SICK S700 Series Extractive Gas Analyzers

Title Page O P E R A T I N G INSTRUCTIONS I N S T R U C T I O N SMMMI MMMOPERATING S700 Series Extractive Gas Analyzers Installation · Operation · Maintenance Described product Product name: S700 Versions: S710 S710 CSA S711 S711 CSA S715 standard S715 CSA S715 EX S715 EX CSA S720 Ex S721 Ex Firmware: As from 1.6 The special functions for the water analyzers of the TOCOR Series are not described in this document. Manufacturer SICK AG Erwin-Sick-Str. 1 Telephone: Fax: E-Mail: · 79183 Waldkirch · Germany +49 7641 469-0 +49 7641 469-1149 info.pa@sick.de Place of manufacture SICK AG Poppenbütteler Bogen 9b · 22399 Hamburg · Germany Legal information This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modification, shortening or translation of this document is prohibited without the express written permission of SICK AG. The trademarks stated in this document are the property of their respective owner. © SICK AG. All rights reserved. Original document This document is an original document of SICK AG. 2 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CONTENTS Contents Contents 1 About this document...............................................................................11 1.1 1.2 2 3 Warning symbols ..........................................................................11 1.1.2 Warning levels and signal words..................................................11 1.1.3 Information symbols .....................................................................11 Additional documents ...................................................................................12 2.1 Primary safety notes ....................................................................................13 2.2 Basic operating notes ...................................................................................14 2.3 Intended use .................................................................................................15 2.3.1 Designated users (target group) ..................................................15 2.3.2 Designated range of application ..................................................15 2.4 Application limitations (overview) ................................................................16 2.5 Responsibility of user....................................................................................17 Product description .................................................................................18 3.1 Application principle .....................................................................................18 3.2 Product identification....................................................................................18 3.3 Characteristics of the enclosure types ........................................................19 3.3.1 S710/S711 · S710 CSA/S711 CSA..............................................19 3.3.2 S715 standard · S715 CSA ...........................................................20 3.3.3 S715 EX · S715 EX CSA .................................................................21 3.3.4 S720 Ex/S721 Ex..........................................................................22 3.3.5 CSA versions .................................................................................22 Know-how for the S700 ................................................................................23 3.4.1 Special features............................................................................23 3.4.2 Analyzer modules..........................................................................24 3.4.3 Calibration cuvette for analyzer modules UNOR and MULTOR...24 3.4.4 Analyzer modules for O2 measurement .......................................25 3.4.5 Cross-sensitivity and gas matrix effect compensation................26 3.5 Optional equipment ......................................................................................27 3.6 User Guide for the S700 ...............................................................................28 3.6.1 What must you do ?.......................................................................28 3.6.2 What can you do in addition ? ......................................................29 3.6.3 If you first wish to learn about the operating functions … ..........30 Installation ................................................................................................31 4.1 Scope of delivery ...........................................................................................31 4.2 Safety notes on transport .............................................................................32 4.3 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice 1.1.1 Safety instructions...................................................................................13 3.4 4 Symbols and document conventions ...........................................................11 4.2.1 General safety information on lifting and carrying .....................32 4.2.2 Special safety information on the enclosures .............................32 Safety information on installation ................................................................33 4.3.1 Safety in potentially explosive atmospheres .............................33 4.3.2 Safety measures against dangerous gases.................................33 4.3.3 General safety information on installation .................................34 O P E R A T I N G I N S T R U C T I O N S | S700 3 CONTENTS 4.4 4.5 Mounting the enclosure ............................................................................... 35 4.4.1 Mounting location, ambient conditions....................................... 35 4.4.2 Enclosure installation .................................................................. 36 Sample gas connections .............................................................................. 37 4.5.1 Designing the sample gas feed ................................................... 37 4.5.2 Connecting the sample gas inlet (SAMPLE) ................................ 41 4.5.3 Connecting the sample gas outlet (OUTLET)............................... 42 4.5.4 Connecting the additional gas paths (REF./REF. OUT – optional)........................................................................................ 42 4.6 Purge gas connections (option) ................................................................... 43 4.7 Opening and closing the enclosure ............................................................. 44 4.8 4.9 4.7.1 Safety precautions before opening the enclosure .................... 44 4.7.2 Opening the enclosure ................................................................. 45 4.7.3 Closing the enclosure................................................................... 46 Cable installation (S715/S720 Ex/S721 Ex)............................................... 47 4.8.1 Suitable cables for potentially explosive atmospheres ............ 47 4.8.2 Correct use of the cable inlets ................................................... 47 4.8.3 Correct installation of signal cables ............................................ 48 Power connection ......................................................................................... 49 4.9.1 Safety information for power connection .................................... 49 4.9.2 Using a separate mains fuse ....................................................... 50 4.9.3 Installing a separate disconnector switch ................................. 50 4.9.4 Connecting the power cable ........................................................ 51 4.10 Signal connections ....................................................................................... 54 4.10.1 Type of terminal connections ...................................................... 54 4.10.2 Suitable signal cables .................................................................. 54 4.10.3 Maximum load of the signal connections ................................... 55 4.10.4 Outputs for signal voltage (auxiliary voltage) .............................. 55 4.10.5 Anti-inductive protection for the signal connections .................. 56 4.11 Measured value outputs .............................................................................. 57 4.12 Analog inputs ................................................................................................ 58 4.13 Switching outputs ......................................................................................... 59 4.13.1 Switch functions ........................................................................... 59 4.13.2 Electrical function ........................................................................ 59 4.13.3 Contact connections (pin assignment)........................................ 60 4.14 Control inputs ............................................................................................... 62 4.14.1 Control functions .......................................................................... 62 4.14.2 Electrical function ........................................................................ 62 4.15 Intrinsically-safe measured value outputs .................................................. 63 4.16 Digital interfaces........................................................................................... 65 4 O P E R A T I N G I N S T R U C T I O N S | S700 4.16.1 Function of the interfaces............................................................ 65 4.16.2 Connecting the interfaces............................................................ 65 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CONTENTS 5 6 Start-up......................................................................................................66 5.1 Switch-on procedure .....................................................................................66 5.2 Measurement preparation............................................................................67 Operation (general)..................................................................................68 6.1 7 LEDs...............................................................................................................68 6.2 Status messages on the display...................................................................69 6.3 Principle of operation....................................................................................70 6.3.1 Function selection ........................................................................70 6.3.2 Display of menu functions (example) .........................................70 6.3.3 Keypad functions ..........................................................................71 6.3.4 Menu levels...................................................................................72 Standard functions ..................................................................................73 7.1 Main Menu ....................................................................................................73 7.2 Measuring displays .......................................................................................74 7.2.1 7.3 7.4 8 7.2.2 Large display for one selected component .................................75 7.2.3 Chart recorder simulation ............................................................75 Status displays ..............................................................................................77 7.3.1 Display of status/malfunction messages ....................................77 7.3.2 Display of measuring ranges........................................................77 7.3.3 Display of measured value outputs .............................................78 7.3.4 Display of alarm limit values ........................................................78 7.3.5 Display of device data ..................................................................79 7.3.6 Display of drift values ...................................................................80 Control ...........................................................................................................81 7.4.1 Switching the gas pump on/off....................................................81 7.4.2 Acknowledging alarms..................................................................82 7.4.3 Setting the display contrast .........................................................83 7.4.4 Setting the keypad click ...............................................................83 7.5 Calibration (note) ..........................................................................................84 7.6 Activating the maintenance signal ...............................................................84 Expert functions .......................................................................................85 8.1 Access to the expert functions .....................................................................85 8.2 Hidden expert functions................................................................................85 8.3 Local adaptation (localization) .....................................................................86 8.4 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Combined display for all components .........................................74 8.3.1 Language setting ..........................................................................86 8.3.2 Setting the internal clock .............................................................86 Display of measured values .........................................................................87 8.4.1 Select number of decimal places ................................................87 8.4.2 Bar graph range selection ............................................................87 O P E R A T I N G I N S T R U C T I O N S | S700 5 CONTENTS 8.5 8.6 Measured value computation ...................................................................... 88 8.5.1 Setting damping (rolling average value computation)................ 88 8.5.2 Setting dynamic damping ............................................................ 89 8.5.3 Suppressing measured values at the start of the measuring range ............................................................................................. 90 Monitoring measured values ....................................................................... 91 8.6.1 Setting alarm limit values ............................................................ 91 8.6.2 Activating warnings of working range limits (overflow warnings) ...................................................................................... 92 8.7 Configuring calibration (note) ...................................................................... 92 8.8 Configuration of measured value outputs .................................................. 93 8.9 8.8.1 Special functions for certain sampling point configurations...... 93 8.8.2 Assigning measuring components............................................... 93 8.8.3 Setting-up the output ranges ....................................................... 94 8.8.4 Display of output ranges .............................................................. 95 8.8.5 Selecting the output ranges......................................................... 95 8.8.6 Setting the “live zero”/deactivating a measured value output .. 95 8.8.7 Selecting the output mode during calibration ............................ 96 8.8.8 Deleting the setting for a measured value output ...................... 96 Configuration of the switching outputs........................................................ 97 8.9.1 Functional principle...................................................................... 97 8.9.2 Control logic.................................................................................. 97 8.9.3 Safety criteria .............................................................................. 97 8.9.4 Available switching functions ...................................................... 98 8.9.5 Assigning the switch functions .................................................... 99 8.10 Configuration of the control inputs .............................................................. 99 8.10.1 Functional principle...................................................................... 99 8.10.2 Available control functions .......................................................... 99 8.10.3 Assigning control functions........................................................100 8.11 Digital data transmission ...........................................................................101 8.11.1 Digital interface parameters ......................................................101 8.11.2 Output of digital measured data................................................102 8.11.3 Printing internal configuration ...................................................104 8.12 Digital remote control settings ..................................................................105 8.12.1 Setting the ID character .............................................................105 8.12.2 Activating the ID character / Activating Modbus ......................106 8.12.3 Setting the installed connection................................................106 8.12.4 Configuring the modem connection ..........................................107 8.12.5 Modem control ...........................................................................108 8.13 Data backup................................................................................................109 8.13.1 Using an internal backup ...........................................................109 8.13.2 Using an external backup ..........................................................110 8.14 Firmware update.........................................................................................113 6 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CONTENTS 8.15 Volume flow control ................................................................................... 114 8.15.1 Setting the capacity of the gas pump ....................................... 114 8.15.2 Setting the flow monitor set point............................................. 114 8.16 Displaying internal data ............................................................................. 115 8.16.1 Measuring signals for the measuring components.................. 115 8.16.2 Status of the internal controller ................................................ 116 8.16.3 Signals of the internal sensors and analog inputs................... 116 8.16.4 Internal supply voltages ............................................................ 117 8.16.5 Internal analog signals .............................................................. 117 8.16.6 Bridge adjustment (THERMOR) ................................................. 117 8.16.7 Linearisation values .................................................................. 118 8.16.8 Status of the control inputs....................................................... 118 8.16.9 Program version......................................................................... 118 8.17 Sampling point selector (option) ............................................................... 119 8.17.1 Function of the sampling point selector ................................... 119 8.17.2 Notes on the sampling point selector ...................................... 119 8.17.3 Configuring the sampling point selector................................... 120 8.18 Testing electronic outputs (hardware test) ............................................... 121 8.19 Reset........................................................................................................... 122 9 Calibration.............................................................................................. 123 9.1 Introduction to the calibration of the S700 .............................................. 123 9.2 Guideline for calibrations ......................................................................... 125 9.3 Calibration gases ....................................................................................... 125 9.3.1 9.4 9.5 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Programmable calibration gases .............................................. 125 9.3.2 Zero gases (calibration gases for the zero point)..................... 126 9.3.3 Test gases for sensitivity calibration......................................... 127 9.3.4 Simplifying the calibration gas requirements........................... 128 9.3.5 Correct feeding of the calibration gases................................... 129 Manual calibration ..................................................................................... 130 9.4.1 Methods for calibration gas delivery......................................... 130 9.4.2 Manual calibration procedure ................................................... 130 Automatic calibration ................................................................................. 133 9.5.1 Requirements for automatic calibrations ................................. 133 9.5.2 Different automatic calibration routines .................................. 134 9.5.3 Setting-up an automatic calibration ......................................... 135 9.5.4 Setting the nominal values for the calibration gases .............. 136 9.5.5 Setting the drift limit values ...................................................... 137 9.5.6 Ignoring an external calibration signal ..................................... 138 9.5.7 Setting test gas delay time........................................................ 138 9.5.8 Setting the calibration measuring interval ............................... 139 9.5.9 Displaying the automatic calibration settings .......................... 140 9.5.10 Starting the automatic calibration procedure manually ........ 141 9.6 Displaying calibration data ........................................................................ 142 9.7 Drift reset ................................................................................................... 143 O P E R A T I N G I N S T R U C T I O N S | S700 7 CONTENTS 9.8 9.9 10 Special calibrations ....................................................................................144 9.8.1 Full calibration............................................................................144 9.8.2 Basic calibration.........................................................................145 9.8.3 Calibration of the calibration cuvette (option) ..........................150 9.8.4 Calibration of the H2O measurement .......................................151 9.8.5 Calibration of cross-sensitivity compensations (option) ..........154 9.8.6 Calibrating “H2O cross-sensitive” measuring components ......156 9.8.7 Cross-sensitivity compensation with OXOR-P............................156 9.8.8 Calibrating the special version THERMOR 3K...........................157 Validation for UNOR/MULTOR....................................................................158 Remote control with “AK protocol” .....................................................159 10.1 Introduction to the remote control with “AK protocol”..............................159 10.2 Technical basics .........................................................................................159 10.2.1 Interface .....................................................................................159 10.2.2 Complete command sequence (command syntax) ..................159 10.3 Command types ..........................................................................................160 10.4 Reply to a received command....................................................................160 10.4.1 Status character.........................................................................160 10.4.2 Normal reply ..............................................................................160 10.4.3 Reply to an erroneous command .............................................161 10.5 Remote control commands ........................................................................162 11 10.5.1 General commands ................................................................162 10.5.2 Status reading commands 10.5.3 Calibration commands 10.5.4 Measuring mode commands ....................................................164 10.5.5 Device identification commands .............................................164 10.5.6 Temperature compensation commands .................................164 ....................................................162 .......................................................163 Remote control with Modbus...............................................................165 11.1 Introduction to the Modbus protocol .........................................................165 11.2 Modbus specifications for the S700 .........................................................166 11.3 Installation of a Modbus remote control ...................................................167 11.3.1 Interface .....................................................................................167 11.3.2 Electrical connection..................................................................167 11.3.3 Making the necessary settings in the S700 .............................167 11.4 Modbus function commands for the S700 ...............................................168 8 O P E R A T I N G I N S T R U C T I O N S | S700 11.4.1 Function codes ...........................................................................168 11.4.2 Data formats...............................................................................168 11.4.3 Modbus control commands .......................................................169 11.4.4 Modbus read commands ...........................................................170 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CONTENTS 12 Maintenance.......................................................................................... 173 12.1 Safety information on disassembly of components ................................. 173 12.1.1 Decontamination ....................................................................... 173 12.1.2 Possible risks through gas from internal components .......... 173 12.2 Maintenance plan ...................................................................................... 174 12.3 Visual check ............................................................................................... 175 12.4 Testing the electrical signals ..................................................................... 175 12.5 Leak tightness check of sample gas path ................................................ 176 12.5.1 Safety notes on leak tightness ................................................. 176 12.5.2 Test criteria for gas-tightness.................................................... 176 12.5.3 A simple leak test method......................................................... 176 12.6 Leak tightness check for the enclosure S715 EX ..................................... 178 12.7 Replacing the O2 sensor in the OXOR-E module....................................... 180 12.8 Cleaning the enclosure .............................................................................. 182 13 Clearing malfunctions.......................................................................... 