalytic Bead LOC Over Range Catalytic bead sensors require the presence of oxygen in order to sense combustible gas. In the event of very large combustible gas leaks that exceed 100 % LEL, enough oxygen can be displaced so that the sensor's response to gas is no longer proportional to the calibration profile. The XCell catalytic bead has a locking fail safe mechanism that prevents the false reporting of a safe condition while the % LEL concentration is still above 100 % LEL. When the gas concentration exceeds 100 % LEL, the sensor will go into LOC over range. To clear the LOC over rage, the user needs to acknowledge and calibrate the sensor. To acknowledge LOC over range, place one finger over each of the EZ touch buttons and hold for 1 second before releasing. This will allow a recalibration of the sensor to clear the LOC condition. CAUTION! Ensure that the area has been cleared of gas before acknowledging the LOC Over Range and recalibrating the sensor. 5.10 Calibration Confirmation The ULTIMA X5000 Gas Monitor records the date of the last successful calibration. This date can then be displayed on the OLED display under the Status Menu. US ULTIMA® X5000 53 Maintenance 6 Maintenance WARNING! Repair or alteration of the device, beyond the procedures described in this manual or by anyone other than a person authorized by MSA, could cause the unit to fail to perform properly. Use only genuine MSA replacement parts when performing any maintenance procedures described in this manual. Substitution of components can seriously impair performance of the device, alter intrinsic safety and flameproof/explosion proof characteristics or void agency approvals. Failure to follow this warning can result in serious personal injury or death. 6.1 The ULTIMA X5000 Gas Monitor is constantly performing a self-check. When a problem is found, it displays the appropriate error message. When a critical error is detected within the device, the 4-20 mA output signal goes to a fault condition. ULTIMA XIR PLUS Cleaning Procedure The presence of particulate matter, oil films, liquid water, or the residue from water drops on the two monitor windows can adversely affect its performance. The XIR PLUS Sensor Guard is designed to prevent foreign solids or liquids from reaching the monitor's optical system. Additionally, heating elements are incorporated into the device to prevent water condensation. Under severe conditions, however, some material may collect on these surfaces and it may be necessary to occasionally check and clean the windows. While both windows are made of a highly durable material that is not easily scratched, avoid excessive pressure when cleaning them. Clean, cotton-tipped applicators are the most convenient tool to remove material collected on the windows. • • • Use a dry applicator or one moistened with distilled water to wipe the window and remove dust. Use an additional clean, dry applicator to remove any residual water. Use an applicator moistened with isopropyl alcohol to remove heavy deposits of solids, liquids or oil films. Clean the window again with a second applicator moistened with distilled water; then, dry the window with a final applicator. • Avoid using excessive amounts of water or alcohol in the cleaning procedure, and inspect the window to ensure that the entire surface is clean. • The device will go into a “Low Signal” fault during cleaning with an analog output to 2.0 mA. . To clean the XIR PLUS sensor: (1) Remove the Sensor Guard. (2) Place an opaque object (piece of paper, cardboard, etc.) between the light source window and the mirror to completely obscure the light path for two to three seconds. US The ULTIMA X5000 analog output is in a fault condition while sensor is partially blocked. The display will indicate “Low Signal'’. While