183 13.1 If the S700 does not work at all … ........................................................... 183 13.2 Fuses .......................................................................................................... 184 13.2.1 Adapting to power voltage......................................................... 184 13.2.2 Internal fuses ....................................................................... 185 13.3 Status messages (in alphabetical order) ............................................... 186 13.4 If the measured value is obviously incorrect … ....................................... 190 13.5 If the measured values are unstable and you don’t know why … ........... 190 14 Shutdown procedure ............................................................................ 191 14.1 Shutdown procedure.................................................................................. 191 14.2 Disposal information.................................................................................. 192 15 Storage, transport................................................................................. 193 15.1 Correct storage........................................................................................... 193 15.2 Correct transport ....................................................................................... 193 15.3 Shipping for repair ..................................................................................... 193 16 Special notes ......................................................................................... 194 16.1 Special version “THERMOR 3K” ................................................................ 194 16.1.1 Purpose of the “THERMOR 3K” version.................................... 194 16.1.2 Special features of the “THERMOR 3K” version ...................... 195 16.2 Automatic compensations ........................................................................ 196 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice 16.2.1 Information on active compensations ...................................... 196 16.2.2 Consequences of automatic compensations ........................... 197 O P E R A T I N G I N S T R U C T I O N S | S700 9 CONTENTS 16.3 Notes on particular measuring components .............................................198 16.3.1 Measuring component CO .........................................................198 16.3.2 Measuring component CO2......................................................................... 198 16.3.3 Measuring component H2O .......................................................198 16.3.4 Measuring component O2............................................................................ 198 16.3.5 Measuring component SO2......................................................................... 199 16.3.6 Measuring component NO / NOX ............................................................. 199 16.4 Information on using a sample gas cooler ................................................200 16.4.1 Purpose of a sample gas cooler ................................................200 16.4.2 Disturbing effects with a sample gas cooler .............................200 16.4.3 Calibrations with a sample gas cooler ......................................201 16.5 Information on using a NOX converter .......................................................202 16.5.1 Purpose of NOX converters ........................................................202 16.5.2 Disturbing effects with NOX converters .....................................202 16.6 Interface connection with a PC ..................................................................203 17 16.6.1 Creating an interface connection ..............................................203 16.6.2 Setting interface parameters (overview) ...................................206 Custom configuration tables................................................................207 17.1 User Table: Measuring components and calibration gases .....................207 17.2 Signal connection overview .......................................................................208 17.3 User Table: Switching outputs ..................................................................209 17.4 User Table: Control inputs ........................................................................210 18 Technical data........................................................................................211 18.1 Enclosure ...................................................................................................211 18.1.1 Dimensions.................................................................................211 18.1.2 Enclosure specifications ...........................................................213 18.1.3 Gas connections.........................................................................213 18.2 Ambient conditions ...................................................................................214 18.3 Electrical specifications .............................................................................215 18.4 Measuring characteristics .........................................................................216 18.5 Gas technical requirements .....................................................................216 18.6 Internal gas path.........................................................................................217 10 18.6.1 Flow plan.....................................................................................217 18.6.2 Materials in contact with the sample gas ................................218 19 Glossary...................................................................................................219 20 Index ........................................................................................................220 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice ABOUT THIS DOCUMENT 1 1 About this document 1.1 Symbols and document conventions 1.1.1 Warning symbols Symbol Meaning Hazard (general) Hazard by voltage Hazard in potentially explosive atmospheres Hazard by explosive substances/mixtures Hazard by toxic substances Hazard by acidic substances Hazard for the environment/nature/organic life 1.1.2 Warning levels and signal words WARNING: Risk or hazardous situation which could result in severe personal injury or death. CAUTION: Hazard or unsafe practice which could result in less severe or minor injuries. NOTE: Hazard which could result in property damage. 1.1.3 Information symbols Symbol Meaning Information on product characteristics with regard to protection against explosions Important technical information for this product Important information on electrical or electronic functions 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 11 1 1.2 ABOUT THIS DOCUMENT Additional documents Separately supplied document: ● Declaration of Conformity Additional documents, if applicable: CSA Certificate of Compliance Statement of Conformity on use in potentially explosive atmospheres ● EC Type Examination Certificate ● ● NOTE: ▸ ▸ Observe the supplied documents. Pay primary attention to any individual information provided. Many specifications of the certification documents are considered in this document. However: ▸ For legal and official consequences, refer to the original certificates. 12 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SAFETY INSTRUCTIONS 2 2 Safety instructions 2.1 Primary safety notes Dangerous sample gases WARNING: Hazards by dangerous sample gases ● ● ▸ If the sample gas can be dangerous to health: Escaping sample gas can be an acute danger for persons. If the sample gas is combustible: If sample gas escapes during a defect, a combustible gas mixture can be created with the ambient air. Thus, there can be a risk of explosion. Carefully observe the safety information and application limitations on the sample gases. Otherwise operation is not safe. ● General measures for health protection see “Responsibility of user”, page 17 ● Application limitations of the S700 versions see “Application limitations (overview)”, page 16 ● Safety information on installation see “Safety measures against dangerous gases”, page 33 ● Safety when opening the enclosure see “Safety precautions before opening the enclosure”, page 44 ● Safety during maintenance and repair work see “Safety information on disassembly of components”, page 173 Potentially explosive atmospheres WARNING: Hazards in potentially explosive atmospheres When the S700 is to be used in a potentially explosive atmosphere: ▸ Carefully observe the applicable safety information in this document. Otherwise operation is not safe. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice ● Usage options in potentially explosive atmospheres see “Characteristics of the enclosure types”, page 19 ● Safety information on installation in potentially see “Safety in potentially explosive atmoexplosive atmospheres spheres”, page 33 ● Safety when opening the enclosure see “Safety precautions before opening the enclosure”, page 44 ● Intact state of the connection cables see “Visual check”, page 175 O P E R A T I N G I N S T R U C T I O N S | S700 13 2 2.2 SAFETY INSTRUCTIONS Basic operating notes Start-up ▸ Ensure gas-tightness; check the filters, valves etc., see “Leak tightness check of sample gas path”, page 176 ▸ Prevent condensation in the sample gas path of the gas analyzer, see “General safety information on installation”, page 34 ▸ ▸ Perform a calibration after each start-up, see “Calibration”, page 123 Observe the information on special calibrations, see “Special calibrations”, page 144 – Additionally in potentially explosive atmospheres: ▸ Make sure the enclosure is tightly closed, S715 EX/S715 EX CSA – if the enclosure was opened: ▸ Perform a leak test. see “Closing the enclosure”, page 46 see “Leak tightness check for the enclosure S715 EX”, page 178 Operating state ▸ ▸ ▸ Observe the LEDs: – “Function” green = normal state – “Function” RED = malfunction – “Service” YELLOW = need for action, see “LEDs”, page 68 – “Alarm” RED = at least one measured value is beyond a limit value, see “Setting alarm limit values”, page 91 Observe the status messages on the display, see “Main Menu”, page 73 Perform calibrations at regular intervals, see “Guideline for calibrations”, page 125 When “Alarm” is indicated ▸ ▸ ▸ Check the current measured values. Consider the situation. Perform the measures specified at your site for this situation. If necessary: Switch the alarm signal off (see “Acknowledging alarms”, page 82). In hazardous situations ▸ Switch-off the system’s emergency switch or mains switch. The main power switch of the S710/S711 is located on the rear of the enclosure next to the power plug (see Fig. 7, page 51). Shutdown procedure ▸ 14 Before shutting down: Purge the sample gas path with a dry neutral gas to prevent condensation in the measuring system (see “Shutdown procedure”, page 191). O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SAFETY INSTRUCTIONS 2 2.3 Intended use 2.3.1 Designated users (target group) All tasks and measures described in this document should be carried out by skilled persons who are trained and qualified to do the following jobs – in skillful quality and with respect to the intended use: – – – – – mechanical installation electrical installation device configuration and adaptation handling and supervision during operation maintenance Moreover, these skilled persons should be familiar with the potential risks and hazards which might usually occur even if the tasks and measures are carried out skillfully. They should know and follow all the related safety precautions. This Manual is an important part of the device. Please store this Manual in a safe place after use. 2.3.2 Designated range of application Measuring function Gas analyzers of the S700 series measure the concentration of a particular gas in a gas mixture (sample gas). The sample gas flows through the internal measuring system of the gas analyzer. If the S700 is equipped with more than one analyzer module and/or with a MULTOR or FINOR analyzer module, then the concentration of more than one gas component can be measured simultaneously. Areas of usage Indoor use: Gas analyzers of the S700 series are designated for indoor use. Direct influence of the atmospheric weather (wind, rain, sun) could damage the device and can have a severe effect on measuring precision. ● Application limitations: The area of usage is limited depending on the enclosure type (see “Characteristics of the enclosure types”, page 19). ● WARNING: Risk of explosion - health risks ▸ ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Observe the stated application limitations (see “Characteristics of the enclosure types”, page 19). Observe the general measures on health protection (see “Responsibility of user”, page 17). O P E R A T I N G I N S T R U C T I O N S | S700 15 2 2.4 SAFETY INSTRUCTIONS Application limitations (overview) WARNING: Risk of explosion - health risks ▸ ▸ Observe the stated application limitations (see “Characteristics of the enclosure types”, page 19). Observe the general measures on health protection (see “Responsibility of user”, page 17). Use in potentially explosive atmospheres The usage options in potentially explosive atmospheres depend on the enclosure type (see “Characteristics of the enclosure types”, page 19). Application limitations for explosive/combustible sample gases ● ● Do not use the S700 for measuring explosive gases or gas mixtures. The usage options for measuring combustible gases depend on the enclosure type and certain conditions (see “Characteristics of the enclosure types”, page 19). Chemical application limitations NOTE: Risk of damage Chemically aggressive gases can damage the measuring system of the gas analyzer. This can make the gas analyzer unusable. ▸ Prior to operation, check if the materials of the measuring system could have been damaged by the sample gas (see “Materials in contact with the sample gas”, page 218). Physical application limitations In some applications, certain gas components could interfere with the analysis – for example, because a similar measuring effect is produced and this effect can not be eliminated, due to the laws of nature or technical limitations. A consequence could be that the measured values would shift when the composition of the sample gas has changed, even if the concentration of the measured gas components is still the same. ▸ ▸ 16 In such cases: whenever the sample gas composition has changed, perform a new calibration using new test gases which correspond to the new sample gas composition. This might not be necessary if your S700 has an automatic compensation for such effects (see “Cross-sensitivity and gas matrix effect compensation”, page 26). For the relevant information, see the delivered documents; in case of doubt, ask the manufacturer. O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SAFETY INSTRUCTIONS 2 2.5 Responsibility of user intended users The gas analyzer S700 should only be operated by skilled persons who, based on their technical training and knowledge as well as knowledge of the relevant regulations, can assess the tasks given and recognize the dangers involved. Correct use ▸ ▸ ▸ Use and operate the device only as it is described and specified in these Operating Instructions. The manufacturer is not responsible for any other use. Carry out the specified maintenance tasks. Do not remove, add, or change any component in the device unless such changes are officially allowed and specified by the manufacturer. Otherwise – the device might become dangerous – the manufacturer’s guarantee becomes invalid – The Type Examination Certificate becomes invalid (only for the ATEX version) WARNING: Risk through incorrect use Equipment-internal protection devices can be impaired when the device is not used as defined. ▸ Read this Operating Instructions before installation, start-up, operation and maintenance and observe all information on using the device. Special local requirements ▸ In addition to these Operating Instructions, observe all local laws, technical rules, and company-internal instructions valid at the site where your S700 is used. Health protection WARNING: Health risks through sample gas If the sample gas can be dangerous to health: Escaping sample gas can be an acute danger for persons. The concept of the measuring system must contain the relevant safety measures for health protection. [1] ▸ During installation: Ensure that the safety information on installation is observed (see “Safety information on installation”, page 33). ▸ After installation/during operation: – Ensure that all persons involved are informed on the sample gas composition as well as know and adhere to the relevant safety measures concerning health protection. – If the leak tightness of the gas paths is questionable: Perform a leak tightness check (see “Leak tightness check of sample gas path”, page 176). [1] The operating company is responsible for the composition of sample gas and the relevant safety measures. Preserving the documents ▸ ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Keep the Operating Instructions available for consulting. Pass the Operating Instructions on to a new owner. O P E R A T I N G I N S T R U C T I O N S | S700 17 3 PRODUCT DESCRIPTION 3 Product description 3.1 Application principle S700 is an extractive gas analyzer with continuous measuring operation: Extractive gas analysis means that a certain portion of the gas which is to be analyzed is extracted from the total quantity of the gas (“sample gas” from the “sampling point”) and is then passed to the gas analyzer. ● Continuous measurement means that a continuous sample gas flow to the gas analyzer is maintained, and that the gas analyzer is continuously delivering current measured values. ● For most applications, a sample gas conditioning is required. Depending on the individual application, suitable devices can be: ● Particle filters Protect the measuring system of the gas analyzer from contamination Heated sample gas lines Prevent condensation or ice blockages in the sample gas path Liquid separators Remove liquids or condensable components from the sample gas Safety devices Protect the gas analyzer and the peripheral system against each other (e.g. flame arresters in the gas path) Fig. 1: Extractive gas analysis sampling point sample gas conditioning gas analyzer sample gas ● ● 3.2 Projection notes on extractive sample gas feed, see “Designing the sample gas feed”, page 37 Operating conditions for the sample gas feed, see “Connecting the sample gas inlet (SAMPLE)”, page 41 Product identification Fig. 2: Type plate (schematic) S7XX XX UNOR 10 9 8 PN: XXXXXXX 12/49 SN: XXXXXXXX 115/230V 47-62Hz 20-200VA IPXX Temp.: 5°C ... 45°C 7 1 2 3 4 5 6 7 8 9 10 18 6 1 X MULTOR FINOR THERMOR OXOR E X OXOR P II 3 G Ex n R II T6 TÜV 01 ATEX 1725 X Hazardous area: Class I, Div. 2 Group A, B, C and D T6 2 3 R C US 234570 XXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXX 5 4 Product name Fitted analyzer modules Explosion protection specification (see “Enclosure specifications”, page 213) Manufacturer Identification of CSA versions (see “CSA versions”, page 22) IP degree of protection of enclosure Permissible ambient temperature during operation Power voltages (see “Power connection”, page 49) Serial number Date of manufacture (year/week) O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.3 Characteristics of the enclosure types WARNING: Risk of explosion - health risks ▸ ▸ 3.3.1 Observe the application limitations of the enclosure types. Observe the general measures on health protection (see “Responsibility of user”, page 17). S710/S711 · S710 CSA/S711 CSA Design ● ● 19" plug-in unit for mounting in standard 19" racks or corresponding outer housing. S711: Smaller mounting depth, limited set of equipment options. ● ● Dimensions, see Fig. 30, page 211. Special characteristics of CSA versions, see “CSA versions”, page 22. Application limitations for enclosure type, S710/S711, S710 CSA/S711 CSA Do not use in potentially explosive atmospheres. Do not feed explosive gases or gas mixtures. ● Only use for measurement of combustible gases or gas mixtures when the “Conditions for combustible sample gases” are fulfilled (see below). ● ● Conditions for combustible sample gases Possible gas concentrations in the sample gas Consequence for S710/S711/S710 CSA/S711 CSA ≤ 25 % of the lower explosion limit Measurement is allowed without any further measures. > 25 % of the lower explosion limit [1] Measurement is allowed when the following conditions are maintained: ▸ Ensure an unhindered air exchange between enclosure and the environment. Further measures: ▸ Ensure that the sample gas pressure can not exceed the allowable sample gas pressure (see “Gas technical requirements”, page 216). ▸ Regularly check the leak tightness of the sample gas path. ▸ Recommendations for device versions with sample gas paths with hoses (especially “Viton”): Check the material consistency of the hoses every 3 years. Replace the hoses if necessary. [1] And always below the lower explosion limit. WARNING: Risk of explosion ▸ Observe and adhere to the application limitations. Otherwise operation is not safe and there is a risk of explosion. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 19 3 3.3.2 PRODUCT DESCRIPTION S715 standard · S715 CSA Design Closed field enclosure for wall mounting in industrial environment. Upper section: Electronics, electrical connections. ● Lower section: Analyzer modules. ● Option: Purge gas connections. ● ● ● ● Dimensions, see Fig. 31, page 211. Special characteristics of CSA versions, see “CSA versions”, page 22. Application limitations for enclosure type, S715 standard/S715 CSA, / Do not use in potentially explosive atmospheres. Do not feed explosive gases or gas mixtures. ● Only use for measurement of combustible gases or gas mixtures when the “Conditions for combustible sample gases” are fulfilled (see below). ● ● Conditions for combustible sample gases Possible gas concentrations in the sample gas Consequence for S715 standard/S715 CSA ≤ 25 % of the lower explosion limit The measurement is allowed without any further measures. > 25 % of the lower explosion limit [1] The measurement is allowed when the following conditions are maintained: ▸ Purge the enclosure with inert gas (e.g. with nitrogen). Monitor the purge gas flow rate (10 … 30 l/h at the purge gas outlet). Further measures: ▸ Ensure that the sample gas pressure can not exceed the allowable sample gas pressure (see “Gas technical requirements”, page 216). ▸ Regularly check the leak tightness of the sample gas path. ▸ Recommendations for device versions with sample gas paths with hoses (especially “Viton”): Check the material consistency of the gas hoses every 3 years. Replace the gas hoses if necessary. [1] And always below the lower explosion limit. WARNING: Risk of explosion ▸ Observe and adhere to the application limitations. Otherwise operation is not safe and there is a risk of explosion. 20 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.3.3 S715 EX · S715 EX CSA Design As S715 standard/S715 CSA, however: – Vapor-proof enclosure (degree of protection “nr”) for use in potentially explosive atmospheres of zone 2. – internal gas paths tube-connected. – Gas connection for leak tightness check of the enclosure. ● Option: Purge gas connections. ● ● ● ● Dimensions, see Fig. 31, page 211. Special characteristics of CSA versions, see “CSA versions”, page 22. Identification of explosion protection, see “Enclosure specifications”, page 213. ATEX certification for potentially explosive atmospheres (zone 2) The ATEX certification for gas analyzers of typeS715 EX consists of the following documents: ● ● Statement of Conformity TÜV 01 ATEX 1725 X 3rd Supplement to Statement of Conformity TÜV 01 ATEX 1725 X. The “1st Supplement to Statement of Conformity TÜV 01 ATEX 1725 X” and the “2nd Supplement to Statement of Conformity TÜV 01 ATEX 1725 X” apply for S715 versions which are no longer produced. Application conditions for enclosure types S715 EX/S715 EX CSA Only use in potentially explosive atmospheres (zone 2) when the Declaration of Conformity allows it and when the “special conditions” of the Declaration of Conformity are fulfilled. ● Do not feed explosive gases or gas mixtures. ● Only use for combustible gases or gas mixtures when the “Conditions for combustible sample gases” are fulfilled (see below). ● Check the leak tightness of the enclosure after each closing of the enclosure/prior to start-up (see “Leak tightness check for the enclosure S715 EX”, page 178). ● Conditions for combustible sample gases ● Only use a gas analyzer type S715 EX/S715 EX CSA in potentially explosive atmospheres when one of the following conditions is met: [1] – The sample gas is not combustible. Or: – The concentration of the sample gases is always at max. 25 % of the lower explosion limit. WARNING: Risk of explosion ▸ Carefully observe and adhere to the application conditions. Otherwise operation is not safe and there is a risk of explosion. [1] Specifications of the Declaration of Conformity. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 21 3 3.3.4 PRODUCT DESCRIPTION S720 Ex/S721 Ex Design Massive enclosure for use in potentially explosive atmospheres (Exd). Flame arresters in the sample gas connections. ● Three-part enclosure: – Analyzer enclosure (analyzer modules, electronics, electrical connections). – Satellites: Keypad, display enclosure (permanently connected via cable). ● S720 Ex: Smaller analyzer enclosure, limited set of equipment options. ● ● ● ● Dimensions, see Fig. 32, page 212. Identification of explosion protection, see “Enclosure specifications”, page 213. EC Type Examination Certificate for potentially explosive atmospheres The certification for the gas analyzers type S720 Ex/S721 Ex consists of the “EC Type Examination Certificate TÜV 97 ATEX 1207 X” for gas analyzers of the 620 Ex series and several “Supplements”. The certification for potentially explosive atmospheres was made as a supplement of the existing certification for 620Ex series gas analyzers. The numbers of the terminal connection stated in the EC Type Examination Certificate, page 1 to 4, only apply for gas analyzers of the 620 Ex series and do not apply for enclosure types S720 Ex/S721 Ex. Application conditions for enclosure type S720 Ex/S721 Ex ● ● ● ● ● Only use in potentially explosive atmospheres when the EC Type Examination Certificate allows it and when the “special conditions” of the EC Type Examination Certificate are fulfilled. Ensure that the sample gas pressure can not be greater than 10 kPa (100 mbar).[1] Observe all relevant laws, standards and regulations which are valid at the installation location (e.g. EN 60079-14). If the sample gas is combustible: Use a device version with sample gas paths with hoses (internal gas paths made of metal tubing). Recommendation: Let the installation be made by specially trained and authorized skilled persons. WARNING: Risk of explosion ▸ Carefully observe and adhere to the application conditions. Otherwise operation is not safe and there is a risk of explosion. 3.3.5 CSA versions ● ● CSA versions are for use in the validity range of the CSA. For CSA versions, special specifications apply for: – Switching outputs (see “Maximum load of the signal connections”, page 55) – Power connection (see “Electrical specifications”, page 215). Identification of CSA versions, see “Product identification”, page 18. [1] Further information, see Declaration of Conformity. 22 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.4 Know-how for the S700 3.4.1 Special features ● Several analyzer modules: A S700 can contain up to three analyzer modules. see “Analyzer modules”, page 24 ● Multi-component measurement: The S700 measures all measuring components simultaneously every 0.5 … 20 seconds. [1] see “Combined display for all components”, page 74 ● Cross-sensitivity compensation: Common measuring influences of the individual gas components can be compensated. see “Cross-sensitivity and gas matrix effect compensation”, page 26 ● Calibration cuvette: This option can speed-up routine calibrations of see “Calibration cuvette for analyzer UNOR and MULTOR analyzer modules and reduce test gas consumption. modules UNOR and MULTOR”, page 24 ● Configurable signal connections: The S700 has 8 control inputs and 13 see “Available control functions”, switching outputs, with freely assignable functions. page 99 / “Available switching functions”, page 98 ● Configurable measured value outputs: The S700 has 4 analog measured value outputs (0/2/4 … 20 mA). – You can select which measured value output is used for a certain measuring component. One measured value can also be output on several measured value outputs. see “Assigning measuring components”, page 93 – Each measured value output has 2 output ranges. The output ranges see “Setting-up the output ranges”, are adjustable. page 94 ● Digital data output: The S700 can also transmit the measured values and status messages via a serial RS232 interface. ● Chart recorder simulation: The S700 can display a continuous image of see “Chart recorder simulation”, previous measured values. page 75 ● Integration of external measured values: Measuring signals of other devices can be fed and shown the same as internal measuring components see “Analog inputs”, page 58 ● 2 zero gases: For zero point calibration, the nominal values for two different “zero gases” can be set. This allows you to calibrate different analyzer modules which require individual zero gases. Cross-sensitivity effects can be compensated with negative nominal values. see “Cross-sensitivity compensation with OXOR-P”, page 156 ● 4 test gases: For sensitivity calibration, nominal values for four different see “Test gases for sensitivity calibration”, page 127 test gases can be set. Which measuring component is calibrated with which test gas is selectable. Test gas mixtures for the calibration of several measuring components are possible. ● Data storage: ● ● see “Function of the interfaces”, page 65 – The S700 can save copies of the current settings and data, and reactivate theses via menu command. see “Using an internal backup”, page 109 – The data of the S700 can be saved on a computer and restored. see “Using an external backup”, page 110 Remote control: The S700 can be controlled via a digital remote control. – With “AK protocol” commands. see “Remote control with “AK protocol””, page 159 – Via “Modbus” interface. see “Remote control with Modbus”, page 165 Firmware update: The internal software of the S700 can be updated via see “Firmware update”, page 113 interface. [1] Depending on the number of measuring components and physical measuring range. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 23 3 3.4.2 PRODUCT DESCRIPTION Analyzer modules Depending on its configuration, the S700 can measure up to five gas components simultaneously. For this purpose, up to three different analyzer modules (physical measuring systems) can be installed. An analyzer module contains the physical analysis unit and basic electronic circuits. The different analyzer module types use individual measuring principles and therefore have specific physical characteristics. The analyzer module fitted in the device is noted on the type plate and can be shown on the display (see “Display of device data”, page 79). Table 1: Analyzer modules for the S700 Analyzer module FINOR MULTOR UNOR OXOR-P Measuring principle NDIR [1] NDIR [2] NDIR [2] Paramagnetism OXOR-E Electrochemical cell THERMOR THERMOR 3K Thermal conductivity Thermal conductivity Measuring components, application CO, CO2, CH4, SF6 (1 … 3 meas. components) 2 … 4 NDIR measuring components 1 NDIR measuring component O2, high requirements (see “Analyzer modules for O2 measurement”, page 25) O2, standard requirements (see “Analyzer modules for O2 measurement”, page 25) H2, CO2, He and others special H2/CO2 application (see “Special version “THERMOR 3K””, page 194) [1] Non-dispersive infrared absorption (optical cuvette; solid-state detector). [2] Non-dispersive infrared absorption (optical cuvette; selective pneumatic detector). See separate data sheet for characteristics and possible combinations of the analyzer modules. 3.4.3 Calibration cuvette for analyzer modules UNOR and MULTOR The option “calibration cuvette” allows you to perform routine sensitivity calibrations for the analyzer modules UNOR and MULTOR without using special test gases – only a “zero gas” is required. A calibration cuvette contains a test gas mixture for the sensitivity calibration and can be rotated into the optical path of the analyzer module. During the calibration, zero gas flows permanently through the analyzer module. The first step is a zero point calibration. When the sensitivity calibration starts, the calibration cuvette is automatically moved into the optical path, and the test gas mixture in the calibration cuvette simulates the presence of a test gas in the measuring cuvette. The nominal values of this simulation are first determined and programmed at the factory. During operation, these nominal values only have to be checked and adjusted from time to time (recommendation: every 6 months; procedure, see “Calibration of the calibration cuvette (option)”, page 150). 24 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.4.4 Analyzer modules for O2 measurement OXOR-E (electrochemical cell) The OXOR-E module has an electrochemical O2 sensor which is filled with an electrolyte. A PTFE membrane is used to let O2 molecules diffuse into the sensor. The O2 molecules are chemically transformed on a metal electrode. This chemical reaction produces an electric current which is measured. Because the chemical reaction consumes the electrolyte, the O2 sensor needs to be replaced after a certain period of use. Moreover, the sensor life may be reduced by disadvantageous sample gas mixtures – for example, by aerosols and high SO2 concentrations (see “Replacing the O2 sensor in the OXOR-E module”, page 180). OXOR-P (paramagnetic measuring cell) The OXOR-P analyzer module contains a diamagnetic dumbbell which is suspended in a magnetic field in such a way that it could rotate out of this field. An opto-electrical compensation circuit is used to keep the dumbbell in a defined resting position. The sample gas flows through the measuring cell. If the sample gas contains O2, the paramagnetic characteristic of O2 will change the magnetic field. This causes an adaptation of the opto-electronic compensation, which is read by the software and evaluated as an O2 concentration change. The selectivity of the OXOR-P module is based on the extremely high magnetic susceptibility of oxygen. The magnetic characteristics of other gases are so small in the relation that they do not need to be considered, usually. However, if there are sample gas components which also have a relatively high magnetic susceptibility, then measurement errors might occur. There are several methods to compensate for this error effect (see “Cross-sensitivity compensation with OXOR-P”, page 156). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 25 3 3.4.5 PRODUCT DESCRIPTION Cross-sensitivity and gas matrix effect compensation Physical interferences It is possible that a particular sample gas component disturbs the analysis of another measuring component – by producing a similar measuring effect or by physically interfering with the analysis. There are applications where this effect cannot be avoided, due to the laws of nature or due to technical limitations. In such cases, the gas analyzer would not only respond to the specific measuring components, but also to the interfering gas component. As a result, the measured values would be incorrect. Two technical expressions are used to describe the possible physical effects: “Cross-sensitivity” A cross-sensitivity occurs when the interfering gas component produces an additional measuring effect. The main characteristic of a cross-sensitivity is that the analyzer still displays a measured value even when the measuring component is not present in the sample gas (interfering effect at zero point). A constant concentration of the interfering component will produce a constant “offset” all over the measuring range. When the interfering concentration changes, the offset will change accordingly. “Carrier gas effect” A carrier gas effect interferes with the required analysis effect. The result is that the measuring sensitivity is changed by the presence of the interfering gas component. The main characteristic is that the misreading increases for higher measured values. As for the cross-sensitivity, the interfering effect follows the current concentration of the interfering component. Compensation To compensate for such effects, the following options are available: Internal cross-sensitivity compensation: For this option, the S700 must also measure the concentration of the interfering gas component. A basic calibration is performed at the factory where S700 “learns” how these two measurements influence each other. Thereafter the S700 software can compensate for the interfering effect and will produce technically corrected measured values. In addition, the S700 can consider if the crosssensitivity effect also occurs during a calibration or not (see “Calibration of cross-sensitivity compensations (option)”, page 154). ● External cross-sensitivity compensation: The S700 has to be fed with an analog measuring signal, which represents the current concentration of the interfering gas component (see “Analog inputs”, page 58). This method can also be used against other interfering effects. Because of the various application options, this option normally requires an individual adaptation of the S700 software. ● Carrier gas compensation: As for the internal cross-sensitivity compensation, the S700 additionally has to measure the concentration of the interfering gas component and “learn” during a basic calibration at the factory how to compensate the interfering effect. – Consider for calibrations that only the test gas used for calibrating the sensitivity of “interfering components” may contain the interfering gas components; all other calibration gases must not contain the interfering components, otherwise the calibration becomes faulty. ● ● ● 26 O P E R A T I N G I N S T R U C T I O N S | S700 If your S700 is working with an automatic compensation, please observe the information in see “Automatic compensations”, page 196. To find out whether your S700 is working with one of these options, see “Information on active compensations”, page 196. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.5 Optional equipment Some usage options depend on whether your S700 is equipped with a particular option (see following Tables). Please observe the individual order and delivery information for your device. Table 2: Hardware options Option Built-in gas pump Condensate sensor Flow sensor Atmospheric pressure sensor Sample gas pressure sensor 2 separate gas paths 3 separate gas paths Calibration cuvette Intrinsically-safe measured value outputs Purge gas connections Effect Delivers a gas flow (for example, sample gas). The pump capacity can be adjusted via menu function (see “Setting the capacity of the gas pump”, page 114). Protection of the gas analyzer: The electrical conductivity of a liquid in the gas path generates an error message and automatically shuts down the gas pump. Monitoring of the gas flow: Generates an error message when the gas flow is lower than the set limit value (see “Setting the flow monitor set point”, page 114). possible in S700 Compensation of the gas pressure: The measured pressure value is used to compensate the physical influence of the pressure. Analysis of two independent sample gases; mathematical linking of the measured values is possible. Reference measurement: The second sample gas serves as physical span gas in the analyzer module. Sensitivity calibration of UNOR/MULTOR without the need of test gases (see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24). Increased electrical safety in potentially explosive atmospheres (see “Intrinsically-safe measured value outputs”, page 63). Explosion or health protection: Purging of the enclosure with a neutral gas (see “Purge gas connections (option)”, page 43). S700 with UNOR / THERMOR S700 with UNOR / MULTOR S715 S720 Ex S721 Ex Table 3: Software options Option Second output range for each measured value output Range ratio between two output ranges is larger than 1:5 or 1:10 Remote control functions related to the “AK protocol” standard of the German automobile industry (see “Remote control with “AK protocol””, page 159) Remote control functions using “Modbus” commands (see “Remote control with Modbus”, page 165) Sampling point selector functions (see “Sampling point selector (option)”, page 119) Showing external analog measured values as an internal measuring component (see “Analog inputs”, page 58) Computation of measured values from an external analog signal (see “Analog inputs”, page 58), including calibration and display as an internal measuring component External cross-sensitivity compensation using a fed analog measured value (see “Cross-sensitivity and gas matrix effect compensation”, page 26) Internal cross-sensitivity compensation (see “Cross-sensitivity and gas matrix effect compensation”, page 26) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice possible in S700 S700 with multiple analyzer modules and/or MULTOR O P E R A T I N G I N S T R U C T I O N S | S700 27 3 PRODUCT DESCRIPTION 3.6 User Guide for the S700 3.6.1 What must you do? To measure with the S700, the following tasks must be carried out: Install the S700 – Check the ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 – Install the analyzer enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 – Properly condition the sample gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 – Connect sample gas feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 – Connect mains power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 – Tightly close the enclosure (only S715 EX, S720 Ex, S721 Ex) . . . . . . . . . . . . . . . . . . . . . 44 – For option “purge gas connections”: Feed purge gas if necessary . . . . . . . . . . . . . . . . . 43 – For option “external cross-sensitivity compensation”: Feed analog signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Start-up the S700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 – LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 – Measured value display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 – Principle of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 – Menu levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Prepare for operation – Switch on sample gas pump (if fitted or controlled by the S700). . . . . . . . . . . . . . . . . . . 81 – Set the capacity of the built-in sample gas pump (option) . . . . . . . . . . . . . . . . . . . . . . .114 – Set the automatic test gas delay time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 – Set/check the calibration measuring interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 – Perform a calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 Perform routine maintenance on the S700 In general: – Perform calibration at regular intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123 – Maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 Please observe the special information on the “THERMOR 3K” analyzer module (see “Special version “THERMOR 3K””, page 194). 28 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice PRODUCT DESCRIPTION 3 3.6.2 What can you do in addition? The following S700 functions can be used and adapted as required: Menu language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Measured value outputs – Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – Assignment of the measuring components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – Start value, end value and switch-over point of an output range . . . . . . . . . . . . . . . . . . – Live zero point (0/2/4 mA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – Selection of the output ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – Control input for external output range switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – Output range status contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – Function during calibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 93 94 95 95 99 98 96 Damping – Floating average value computation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 – Dynamic damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Programmable status and switching outputs – Configurable functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 – Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Programmable control inputs – Configurable functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 – Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Sampling point selector (option) – Configuration of the switching function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 – Configuration of associated switching outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Limit values for “Alarm” messages – Setting the limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 – Configuration of associated switching outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 – Connection of the switching outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Automatic calibration – Possible configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 – Essential preparation (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 – Limit values for drift monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Digital interfaces – Interface connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 – Setting the interface parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 – Automatic data outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Remote control – With “limited AK protocol” (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 – With “Modbus” protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Saving internal analyzer data – Saving and restoring settings in the S700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 – Saving and restoring data via computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 29 3 3.6.3 PRODUCT DESCRIPTION If you first wish to learn about the operating functions … … you can do the following: Provisionally start-up the S700 1 First, do not install the S700 at the planned location but bring it to a place which is comfortable to work in, for example your office. Leave the S700 gas connections closed until final installation is complete. 2 Connect the mains power (see “Power connection”, page 49). 3 Start-up the S700 (see “Switch-on procedure”, page 66). Familiarize yourself with the operating controls Please read the introduction to the operating principle (see “Principle of operation”, page 70). Have a look at the menu system. You won’t do anything wrong if you pay attention to the following: Storing a new value requires to press the [Enter] key. Therefore, do not press [Enter], but [Esc] to leave the particular menu. In this way, the status will remain unchanged. ● If you have started a test calibration and you are prompted to Save: Enter, do not press [Enter] but [Esc] instead, because the calibration should not be changed under provisional conditions. ● If the S700 is equipped with a built-in sample gas pump and you switch on the pump to check its function, please switch it off after a few seconds. It is not recommended to operate the pump when the gas paths are closed. 30 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4 Installation 4.1 Scope of delivery Unpack and check 1 2 3 4 Open the transport container. Remove the protective packing. Please remove the components carefully out of the case. Check if all required parts have been delivered with your device ((see Table 4). To protect the internal gas path, the gas connections are closed with plugs. Please do not remove these plugs until you connect the gas lines. Table 4: Scope of delivery Analyzer All S700 S710 S710 CSA S711 S711 CSA S715 standard S715 CSA S715 EX S715 EX CSA S720 Ex S721 Ex Scope of delivery Gas analyzer, complete Plug-in connectors with cable terminals, each can be mechanically coded [1] Operating Instructions Power cable, 2 m long Bulkhead fittings for the gas connections [2] Sealing caps for closing unused cable gland bores Allen key SW4 for front screws Declaration of Conformity (only S715 EX/S715 EX CSA) Aids to open the analyzer enclosure [3] Ferrite rings [4] Cable straps to fix the ferrite rings [4] Wire-netting straps [4] Hose clamps to fasten the wire netting straps [4] EC Type Examination Certificate [1] Standard: 6 pieces; adjusted delivery configuration: 3 pieces. Usage, see “Type of terminal connections”, page 54. [2] Number and layout depending on the individual device version. [3] Application, see “Opening the enclosure”, page 45. [4] One for each cable inlet. Application, see “Correct installation of signal cables”, page 48. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 31 4 INSTALLATION 4.2 Safety notes on transport 4.2.1 General safety information on lifting and carrying CAUTION: Risk of injury through incorrect lifting and carrying the device Injuries can occur due to the weight and protruding enclosure parts when the device tips over or drops. To prevent accidents: ▸ Do not use protruding parts on the enclosure to carry the device (exceptions: wall fixture, carrying grips). ▸ Never lift the device using the open device door. ▸ Consider the device weight before lifting. ▸ Observe the regulations for protective clothing (e.g., safety shoes, non-slip gloves) ▸ Grip underneath the device when possible to carry it safely. ▸ Use a hoist or transport equipment as an option. ▸ Call in further personnel as assistants as required. ▸ Before transporting, ensure obstacles that could cause falls or collisions are cleared away. ▸ Secure the device during transport. 4.2.2 Special safety information on the enclosures S710/S711 CAUTION: Risk of injuries The enclosure has sharp edges. ▸ When lifting or carrying the device , take care that you won’t hurt yourself or others. S715 CAUTION: Risk of injuries and accidents due to heavy weight ▸ ▸ Wear skid-proof gloves and safety shoes with lifting the device. Do not load the cable inlets or gas connections. S720 Ex/S721 Ex CAUTION: Risk of injuries and accidents due to heavy weight and complex enclosure parts An S720 Ex/S721 Ex consists of multiple heavy enclosure parts which are connected with fixed cables. The analyzer enclosure weighs at least 75 kg (S720 Ex) and/or 115 kg (S721 Ex). ▸ Call for some helping hands to transport the complete device. ▸ Wear skid-proof gloves and safety shoes. ▸ Do not load the cable inlets or gas connections. 32 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.3 Safety information on installation 4.3.1 Safety in potentially explosive atmospheres WARNING: Risk of explosion for S710/S711/S715 ▸ Do not use a S710/S710 CSA, S711/S711 CSA, S715 standard or S715 CSA in potentially explosive atmospheres. This enclosure type is not suitable for this use. WARNING: Risk of explosion for S720 Ex/S721 Ex/ ▸ 4.3.2 If a S715 EX, S715 EX CSA, S720 Ex or S721 Ex is used in a potentially explosive atmosphere: Carefully observe the relevant information on the enclosure type. – see “S715 EX · S715 EX CSA”, page 21 – see “S720 Ex/S721 Ex”, page 22 Safety measures against dangerous gases If the sample gases or auxiliary gases can be dangerous to health: Protection against dangerous sample gases WARNING: Health risks through sample gas If the sample gas can be dangerous to health: Escaping sample gas can be an acute danger for persons. The concept of the measuring system must contain the required safety measures for health protection. These safety measures must be installed and adhered to. [1] ▸ Ensure that all persons involved are informed on the sample gas composition as well as know and adhere to the relevant safety measured concerning health protection. ▸ Ensure that a leak in the gas path is detected as operational malfunction and relevant safety measures are then taken. ▸ If leaks are suspected: Perform a leak tightness check (see “Leak tightness check of sample gas path”, page 176). ▸ Prior to maintenance work: Purge the gas paths with a neutral gas until the dangerous gases have been completely eliminated. ▸ If sample gas has escaped: Take breathing protection precautions. [1] The operating company is responsible for the composition of the sample gas. The operating company has to ensure the relevant safety measures. Constructive safety measures (examples) ▸ ▸ S710/S711: Capsule the enclosure in a gas-tight outer housing. Purge the outer housing with a neutral gas; discharge the purge gas at a safe location. S715/S720 Ex/S721 Ex: Purge the enclosure with a neutral gas (see “Purge gas connections (option)”, page 43); discharge the purge gas at a safe location. Further safety measures (example) Attach warning signs to the gas analyzer. Attach warning signs at the entry to the operational room. ● Inform persons who can be in the area on risks and required safety measures. ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 33 4 4.3.3 INSTALLATION General safety information on installation WARNING: Danger due to unsafe device state ▸ ▸ If severe damage is visible on or in the device: Take the device out of operation and secure against unauthorised start-up. If liquids have penetrated the enclosure: Immediately take the device out of operation and disconnect the power voltage at an external source (e.g. pull the power plug). CAUTION: Risks during maintenance works ▸ ▸ ▸ If it is necessary to open the device for setting or repair: Disconnect the device from all power sources before starting work. If the open device must be live during work: This work must be performed by skilled persons who are familiar with potential hazards. If it is necessary to remove or open internal components, live parts could be exposed. Never interrupt protective conductor connections. NOTE: Sensitive electronics Before signal connections are established (also with plug connections): ▸ Disconnect the S700 and connected devices from power (switch-off). Otherwise the internal electronics could be damaged. NOTE: Gas analysis system incompatible with liquids If liquids occur in the internal gas paths, this will usually make the gas analyzer unusable. Liquids can be produced by condensation. ▸ Prevent condensation in the sample gas path of the gas analyzer. If the sample gas contains condensable components: ▸ Only operate the gas analyzer in conjunction with an appropriate sample gas conditioning system (see “Designing the sample gas feed”, page 37). ▸ Before taking the gas analyzer out of operation, always purge its internal gas path with a neutral gas which does not contain condensable components. NOTE: Responsibility for system safety The installer of the system is responsible for the safety of the system in which the gas analyzer is integrated. 