in “Low Signal” fault, the sensor will not respond to the presence of gas. (3) When cleaning is done and the objects are removed from the sensor window, the device returns to normal operation. If water or isopropyl alcohol was used, allow the device to operate for 15 minutes to completely dry before replacing the Sensor Guard and continuing to monitor for combustible gas. (4) Replace the Sensor Guard or flow cap. When the cleaning process is complete, be sure to remove all objects from the light path. It is recommended to check the sensor’s response to zero and calibration gas after cleaning. ULTIMA® X5000 54 Maintenance WARNING! Do not place foreign objects in the sensor's analytical region (except for the “ULTIMA XIR PLUS Cleaning Procedure” as described above); otherwise, the infrared beam can be partially blocked, causing the sensor to generate false readings. All objects must be removed from the sensor's analytical region for it to function properly. 6.2 Replacing an XCell Sensor The only routine maintenance item is the sensing element itself, which has a limited lifetime. The ULTIMA X5000 sensors with TruCal technology will indicate when the sensor is near end of life through the Status Menu. When the Sensor Life & Health status is "Fair", you have approximately 2 months to replace the sensor before it will no longer function. When a TruCal sensor is no longer capable of sensing it will go into fault and LEDs will flash yellow. It is good practice to obtain a replacement sensing element before the sensing element within your unit becomes inoperative. WARNING! Handle the sensor carefully; the electrochemical version is a sealed unit which contains a corrosive electrolyte. Any leaked electrolyte that comes in contact with skin, eyes or clothes can cause burns. If any contact with the electrolyte does occur, immediately rinse with a large quantity of water. On contact with the eyes, rinse thoroughly with water for 15 minutes and consult a doctor. CAUTION! Do not install a leaking sensor in the sensing head assembly. The leaking sensor must be disposed of in accordance with local, state and federal laws. There is no need to open the main enclosure. Simply unscrew the XCell sensor from the Sensor Body Assembly. WARNING! ULTIMA X5000 Digital Sensors labeled for Class I Hazardous (Classified) locations and installed in a Class I Hazardous (Classified) location only may be changed under power. To change, unscrew sensor three full turns from its fully engaged position, wait 10 seconds, and then remove the sensor completely. Failure to follow this warning can result in the ignition of a hazardous atmosphere. For ULTIMA X5000 Digital Sensors marked Class II or III and installed in a Class II or III hazardous location, the atmosphere must be free of dust or fibers and filings and the power removed from the unit before the sensor cap can be removed from the housing. Failure to follow this warning can result in the ignition of a hazardous atmosphere. US Identify the sensor assembly needed via the A-5K-SENS code on the interior sensor label and obtain the appropriate sensor assembly. Screw the replacement XCell sensor onto the Sensor Body Assembly, ensuring that the XCell sensor mates flush against the bottom edge of the Sensor Body Assembly. Alarm set points, span value, full scale limit and alarm direction will not change when replacing a sensor with the same gas and range. Alarm set points, span value, full scale limit and alarm direction will change to the new sensor settings when replacing a sensor with a different gas and/or range. The ULTIMA X5000 Gas Monitor is shipped with the Sensor Swap Delay enabled. This means that the 4-20 mA output signal and the FAULT relay will hold off a fault indication for two minutes before the missing sensor indication is displayed on the device. This setting allows the operator to exchange sensor modules without a FAULT indication. See Swap Delay in section 4.2.1 for more details. ULTIMA® X5000 55 Maintenance It is recommended that all other maintenance be performed at an MSA factory-authorized service center. 