34 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.4 Mounting the enclosure 4.4.1 Mounting location, ambient conditions Inclination ▸ Mount the S700 in such a way that the enclosure base is approximately horizontal (for S720 Ex/S721 Ex: the base of the analyzer enclosure). Quiet running ▸ ▸ Select an installation location free from vibration. Protect the S700 from hard shocks. Temperature ▸ ▸ ▸ Maintain the specified ambient temperature during operation (see “Ambient conditions”, page 214). Avoid exposure to direct sunlight. Do not block the air circulation on the cooling fins of the enclosure. Humidity ▸ ▸ ▸ Install the gas analyzer in a dry and frost-free place. Maintain the permitted air humidity (see “Ambient conditions”, page 214). Make sure that moisture condensation does not occur – both outside and inside the enclosure. WARNING: Risk of explosion ▸ Observe the application limitations for use in potentially explosive atmospheres (see “Application limitations (overview)”, page 16). WARNING: Risk of explosion (only for S715 EX/S715 EX CSA) The tightness of the enclosure of an S715 can be affected by strong heating-up of the enclosure (e.g. by direct sunlight). In such a case, the conditions for the use in potentially explosive atmospheres of zone 2 would no longer be fulfilled. ▸ Carefully adhere to the temperature conditions for the S715 EX in potentially explosive atmospheres (zone 2). NOTE: Consequences of incorrect mounting: ● ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice The specified measuring precision will not be achieved. Sporadic measurement errors might occur. The overall measuring function could be affected. O P E R A T I N G I N S T R U C T I O N S | S700 35 4 4.4.2 INSTALLATION Enclosure installation CAUTION: Accident risk through inadequate fastening of the device ▸ ▸ Consider the device weight specifications when planning the mounting supports. Check the load capacity/condition of the wall/rack on/in which the device is to be installed. ● Weight specifications (mass), see “Enclosure specifications”, page 213. Enclosure and mounting dimensions, see “Dimensions”, page 211. ● S710/S711 ▸ Install the enclosure in a standard 19" rack or an appropriate outer housing, in the usual way. NOTE: ▸ ▸ Use rack rails to carry the weight of the enclosure. Do not use the front panel as the only fixing of the enclosure. Otherwise the enclosure might be damaged. If another device is installed above the S700, with an installation depth which is not significantly smaller, then it is a good idea not to mount the instruments directly one above the other, but to leave a vertical gap of at least 1 height unit. This will improve the temperature conditions. S715 ▸ ▸ Install the mounting brackets either at top and bottom of the enclosure or at its sides, just as required. Mount the enclosure on a stable wall or vertical rack. S720 Ex/S721 Ex The enclosure consists of three parts (see “Characteristics of the enclosure types”, page 19). Each of these parts can be installed separately from one another as far as the connecting cable allows. The keypad has a magnetic back. ▸ ▸ 36 Mount the analyzer unit and the display unit on a solid wall or stable rack. Place the keypad in an appropriate position. O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.5 Sample gas connections 4.5.1 Designing the sample gas feed In most cases, the gas analyzer is a component of a measuring system. A suitable design of the entire measuring system is required to achieve trouble-free measuring operation, good measuring data, and a minimum of maintenance. Important criteria are, for example, correct choice of the sampling point, appropriate devices for sample gas feed and a careful installation. These items are as essential to the success of measurement as the analyzer itself. The following diagrams are examples for a proper sample gas feed. Fig. 3: Sample gas feed from an emission source (example) 1 S700 2 7 3 M 4 6 5 8 9 M 10 H2 O 1 3 4 5 If you intend to use an NOX converter in order to measure the total nitric oxide concentration (NO+NO2) with a NO gas analyzer, please observe the information in see “Information on using a NOX converter”, page 202. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 37 4 INSTALLATION Legend for Fig. 3, page 371 Sampling point: When extracting the sample gas from large containers or large duct cross sections (e.g. chimneys), the gas mixture must be homogeneous at the sampling point. If stratification in the gas flow is expected, you should test the entire cross-section of the gas stream to find the best location of the sampling probe. Please observe the operating instructions of the sampling system. 2 Dust filter: Always install a dust filter in the sample gas feed to protect the measuring system against contamination. Even if the sample gas is free of particles, install a dust filter as safety filter to protect the gas analyzer in case of operational malfunctions and defects. – If the sample gas contains condensable components (e.g. water vapor - “wet gas”), the filter needs to be heated. Gas sampling probes with integrated filters at the tip of the sampling pipe are also available so that the filter heating is not needed. 3 Heated sample gas line: Use a heated sample gas line if the temperature around the sample gas line may fall below the freezing point or if the temperature in the sample gas line may fall below the dew point of sample gas components. This will prevent the sample gas line from being blocked by ice or condensate. 4 Gas pump: If a separate gas pump is installed, the power supply of this pump should be controlled via a switching output of the S700 (see “Available switching functions”, page 98). Thus, the gas pump automatically remains switched off as long as the gas analyzer is not ready for operation. 5 Sample gas cooler: The components in the sample gas must not fall below their dew point in the gas analyzer, as condensate in the gas paths makes the gas analyzer unusable. A sample gas cooler can be used to prevent this effect (detailed information, see “Information on using a sample gas cooler”, page 200). 6 Fine dust filter: Always install a fine dust filter in front of the sample gas inlet of the gas analyzer - even if another dust filter is already fitted in the sample gas path. This will protect the optical system of the gas analyzer against immediate contamination in case of operational malfunctions (for example, when the other dust filter fails to work) and against slow “hidden” contaminations (for example, caused by valve abrasion of pumps). 7 Analyzer bypass (if required): Increases the sample gas volume flow from the sampling point and thus reduces the measuring delay (lag time). 8 Calibration gases: During a calibration, calibration gases must be fed into the gas analyzer. In most cases, the calibration gases should flow into the analyzer under the same conditions as the sample gas – which means, flowing through the complete gas conditioning system. However, for some applications special criteria must be observed (see “Special notes”, page 194). Calibration gas feed can be automatically controlled if you set-up the required switching outputs (see “Available switching functions”, page 98). This is the basis for fully-automatic calibrations (see “Requirements for automatic calibrations”, page 133) and it makes manual calibrations easier (see “Automatic calibration”, page 133). 9 Bypass for sample gas cooler: Useful for zero point calibration of H2O (see “Calibration of the H2O measurement”, page 151) and for calibration of an H2O cross-sensitivity compensation (see “Calibration of cross-sensitivity compensations (option)”, page 154). 10 Bypass for H2O calibration: Useful for an H2O cross-sensitivity calibration, because the test gas must be manufactured “manually” (see “Calibration of the H2O measurement”, page 151). 38 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 Fig. 4: Sample gas feed from a production process (example) 1 2 5 3 6 4 Zone 1 S700 12 7 11 10 8 9 13 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 39 4 INSTALLATION Legend for Fig. 4, page 391 Sampling point: When extracting sample gas from large containers or large duct crosssections, the sample gas mixture must be homogeneous at the sampling point. If stratification in the gas flow is expected, you should test the entire cross-section of the gas stream to find the best location of the sampling probe. Please observe the Operating Instructions of the sampling system. 2 Shut-off valve: Useful to isolate the analysis system from the industrial process if necessary. 3 Dust: Always install a dust filter in the sample gas feed to protect the measuring system against contamination. Even if the sample gas is free of particles, install a dust filter as safety filter to protect the gas analyzer in case of operational malfunctions and defects. 4 Pressure reducer: Adjusts the sample gas pressure to the requirements of the gas analyzer. 5 Slipstream bypass (if required): Increases the sample gas volume flow from the sampling point to the pressure reducer and thus reduces the measuring delay (lag time). 6 Bypass valve or bursting disk: Protects the gas analyzer from high pressure if the slipstream pressure reducer fails. 7 Flame arrester in the sample gas flow: Prevents inflamed gas from flowing into the gas analyzer or that ignited gas from the gas analyzer endangers the process. 8 Sample gas pump: Feeds the sample gas to the gas analyzer. This is required if the sample gas pressure is not sufficient. – Please observe to the following notes: – If dust or particles could pass through the pump (for example, as a result of valve abrasion), then you should install an additional particle filter after the pump. – The power supply of this pump should be controlled via a switching output (see “Available switching functions”, page 98). Thus, the gas pump automatically remains switched off as long as the gas analyzer is not ready for operation. – If the S700 is equipped with a fitted gas pump (see “Optional equipment”, page 27), use the internal pump capacity setting to set the desired volume flow, see “Setting the capacity of the gas pump”, page 114). 9 Control valve: Setting the correct sample gas volume flow. (Not needed if the S700 has a fitted gas pump; see “Setting the capacity of the gas pump”, page 114). 10 Fine dust filter: Always install a fine dust filter in front of the sample gas inlet of the S700 – even if another dust filter is already fitted in the sample gas path. This will protect the optical system of the gas analyzer against immediate contamination in case of operational malfunctions (for example, when the other dust filter fails to work) and against slow “hidden” contaminations (for example, caused by valve abrasion of pumps). 11 Flame arresters on the gas analyzer: Prevents ignited gas from flowing from the gas analyzer back to the process in case of an operational malfunction. This might be mandatory in potentially explosive atmospheres. [1] 12 Analyzer bypass (if required): Increases the sample gas volume flow to the gas analyzer. Install an analyzer bypass if a quick response time is required. 13 Supply of calibration gases see page 38. [1] The enclosure type S720 Ex/S721 Ex has fitted flame arresters. 40 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.5.2 Connecting the sample gas inlet (SAMPLE) S700 standard versions have a single internal gas path to which all analyzer modules are connected. Special versions may have 2 or 3 internal gas paths (see “Connecting the additional gas paths (REF./REF. OUT – optional)”, page 42). ▸ ▸ Feed the sample gas via the connection SAMPLE into the S700. Operating conditions (pressure/volume flow/temperature): see “Gas technical requirements”, page 216. Safe sampling conditions WARNING: Health risk by poisonous sample gas ▸ When the sample gas is toxic: Check whether additional safety precautions are necessary (see “Responsibility of user”, page 17). WARNING: Risk of explosion due to combustible sample gases ▸ When the sample gas can be combustible: Observe the relevant application limitations (see “Characteristics of the enclosure types”, page 19). ▸ Before the sample gas is fed: Check whether the sample gas can chemically attack the sample gas path materials (see “Materials in contact with the sample gas”, page 218). Prevent that any liquids can enter the sample gas path of the gas analyzer. Prevent condensation in the sample gas path of the gas analyzer. If the sample gas contains condensable components, then you should only operate the gas analyzer in conjunction with an appropriate gas conditioning system (see “Designing the sample gas feed”, page 37). Always install an external fine dust filter in the sample gas feed to protect the gas analyzer against contamination.[1] ▸ ▸ ▸ [1] Even if the sample gas is free of particles, install a dust filter as safety filter to protect the gas analyzer in case of operational malfunctions and defects. Safe installation in potentially explosive atmospheres WARNING: Risks in potentially explosive atmospheres When the S700 is used in a potentially explosive atmosphere: ▸ Observe application limitations and application requirements. – see “Application limitations (overview)”, page 16; – see “Characteristics of the enclosure types”, page 19. ▸ Before the first start-up: Check all installed sample gas inlets and outlets with 150 % of the maximum line pressure for leak tightness and tightness. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 41 4 4.5.3 INSTALLATION Connecting the sample gas outlet (OUTLET) ▸ Connect the OUTLET fitting to a suitable collection point (e. g. exhaust gas channel). CAUTION: Risk of incorrect measurements The sample gas should not enter the enclosure. ▸ Make sure that the sample gas outlet is discharged properly. At the sample gas outlet, no significant counter-pressure may built-up, and no strong pressure fluctuations may occur. ▸ Make sure that the sample gas can “freely” exit the gas analyzer. The pressure at the sample gas outlet should not be increased significantly. Installing a throttle valve at the sample gas outlet is not permissible. ▸ Install a control valve to set the volume flow only before the sample gas inlet. Otherwise significant measurement errors might occur. 4.5.4 Connecting the additional gas paths (REF./REF. OUT – optional) Only applies to analyzers with REF. and/or REF. OUT gas connections Versions equipped with a REF. and/or REF. OUT gas connection have 2 or 3 separate internal gas paths (special version). The internal gas paths may have a common outlet or separate outlets. The actual gas path configuration is specified in the individual information delivered with the gas analyzer. ▸ ▸ ▸ Use the REF. connection (if existing) to feed the span gas or the second sample gas. Maintain the same operating conditions as for the SAMPLE connection (see “Connecting the sample gas inlet (SAMPLE)”, page 41). Connect the REF. OUT fitting (if existing) to a suitable collection point. Maintain the same operating conditions as for the OUTLET connection (see “Connecting the sample gas outlet (OUTLET)”). Observe any delivered information on the individual gas analyzer with higher priority. During a zero point calibration, the span gas must be fed as “zero gas” via the sample gas path. It can be advantageous to install an appropriate connection line. 42 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.6 Purge gas connections (option) Only applies to analyzers with PURGE IN/PURGE OUT gas connections S710/S711 ▸ If required: Feed purge gas via the connection PURGE IN into the enclosure (operating conditions at user's choice). S715 ▸ If required: Feed purge gas through the enclosure via the connections PURGE IN and PURGE OUT. ● ● The enclosure of the S715 EX is “vapor-proof” according to EN 60079. (Criterion: It takes more than 90 seconds for the partial vacuum in a closed enclosure to increase from 3 mbar to 1.5 mbar.) If the S715 EX is used in a potentially explosive atmosphere (zone 2), it must be possible to open or close the purge gas connections during a leak tightness check of the enclosure (see “Leak tightness check for the enclosure S715 EX”, page 178). CAUTION: Safety risks ▸ If purge gas connections are supplied, but not used: Seal the purge gas connections so that they are jet-water tight. Otherwise the specified enclosure protection is not maintained. S720 Ex/S721 Ex ▸ If required: Feed purge gas through the analyzer enclosure via the connections PURGE IN and PURGE OUT. CAUTION: Risks in potentially explosive atmospheres ▸ ▸ ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Use steel tubing for all the purge gas lines if the related requirements apply (see “Safe installation in potentially explosive atmospheres”, page 41). Set-up the purge gas feed in such a way that the purge gas pressure does not exceed 100 mbar (referred to the ATEX certification. Close unused purge gas connections either “flame tight” (nearly gas-tight) or replace them with closure claps which are certified for potentially explosive atmospheres (thread: ISO 228/1 - G 1/4). Apply “Loctite 243” adhesive to the threads and sealing surfaces. O P E R A T I N G I N S T R U C T I O N S | S700 43 4 INSTALLATION 4.7 Opening and closing the enclosure 4.7.1 Safety precautions before opening the enclosure WARNING: Health risks during maintenance work If the sample gas can be dangerous to health: Escaping sample gas can be an acute danger for persons. Before opening gas paths (e.g. to clean the filter): ▸ Purge gas paths with a neutral gas until the dangerous gases have been completely eliminated. ▸ Take breathing protection precautions as necessary for safety. WARNING: Health risks (information) ▸ ▸ Observe the safety information on decontamination (see page 173). Observe the safety information on possible risks through gas from internal components (see page 173). WARNING: Accidents risks in special cases ● ● ● When the S700 measures toxic, dangerous or combustible gases; When the S700 is located in a potentially explosive atmosphere; When it is suspected that the internal gas paths have a leak: Perform the following measures before opening the enclosure: 1 Shut off any gas feed to the S700, except for the purge gas feed (if existing). 2 Switch off the power supply to the S700 at an external point. 3 In potentially explosive atmospheres: Disconnect the S700 from all external voltages (e.g. signal lines). Exception: Connections to intrinsically safe power circuits can remain connected. 4 For the S720 Ex/S721 Ex: Wait for the minimum waiting time specified on the analyzer unit to elapse. 5 If an enclosure purging is installed: Wait an appropriate time for the enclosure to be purged with inert gas. 6 If required, take protective measures to protect against escaping gases (for example, breathing protection equipment, suction removal of gases). 7 As soon as the enclosure is opened, the specified enclosure protection and the related explosion protection is no longer valid. Observe all related safety regulations that are valid for your location. 8 Only open the enclosure when it is truly safe to do so. NOTE: Electrostatic voltage can damage or destroy electronic components. ▸ Before touching electrical connections and internal components: Earth your body and tools used to discharge electrostatic charges. Recommended method: ▸ If the power connection including the protective conductor is installed: Touch a blank metal part of the enclosure. ▸ Otherwise: Touch an “external” blank metal surface which is connected to the protective conductor or has safe contact to earthing. 44 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.7.2 Opening the enclosure ● ● For the S715, S720 Ex and S721 Ex, the enclosure has to be opened to connect electrical connections. The enclosure of the S710/S711 does not need to be opened for installation work. WARNING: Health/accident risks ▸ Observe the safety information on opening the enclosure (see “Safety precautions before opening the enclosure”, page 44). S715 1 Loosen both screws of the relevant front doors (suitable wrench in scope of delivery). 2 Swing the front door to the left. S720 Ex/S721 Ex CAUTION: Risk of personal injury ● There is a strong pin on the front of the analyzer enclosure. The weight of the front cover is approx. 5 kg (11 lb.). ▸ Wear slip-safe hand gloves and safety shoes when opening the front cover. ● 1 2 3 4 Loosen the fixing screw on the front cover of the analyzer unit (see Fig. 5). Insert the tool aids into the front cover holes. Loosen the front cover (max. 2 rotations). Remove the tool aids. Unscrew the front cover by hand. Fig. 5: Opening the analyzer enclosure for S720 Ex/S721 Ex 2 3 4 1c WARNUNG / WARNING Nach dem Abschalten mindestens 5 Minuten warten, bevor das Gerät geöffnet wird! After power off, wait at least 5 minutes before opening the instrument! Zone 1 1a 1b 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice GAS 115/230 Volt O P E R A T I N G I N S T R U C T I O N S | S700 45 4 4.7.3 INSTALLATION Closing the enclosure WARNING: Explosion/Health risk ▸ Keep the enclosure completely closed during operation. Otherwise the specified explosion protection or enclosure protection is not ensured. S715 ▸ ▸ ▸ ▸ Close the front doors jet-water tight (tighten the front screws) before starting-up the analyzer. Also close all other enclosure openings jet-water tight. Close the cable inlets jet-water tight when the cable installation has been made. Replace all unused cable inlets with appropriate closing caps (see “Correct use of the cable inlets”, page 47). S715 EX/S715 EX CSA additionally (in potentially explosive atmospheres): ▸ If the enclosure had been opened, perform a leak test (see “Leak tightness check for the enclosure S715 EX”, page 178). S720 Ex/S721 Ex ▸ ▸ ▸ ▸ 46 Tightly close the front covers of both enclosure units. Fix the front cover of the analyzer unit by tightened the fixing screw. Close all the used cable inlets “flame-tight” (nearly gas-tight). Close-off unused cable inlets properly (see “Correct use of the cable inlets”, page 47). O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.8 Cable installation (S715/S720 Ex/S721 Ex) 4.8.1 Suitable cables for potentially explosive atmospheres WARNING: Risk of explosion through wrong cable material In potentially explosive atmospheres: ▸ Only use cables for the electrical connections which meet the requirements of standard EN 60079-14. EN 60079-14 states criteria for: – Geometry – Materials – Gas-tightness, vapor tightness – Resistance against water and water vapor – Dielectric strength 4.8.2 Correct use of the cable inlets WARNING: Risk of explosion Permitted cable diameter: ▸ Only use cables which are suitable for cable inlets: – S715: Outer diameter of the cable = 7 ...12 mm. – S720 Ex/S721 Ex: Outer diameter of the cable = 7 ...12 mm or 10 ...16 mm, depending on the enclosure version. [1] Cable inlets: ▸ S715: Before start-up in a potentially explosive atmosphere, close all cable inlets “vapor-proof” (nearly gas-tight). ▸ S720 Ex/S721 Ex: Before start-up in a potentially explosive atmosphere, all cable inlets have to be “flame-tight” (nearly gas-tight). ▸ Seal unused cable inlets “flame-tight” (nearly gas-tight), either with a sealing plug or by replacing the cable gland with a closing cap. – Sealing plugs: Select to match the allowable cable diameter and fit instead of a cable. – Closure caps: Select closure caps with thread M20x1.5 which are specified for use in potentially explosive atmospheres. Apply “Loctite 243” adhesive on all threads and sealing surfaces. [1] Currently 7 ...12 mm, in future 10 ...16 mm. Please check the version of the delivered enclosure. The cable inlets are subject of the ATEX certification. ▸ If the device is used in a potentially explosive atmosphere: Do not replace the cable inlets with cable inlets of a different type. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 47 4 4.8.3 INSTALLATION Correct installation of signal cables S715 EX/S715 EX CSA ▸ In a potentially explosive atmosphere (zone 2): Install all connected cables “fixed”, i.e. fasten the cables along the whole length. S720 Ex/S721 Ex ▸ ▸ In a potentially explosive atmosphere: Install all connected cables “fixed”, i.e. fasten the cables along the whole length. To reach the specified interference immunity: Install the signal cables inside the enclosure as follows (see Fig. 6): 1 Remove the outer insulation shield from the signal cable between cable end and cable inlet; however, leave the metal cable shield on the cable, as far as possible – remove the cable shield only where it is required to connect the cable ends. 2 Push a ferrite ring (in scope of delivery) over the signal cable. 3 Connect the supplied wired metal stripe to the threaded bolt next to the cable gland. 4 Use the supplied metal hose clamp to connect the wired metal strip to the cable shield. Use a metal hose clamp (in scope of delivery). – Make a good electrical connection. – Use the hose clamp also to keep the ferrite ring close to the cable gland. Fig. 6: Installation of signal cables for S720 Ex/S721 Ex 48 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.9 Power connection 4.9.1 Safety information for power connection Electrical safety through lines with correct rating WARNING: Endangerment of electrical safety through incorrect measurement of the power cable When a removable power cable is used, electrical accidents can occur when the specifications are not fully observed. ▸ If a removable power cable has to be replaced: Observe the exact specifications (→ Supplementary Operating Instructions of the enclosure). Grounding the devices CAUTION: Device damage through incorrect or missing grounding ▸ Ensure that the protective grounding to the affected devices or lines is effective in accordance with EN 61010-1 during installation and maintenance work. CAUTION: Health risk ▸ Only connect the device to a main power supply with a functional protective conductor (protective earth, PE). ▸ Only start the device when a correct protective conductor connection is installed. ▸ Never interrupt a protective conductor connection (yellow-green cable) inside or outside the enclosure. Otherwise electric safety is not ensured. Correct power voltage CAUTION: Damage or malfunction by wrong power supply The power voltage must match the power voltage setting shown on the S700 type plate,. The power voltage frequency must match the data on the S700 type plate. – If the mains voltage is too high, then the S700 can severely be damaged. The S700 can be dangerous when operated in such a damaged state. – If the mains voltage is too low, the S700 will not work correctly. ▸ ▸ Ensure that the power voltage setting matches the existing power voltage (see Fig. 7, page 51 / Fig. 8, page 52- / Fig. 9, page 53-). Adapt the setting if required (see “Adapting to power voltage”, page 184). Electrical safety through disconnector switch see “Installing a separate disconnector switch”. The internal main power switch (S715/S720 Ex/S721 Ex) may only be used for service work outside potentially explosive atmospheres. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 49 4 4.9.2 INSTALLATION Using a separate mains fuse ▸ In addition, install an individual external mains fuse for the S700. Fuse rating: T 10 A. After power-on, for a very short time, the S700 draws a much higher current than specified for operation (approx. 40 A for approx. 5 ms). Therefore, external fuses for the S700 power supply should have a slow-blow or delay-action characteristic. 4.9.3 Installing a separate disconnector switch WARNING: Endangerment of electrical safety through not switching the power supply off during installation and maintenance work An electrical accident can occur during installation and maintenance work when the power supply to the device and/or lines is not switched off using a disconnector switch/ circuit breaker. ▸ Before starting the work, ensure the power supply can be switched off using a power isolating switch/circuit breaker in accordance with DIN EN 61010. ▸ Make sure the disconnector switch is easily accessible. ▸ If it is not possible or difficult to reach the disconnector switch after installation of the device connection: Install an additional disconnecting device. ▸ The power supply may only be activated by personnel carrying out the work (after installation work or for test purposes). Observe the valid safety regulations. The internal main power switch (S715/S720 Ex/S721 Ex) may only be used for service work outside the potentially explosive atmospheres. 50 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.9.4 Connecting the power cable S710/S711 To ensure that the device is not unintentionally starting up: ▸ Ensure that the main power switch is turned off (“0” visible, see Fig. 7). 1 Check if the device is set to the correct power voltage (100/115/230 V see Fig. 7). If required, adapt the setting to your mains power voltage (see “Adapting to power voltage”, page 184). 2 Connect the power cable to the built-in plug on the rear panel (standard CEE-22 plug, see Fig. 7). 3 Connect the power cable to an appropriate mains supply (safety information, see “Safety information for power connection”, page 49). Fig. 7: S710/S711 – power connection, main power switch, position of the signal connections I/0 X1 CEE-22 115 100 +10 % –15 % (85 ... 110 V) 115 V 230 100 V +10 % –15 % (100 ... 125 V) 230 V +10 % –15 % (200 ... 250 V) WARNING: Endangerment of electrical safety through incorrect measurement of the power cable When a removable power cable is used, electrical accidents can occur when the specifications are not fully observed. ▸ If a removable power cable has to be replaced: Observe the exact specifications (see “Electrical specifications”, page 215). S715 WARNING: Risk of explosion In potentially explosive atmospheres: ▸ Connect the PA connection on the outside of the enclosure to the same electrical potential as the internal PE connection. ▸ Do not switch-on the mains power as long as the enclosure is open. WARNING: Health risk ▸ Before installing the power cable: Make sure the external main power supply is switched off. Open the top section of the enclosure (see “Opening the enclosure”, page 45). Check if the device is set to the correct power voltage (see “Adapting to power voltage”). Put the power cable through the upper cable gland. Connect the cable ends to the power connection terminal (PE = Protective Earth, N = Neutral, L = Live). 5 Close the cable gland on the cable. 1 2 3 4 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 51 4 INSTALLATION Fig. 8: S715 – power connection, position of the signal connections L 230 115 100 N 100 V +10 % –15 % (85 ... 110 V) 115 V +10 % –15 % (100 ... 125 V) 230 V +10 % –15 % PE (200 ... 250 V) X1 X2 X4 X6 X3 X5 X7 PA Zone 2 52 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 S720 Ex/S721 Ex WARNING: Risk of explosion ▸ In potentially explosive atmospheres: Do not switch on the main power supply as long as the enclosure is open. WARNING: Health risk ▸ Before installing the power cable: Make sure the external main power supply is switched off. 1 Open the analyzer unit (see “Opening and closing the enclosure”, page 44). 2 Check for which power voltage the device is equipped (see “Adapting to power voltage”, page 184). 3 Put the power cable in through a cable gland (see “Cable installation (S715/S720 Ex/ S721 Ex)”, page 47). 4 Inside the enclosure, put the provided ferrite ring onto the mains cable and fix it by means of cable straps (see Fig. 9). 5 Connect the power cable to the power connection terminals (PE = Protective Earth, N = Neutral, L = Live). 6 Close the cable gland until it makes a “flame-tight” (nearly gas-tight) fit around the cable. Fig. 9: S720 Ex/S721 Ex – power connection and position of the signal connections 115 100 +10 % –15 % (85 ... 110 V) 115 V 230 100 V +10 % –15 % (100 ... 125 V) 230 V +10 % –15 % (200 ... 250 V) X5 X3 X4 X2 X7 X6 L N PE WARNUNG / WARNING Nach dem Abschalten mindestens 5 Minuten warten, bevor das Gerät geöffnet wird! After power off, wait at least 5 minutes before opening the instrument! 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 53 4 INSTALLATION 4.10 Signal connections 4.10.1 Type of terminal connections 12-pole plug connectors are used for the signal connections. The supplied counterparts are equipped with screw terminals and lock-in housings. Each S700 connector has one blocked recess as a mechanical code for the connection. On the counterpart, the matching edge must be removed (see Fig. 10). Fig. 10: S700 plug connector 1 12 Table 5: Mechanical coding of the plug connectors Plug connector Coding on pin no. X2 2 X3 3 X4 4 X5 5 X6 6 X7 7 NOTE: Before signal connections are established (also with plug connections): ▸ Disconnect the S700 and connected devices from the power supply and potentialfree (switch-off). Otherwise the internal electronics could be damaged. All exterior power circuits conduct signal low voltages <50V DC. The option “intrinsically-safe measured value outputs” has additional screw terminals for the measured value outputs (see “Intrinsically-safe measured value outputs”, page 63). 4.10.2 Suitable signal cables All exterior power circuits only conduct signal low voltages <50V DC. ▸ ▸ ▸ 54 Only use cable material which meets the following requirements is used for signal lines and control lines: – AWG22 (or better) – Insulating strength of > 520 V Use shielded cables for all signal lines. The high-frequency impedance of the shield must be low. Connect only one side of the cable shield to GND/enclosure. When possible, make a short connection with a broad contact. O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 ▸ Observe the shielding concept of the host system (if existing). NOTE: ▸ Use suitable cables only. Install all the cables properly. Otherwise the specified EMC protection is not guaranteed, and sporadic and inexplicable functional problems might occur. WARNING: Endangerment of electrical safety through wrong cables If external heating lines are powered with power voltage: ▸ Use cable material with a conductor cross-section of at least 3 x 1 mm2. 4.10.3 Maximum load of the signal connections Maximum switching contact load Product version AC voltage[1] DC voltage Current[1] Standard max. 30 VAC max. 48 VDC max. 500 mA either[3] max. 30 VAC max. 48 VDC max. 50 mA or[3] max. 15 VAC max. 24 VDC max. 200 mA or[3] max. 12 VAC max. 18 VDC max. 500 mA CSA version[2] Table 6: Maximum permitted load for each of the relay switch contacts [4] [1] Effective value. [2] Possible voltage/current combinations in CSA standard range or within the framework of a CSA certification. Identification of a CSA version, see “Product identification”, page 18. [3] at user’s choice [4] all voltage values referenced to GND/enclosure NOTE: Inductive loads (for example, relays or solenoid valves) may only be connected if discharging diodes are provided. ▸ For inductive loads: Check whether discharging diodes are fitted. ▸ If not: Install external discharging diodes (see “Anti-inductive protection for the signal connections”, page 56). Maximum input voltage Maximum peak voltages on digital interfaces: ±15 V Highest permitted voltage at the opto-coupler inputs: – Control voltage: ±24 VDC – Peak voltage: 48 V (peak) ● Voltage peaks on the other signal connections: ±48 V (peak). ● ● NOTE: Any voltage greater than 48 V (even fast peaks) could damage internal components. ▸ Keep external voltages and voltage peaks away from the signal connections. 4.10.4 Outputs for signal voltage (auxiliary voltage) An auxiliary voltage of 24 VDC is available at the connector pins “24V1” and “24V2”. This can be used as voltage supply for external low-powered devices (for example, relays). A common internal voltage source supplies both outputs; the allowable amperage is 1 A (24V1 + 24V2). An internal fusible cutout protects against overloads (see “Internal fuses”, page 185). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 55 4 4.10.5 INSTALLATION Anti-inductive protection for the signal connections Internal EMC filters There is an EMC filter between the internal electronics and each S700 signal connection. This also applies for the measured value outputs and the digital interfaces; only the mass connections (GND) do not have an EMC filter. These internal EMC filters must be protected against high voltages. Risks caused by inductive loads Devices, whose internal electric circuits are equipped with coils or windings with iron core, can produce a countervoltage which can be very much larger than the operating voltage. Such devices are, for example, solenoid valves, pumps, electrical bells, relays, and electrical motors. The induced voltage of such devices can immediately destroy an internal EMC filter. In many cases, a defective EMC filter can short-circuit the signal connection to ground (GND). Protective measures NOTE: ▸ If the connected devices can create induced voltages and are not fitted with discharging diodes: Install one or two “discharging diodes” on each inductive load to discharge any induced voltages (see Fig. 11). Otherwise internal EMC filters can be destroyed, which will make the entire internal electronics board unusable. Fig. 11: Connecting inductive loads S700 U~ FILTER max. 60 V max. 1 A max. 500 mA M max. 50 V GND max. 34 VACeff U+ M GND 56 O P E R A T I N G I N S T R U C T I O N S | S700 max. 48 VDC 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.11 Measured value outputs Function The S700 has four measured value outputs for output of the measured values of the measuring components (OUT1 … OUT4 see Fig. 12, page 58). ● ● ● ● ● Operation: The S700 measures in a quasi-continuous mode. New measured values are generated approximately every 0.5 … 20 seconds (depending on the individual application and the number of measuring components). Measuring component: You can select which measuring component is output on which measured value output (see “Assigning measuring components”, page 93); the default assignment corresponds to the displayed order (see “Measuring displays”, page 74). Exception: For certain sampling point selector configurations (see “Sampling point selector (option)”, page 119), each measured value output automatically represents one of the sampling points; detailed information see “Special functions for certain sampling point configurations”, page 93. Output ranges: Each measured value output can signal the measured value in two different output ranges (setting, see “Setting-up the output ranges”, page 94; selection of the current output range, see “Selecting the output ranges”, page 95). The working output range can be indicated by a status output (see “Available switching functions”, page 98). Function during a calibration: You can select whether the measured value outputs display the test values or the last measured value during calibration (see “Selecting the output mode during calibration”, page 96). Behavior at zero point: You can influence how the measured value outputs behave at the start value of the measuring range (see “Suppressing measured values at the start of the measuring range”, page 90). For example, this allows you to prevent negative measured values from being displayed. Electrical signal The measured value outputs are galvanically isolated from the other internal electronics. However, when the minus pole is connected to ground (GND), the isolation is no longer maintained. ● The standard signal is 4 … 20 mA; allowable load: 0 … 500 Ω. As an option, voltage signals can be set-up at the factory, for example 0 … 10 V. ● The electrical display range can be set to 0 … 100 %, 10 … 100 % or 20 … 100 % (corresponds to 0/2/4 … 20 mA; see “Setting the “live zero”/deactivating a measured value output”, page 95). ● Negative electronic output signals are not available. ● Additional information applies for option “intrinsically-safe measured value outputs” (see “Intrinsically-safe measured value outputs”, page 63). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 57 4 INSTALLATION Fig. 12: Plug connector X7 (analog inputs, measured value outputs) GND IN1 IN2 OUT1 OUT2 OUT3 OUT4 0 ... 20 mA R1 0 ... 20 mA R2 0 ... 20 mA 0 ... 20 mA 0 ... 20 mA 0 ... 20 mA R3 R4 R5 R6 EF X7 1 2 3 EF 4 EF 5 EF 6 EF 7 EF 8 EF 9 EF 10 EF 11 EF 12 0/4 ... 20 mA 0 ... 500 4.12 Analog inputs Function The S700 has two inputs for external analog signals (IN1, IN2; see Fig. 12). These two inputs only have to be connected if the S700 software considers these inputs. This applies only to special analyzer versions. Please check if your analyzer was delivered with corresponding technical information. Possible uses of analog signal inputs (requires a special factory-made configuration): – External cross-sensitivity compensation (see “Cross-sensitivity and gas matrix effect compensation”, page 26) – Processing an external measuring signal as an internal measuring component, i.e. displaying the signal value as an S700 measuring component with all related analog and digital outputs – for example, for the measured value of another gas analyzer. This can also include the calibration of this signal, controlled by the S700. – Calculation of measured values from an external analog signal and displaying these as an S700 measuring component – for example, for the measuring signal of an external sensor. Information on the use of analog inputs can be found in the internal configuration data (output of data, see “Printing internal configuration”, page 104; information, see “Information on active compensations”, page 196). Electrical signal Input signal: Set at the factory to voltage signal 0 … 2 V or current signal 0 … 20 mA (selectable). The internal resistance is 100 W (default value for R1 and R2). If the internal resistance is too small for a voltage input signal, R1 and R2 can be removed. ● Highest allowable signal: 3 V or 30 mA. If this value is exceeded, then the message FAULT: mA/V input is displayed. ● The analog inputs are not galvanically isolated (minus pole is GND). ● 58 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.13 Switching outputs You can individually make a test for each signal connection without setting or changing any of the S700 functions (see “Testing electronic outputs (hardware test)”, page 121). This allows you, for example, to check the external wiring. 4.13.1 Switch functions The S700 has 16 switching outputs which you can use in the following way: The switching contacts REL1, REL2 and REL3 are used for basic status messages (see “Available switching functions”, page 98). This assignment cannot be changed. ● The switch contacts REL4 … REL8 and the transistor outputs TR1 … TR8 can freely be assigned to any of the supplied status or control functions. – Which switch functions are available and how the desired assignment is made is described in see “Configuration of the switching outputs”, page 97. – A list of all the available switch functions is shown in see “User Table: Switching outputs”, page 209. You may want to use this Table to record your assignments. ● 4.13.2 Electrical function The switching outputs REL1 … REL8 are potential-free make&break contacts (see Fig. 13, page 60 and Fig. 14, page 60-). ● The switching outputs TR1 … TR8 are transistor outputs (see Fig. 15, page 61), used for switching external loads. Use the internal auxiliary voltage for power supply (see “Outputs for signal voltage (auxiliary voltage)”, page 55). ● The switching outputs can be programmed to work according to the open-circuit or the closed-circuit principle (see “Control logic”, page 97). ● Transistor outputs can be used to switch a higher load than specified if an external relay is installed between the transistor output and the load: ● Electronic shops offer various relay modules, for example with 8 electro-mechanical relays each. Please make sure that these are equipped with discharging diodes. ● Consider if solid-state relays could be better. Solid-state relays do not require discharging diodes and can directly be connected to the transistor outputs. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 59 4 4.13.3 INSTALLATION Contact connections (pin assignment) Fig. 13: Plug connector X4 (relay switching outputs) REL1 EF X4 1 EF 2 REL2 EF 3 EF 4 EF 5 REL3 EF 6 EF 7 EF 8 REL4 EF 9 EF 10 EF 11 EF 12 NOTE: ▸ ▸ ▸ Observe the maximum contact load of the switching outputs (see “Maximum load of the signal connections”, page 55). Keep any voltage higher than 48 V (even fast peaks) away from the signal connections (see “Maximum load of the signal connections”, page 55). When connecting inductive loads (for example, relays or solenoid valves), make sure that discharging diodes are installed (see “Anti-inductive protection for the signal connections”, page 56). Fig. 14: Plug connector X5 (relay switching outputs) REL5 EF X5 1 EF 2 REL6 EF 3 EF 4 EF 5 REL7 EF 6 EF 7 EF 8 REL8 EF 9 EF 10 EF 11 EF 12 NOTE: ▸ 60 O P E R A T I N G I N S T R U C T I O N S | S700 Observe the same safety notes as for plug connector X4 (see Fig. 13). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 Fig. 15: Plug connector X6 (transistor switching outputs) GND 24V2 EF X6 1 2 3 EF TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 EF EF EF EF EF EF EF EF 4 5 6 7 8 9 10 11 12 NOTE: ▸ ▸ ▸ To power these switches, use the internal auxiliary voltage source only (24 VDC see “Outputs for signal voltage (auxiliary voltage)”, page 55). Observe the highest permitted load (maximum rating): – for a single transistor output: ≤ 500 mA (corresponds to ≤ 12 W /external load ≥ 48 Ω) – for the total of all transistor outputs: ≤ 1000 mA (24 Ω) Higher loads (even short-term or peak) will immediately destroy internal components. When connecting inductive loads (for example, relays or solenoid valves), make sure that discharging diodes are installed (see “Anti-inductive protection for the signal connections”, page 56). Fig. 16: Plug connector X3 (control inputs) GND CIC 24V1 CI1 4.7 k EF X3 1 2 3 EF 4 EF EF 5 CI2 4.7 k EF 6 CI3 CI4 4.7 k EF 4.7 k EF 7 8 CI5 4.7 k EF 9 CI6 4.7 k EF 10 CI7 4.7 k EF 11 CI8 4.7 k EF 12 Alternative GND CIC 24V1 –5 ... –24 VDC NOTE: ▸ ▸ Do not supply more than ±24 VDC for the control voltage. Do not exceed the maximum peak voltage: 48 V (peak) Higher voltages could damage internal components. In addition, the safety separation of functional voltages would no longer be guaranteed. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 61 4 INSTALLATION 4.14 Control inputs 4.14.1 Control functions The S700 has 8 control inputs. Each of the control inputs can be freely assigned to any of the possible control functions (see “Configuration of the control inputs”, page 99). A list of all the available control functions is shown in see “User Table: Control inputs”, page 210. You may want to use this Table to record your assignments. 4.14.2 Electrical function The control inputs CI1 … CI8 are optical coupler inputs (see Fig. 16, page 61). ● ● ● ● ● ● Activation: The logical function of a signal input is activated when current flows between the control input connection and the common pole of the control inputs (CIC). Control voltage: ±5 … ±24 V DC. You can use an external voltage source or the internal auxiliary voltage (24 VDC see “Outputs for signal voltage (auxiliary voltage)”, page 55). Polarity: The optical coupler inputs are bipolar which means they can be activated selectively with either positive or negative voltage. “Plug connector X3 (control inputs)” shows both alternatives when using an internal auxiliary voltage: The common pole (CIC) is connected either to GND (negative) or to 24V1 (positive). Galvanic separation: The connections of the optical coupler inlets are electrically isolated, i.e. separated galvanically from the remaining S700 electronics. However, the galvanic isolation is no longer maintained if one of the connections is connected to another non-isolated S700 contact (for example, GND or 24V1). Internal resistance: 4.7 kΩ per control input. External switch: Mechanical switching contact or open collector output. NOTE: ▸ Do not connect the control inputs to voltages greater than 24 V. Otherwise internal components could be damaged, and the safe separation of functional voltages is no longer guaranteed. You can test the current state of each individual control input (see “Status of the control inputs”, page 118). This allows you, for example, to check the external wiring. 62 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.15 Intrinsically-safe measured value outputs Only applies for enclosures with option “intrinsically-safe measured value outputs”. Function Intrinsically-safe measured value outputs are realised with fitted additional modules (Zener safety barriers). Up to four measured value outputs are available as intrinsically-safe outputs. NOTE: ▸ Observe the maximum permitted load for the intrinsically-safe outputs: Damage through overload – Allowable load: 0 … 390 Ω (!) – Maximum voltage at the terminal connections: 18 V WARNING: Safety risk in potentially explosive atmospheres Intrinsically-safe circuits fulfill special explosion protection requirements. To achieve the desired explosion protection: ▸ Provide “intrinsically-safe” devices for all the circuit components. ▸ Maintain the specified connection values (see below). ▸ Install the entire circuit properly. Permitted connection values The intrinsic safety of a intrinsically-safe measured value output will only be achieved if the connected circuit (including the cable lines) conforms to the following values: Table 7: Permitted connection values for intrinsically-safe meas. value outputs (option) Electrical parameter of the connected circuit Total inductivity L A Total capacity CA For protection class Ex-ia, explosion group IIB ≤ 9 mH ≤ 580 nF For protection class Ex-ia, explosion group IIC ≤ 2 mH ≤ 90 nF CAUTION: Individual application may require reduced values The individual application may require lower values. It depends on the composition of the explosive atmosphere. ▸ Check the European Standard EN 60079 -0 “Electrical apparatus for potentially explosive atmospheres” to find out the maximum permitted connection values for your application. ▸ If this results in limitations: Note these limitations (e.g. in this document) and consider during installation. More information on intrinsically-safe equipment is given in the European Standard EN 60079 -11 “Intrinsic safety "i"". Connection ▸ Connect the signal cable to the module (see Fig. 17, page 64): [+] [–] Shield ▸ → → → Terminal 3 Terminal 4 Terminal PA Install the signal cable in compliance with the European standard EN 50020: WARNING: Risk of explosion Intrinsically-safe installations must maintain a certain distance to non-intrinsic-safe devices (detailed specifications see EN 50020). ▸ Install cables of “intrinsic safety” circuits in such a way that the required distance to other electrical devices is always maintained. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 63 4 INSTALLATION Fig. 17: Intrinsically-safe measured value outputs X1 1 2 M160/ 250V/C 160 160 M160/ 250V/C 160 160 3 4 /PA 64 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INSTALLATION 4 4.16 Digital interfaces 4.16.1 Function of the interfaces The S700 digital interfaces are serial interfaces (RS232C/V.24). Interface #1 can serve to use a remote control: The S700 receives commands and sends measuring results and status messages via the interface on command. This feature is available during operation – with the “limited AK protocol” option (see “Remote control with “AK protocol””, page 159) – with the Modbus remote control functions (see “Remote control with Modbus”, page 165). ● Interface #2 is used to send measuring and calibration data and status messages. ● ● 4.16.2 Connecting the interfaces If you wish to use one of the interfaces: 1 Connect the external device to the relevant interface of the S700 (see Fig. 18, page 65; further information see “Creating an interface connection”, page 203). 2 Set the interface parameters of the S700 and the connected device so that they are identical (see “Digital interface parameters”, page 101). 3 For interface #2: Select whether the S700 should output certain data automatically (see “Output of digital measured data”, page 102). ● ● A serial interface can only work if the interface parameters of all connected instruments are identical. You can test the data output with a function (see “Testing electronic outputs (hardware test)”, page 121). Fig. 18: Plug connector X2 (interfaces) RS 232 C #1 GND TXD EF X2 1 RS 232 C #2 RXD RTS CTS EF EF EF 2 3 4 5 GND RXD TXD CTS RTS DTR DSR GND TXD RXD RTS EF 6 EF EF 7 8 9 DSR DTR GND RXD EF 10 TXD EF 11 CTS CTS EF 12 RTS NOTE: Maximum peak voltage for the digital interfaces = ±15 V 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 65 5 START-UP 5 Start-up 5.1 Switch-on procedure 1. Check/prepare ▸ ▸ Make sure that the S700 is set-up for your mains voltage (see “Adapting to power voltage”, page 184). Make sure that the sample gas conditioning is working (see “Designing the sample gas feed”, page 37). In potentially explosive atmospheres: ▸ ▸ ▸ Make sure that the enclosure is tightly closed (see “Closing the enclosure”, page 46). S715 EX/S715 EX CSA – if the enclosure has been opened: Perform a leak tightness check (see “Leak tightness check for the enclosure S715 EX”, page 178). Check the state of the connection cables. 2. Start-up ▸ Switch-on the external main power switch (see “Installing a separate disconnector switch”, page 50). – For S710/S711 alternatively/additionally: Switch-on the main power switch on the rear (see Fig. 7, page 51). Automatic procedures after power-on: ● LED activities (when free from malfunctions and alarms): LED Phase 1 Phase 2 Phase 3 Phase 4 Phase 5 “Function” red/green red red red green[1] “Service” on on on off off “Alarm” on on off off off [1] when the operating temperature is reached and sample gas flow is established (gas pump on) ● The microprocessor system tests the S700 hardware. The display will show: 128 KB Ram & 1 MB Flash Memory ...... Real-Time Clock ..................... System Timers ....................... CPU Clock = 20.000 MHz .............. If no fault is detected, then OK will appear at the end Processor: AM188ES Rev.: B Mainboard Version: ............... of each line. Startup-Code Version: xxxxxxx........ 