6.3 Troubleshooting The following table lists all fault messages, their priority levels, and corrective actions required to resolve them. The faults are listed in alphabetical order. Lower priority messages are output only after the highest priority message is cleared. Priority1 Display Message Status LEDs Description (G/Y/R) 35 “ACT Fault” ON/ON/OFF 24 “Beads Off Fault” Acknowledge or cycle power to the sensor. Let the sensor Indicates that the warmup, then recalibrate the ON/ON/OFF combustible sensors sensor. If this does not beads are OFF. resolve the issue, replace the sensor. 23 “Calibration Required” ON/ON/OFF 25 “Channel Error” Reset the sensor. Verify sensor configurations (if Indicates that there is different from default ON/ON/OFF an error in the mA values). Then recalibrate the output system. sensor. IF this does not resolve the issue, replace the sensor. 7 “Configuration Fault” Indicates that an ON/ON/OFF incorrect configuration was detected. Select Reset Main Unit from Instrument menu. Verify the customer settings. Replace the main PCBA. 4 “EEPROM Fault” Indicates there is an ON/ON/OFF error with the EEPROM. Typically this is a unit with both sensors disabled and no sensor attached. Attach one sensor to the unit. 29 Indicates that an error “External Memory occured communiON/ON/OFF Access Error” cating to the EEPROM. 30 Select Controller Data Reset from Instrument menu. Indicates the “External Memory ON/ON/OFF EEPROM memory is Verify any custom settings Checksum Error” and re calibrate the instrunot valid. ment. 3 Indicates there is “Flash Checksum something incorrect ON/ON/OFF Replace the main PCBA. Fault” with the main PCBA’s program. 8 “General System Error” Indicates an out of range measurement Indicates the sensor requires calibration. Indicates one of the internal power ON/ON/OFF supplies is out of range. ULTIMA® X5000 Resolution Replace the sensor. Calibrate the sensor(s) attached to the instrument. US Select Reset Main Unit from Instrument menu. Verify the customer settings. Replace the main PCBA Adjust the input power supply voltage to within range for the sensor configuration. Replace the main PCBA. 56 Maintenance Priority1 Display Message Status LEDs Description (G/Y/R) Resolution “Internal Circuit Fault” Indicates a hardware ON/ON/OFF failure on the main Replace the main PCBA. PCBA. 33 “Lamp Fault” Indicates the sensors lamp is not operating ON/ON/OFF Replace the sensor. properly. (XIR PLUS sensors only) 15 “Life and Health Fault” Indicates the sensor ON/ON/OFF is at the end of life. 36 “Low Signal Failure” ON/ON/OFF 1 “Supply Voltage Fault” The input power Check the input power supply is out of the supply is within range for the ON/ON/OFF operating range. It may be too low or too sensor configuration. high. 17 “Negative Drift” This indicates the ON/ON/OFF sensor is reading downscale. Recalibrate the sensor. 26 “Negative Supply Fault“ Indicates the negaON/ON/OFF tive power supply is out of range. Check the input power supply. If this is within range, then replace the sensor. N/A “Over Range” ON/ON/OFF 31 Indicates that a “Parameter out of ON/ON/OFF setting is improperly range” set in the unit. 2 “RAM Checksum Fault” Indicates a bad RAM ON/ON/OFF memory location was Replace the main PCBA. detected. 34 “Reference Failure” ON/ON/OFF 6 “Relay Fault” Indicates that a Replace the relay options ON/ON/OFF problem with the PCBA. relays was detected. 22 “Sensor Configuration Reset” ON/ON/OFF Indicates the sensor Calibrate the sensor. datasheet was reset. 