8 KB non-volatile Parameters RAM..... Power-Supply Voltages & ADC ......... --- Tests finished --- The microprocessor system tests the data memory integrity. >>> If the test was error-free: The measuring display appears (see “Measuring displays”, page 74). >>> If an error was detected: The microprocessor will automatically recover the state saved after the last calibration (see “Using an internal backup”, page 109), which makes the S700 operative again. Then the measuring display is shown and the warm-up time begins. ● 66 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice START-UP 5 3. Wait for heating up time to complete As long as the internal operating temperature is not reached, the LED “Function” will be red (at least for 2 minutes; status message: Heating up). ▸ ▸ Wait until the LED “Function” is green. Then wait another 2 hours for the internal temperature to stabilize. 4. Prepare the measuring operation ▸ 5.2 see “Measurement preparation”. Measurement preparation ▸ Before binding measurements are made: Check the calibration of the S700 (see “Calibration”, page 123). – Only a correctly calibrated analyzer produces correct measured values. Check the calibration even if you have a brand-new device. CAUTION: Risk of wrong analysis Without correct calibration, the measuring results might be wrong. ▸ Perform a new calibration whenever – the S700 has been switched off for a longer time (for example, for more than 14 days) – changes have been made to the S700 (for example, when sub-assemblies have been changed) – something has been changed to the external installation (for example, the sample gas cooler) – the S700 has been transported. ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice If the S700 has a fitted gas pump or an external sample gas pump or controls a corresponding solenoid valve (see “Configuration of the switching outputs”, page 97): Switch on the function gas pump (see “Switching the gas pump on/off”, page 81). O P E R A T I N G I N S T R U C T I O N S | S700 67 6 6 OPERATION (GENERAL) Operation (general) Fig. 19: Operating and display elements 7 8 9 Esc 4 5 6 Help 1 2 3 Function ModularSystem Service Alarm 0 Enter S710 •S711 •S715 S720Ex •S721Ex 7 8 9 Esc 4 5 6 Help 1 2 3 0 Enter Function Service Alarm 6.1 LEDs After power-on, all these LEDs are temporarily illuminated (see “Switch-on procedure”, page 66). Function (green/red) A green light indicates that the S700 is operationally ready and the measuring function can be started. ● A red light indicates that the S700 is not operationally ready. Possible causes: – After power-on, the operational temperature is not reached yet (see “Switch-on procedure”, page 66). – The S700 has detected an internal fault (for example, defective electronics) – The measuring function is disturbed (for example, the sample gas flow or the internal temperature is too low). Function “red” corresponds to the status output signal “Fault” (see “Available switching functions”, page 98). In most cases, the reason for the malfunction is indicated on the display (see “Status messages on the display”). ● 68 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice OPERATION (GENERAL) 6 Service (yellow) If the “Service” LED is on during normal measuring operation, a problem is starting. The measuring function is not (yet) affected by this state, but a service technician should fix the problem soon. – In these cases, the “Service” LED corresponds to the status output signal “Service” (see “Available switching functions”, page 98). The “Service” LED is also on – when a calibration is running (+ a certain time afterwards, see “Setting test gas delay time”, page 138) – when the menu branch Service is used (see “Main Menu”, page 73) – as long as the maintenance signal is activated (see “Activating the maintenance signal”, page 84). Alarm (red) Is on when at least one measured value is beyond a programmed alarm limit value. In addition, the following message appears on the display (example): CO2 > 250.00 ppm (= “the current CO2 value is greater than the alarm limit value of 250.00 ppm”). ● ● 6.2 Setting alarm limit values, see “Setting alarm limit values”, page 91 Programming the related switching outputs (see “Configuration of the switching outputs”, page 97) Status messages on the display On the second to last display line, the S700 shows a message – when an internal limit value is exceeded (SERVICE: …) – when a faulty state or a fault is detected (FAULT: …) – when an operating state exists which affects the analysis. If several status messages exist at the same time, then CHECK STATUS/FAULTS is displayed instead. The list of the all current status messages can be found under the Status/Faults menu (see “Display of status/malfunction messages”, page 77). ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Example of a status line, see “Principle of operation”, page 70 Clarification of status messages, see “Status messages (in alphabetical order)”, page 186. O P E R A T I N G I N S T R U C T I O N S | S700 69 6 OPERATION (GENERAL) 6.3 Principle of operation 6.3.1 Function selection For function selection, the display shows various “menus” with several selection options. The starting point is the main menu (see “Main Menu”, page 73). ● To select a particular function, press the related number key. ● Using the various menu functions, you can – enter parameters (for example, limit values for “Alarm” signals) – start routines (for example, calibration) – test device functions. ● If a measuring display was activated when the analyzer was shut off (see “Measuring displays”, page 74), then this display will be re-activated when it is switched on again. To call-up the main menu, press the [Esc] key twice. ● 6.3.2 Display of menu functions (example) Display Operating step/notes Device status 1 2 3 4 5 6 2 status/faults measuring ranges signal outputs alarm limits device data absolute drift Enter digit Heating up ... CO2 492.15 ppm ← menu number and selected function ← ← ← ← ← ← These … ← ← ← ← ...are the possible selections in this menu ← operation note [1] ← Status message (example; see “Status messages on the display”, page 69) ← current measured values [2] [1] The operating information shows how to navigate further (here: Press a number key). To cancel a function, use the [Esc] key. [2] Even during menu operations, the current status message (if there is one) and the current measured values are shown at the bottom line of the display. 70 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice OPERATION (GENERAL) 6 6.3.3 Keypad functions Next to the numerical keys (numbers 0 to 9, decimal point, minus key), there are four function keys for the S700: Key Esc Help Enter Meaning Function Escape Ends the displayed function and returns to the preceding menu, without changing the device status. Pressing [Esc] several times leads back to the main menu. Help Provides with information on the menu or function which is currently displayed. Backspace Deletes the last digit of the current entry. Enter Enters the input or displayed value and stores it as the new value. ● In many of the input procedures, the currently stored value is shown after Status. When you have entered a new value, press [Enter] to store this new value. ● ● The S700 can give an acoustic signal on each keypad entry. The tone intensity is adjustable (see “Setting the keypad click”, page 83). Even during menu operation, the S700 is permanently analyzing. This is why the S700 may sometimes react a little slow to a keypad entry. If you wish to learn about the operating functions, you can call-up menus and [Help] texts as you like. As long as you don’t press the [Enter] key in an input menu, you will not change any of the settings. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 71 6 6.3.4 OPERATION (GENERAL) Menu levels The S700 menu functions are sub-divided into “menu levels”: Standard functions Expert functions ● Hidden expert functions ● Factory settings ● ● Standard functions are categorised as the operating functions, necessary for routine operations of the S700. With this group of functions you can: – – – – check the device status on the display switch the sample pump on and off activate a status output to signal that maintenance work is currently in progress start or run a calibration Description of these functions, see “Standard functions”, page 73. Expert functions are used for setting device parameters and for device testing. They are only available after pressing a certain key (see “Access to the expert functions”, page 85). With this group of functions you can for example: – – – – – – set the limit values for “Alarm” signaling set the power of the built-in gas pump (option) set the communication parameters of the digital interfaces set-up the automatic calibration routine enter the nominal values of the calibration gases test all of the inputs and outputs Some advanced expert functions are only available after entering a certain code (see “Access to the expert functions”, page 85). With this group of functions you can, for example: – assign a switching function to each of the configurable signal connections – influence how the measured value output works – save all of the settings and restore previous settings Description of the expert functions, see “Expert functions”, page 85. ● ● You should only use the expert functions when you are completely familiar with the effects of the function settings and you understand the procedures. If a switching output with the function “service block” has been activated, then many of the menu functions cannot be used (see “Available control functions”, page 99). Factory settings In the “factory settings” menu, factory-trained technicians can change basic device settings. Access to this group of functions is not shown in the menus and they are only accessible with a pass code. The factory settings are not described in this Instruction Manual. 72 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STANDARD FUNCTIONS 7 7 Standard functions 7.1 Main Menu Main menu 1 2 3 4 5 6 7 measuring display device status control calibration maintenance signal settings service Enter digit No messages CO 12 mg/m3 ← standard functions ← ← ← ← ← expert functions [1] ← ← operation information ← status messages ← measured values (alternating) [1] see “Expert functions”, page 85 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 73 7 STANDARD FUNCTIONS 7.2 Measuring displays 7.2.1 Combined display for all components Function This type of display allows you to see all current measured values at the same time. Call-up ▸ Select main menu→ measuring display → all components. The following appears on the display (example): #2 CO 12 mg/m3 ← current sampling point [1] ← bargraph display [2] ← current measured value [3] COCl2 25 mg/m3 CH, H2 52 mg/m3 NOx 8 mg/m3 Math 77 mg/m3 Selection: ESCAPE ← To exit this display: Press [Esc]. [1] Only shown when the sampling point selector is activated (option; see “Sampling point selector (option)”, page 119. [2] Symbolizes the magnitude of current measured value, either in relation to the measuring range or to the output range (selection see “Bar graph range selection”, page 87). [3] Possibly the measured values are displayed more accurate than the specified measuring precision would allow (see “Select number of decimal places”, page 87). ● ● The display contrast is adjustable (see “Setting the display contrast”, page 83). When a measured value exceeds the internal calculation limits, then the S700 will display a malfunction message. This feature can be disabled (see “Activating warnings of working range limits (overflow warnings)”, page 92). It is possible that a measuring component represents the measured value of another device, or a value calculated from an external measuring signal (see “Analog inputs”, page 58). 74 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STANDARD FUNCTIONS 7 7.2.2 Large display for one selected component Function You can select a large version of the measuring display for just one particular measuring component – for example, if you would like to watch this measured value more closely. The measured values for the other components are displayed in the bottom text line. It is possible that a measuring component represents the measured value of another device, or a value calculated from an external measuring signal (see “Analog inputs”, page 58). Call-up 1 Select main menu → measuring display 2 Select the desired measuring component. The following should appear on the display (example): ← current sampling point [1] #2 ← current measured value [2] ← units of measurement, measuring component 0 100 Selection: NOx ESCAPE 8 mg/m3 ← end value of the physical measuring range [3] ← bargraph display [4] ← To exit this display: Press [Esc]. ← other measured values (shown sequentially) [1] Only shown when the sampling point selector is activated (option; see “Sampling point selector (option)”, page 119. [2] Possibly the measured value is displayed more accurate than the specified measuring precision would allow (see “Select number of decimal places”, page 87). [3] The S700 displays measured values which exceed the maximum values within limits, however, the precision of these measured values is not known. [4] Symbolises the magnitude of current measured value, either in relation to the measuring range or to the output range (selection see “Bar graph range selection”, page 87). 7.2.3 Chart recorder simulation Function The S700 can graphically show the trend of the measured values. This functions the same way as on paper in a chart recorder: Current sampling points appear at the top and “wander” slowly downwards. In this way you can continuously monitor the trend of the measured values. The time scale is adjustable from 1 to 32 hours. The value range corresponds to the current output range. In addition, you can have the analyzer display the following values: – Signal of analog input IN1 (see “Analog inputs”, page 58) – Temperature inside the S700 (numerical display, see “Status of the internal controller”, page 116) – Sample gas pressure / atmospheric pressure (numerical display, see “Signals of the internal sensors and analog inputs”, page 116) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 75 7 STANDARD FUNCTIONS Call-up 1 Select main menu → measuring display → chart recorder. Then a display like this is shown: ← top: current sampling points [1] ← ← bottom: previous sampling points 14:30 ← ← 14:15 1 2 7 14:45 15:00 [1] Start of the range = left ● ● If you do not see any measuring line, there are possibly no previous measured values available to display. Try selecting the smallest time interval (see below) and wait for a few minutes. Moreover, you might not see “lively” chart lines when the measured values are constant (for example, when they are “0”), or when they are identical, or if there are no measured values activated to display. 2 Using the keypad, select which measured values should be displayed: Key [1] [2] [3] [4] [5] [6] [7] [8] [9] [0] toggles the display for the … measured value of the measuring component assigned to output OUT1 measured value of the measuring component assigned to output OUT2 [1] [2] measured value of the measuring component assigned to output OUT3 [1] [2] measured value of the measuring component assigned to output OUT4 [1] [2] measured value of the fifth meas. component (not assigned to any output) [1] internal temperature (0 … 100 °C) measured value for the built-in pressure sensor (900 … 1100 hPa) analog input signal IN1 (0 … 5 V) all values [1] … [8] no values [1] if available [2] If a measuring component is assigned more than once, only one line will be displayed 3 Select the desired time interval to be displayed: Key [Enter] [. ] [-] [<] Effect Toggles the time interval in steps: 1/32/16/8/4/2/1/32/… hours shifts the time interval 25 % towards the past shifts the interval 25 % towards the present [1] resets to default setting (starting time = present, interval = 1 hour) [1] if the interval was previously shifted towards the past ● ● These functions are also explained when you select the on-line [Help]. If you want to determine which lines represent which values then try switching single values on and off. 4 To exit this display, press [Esc]. 76 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STANDARD FUNCTIONS 7 7.3 Status displays 7.3.1 Display of status/malfunction messages Function Call-up device status – Status/error to display all current malfunction and status messages of the S700. Call-up ▸ Select main menu → device status → status/fault. status/faults Heating up ... FAULT: condensate ← The current status messages … ← ← ← ← ← … are shown here [1] Back To exit this display: Press [Esc]. : ESCAPE [1] Clarification (in alphabetical order), see “Status messages (in alphabetical order)”, page 186 7.3.2 Display of measuring ranges Function Using the menu device status – measuring ranges, you can see the physical measuring ranges. These settings can only be changed at the factory. Call-up 1 Select main menu → device status → measuring ranges. 2 Select the desired measuring component. Measuring ranges H2 80.00 vol.% 100.00 vol.% to Span gas 100.00 vol.% Back : ESCAPE ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice ← start value of the physical measuring range ← end value of the physical measuring range ← physical zero point of the related analyzer module To exit this display: Press [Esc]. To display the output ranges of the measured value outputs, see “Display of measured value outputs”, page 78. To set the output ranges, see “Setting-up the output ranges”, page 94. O P E R A T I N G I N S T R U C T I O N S | S700 77 7 7.3.3 STANDARD FUNCTIONS Display of measured value outputs Function The device status – meas. value outputs display shows which measured values are output via the analog outputs and which output ranges are set-up. Call-up 1 Select main menu → device status → meas. value outputs. 2 Select the desired meas. value output. Measured value output 1 O2 4...20 mA 0.00 - 25.00 vol.% [1] 0.00 - 10.00 Switch pt.: 10.00 [2] 0.00 - 25.00 Switch pt.: 9.50 ← ← ← ← ← ← ← ← active ← current output range 2 Back : ESCAPE ● ● 7.3.4 meas. value output number assigned measuring component electrical measuring span (output span) physical meas. range of the meas. component. start and end value for output range 1 switching pt. for auto. range switching 1 → 2 start and end value for output range 2 switching pt. for auto. range switching 2 → 1 To exit this display: Press [Esc]. Assignment of the measuring components, see “Assigning measuring components”, page 93. To set the output ranges, see “Setting-up the output ranges”, page 94. Display of alarm limit values Function The function device status – alarm settings displays the alarm settings set (see “Setting alarm limit values”, page 91). Call-up ▸ Select main menu → device status → alarm settings. Alarm settings 78 component ef value [1] CO2 > 360.00 [2] O2 < 12.75 [3] CO2 > 250.00 [4] Not in use ! ← ← ← ← Back To exit this display: Press [Esc]. O P E R A T I N G I N S T R U C T I O N S | S700 : ESCAPE […] = alarm number “<” = alarm is given below the limit value “>” = alarm is given above the limit value this alarm limit value is not defined 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STANDARD FUNCTIONS 7 7.3.5 Display of device data Function The menu device data provides the following information: – individual device identification – version of internal hardware and software – built-in analyzer modules Call-up ▸ Select main menu→ device status → device data. device data device name: S710 Device no.: 123456 hardware version: 1 software version:1.28 sensor type 1-3 MULTOR OXOR Back: ESCAPE 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice ← stored device name ← serial number ← electronic board version in your analyzer ← version of the software in your analyzer ← built-in analyzer module (example) ← built-in analyzer module (example) To exit this display: Press [Esc]. O P E R A T I N G I N S T R U C T I O N S | S700 79 7 7.3.6 STANDARD FUNCTIONS Display of drift values Function The “absolute drifts” represent the total drift over a number of calibrations (thus they do not represent the difference between the last two calibrations). A new summation of “absolute drifts” will be started – after a drift reset (see “Drift reset”, page 143) – after a basic calibration (see “Basic calibration”, page 145). ● ● After a drift reset or a basic calibration, there are no absolute drifts until a new calibration has been made. This also applies to brand-new analyzers where absolute drifts will not appear before a calibration has been made. “Absolute drifts” refer to the displayed measured values (including linearisation, drift compensation, etc.). Zero point drifts are related to the physical measuring span of the relative analyzer module; sensitivity drifts are relative to the nominal value of the test gas used during calibration. Notes on the calculation, see “Displaying calibration data”, page 142. Call-up ▸ Select main menu→ device status→ absolute drift. absolute drifts 80 O2 CO2 NO zero-d 0.2% -1.0% -0.7% Back : ESCAPE O P E R A T I N G I N S T R U C T I O N S | S700 span-d -2.3% -1.6% 0.3% ← ← “zero point drift” / “sensitivity drift” ← (example values) ← ← To exit this display: Press [Esc]. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STANDARD FUNCTIONS 7 7.4 Control 7.4.1 Switching the gas pump on/off Function This function is used to switch the fitted gas pump (option) and the switching output “external pump” on and off (see “Available switching functions”, page 98). The gas pump will automatically remain switched off ● as long as the S700 has not reached its operating temperature ● as long as the fitted condensate sensor (option) triggers; ● when calibration gas is fed, if this is set (see “Setting the nominal values for the calibration gases”, page 136); ● if the control input “gas pump off” is set-up and activated (see “Available control functions”, page 99). Setting ▸ Select main menu→ control → gas pump on/off. gas pump on/off Selection: 0=OFF 1=ON Status : OFF Input : ■ OFF Save Back : ENTER : ESCAPE To change the status: 1 Enter either [0] or [1]. 2 Press [Enter]. 3 Press [Esc] to exit this function without any (more) changes. This menu function is not available when a “service block” control input is set-up and activated (see “Available control functions”, page 99). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 81 7 7.4.2 STANDARD FUNCTIONS Acknowledging alarms Function For safety purposes, some status messages will remain activated even when the initial reason for the message does not exist any more. This applies to: – the malfunction message of the condensate sensor (option); – “Alarm” messages, if this characteristic is activated (see “Setting alarm limit values”, page 91). Notes on the “condensate” malfunction message A S700 with fitted condensate sensor (option) signals ERROR: condensate, when condensate occurs in the internal sample gas path or when a conductive liquid enters the sample gas path of the S700. It is possible that the condensate is only present for a short time, and after a while the condensate sensor is “dry” again. However, some components of the S700 measuring system might have been damaged by the condensate. This malfunction should always be checked. This is why the S700 does not automatically cancel the message FAULT: condensate even if the condensate sensor no longer signals a fault state. Damage through liquids and corrosion ● ● When the S700 indicates FAULT: condensate, please first locate and repair the source of the problem (see page 187). Then switch off the fault signal. Procedure 1 Select main menu→ control → acknowledge. >>> The status messages which need to be acknowledged will be displayed. There is a code above each status message. A code letter identifies the current status: Table 8: Code letters for status messages which must be acknowledged Code The cause for the status message is … currently not present actively present currently not present actively present – A N Q The status message is currently … not activated activated (not acknowledged) acknowledged and deactivated Analyzers with the “sampling point selector” option (see page 119) will display these codes in a Table. This Table represents the sampling points. You can see which sampling point has caused the status message. To acknowledge a status message: 2 Enter the desired code. 3 Press [Enter]. 82 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STANDARD FUNCTIONS 7 7.4.3 Setting the display contrast Function However, the display setting allows you to adjust the visual impression. Just try which setting is best for your location. Setting Select main menu → control → display. Display Unit: Min. value: Max. value: Status: value 0 9 ▸ to change the display contrast: Select a number key. The display contrast will immediately change. ▸ To save the value, press [Enter]. ▸ To exit this function, press [Esc]. 7 Input: ■ Back: ESCAPE If a “service block” control input is set-up and activated (see “Available control functions”, page 99), then this menu is not available. 7.4.4 Setting the keypad click Function The S700 can give an acoustic signal on each keypad entry. The length of the tone is adjustable, which allows you to adjust the intensity. To disable the key click, set the status value to “0”. Setting Select main menu → control → keypad click. keypad click Unit: Min. value: Max. value: value 0 20 7 ▸ To change the status: Enter the desired value and press [Enter]. Input: ■ Back: ESCAPE ▸ To exit this function, press [Esc]. Status: This menu function is not available when a “service block” control input is set-up and activated (see “Available control functions”, page 99). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 83 7 7.5 STANDARD FUNCTIONS Calibration (note) The calibration function allows you to – start or perform calibration procedures – check the stored calibration parameters – check the starting time of the next automatic calibration (if set). All these functions are explained in a separate chapter (see “Calibration”, page 123). 7.6 Activating the maintenance signal Function The status output “service” (see “Available switching functions”, page 98) can also be activated from per menu function. This can be used as a signal message to an external place to indicate that the S700 is not working in regular measuring mode; for example, because maintenance is currently being carried out. Setting Main menu 1 If the main menu is not displayed: Press [Esc] repeatedly until the main menu appears. 1 2 3 4 5 2 Select maintenance signal. measuring display device status control calibration maintenance signal Maintenance signal Selection: 0=OFF 1=ON Status : Input : ■ OFF Save Back : ENTER : ESCAPE ● ● 84 O P E R A T I N G I N S T R U C T I O N S | S700 OFF ▸ To change the status: Enter “0” or “1” and press [Enter]. ▸ To exit this function without any (more) changes: Press [Esc]. This menu function is not available when a “service block” control input is set-up and activated. This menu function can also be interrupted/cancelled by switching the “service block” (see “Available control functions”, page 99). Please do not forget to switch off the maintenance signal when it is no longer required. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8 Expert functions 8.1 Access to the expert functions Do the following to access the expert functions: Display Operation step / notes Any menu ▸ Press [Esc] as often as required until the main menu is displayed. Main menu 1 2 3 4 5 measuring display device status control calibration maintenance signal ▸ Press the decimal point key [ . ] After that … Main menu 1 2 3 4 5 6 7 measuring display device status control calibration maintenance signal settings service … the menu items 6 and 7 are available. ▸ To fade out the expert functions: Press the decimal point key [ . ] again. When you call-up settings or service, a warning message is displayed: ▸ ▸ Read the warning message and consider it. Press [Enter] to proceed. If a “service block” control input is set-up and activated, then only the menu items 1 and 2 are available in the main menu (see “Available control functions”, page 99). 8.2 Hidden expert functions Some of the expert functions are located in menu branch 69. However, menu item 9 is not shown in the settings menu. To access the expert functions in menu branch 69: 1 Call up the settings menu (see “Access to the expert functions”). 2 Press the [9] key. 3 Enter this Code: [7] [2] [7] [5] [Enter] After that, menu 69 is displayed, with all its functions available. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 85 8 EXPERT FUNCTIONS 8.3 Local adaptation (localization) 8.3.1 Language setting Function Each S700 can display the menu texts and the “Help” information in different languages. You can change the language at any time. Call-up the selection menu to see the languages available. Setting 1 Call-up menu 66 (main menu → settings → language). 2 Select the desired language from the displayed list. 8.3.2 Setting the internal clock Time 1 Call-up menu 611 (main menu → settings → clock → time). 2 Enter the current time and press [Enter]. When you press the key, the internal clock starts with the entered time and :00 seconds. Please also check the summer time/standard time setting. Date 1 Call-up menu 612 (main menu → settings → clock → date). 2 Enter the current date and press [Enter]. Summer time or standard time 1 Call-up menu 613 (main menu → settings → clock → std./summer time). 2 Select standard time or summer time and press [Enter]. With summer time, the clock is set one hour forwards. – Example: Std. time 18:00 = summer time 19:00. Time format The internal clock can be set to display either in European 24-hour format (00.00 to 23.59) or in American am/pm format. 1 Call-up menu 614 (main menu → settings → clock → time format). 2 Input the desired setting and press [Enter]. Date format The date can be displayed in European format (day.month.year) or in American format (month-day-year). 1 Call-up menu 615 (main menu → settings → clock → date format). 2 Input the desired setting and press [Enter]. 86 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.4 Display of measured values 8.4.1 Select number of decimal places Function A maximum of five characters can be used to display a measured value. If the measured value includes decimal places, you can select the desired number of decimals. The selection range depends on the number format of the physical measuring range end value. ● ● If the measured value display includes 4 or 5 characters, then the measured value display is more accurate than the real measuring precision. Moreover, the last digits might permanently fluctuate even when the measured value should be seen as constant (within the limits of the measuring precision/signal “noise”). This effect can be influenced by “damping” (see “Setting damping (rolling average value computation)”, page 88). If you limit the number of decimal places so that the measured value display only contains 2 or 3 numbers, then you might possibly not be able to notice slow measured value shifts in time. Setting 1 Call-up menu 623 (main menu→ settings → measurement → meas. value display.). 2 Select which measuring component the setting should be made for. 3 Select decimal places. 4 Set the desired number of decimal places (select anywhere between min.value / max.value). 8.4.2 Bar graph range selection Function You can select if the “bargraph” display (see “Measuring displays”, page 74) represents the physical measuring range of the related measuring component or if it represents the current output range of the associated measured value output (see “Selecting the output ranges”, page 95). Setting 1 Call up menu 623 (main menu → settings → measurement → meas. value display). 2 Select which measuring component the setting should be made for. 3 Select bargraph range. 4 Select phys. meas. range or output range. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 87 8 EXPERT FUNCTIONS 8.5 Measured value computation 8.5.1 Setting damping (rolling average value computation) Function The S700 updates the measured value displays and outputs in periods of approx. 0.5 to 20 seconds. In some applications, this may cause some problems: – Rapid changes in the gas concentration will cause “leaps” between the generated measured values. – If the current gas concentration fluctuates around an average value, this will produce many different measured values. However, you may want to see the average value. You can reduce these effects by setting a “damping” value. When you set-up this, the S700 will not display the current measured values, but averages of the current and the previous values (floating averaging). You can set the damping for each measuring component individually, e.g in order to optimise the setting for each analyzer module. ● The damping effects both the display and the measured value output signal. ● The damping is also effective during calibration. ● ● ● ● Increasing the damping value will probably increase the total response time (90% time) of the gas analysis system. Decreasing the damping can increase the “noise” of the measuring signal (measuring turbulence). The response time of the gas analyzer also depends on factors related to the gas feed (i.e. length of the sample gas path, volume of filter vessels, etc.). Therefore, it cannot be reduced at random. If you need to compensate for measured value fluctuations without increasing the response time significantly, try the “dynamic damping” (see “Setting dynamic damping”, page 89). Setting CAUTION: Risk for connected devices/systems If the damping is changed during measuring operation, it might occur that the measured values make a rapid change at once. ▸ Make sure that this situation cannot cause problems on connected devices. 1 Call-up menu 624 (main menu → settings → measurement → damping). 2 Select which measuring component the setting should be made for. 3 Set the desired time constant. CAUTION: Risk of wrong calibration The calibration measuring time should be at least 150 … 200 % of the programmed damping time constant. ▸ When the damping has been set anew or increased: Check whether the calibration measuring interval needs to be adjusted (see “Setting the calibration measuring interval”, page 139). 88 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.5.2 Setting dynamic damping Function Contrary to normal damping (see page 88), “dynamic damping” is automatically deactivated when the measured value changes rapidly. This allows you to “smooth out” continuous minor fluctuations of the measured value, while having an instant response when the measured value is rapidly changing. This dynamic behavior is controlled with the response threshold: With dynamic damping, the S700 continuously checks the difference between two consecutive measured values from the internal measured value processing; dynamic damping is then deactivated when the difference is larger than the response threshold. The result is: – If the differences continue to be greater than the response threshold (which means that the measured values are still changing rapidly), the dynamic damping will fade out – after the selected damping time constant has run down, the damping effect is completely off and does not slow down the response time any longer. – As soon as the differences of the measured value come down and remain below the response threshold (which means that the measured value changes are small and slow), the dynamic damping will gradually come back into operation. Functional features The time constant of the damping and the response threshold are individually adjustable for each measuring component. ● The response threshold is always relative to the measuring span of the current output range of the corresponding measured value output. ● The dynamic damping effects the measured value output signal and the displayed measured values. ● Dynamic damping is also effective during calibration. ● Setting the time constant 1 Call up menu 6971 (main menu → settings → [9 ] → [code] → dyn. damping → time constant). 2 Select which measuring component the setting should be made for. 3 Set the desired time constant (1 … 120 s). Setting the response threshold 1 Call-up menu 6972 (main menu → settings → [9 ] → [code] → dyn. damping → dyn. threshold). 2 Select which measuring component the setting should be made for. 3 Set the desired threshold value. – Setting range: 0.0 … 10.0 % of the measurement span of the output range. 0.0 = dynamic damping off (de-selected). CAUTION: Risk of wrong calibration The calibration measuring time should be at least 150 … 200 % of the programmed damping time constant. ▸ When the damping has been set anew or increased: Check whether the calibration measuring interval needs to be adjusted (see page 139). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 89 8 8.5.3 EXPERT FUNCTIONS Suppressing measured values at the start of the measuring range Function You can force all measured values close to the start value of the physical measuring range to be displayed as “ 0 ” (or as the respective measuring range start value). This would “mask” measuring fluctuations at the zero point. You could use this feature, for example, to suppress the display of negative measured values, or if the measured values are passed to an external control unit, to “turn down” the control to zero in case of very small measured values. You can set-up this feature ● ● separately for a range above and below the physical start value of the range individually for each measuring component The possible “masking” range is 10 % of the physical measuring range. Masked ranges are effective for all measured value indications concerned, i.e. for – measured values shown on the display – measured value output signals – digital measured value outputs via interface CAUTION: Possible effects on connected devices ● ● ▸ With measured value masks: The measured value displayed does not usually match the actual measured value in masked out display ranges. As soon as the true measured value leaves the masked range, the displayed measured values will suddenly change from the “masked” to the current measured value. A similar effect will happen in reverse direction. If an external controller is connected, these effects should be considered. Without measured value masks: The measured value display follows the measuring signals consequently even at the start of the physical measuring range. Due to the limited measuring precision, also small negative measured values could be displayed. (This does not apply to the analog measured value outputs which cannot produce negative signals.) Consider the effect of measuring signal masks on connected devices. Setting 1 Call-up menu 692 (main menu → settings → [ 9] → [code] → meas. sig. window). 2 Select the meas. component for which this following settings should apply. 3 Select neg. window or pos. window. 4 Set the end value of the masked range. (The start value of the masked range is identical to the start value of the physical measuring range). 90 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.6 Monitoring measured values 8.6.1 Setting alarm limit values Function You can set four limit values to monitor the measured values. The associated “Alarm” signal can be triggered when the measured value is above or below the limit value. You can also decide if the “Alarm” signal remains activated even when the measured value is no longer beyond the limit value, until the “Alarm” signal is manually “acknowledged” (see “Acknowledging alarms”, page 82). When the measured value exceeds a programmed limit value the LED “Alarm” on the front of the S700 is illuminated; a message appears on the display, e.g.. CO2 > 250.00 ppm; ● the related “Alarm” status output is activated (see “Available switching functions”, page 98) . ● ● For an overview over all set alarm setting, see main menu → device status → alarm settings. Setting 1 Call-up menu 622 (main menu → settings → measurement → alarm settings). 2 Select the desired alarm limit value (1 … 4). 3 Make the following settings: Meas. component Set point Effect Acknowledge 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice The measuring component for which the following settings will be valid Limit value in physical (engineering) units exceeds set pt. = “Alarm” will be given when the measured value is larger than the set point under set pt. = “Alarm” will be given when the measured value is smaller than the set point off = the limit value is deactivated (settings are kept, but have no effect) off= the “Alarm” message disappears as soon as the measured value is no longer beyond the set point. on= the “Alarm” message remains until the signal is manually “acknowledged” (see “Acknowledging alarms”, page 82) O P E R A T I N G I N S T R U C T I O N S | S700 91 8 8.6.2 EXPERT FUNCTIONS Activating warnings of working range limits (overflow warnings) Function The S700 will create a malfunction message when a measured value is larger than 120 % of the end value of the related physical measuring range; ● when an internal measuring signal exceeds the limits of the internal measured value processing. ● Connected devices could consider this status message as a failure of the gas analyzer. In this case, the gas analyzer would appear as if failed even though it is functioning perfectly and the real reason is the high measured values. To avoid this wrong interpretation, you can disable these automatic malfunction messages. Procedure 1 Call-up menu 693 (main menu → settings → [ 9 ] → [code] → meas. signal effect). 2 Select the desired function: … refers to the malfunction message created when a no over range al. no overflow alarm measured value exceeds 120 % of the physical measuring range (measured value warning) … refers to the malfunction message created when a measured value exceeds the internal processing range (overflow warning) 3 Now select the desired mode for this function: OFF ON 8.7 automatic warning is activated (= standard setting) automatic warning is deactivated Configuring calibration (note) For information on menu branch 63 (main menu → settings → calibration) please refer to see “Automatic calibration”, page 133. 92 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.8 Configuration of measured value outputs A measured value output must be assigned to a particular measuring component before you can make all the other associated settings. 8.8.1 Special functions for certain sampling point configurations If the S700 – is equipped with the option “sampling point selector” (see page 119) – and measures only one measuring component – and the number of sampling points has been set to 1, 2, 3 or 4 then each measured value output will automatically represent one of the sampling points and will constantly display the last measured value of its assigned sampling point, as long as the other sampling points are measured (“sample-hold” function) ● settings for measured value output 1 are automatically valid for the remaining measured value outputs; deviating settings for measured value outputs 2, 3 and 4 are not possible. ● In all other cases, the measured value output will constantly display the current measured value of its assigned measuring component. 8.8.2 Assigning measuring components Function Each measured value output can be assigned to one of the measuring components. You can also assign one certain measuring component to several measured value outputs. Notice: To change an existing assignment, first delete the remaining settings of the related measured value output. Otherwise your selection would have no effect. Setting 1 to change an existing assignment: Delete all the settings for the related measured value output (see page 96). 2 Call-up menu 621 (main menu → settings → measurement → meas. value outputs). 3 Select the desired meas. value output. 4 Call-up meas. component. 5 Select the desired measuring component from the available list. The selected component is indicated by > . 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 93 8 8.8.3 EXPERT FUNCTIONS Setting-up the output ranges Function The output ranges for the measured value outputs have been set-up at the factory, but they can be modified. With the option “second output range”, each measured value output can have two output ranges which can be independently set. Please note: – The difference between the start and end value of an output range must be at least 10 % of the physical measuring range end value. This limitation is automatically set in the related setting menus. – The output ranges must logically overlap. A “gap” between the output ranges is not allowed. – These settings can not change the physical measuring range. – Output range 2 should correspond to the physical measuring range. Setting 1 Call-up menu 621 (main menu → settings → measurement → meas. value outputs). 2 Select the desired meas. value output. 3 Select output range 1 or output range 2. 4 Set the following values: begin value end value Switching point [1] Physical start value for this output range Physical end value for this output range switch-up value = the measured value where the analyzer should switch from output range 1 to output range 2. Usually this is the same value as the end value of this output range. But you can also select any value within the displayed Min./Max. range. switch-down value = the measured value where the analyzer should switch from output range 2 to output range 1. The switch-down value must be smaller than the switchup value. Set-up this value in such a way that the difference between the switch-up value and the switch-down value is significantly larger than the specified measuring precision of the S700. [1] only for analyzers equipped with the option “second output range” ▸ Do not set-up identical switching points. Otherwise the S700 would permanently be switching between the output ranges when the measured value is at the switching point. ● ● 94 O P E R A T I N G I N S T R U C T I O N S | S700 Standard value for the difference in switching points: 2 % of the relevant physical measuring range. Set-up a greater difference between the switching points if the measured values can be expected to be fluctuating or “noisy”. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.8.4 Display of output ranges To display the output ranges for each measured value output: 1 Call-up menu 621(main menu → settings → measurement → meas. value outputs). 2 Select the desired meas. value output. 3 Call-up output range list. 8.8.5 Selecting the output ranges This function is only available with the option “second output range”. Function There are three modes of output range selection for each measured value output: Fixed setting of the desired output range Internal automatic range switching (switching points, see “Setting-up the output ranges”, page 94) ● External range control via control input (see “Available control functions”, page 99) ● ● Setting 1 Call-up menu 621 (main menu → settings → measurement → meas. value outputs). 2 Select the desired meas. value output. 3 Call-up range selection. 4 Select the desired mode: Output range 1 Output range 2 auto. switching ext. switching ● ● 8.8.6 Output range is fixed Internal automatic range switching External range selection via control input The numerical measured value display on the display will not be affected by the output range selection. The bar graph display of the measured values can be set-up to represent either the physical measuring range or the current output range (see “Bar graph range selection”, page 87). Setting the “live zero”/deactivating a measured value output Function Each measured value output can be programmed to represent the measured values within the range 0 … 20 mA, 2 … 20 mA, or 4 … 20 mA. When a “live zero” is selected (2 mA or 4 mA), the electronic signal “0 mA” can be interpreted as an general fault condition or electrical disconnection. You can also deactivate each measured value output: The measured value output remains at “0 mA” in this case. Setting 1 Call-up menu 621 (main menu → settings → measurement→ meas. value outputs). 2 Select the desired meas. value output. 3 Call-up live zero (mA). 4 Select the desired electrical zero point for this measured value output or select no output. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 95 8 8.8.7 EXPERT FUNCTIONS Selecting the output mode during calibration Function During a calibration, the measured value outputs can function in two different modes: – constant output of the measured value that was last measured before the calibration started (in the last selected output range); or – The measured value output outputs the measuring signals which are generated during feeding of test gas. In this mode, the measured value output displays “raw values” without any compensation; thus, the calibration gas values can be registered in a “raw state” to determine the “absolute drift”. The measured values shown on the display do not exactly correspond to these output signals. Setting 1 Call-up menu 621 (main menu → settings → measurement → meas. value outputs). 2 Select the desired meas. value output. 3 Call-up output assignment. 4 Select the desired mode during calibration: Calibr. value hold meas. value 8.8.8 Output of current calibration gas values (output range 2) Constant output of the last measured value Deleting the setting for a measured value output Function This menu allows to delete all of the settings for a measured value output. After you have deleted the settings, the measured value output will constantly display 0 % (0 mA). For a short-time shut off of a measured value output, set “no output” for the live zero (see “Setting the “live zero”/deactivating a measured value output”, page 95). In this way, all the other measured value output settings would be kept. Setting 1 Call-up menu 621 (main menu → settings → measurement → meas. value outputs). 2 Select the desired meas. value output. 3 Call-up delete config. 96 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.9 Configuration of the switching outputs 8.9.1 Functional principle You can assign each of the configurable switching outputs (REL4 … REL8 and TR1 … TR8 see “Switching outputs”, page 59) to any of the available control functions (see “Available switching functions”, page 98). You can assign the same control function to multiple switching outputs – for example, if you need two separate switch contacts for the same operation. 8.9.2 Control logic Switch logic (make contact / break contact) The relay switch contacts allow you to connect the external switching function to a make contact or a break contact. Use this feature in combination with the activation logic to find the appropriate control logic for your system. Activation logic (open-circuit/closed-circuit principle) Once you have assigned a control function to a switching output, you have two possibilities: – Normal switching logic (open-circuit principle): In this case, the switching output is electronically activated (relay activated, transistor output conducts current) when the assigned switching function is logically in the activated state. – Reversed switching logic (closed-circuit principle): The switching output is activated electronically when the assigned switching function is not logically triggered. When the function is logically activated, then the switching output is in the electronically inactive state (relay is passive, transistor output blocks current). 8.9.3 Safety criteria CAUTION: Risk for connected devices/systems ▸ ▸ ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Before using the switching outputs, clarify the safety-relevant consequences for the case of the following operational troubles: – Power failure to the S700 (for example, local power failure, or accidental switchingoff, or defective fuses) – Fault or defect in the S700 (for example, defect of a switching output) – Interruption of the electrical connection Observe the switching method: – Switching outputs which operate by the open-circuit principle will show the assigned function as being non active, when a power failure occurs. – Switching outputs which operate by the closed-circuit principle will immediately signal the assigned function as being active, when a power failure occurs. Carefully review the consequences. Make sure that no dangerous situation can be created when a failure or a defect occurs. O P E R A T I N G I N S T R U C T I O N S | S700 97 8 8.9.4 EXPERT FUNCTIONS Available switching functions Control signals Function name Zero gas path x Test gas path x Sample gas path External pump switch on pt. x x 1…2 1…4 1…8 Function (when activated) The matching gas should be fed. When the calibration cuvette is active (UNOR/MULTOR option, see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24), “zero gas path 1” is activated. Switch on the external sample gas pump. Activate sampling point x (see “Sampling point selector (option)”, page 119). Status signals Function name failure [1] Meaning (when activated) Internal fault or defect. Simultaneously, the “Function” light shines red and a “FAULT” or “FAILURE” message is displayed (see “Status messages (in alphabetical order)”, page 186).Attention: This switching output is activated when no malfunction is present (closed-circuit principle). service [2] A calibration is running, or the “maintenance signal” has been activated manually (see “Activating the maintenance signal”, page 84), or a function in menu level 6 or 7 has been called up.[3] – This function corresponds to the NAMUR signal “function monitoring”. fault [4] Certain internal limit values are slightly exceeded. The “Service” LED and a “SERVICE” message are activated. This function corresponds to the status signal “service required” as defined by the German NAMUR requirements. – The cause for this signal does not yet reduce the S700 measuring ability, however a technician should correct the problem soon. alarm limit x 1 … 4 Meas. value is smaller/greater than the alarm limit (see “Setting alarm limit values”, page 91). calibration active Calibration is running. auto. calibration Automatic calibration is running. output x 1 … 4 Measured value output x works in output range 1. Not available for special version “THERMOR 3K” (see “Special version “THERMOR 3K””, page 194). meas value pt. x 1 … 8 Current meas. values are related to sampling point x (see “Sampling point selector (option)”, page 119).[5] FAILURE sensor x 1 … 3 Analyzer module x is not operational (explanation see “FAILURE sensor x”, page 186).