12 “Sensor Element Error” N/A Indicates the sensor is broken. 38 “Sensor End of Life Fault” 27 “Sensor FLASH Error” 5 Recalibrate the sensor to get additional life. If error does not clear after recalibration, replace the sensor. This indicates the Clean the optics on the sensors output is low. sensor or replace the sensor. An over scale gas reading is present. Verify the area is clear of gas first then recalibrate the sensor. Select Controll Data Reset from Instrument menu. Verify any customer settings. Then recalibrate the sensor. US Indicates an out of Replace the sensor. range measurement. Replace the sensor. Indicates the sensor Recalibrate the sensor/ is at the end of life. ON/ON/OFF replace the sensor. (excl. TruCal Sensors) Indicates there is ON/ON/OFF something wrong with Replace the sensor. the sensors program. ULTIMA® X5000 57 Maintenance Priority1 Display Message Status LEDs Description (G/Y/R) Resolution 13 “Sensor Heater Fault” Indicates the sensors ON/ON/OFF heater is not working Replace the sensor. properly. 25-40 “Sensor Internal Fault” Indicates the detecON/ON/OFF tion of a hardware issue in the sensor. 9 “Sensor Missing” ON/ON/OFF 28 “Sensor RAM Error” Indicates a bad RAM ON/ON/OFF memory location was Replace the sensor. detected. “Sensor Supply Voltage Fault” Check the input power supply voltage and check the Indicates the sensors wiring to the sensor module ON/ON/OFF input voltage is out of for damage. If this does not range. resolve the issue, replace the sensor. 10 Replace the sensor. Indicates the sensor Replace the sensor. is no longer detected. Acknowledge the fault by pressing and holding both EZ touch buttons at the same time for up to 5 seconds. The unit will revert to the previous calibration so that the unit can continue to detect gas while troubleshooting fault. Causes for this fault include: (1) 20 Indicates the sensor “Span Calibration ON/ON/OFF did not pass the Span (2) Fault” calibration operation. (3) Span gas is not applied within the calibration time-out period The incorrect span gas is applied or the span value is not set correctly in the Sensor Settings. US The sensor is at its end of life. Check the span gas concentration and the sensor span value setting to ensure that the correct span gas is being used. Go through the calibration process again after verifying. If fault persists, replace the sensor. 14 “TEDS CRC-16 Error” Reset the sensor. Verify the Indicates the sensors sensor settings (if different ON/ON/OFF datasheet is invalid. from default), then recalibrate the sensor. ULTIMA® X5000 58 Maintenance Priority1 Display Message Status LEDs Description (G/Y/R) 40 Indicates that a Replace the sensor or sensor is returning an ON/ON/OFF update the main PCBA softunknown error condiware. tion. “Unknown Error” Resolution Acknowledge the fault to revert to the previous calibration. This fault can be caused by (1) A bad sensor (2) The sensor is trying to zero while span gas is being applied. Indicates the sensor ON/ON/OFF did not pass the Zero Check the zero gas cylinder calibration operation. is correct and within expiration date. If not using zero gas, ensure that there is not a background concentration of the target gas in the atmosphere. Go through the calibration process again after verifying. If fault persists, replace the sensor. 19 “Zero Calibration Fault” N/A Full scale value and “LOC” displayed on the lower display areas per each sensor Indicates a combustible sensors over ON/ON/OFF range condition was measured. Acknowledge the sensor, wait for the warmup time period and recalibrate the sensor. 11 Parameter Fault (Sensor) Indicates that a ON/ON/OFF setting is improperly set in the unit. Reset the sensors datasheets. Verify any customer settings. Then recalibrate the sensor. N/A Gas value is still shown. Both side green LEDs blinking Indicates that calibraCalibrate the sensors tion is recommended. attached to the unit. (TruCal sensors only) US Tab. 17 Troubleshooting 1 Lower numbers have higher priority ULTIMA® X5000 59 Ordering Information 7 Ordering Information 7.1 Replacement Parts See Tab. 18 for replacement parts. For a full list of replacement sensors, see A-5K-SENS (currently not part of the manual). To obtain a replacement sensor, address the order or inquiry to: Mine Safety Appliances Company 1000 Cranberry Woods Drive Cranberry Township, PA 16066 or call, toll-free, 1-800-672-4678. Inquiries can also be e-mailed to customer.service@msasafety.com. WARNING! Use only genuine MSA replacement parts when performing any maintenance procedures provided in this manual. Failure to do so may seriously impair sensor and gas monitoring performance. Repair or alteration of the ULTIMA X5000 Gas Monitor, beyond the scope of these maintenance instructions or by anyone other than authorized MSA service personnel, could cause the product to fail to perform as designed and persons who rely on this product for their safety could sustain serious personal injury or loss of life. Type Description Part Number PCBA Assemblies Refer to A-X5000PCB Sensor Body Refer to A-5K-SENS Sensors, All Refer to A-5K-SENS Sensor Guard, XCell REPLACEMENT SENSOR GUARD FOR XCELL SENSORS 10184683 Sensor Guard, ULTIMA XIR PLUS REPLACEMENT SENSOR GUARD FOR XIR PLUS SENSORS 10184684 Mounting Bracket Kit MOUNTING BRACKET, ULTIMA X5000, KIT 10179361 Calibration Kit CALIBRATION HARDWARE (CYLINDER NOT INCLUDED) CALKIT1 316 STAINLESS STEEL, ¾ NPT, NORTH AMERICAN APPROVALS 10179229 316 STAINLESS STEEL, ¾ NPT, EUROPEAN APPROVALS 10179509 316 STAINLESS STEEL, M25, NORTH AMERICAN APPROVALS 10179510 316 STAINLESS STEEL, M25, EUROPEAN APPROVALS 10179511 Junction Box Calibration Cap, XCell CALIBRATION CAP, ULTIMA X5000/S5000, PCKGD 10181450 Calibration Cap, XIR PLUS CALIBRATION CAP, ULTIMA XIR PLUS, PCKGD US 10181461 Tab. 18 Replacement Parts ULTIMA® X5000 60 Ordering Information 7.2 Accessories Type Description Part Number RECTANGULAR DUCT MOUNT KIT, ULTIMA X5000 10176947 Duct Mount Kit ROUND DUCT MOUNT KIT, SMALL, ULTIMA X5000 10179124 ROUND DUCT MOUNT KIT, LARGE, ULTIMA X5000 10179321 Pipe Mount Kit, Universal 20-150 MM PIPE MOUNT, ULTIMA X5000/S5000 10176946 Pipe Mount Kit, 2" U-Bolt 2” PIPE MOUNT KIT, ULTIMA X5000 10179873 Sun Shield SUNSHIELD, ULTIMA X5000/S5000 10180254 SM5000 SAMPLING MODULE, DC PUMP MODEL 10043264 SM5000 SAMPLING MODULE, ASPIRATED PUMP 10058101 SM5000 FLOW BLOCK DIGITAL 10041866 SM5000 FLOW BLOCK XIR 10042600 Tab. 19 Accessories US ULTIMA® X5000 61 Appendix: Specifications 8 Appendix: Specifications Sensor Options Toxics Oxygen Combustible Catalytic XIR PLUS Combustibles XIR PLUS Carbon Dioxide Operating Range -40 °C to +60 °C -40 °C to +60 °C -40 °C to +60 °C -40 °C to +60 °C -40 °C to +60 °C Storage -40 °C to +60 °C -40 °C to +60 °C -40 °C to +60 °C -40 °C to +60 °C -40 °C to +60 °C Zero Drift1 <1% FS/year 0.2 % Vol/ year < 5 % LEL/ year < 5 % LEL/ year < 5 % LEL/ year Span Drift1 <2% FS/year  0.2 % Vol/ year  5 % LEL/ year < 10 % FS/ year < 10 % FS/ year Repeatability1 +/- 5 %  +/- 0.3 % Vol  +/- 1 % LEL  +/- 1 % LEL  +/- 1 % LEL Resolution 1 ppm, CO 0.1 % Vol 0.1 ppm, H2S 1 % LEL 1 % LEL < 0.05 % T90 H2S: < 23 s CO: < 9 s < 15 s < 22 s <2s <2s Humidity 10-95 % RH 10-95 % RH 0-95 % RH 15-95 % RH 15-95 % RH 5 years 5 years 10 years 10 years XCell XCell XCell Enabling Technology non-consumi non-consumi XIR Plus GM cat bead ng ng XIR Plus TruCal Yes No No No No SafeSwap Yes Yes Yes No No Remote Mount Distance 100 m 100 m 100 m 100 m 100 m Power: Single Sensor 2.8 W 2.8 W 5.5 W 6.7 W 6.7 W Power: Dual Sensing 3.6 W 3.6 W 10.6 W 11.6 W 11.6 W Expected Sensor Life 5 years HOUSING OPTIONS STAINLESS STEEL Transmitter Weight Short Lid: 6.5 lb. Deep Lid: 8.8 lb. Material Spec AISI 316 Stainless Steel US Tab. 20 Specifications 1 Typical response at room temperature ULTIMA® X5000 62 Appendix: Specifications Transmitter Dimensions Fig. 35 ULTIMA X5000 Height & Width Fig. 36 Short Lid Depth Fig. 37 Deep Lid Depth US Fig. 38 ULTIMA X5000 Width with XIR PLUS Sensor ULTIMA® X5000 63 Appendix: Calibration Guide for Additional Gases 9 Appendix: Calibration Guide for Additional Gases The ULTIMA XIR PLUS sensor can be calibrated for a wide variety of combustible gas compounds. This information is only applicable for combustible XIR PLUS sensors and does not apply to CO2 and acetylene sensors. The XIR PLUS sensor is only performance approved for Methane and Propane. To change the XIR PLUS calibration, (1) Scroll and select Settings. (2) Select Sensor. (3) Scroll and select Gas Table. (4) Select the gas table for the target compound. (5) Select Save. (6) Scroll to Span Value and select (should already be in correct menu after saving Gas Table). (7) Enter the span value for the target compound as described in Tab. 21. (8) Select Save. (9) Go to the home screen. You can now calibrate the XIR PLUS sensor using the target gas for the target compound in the Tab. 21. US ULTIMA® X5000 64 Appendix: Calibration Guide for Additional Gases ATO Code Compound Vol % for % LEL Table Cal Gas Span Value AI Acetaldehyde 4 8 0.1 % Propane 29 % AJ Acetic Acid 4 3 0.6 % Propane 12 % AK Acetone 2.5 8 0.1 % Propane 20 % AL Acrolein 2.8 8 0.1 % Propane 59 % AM Acrylic Acid 2.4 2 0.6 % Propane 10 % AN Allyl Alcohol 2.5 1 2.5 % Methane 85 % AO Allylamine 2.2 8 0.1 % Propane 18 % AP Amyl Acetate 1.1 1 2.5 % Methane 80 % AQ t-Amyl Alcohol 1.3 6 0.6 % Propane 41 % AR Aromatic 100 0.9 1 2.5 % Methane 75 % AS Benzene 1.2 8 0.1 % Propane 42 % AT 1,3-Butadiene 2 8 0.1 % Propane 23 % AU Butane 1.9 4 0.6 % Propane 29 % AV Butanol 1.4 6 0.6 % Propane 42 % AW Butene 1.6 6 0.6 % Propane 57 % AX Butyl Acetate 1.7 6 0.6 % Propane 40 % AY Butyl Acrylate 1.5** 6 0.6 % Propane 45 % AZ Butyl Methacrylate 2 6 0.6 % Propane 33 % BA t-Butyl Peroxide 18 3 0.6 % Propane 10 % BB Butyraldehyde 1.4 6 0.6 % Propane 65 % BC Cumene 0.9 1 2.5 % Methane 43 % BD Cyclohexane 1.3 1 2.5 % Methane 50 % BE Cyclohexanone 1.1 6 0.6 % Propane 74 % BF Cyclopentane 1.5 7 0.6 % Propane 31 % BG Cyclopentanone 1.5** 1 2.5 % Methane 60 % BH 1,2-Dichloroethane 6.2 8 0.1 % Propane 14 % BI Dicyclopentadience (DCPD) 0.8 6 0.6 % Propane 55 % BJ Diethylamine 1.8 2 0.6 % Propane 32 % BK Diethyl Ether 1.9 2 0.6 % Propane 38 % BL Diethyl Ether 6.2 8 0.1 % Propane 20 % BM 1,1-Difluoroethane (R-152a) 3.7 2 0.6 % Propane 52 % BN Diisobutylene 0.8 2 0.6 % Propane 52 % BO Diisopropyl Ether 1.4 6 0.6 % Propane 34 % BP Dimethylamine 2.8 2 0.6 % Propane 37 % BQ Dimethylaminopropylamine (DMAPA) 2.3 2 0.6 % Propane 29 % BR Dimethyl Ether 3.4 2 0.6 % Propane 32 % BS Dimethylethylamine (DMEA) 2.3 2 0.6 % Propane 22 % BT Dimethylisopropylamine (DMIPA) 1.0** 6 0.6 % Propane 47 % BU 1,4-Dioxane 0 4 0.6 % Propane 42 % BV 1,3-Dioxolane 2.1 2 0.6 % Propane 35 % ULTIMA® X5000 US 65 Appendix: Calibration Guide for Additional Gases ATO Code Compound Vol % for % LEL Table Cal Gas Span Value BW Epichlorohydrin 3.8 6 0.6 % Propane 46 % BX Ethane 3 3 0.6 % Propane 25 % BY Ethanol 3.3 6 0.6 % Propane 31 % BZ Ethyl Acetate 2 6 0.6 % Propane 60 % CA Ethyl Acrylate 1.4 8 0.1 % Propane 15 % CB Ethyl Benzene 0.8 8 0.1 % Propane 15 % CC Ethyl Chloride 3.6 2 0.6 % Propane 27 % CD Ethylene 2.7 8 0.1 % Propane 28 % CE Ethylene Glycol Monomethyl Ether 1.8 6 0.6 % Propane 60 % CF Ethylene Oxide 3 6 0.6 % Propane 52 % CG Gasoline (as Hexane) 1.4 6 0.6% Propane 41% CH Heptane 1.1 2 0.6% Propane 35% CI Hexamethyldisiloxane (HMDS) 0.5** 8 0.1% Propane 22% CJ Hexane 1.1 6 0.6% Propane 41% CK Isobutane 1.8 2 0.6% Propane 30% CL Isobutyl Alcohol 1.7 6 0.6% Propane 41% CM Isobutyl Isobutyrate (IBIB) 1 1 2.5% Methane 25% CN Isobutylene 1.8 6 0.6% Propane 62% CO Isooctane 1.1 4 0.6% Propane 28% CP Isopropanol 2 6 0.6% Propane 47% CQ Isopropyl Acetate 1.8 6 0.6% Propane 57% CR Isopropyl Amine 2 6 0.6% Propane 41% CS JP-5 0.6 6 0.6% Propane 41% CT Methanol 6 3 0.6% Propane 23% CU Methoxypropylamine 2.3 6 0.6% Propane 55% C Methyl Acetate 3.1 5 0.6% Propane 46% CW Methyl Acrylate 2.8 6 0.6% Propane 68% CX Methacryclic Acid 1.6 2 0.6% Propane 55% CY Methyl Amyl Ketone (MAK) 1.1 6 0.6% Propane 51% CZ Methyl Cellosolve 1.8 6 0.6% Propane 60% DA ethyl Chloride 8.1 6 0.6% Propane 48% DB Methyl Chloroform (1,1,1-Trichloromethane) 0.1 6 0.6% Propane 85% DC Methylcyclohexane 1.2 1 2.5% Methane 33% DD Methylene Chloride 13 1 2.5% Methane 68% DE Methylene Fluoride (R-32) 12.7 6 0.6% Propane 13% DF Methyl Ethyl Ketone (MEK) 1.4 1 2.5% Methane 72% DG Methyl Formate 4.5 4 0.6% Propane 29% ULTIMA® X5000 US 66 Appendix: Calibration Guide for Additional Gases ATO Code Compound Vol % for % LEL Table Cal Gas Span Value DH Methyl Isobutyl Carbinol (MIBC) 1 2 0.6% Propane 25% DI Methyl Isobutyl Ketone (MIBK) 1.2 6 0.6% Propane 54% DJ Methyl Methacrylate 1.7 6 0.6% Propane 57% DK Methyl Propyl Ketone 1.5 (MPK) 6 0.6% Propane 54% DL Methyl tert-butyl Ether (MTBE) 1.6 2 0.6% Propane 29% DM Morpholine 1.4 6 0.6% Propane 59% DN Naptha, VM&P 1.2** 6 0.6% Propane 41% DO Nitro Methane 7.3 8 0.1% Propane 45% DP Pentane 1.5 5 0.6% Propane 33% DQ n-Propanol 2.2 2 0.6% Propane 36% DR Propionaldehyde (Propanal) 2.6 6 0.6% Propane 69% DS Propyl Acetate 1.7 6 0.6% Propane 41% DT Propyl Bromide 3.8 2 0.6% Propane 23% DU Propyleneimine 1.32** 6 0.6% Propane 72% DV Propylene Glycol 1.8 Methyl Ether (PGME) 6 0.6% Propane 47% DW Prop. Glycol Meth. Ether Acetate (PGMA) 1.5 6 0.6% Propane 67% DX Propylene Oxide 2.3 2 0.6% Propane 38% DY Pyridine 1.8 8 0.1% Propane 20% DZ Stoddard Solvent 0.9 2 0.6% Propane 32% EA Styrene 0.9 8 0.1% Propane 45% EB Tetrahydrofuran (THF) 2 2 0.6% Propane 40% EC Tetrahydropyran (THP) 1.** 6 0.6% Propane 40% ED tert-Butanol 2.4 2 0.6% Propane 27% EE Toluene 1.1 8 0.1% Propane 18% EF 1,1,1-Trichloroethane 7.5 8 0.1% Propane 20% EG Triethylamine 6 0.6% Propane 36% 1.2 EH Trimethylamine 2 2 0.6% Propane 38% EI Turpentine 0 8 0.1% Propane 20% EJ Vinyl Acetate 2.6 8 0.1% Propane 63% EK Vinyl Trimethoxysilane 0 2 0.6% Propane 35% EL Xylenes (O-Xylene) 0.9 1 2.5% Methane 59% US Tab. 21 XIR PLUS Calibration Guide for Additional Gases ULTIMA® X5000 67 Appendix: General Certification Information 10 Appendix: General Certification Information Refer to manual addendum (Part Number 10182779) for Certification Information. US ULTIMA® X5000 68 Appendix: HART Specific Information 11 Appendix: HART Specific Information The ULTIMA X5000 Gas Monitor is available with an optional HART (Highway Addressable Remote Transducer) output communications protocol. With this option, the ULTIMA X5000 complies with HART Protocol Revision 7. All available status bytes are defined in the X5000 HART Specification found on the product CD. Refer to that document for complete HART command and status definitions. Use the HART digital interface to query the unit to provide additional troubleshooting information. Manufacturer Name Mine Safety Appliances, Inc Model Name (MSA) HART ID Code 227 (0xE3) Device Type Code 46 (0x2E) HART Protocol Revision 7 Device Revision ULTIMA X5000 1 Number of Device Variables 2 Physical Layers Supported FSK Tab. 22 Device Identification US ULTIMA® X5000 69 For local MSA contacts, please visit us at MSAsafety.com Because every life has a purpose...