[6] SERVICE sensor x 1 … 3 Current measured values from analyzer module x might be wrong (explanation see “SERVICE: Sensor x”, page 189).6 CALIBR. sensor x 1 … 3 Calibration is running with analyzer module x. FAILURE extern x 1 … 2 The input signal at analog input INx (see “Analog inputs”, page 58) is too great (exceeds the maximum limit), or the internal processing of this signal is faulty because internal computation limits are exceeded. S700 The corresponding displayed measured value is unusable (probably wrong). SERVICE extern x 1 … 2 The input signal of analog input INx (see “Analog inputs”, page 58) is close to the maximum limit, or the internal processing of this signal in the S700 is close to internal computation limits.The corresponding displayed measured value is still correct. CALIBR. extern x 1 … 2 A calibration is running with the measuring component which represents the measuring signal from analog input INx (see “Analog inputs”, page 58). 6 Flow sensor The gas flow in the internal sample gas path is smaller than 50 % of the programmed limit value (see “Setting the flow monitor set point”, page 114). Condensate sensor Condensate is present in the internal sample gas path of the S700 (corresponds to status message “FAULT Condensate”, see “FAULT: condensate”, page 187) meas.value output x 1 … 3 Only for special version “THERMOR 3K”: measured value output x is active (detailed information, see “Special features of the “THERMOR 3K” version”, page 195). [1]This function is permanently assigned to switching output REL1. If required, this function can also be assigned to other switching outputs. [2]Is permanently assigned to switching output REL2. If required, this function can also be assigned to other switching outputs. [3]Some of these menus will interrupt the S700 measuring function. That is why the status signal “service” is automatically activated when this menu level is accessed. [4]Is permanently assigned to the switching output REL3. If required, this function can also be assigned to other switching outputs. [5]After activating the next sampling point, a “dead time” will run down before the new status is indicated (see “Configuring the sampling point selector”, page 120). [6]Display of built-in analyzer modules, see “Display of device data”, page 79. 98 O P E R A T I N G I N S T R U C T I O N S | S700 x 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.9.5 Assigning the switch functions 1 Call-up menu 691 (main menu → settings → [9 ] → [code] → signal assignment). 2 Select a category: Relay outputs Transistor outputs = switching outputs REL4 … REL8 = switching outputs TR1 … TR8 3 Select the desired switching output. 4 Enter the code of the desired switch function. You can find the codes in the help information menu (press the [Help] key). 5 To reverse the switching function logic: Press [ – ] [Enter]. (In the display, reverse logic is symbolized with “ ! ”.) Use the see “User Table: Switching outputs”, page 209 for planning and documentation. 8.10 Configuration of the control inputs 8.10.1 Functional principle Each of the control inputs CI1 … see “Available control functions”CI8 (see “Control inputs”, page 62) can be assigned to any of the pre-defined software control functions. 8.10.2 Available control functions Internal controls Function name service block Function (when input is activated) The main menu is reduced to the functions “measuring display” and “device status”. Settings and calibrations cannot be made. A running calibration is terminated. – Corresponds to the NAMUR control input function “communication”. pump on/off Deactivates the fitted gas pump (if existing and activated via menu function; see “Switching the gas pump on/off”, page 81). output x 1 … 4 Output range 1 is selected for measured value output x (deactivated status means output range 2).Attention: Only effective as long as “External switching” is selected as measured value output (see “Selecting the output ranges”, page 95). 1 … 3 Only for THERMOR 3K: Measured value output/measuring component is activated (detailed information see “Special features of the “THERMOR 3K” version”, page 195) hold sample pt. x 1 … 8 Sampling point x is activated (see “Sampling point selector (option)”, page 119). When several control inputs of this type are activated at the same time, then the first sampling point will be activated.[1] “switch off pt. x” will have no influence. switch off pt. x 1 … 8 Sampling point x will be skipped when automatic switching is active (see “Sampling point selector (option)”, page 119). Can be activated for several sampling points.1 no drifts Drift compensation is deactivated (means that the measured values will be calculated on the basis of the last basic calibration). Applies to all displayed measured values and measured value outputs. sample value hold “Freezes” all measured value outputs, to hold the value that is present when this function is activated (“sample hold” function). auto.cal. x start 1 … 4 Automatic calibration x (see “Automatic calibration”, page 133) is started. This function is triggered when switching from deactivated to activated state; maintaining the activated state does not trigger any further calibrations. – These control functions can be deactivated (see “Ignoring an external calibration signal”, page 138). cal. stop Interrupts a running automatic calibration. [1]This has priority over the internal automatic sampling point selection (see “Configuring the sampling point selector”, page 120). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice x O P E R A T I N G I N S T R U C T I O N S | S700 99 8 EXPERT FUNCTIONS External status signals Function name zero gas x fault test gas x fault x 1…2 1…4 failure x fault x service x 1…2 ● ● 8.10.3 Function (when input is activated) If at least one of these inputs is activated, then automatic calibrations will not be started, running calibrations will immediately be terminated, the “Service” LED is illuminated, and the switching output “fault” is activated. – For example, you could connect these inputs to devices which monitor the pressure of calibration gas cylinders. These inputs can be used to connect external status signals. When the input is activated, the related status message is shown on the display (see “Status messages (in alphabetical order)”, page 186) and, if necessary, output via interface (see “Output of digital measured data”, page 102) and the related status output is activated (if set up; see “Available switching functions”, page 98). You can reverse the logic of each control function (see “Assigning control functions”, page 100). Use the see “User Table: Control inputs”, page 210 for planning and documentation. Assigning control functions 1 Call-up menu 6911 (main menu → settings → [ 9] → [code] → signal assignment → signal inputs). 2 Select the desired control input. 3 Enter the code of the desired control function. You can find the codes in the help information menu (press the [Help] key). 4 To reverse the switching function logic: Press [ – ] [Enter]. (In the display, reverse logic is symbolized with “ ! ”.) ● ● 100 O P E R A T I N G I N S T R U C T I O N S | S700 You may want to use the Table in see “User Table: Control inputs”, page 210 to plan and record your assignments. An overview of the programmed control inputs is displayed when you call-up the their current status (see “Status of the control inputs”, page 118). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.11 Digital data transmission 8.11.1 Digital interface parameters Function These functions are used to set-up the parameters of the digital interfaces (connection, see “Digital interfaces”, page 65). Data communication will only work if the interface parameters of all connected instruments are identical. Setting 1 Call-up menu 64 (main menu → settings → interfaces). 2 Select serial inter. #1 or serial inter. #2. 3 Check/make the following settings: Data transmission speed of the interface. Select the highest value that the connected instruments will allow. Standard setting: 9600 The parity bit (if used) monitors the character transfer. Parity Standard for communication with PCs: no parity S700 only uses characters from the 7-bit range (ASCII code range 0 … 127), Data bits but can also communicate in the 8-bit format. Standard for communication with PCs: 8 bit format This function determines which characters the S700 sends at the end of a CR signal data line CR = Carriage Return; LF = Line Feed). Standard for output on PC printers: CR LF The RTS/CTS protocol is a hardware handshake procedure between sending (S700) and receiving unit, via the interface connections RTS (Ready To Send) RTS/CTS protocol and CTS (Clear To Send). ▸ Observe the notes on RTS/CTS protocol when operating with BUS converters (see “Creating an interface connection”, page 203). The XON/XOFF protocol is a software handshake procedure where the S700 reacts to the XOFF and XON codes (received via the RXD connection). After XON/XOFF protocol switching the analyzer on or after a power failure, the XON/XOFF protocol is activated. Baud rate ● ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice You can test the data output (see “Testing electronic outputs (hardware test)”, page 121). If the data transmission does not work even when all the interface parameters are identical, try a lower baud rate (on all connected devices). If the interface still does not work even at the lowest baud rate, check the electrical connections. O P E R A T I N G I N S T R U C T I O N S | S700 101 8 8.11.2 EXPERT FUNCTIONS Output of digital measured data Function You can select which data the S700 will automatically transmit via interface #2 (hardware information, see “Digital interfaces”, page 65). Settings 1 Call-up menu 644 (main menu → settings → interfaces → auto. reports #2). 2 Activate or deactivate the desired data output: Set the time interval in which the S700automatically outputs measured values (1 … 600 seconds). ● To switch off the measured value output, select 0 seconds. ON = the S700 sends every status change with a describing text message (see page 103). ON = after every calibration, the S700 sends the measured values of the test gases and the calculated calibration values. ON = on every full and half hour (controlled by the internal clock), the S700 will send the average of the measured values for all measuring components, taken over the last 30 minutes. ● measured values status messages calib. results half hour average Data output format Measured values (example) #MS 18.01.00 13: 46: 06 #6: 18.98 vol.% O2 883.6 ppm CO2 162.96 mg/m3 NO #MS = header for the measured value output 18.01.00 13:46:06 = actual date/time #6 = number of current sampling point (option; see “Sampling point 18.98 vol.% O2 etc. selector (option)”, page 119) = measured value for measuring component 1, 2, 3, … Status messages (example) #AL 18.01.00 13:43:11 01 ON calibration/maintenance #AL = header for the status messages 18.01.00 13:43:11 = actual date/time 01 = message number ON = status has been activated (OFF = deactivated) calibration/maintenance = status message in text format (see page 103) Calibration results (example 1) #Kx 18.01.00 13:43:10 SO2 200.00 201.37 #Ky … #KN1 … #KN2 = calibration data for the zero gases #KP3 … #KP6 = calibration data for the test gases 18.01.00 13:43:10 = actual date/time SO2 = respective measuring component 200.00 201.37 = nominal value, measured value Calibration results (example 2) #NE 18.01.00 13:46:00 SO2 -0.81% -0.17% #NE = header for zero point and sensitivity drift 18.01.00 13:46:00 = actual date/time -0.81% -2.17% = zero point drift, sensitivity drift (see “Display of drift values”, page 80) Half hour averages (example) #HM 18.01.00 14:30:00 19.51 125.44 203.52 #HM = header for half hour averages 18.01.00 14:30:00 = actual date/time 19.51 125.44 203.52 = half hour value for measuring component 1/2/3 102 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 Possible status messages via interface #2 message text calibration/maintenance heating 1 .... heating 2 .... heating 3 .... FAULT: temperature 1 FAULT: temperature 2 FAULT: temperature 3 start control 4 FAULT: controller 4 FAULT: signal #1 FAULT: signal #2 FAULT: signal #3 FAULT: signal #4 FAULT: signal #5 FAULT: electronic FAULT: overrange #1 FAULT: overrange #2 FAULT: overrange #3 FAULT: overrange #4 FAULT: overrange #5 calibration active auto. calibration active Sample gas zero gas 1 zero gas 2 test gas 3 Test gas 4 test gas 5 test gas 6 Measured value output 1: output range 1 Measured value output 2: output range 1 Measured value output 3: output range 1 Measured value output 4: output range 1 external pump SERVICE: zero drift #1 SERVICE: zero drift #2 SERVICE: zero drift #3 SERVICE: zero drift #4 SERVICE: zero drift #5 SERVICE: sensitivity drift #1 SERVICE: sensitivity drift #2 SERVICE: sensitivity drift #3 SERVICE: sensitivity drift #4 SERVICE: sensitivity drift #5 FAULT: zero drift #1 FAULT: zero drift #2 FAULT: zero drift #3 FAULT: zero drift #4 FAULT: zero drift #5 FAULT: sensitivity drift #1 FAULT: sensitivity drift #2 FAULT: sensitivity drift #3 FAULT: sensitivity drift #4 FAULT: sensitivity drift #5 FAULT: pressure signal 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice message text FAULT: condensate FAULT: flow signal SERVICE: flow FAULT: flow FAULT: zero gas 1 FAULT: zero gas 2 FAULT: test gas 3 FAULT: test gas 4 FAULT: test gas 5 FAULT: test gas 6 FAULT: IR source FAULT: chopper FAULT: filter wheel FAULT: cal. cuvette FAULT: internal voltages FAILURE external message 1 FAILURE external message 2 Interruption ext. message 1 Interruption ext. message 2 Service external message 1 Service external message 2 Common alarm failure Common alarm interruption SOV sample pt. 1 SOV sample pt. 2 SOV sample pt. 3 SOV sample pt. 4 SOV sample pt. 5 SOV sample pt. 6 SOV sample pt. 7 SOV sample pt. 8 pt. 1 value available pt. 2 value available pt. 3 value available pt. 4 value available pt. 5 value available pt. 6 value available pt. 7 value available pt. 8 value available FAILURE: sensor 1 FAILURE: sensor 2 FAILURE: sensor 3 FAILURE: sensor extern 1 FAILURE: sensor extern 2 SERVICE: sensor 1 SERVICE: sensor 2 SERVICE: sensor 3 FAILURE: sensor extern 1 FAILURE: sensor extern 2 CALIBRATION: sensor 1 CALIBRATION: sensor 2 CALIBRATION: sensor 3 CALIBRATION: sensor extern 1 CALIBRATION: sensor extern 2 O P E R A T I N G I N S T R U C T I O N S | S700 103 8 8.11.3 EXPERT FUNCTIONS Printing internal configuration Function You can output the S700 configuration as a plain ASCII text Table, using serial interface #1 or #2 – for example, in order to print it. The data is divided into the config. and config. 2 sections (see Fig. 20). The data are output in the selected menu language (exception: Output in English when Polish selected) . Making data backups, see “Data backup”, page 109 Call-up 1 Call-up menu 71(main menu→ service → check values). 2 Call-up print config. (menu 714) or print config. 2 (menu 715). 3 To start the output, select serial inter. #1 or serial inter. #2. Fig. 20: Data output “print config.” and “print config. 2” (examples) S 700 configuration from 17.12.02 13:16:21 ========================================== S 700 configuration 2 from 17.12.02 13:19:02 ============================================ Program version serial number Release date Device name Housing type Hardware version Language Program version serial number Device name : : : : : : : V. 1.26 from 17.12.2002 710790 (79211) 01.01.00 S 710 710 2 English options, hardware Calibration cuvette : Internal pump : Pressure sensor : Condensate sensor : Flow sensor : OFF OFF ON ON ON (41117) (79223) (79221) (79224) (79222) OFF ON CO OFF OFF ON (79235) (79236) CO2 OFF OFF ON Flow sensor : Gas pump on/off : Pump capacity : Step motor 0-Pt: Step motor offset: Lamp current : 2 source symmetry : 20 OFF 50 93 144 590 590 (79222) (31) (651) (792481) (792482) (79246) (79247) O2 OFF OFF ON Temp. C OFF OFF ON Measuring components : SO2 CO CO2 O2 Temp. C Measurement compensation : 3 3 3 3 3 a : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 b : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 c : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 d : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 e : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 f : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 SO2 : OFF No OFF OFF OFF CO : No OFF No OFF OFF CO2 : OFF OFF OFF No OFF O2 : OFF OFF OFF OFF OFF Temp. C : OFF OFF No OFF OFF Sensor plug Sensor type : : output range 1 Start value End value Switch. pt. up : : output range 2 Start value End value Switch. pt. down : : ON ppm 0.0 5000.0 0.0 70.0 1.079 ON vol.% 0.0000 5.0000 0.0000 70.0 0.684 ON vol.% 0.000 25.000 0.000 246.0 1.477 X 18 Multor X 18 Multor X 18 Multor ON 0.00 600.00 0.00 70.0 0.000 X 19 External 1 Oxor (DC) --- 0.0 5000.0 0.0 0.0000 5.0000 0.0000 0.000 25.000 0.000 0.000 25.000 0.000 : 0.0 0.0 0.0 0.0000 0.0000 0.0000 0.000 0.000 0.000 0.000 0.000 0.000 1 . . 0 Signal assignment : Signal inputs 1 : 2 : 3 : 4 5 6 7 8 (! = logic: INVERS) 104 ON vol.% 0.000 25.000 0.000 70.0 1.090 : Alarm settings : Measurement components : Alarm settings : Acknowledge : 2 . . 0 3 . . 0 4 . . 0 Relay outputs Transistor outputs Failure! Maintenance Malfunction O P E R A T I N G I N S T R U C T I O N S | S700 : V. 1.26 from 17.12.2002 710790 (79211) S 710 options, software Calib. results : AK-ID active : sample-hold amp. : Semi-continuous mode : Back-flush filter : Dilution step : AK-ID : Pressure gradient : Flow adjustment low : Flow adjustment high: Counter: : options, software Remote control, AK : Sampling point selector : Measuring components : SO2 2nd output range : OFF Range ratio > 10:1 : OFF Compensation : ON Temp. corr. : Phys. unit : Phys. start value : Phys. end value : Span gas : Phase : pressure coeff. : : : Measured values Status messages El. connection: Autom. answer : Dialing mode : Ampl.quotients sig: Step motor type : modulator freq. : Modulator type : Press. sensor damping: Quotients value : Measuring components ADC channel : Component index : Delay time : Decimal places : Bargraph disp. range: no over range al. : No overflow alarm.: Neg. meas. val. mask: Pos. meas. val. mask: Concen. factor : Concen. scaling: ADC scaling [0]: ADC scaling [1]: ADC scaling [2]: Calc. ZP drift : Calc. SP drift [0]: Calculate ZP drift : 0.0000 Calc. SP drift [0]: Calc. SP drift [1]: Calc. SP drift [2]: Last ZP drift : ON OFF 0 0 0 0 35 0 0 0 0 : : (6443) (6422) (6421) 0 1 1 0 1 SO2 0 41 21 1 1 0 0 0.00 0.00 5000.00 5000.00 44.6311 0.3052 1.0000 1.0000 1.0000 -0.6480 1.0085 1.0000 1.0000 1.0000 (6441) (6442) (6423) (642411) (642412) 0 5 7 1 120 0 CO (79244) (79245) (79554) 0 30 21 CO2 0 29 21 O2 3 40 0 Temp. C 13 67 0 2 1 0 0 0.00 0.00 2 1 0 0 0.00 0.00 2 1 0 0 0.00 0.00 0 1 0 0 0.00 0.00 25.00 25.00 1.0000 1.0000 49.2124 -1.1178 1.0000 25.00 25.00 1.0000 1.0000 1.0000 482.8556 1.0000 600.00 600.00 1.0000 1.0000 0.0843 1.0000 309.9795 5.00 5.00 0.2093 82.7840 -0.1781 1.0000 1.0000 0.0821 1.0000 0.9828 1.0000 1.0000 -0.0749 1.0000 1.0000 0.9781 1.0000 -2.7270 1.0000 1.0000 1.0000 1.0101 1.0000 1.0000 1.0000 1.0000 ADC results Date zero gas meas. 1: 03.08.02 Date zeros gas meas. 1: 02.08.02 Time zero gas meas. 1: 05:08 Time zero gas meas. 2: 20:08 ADC results N1 : -820.55 402.35 337.06 -30.45 0.76 N2 : -817.87 427.38 292.21 24.02 1.56 sen. zg low temp. : 14731 14731 14731 14731 14731 sen. zg high temp : 0 0 0 0 0 Temp. corr. : -4.31e-03 -4.02e-02 +7.21e-02 -8.76e-02 -1.29e-03 sensitivity Date test gas meas. 1: 03.08.02 Date test gas meas. 2: 02.08.02 Time test gas meas. 1: 05:08 Time test gas meas. 2: 20:08 ADC results E1 : 10823.59 8184.06 19243.82 17818.64 0.00 E2 : 10477.75 8196.97 19444.44 17761.46 0.00 sen. sg low temp. : 14739 14727 14747 14747 0 sen. sg high temp. : 0 0 0 0 0 Temp. corr. : -5.26e-05 -2.44e-06 +1.95e-05 -9.82e-06 +0.00e+00 Number of SPT : Man/auto SPT sel.: Sampling points : Measuring duration per SPT : Lag time per SPT : Activate SPT : 1 30 5 0 5 0 2 30 5 0 (6251) (6255) 3 30 5 0 4 30 5 0 5 30 5 0 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.12 Digital remote control settings The S700 uses the interface #1 (explanation and connection, see “Digital interfaces”, page 65; settings, see “Digital interface parameters”, page 101) for digital communication. Options for digital remote control: – “Remote control with “AK protocol””, page 159. – “Remote control with Modbus”, page 165. 8.12.1 Setting the ID character Function An individual identification character can be assigned to each S700 for digital remote control. The S700 will only obey commands which include its own ID character (unless this feature is disabled; see “Activating the ID character / Activating Modbus”, page 106). Setting 1 Call-up menu 6421 (main menu → settings → interfaces → communication #1 → AK-ID). The identification number set is displayed in two ways: The character on the left and the decimal ASCII code of the character on the right (e.g. M 77). 2 Enter the decimal ASCII code of the desired ID character (0 … 127). 3 Press [Enter]. ! " # $ % & ’ ( ) * + , 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice = = = = = = = = = = = = 33 34 35 36 37 38 39 40 41 42 43 44 . / 0 1 2 3 4 5 6 7 8 = = = = = = = = = = = = 45 46 47 48 49 50 51 52 53 54 55 56 9 = : = ; = < = = = > = ? = @= A = B = C = D = 57 58 59 60 61 62 63 64 65 66 67 68 E F G H I J K L M N O P = = = = = = = = = = = = 69 70 71 72 73 74 75 76 77 78 79 80 Q R S T U V W X Y Z [ \ = = = = = = = = = = = = 81 82 83 84 85 86 87 88 89 90 91 92 ] ^ _ ’ a b c d e f g h = 93 = 94 = 95 = 96 = 97 = 98 = 99 = 100 = 101 = 102 = 103 = 104 i j k l m n o p q r s t = 105 = 106 = 107 = 108 = 109 = 110 = 111 = 112 = 113 = 114 = 115 = 116 O P E R A T I N G I N S T R U C T I O N S | S700 u v w x y z { | } ~ = 117 = 118 = 119 = 120 = 121 = 122 = 123 = 124 = 125 = 126 105 8 8.12.2 EXPERT FUNCTIONS Activating the ID character / Activating Modbus Function You can determine if the S700 only reacts on remote control commands which contain its own ID character (see “Setting the ID character”, page 105), or if the S700 reacts on all remote control commands, independent of the ID character. – This menu function is also used to activate the Modbus remote control functions (see “Remote control with Modbus”, page 165). Setting 1 Call-up menu 6422 (main menu → settings → interfaces → communication #1 → AK-ID-active). 2 Select the desired mode: ID character will be ignored – the S700 will obey all of the remote control commands it receives. [1] ID character will be observed – the S700 will only obey remote control commands with matching ID character. [1] Like With AK-ID, but in addition the remote control with Modbus commands is enabled. Without AK-ID With AK-ID With AK-ID MODBUS [1] Modbus functions (option) disabled, i.e. Modbus commands will be ignored. 8.12.3 Setting the installed connection Function This function applies for the data communication with the Modbus protocol (see “Remote control with Modbus”, page 165). There are several options for the electrical connection (see “Creating an interface connection”, page 203); specify the connection used here. On the S700, interface #1 is used for the connection. Setting 1 Call-up menu 6423 (main menu → settings → interfaces → communication #1 → elect. connection). 2 Set the installed connection: 106 serial, single One S700 is connected directly to the PC via the interface serial, bus Several S700s are connected via BUS converters to the PC modem, single One S700 is connected via modem to the PC modem, bus Several S700s are connected via modems and BUS converters O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.12.4 Configuring the modem connection Function These functions are required if you have a digital electrical connection via modem (and you intend to use it). Settings 1 Call-up menu 64241(main menu → settings → interfaces → communication #1 → modem → modem settings). 2 Check/adjust the following settings: auto. answer off = the modem will not respond to incoming calls. You will need to connect the telephone line via menu command (receive call see “Modem control”, page 108). To do this, you must be able to notice when a call is coming (for example, by listening to the modem loudspeaker). ● after x rings = the modem will wait for the number of rings to pass and then will automatically connect to the incoming call. Adjust the dialing mode to the telephone system where the modem is installed: ● tone dial = multiple frequency dialing mode (MFV) ● impulse = impulse dialing mode (IWF) You can also change the dialing mode when dialing a number (see “Modem control”, page 108). Send a command to the modem: “Store the current settings permanently.” As a result, the modem will keep the current settings even after being shut off or after a power failure. ● auto. answer dialing mode store setting The modem connected to the S700 must accept standard AT commands (Hayescompatible commands). Otherwise the S700 remote control commands will not work. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 107 8 8.12.5 EXPERT FUNCTIONS Modem control Function If you have a modem connected to interface #1, then you can remotely control its basic functions from the S700. Actions 1 Call-up menu 6424 (main menu → settings → interfaces → communication #1 → modem). 2 Possible actions: initialisation dialing receive call abort Restarts the modem and sends the settings for answering and dialing mode from the gas analyzer to the modem. An existing telephone connection will be disconnected, and the modem will delete all existing internal error messages. Attention: A remote control command just being received can then be truncated. This can produce errors in the S700. Calls up a menu where you can enter a telephone number that the modem should call. – You can integrate the following special characters into the telephone number: ● . (decimal point) = dial pause of 3 seconds (for example, to wait for an “external line” when dialing from an internal telephone system). On the display you will see a “ , ” (= related Hayes command). You can enter multiple dial pauses in succession, if required. ● - (minus sign) = switch to the alternative dialing mode (see “Configuring the modem connection”, page 107). The S700 will display “T” (tone dialing will follow) or “P” (impulse dialing will follow) – depending on which dialing mode was previously selected. You can switch the dial mode only once in a telephone number. The modem connects to the incoming call. To use this function, you must have selected “manual answer” (see “Configuring the modem connection”, page 107), and you need to notice when a call is coming in (for example, via the modem’s loudspeaker). The modem will immediately disconnect an existing telephone connection. Attention: A remote control command just being received can then be truncated. This can produce errors in the S700. If a telephone connection was established from the S700, then you need to use the abort function in the S700 to terminate the connection. 108 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.13 Data backup 8.13.1 Using an internal backup Functions The data backup menu functions allow you to save a copy of S700’s current working state. The data backup includes – all individual settings – all the individual S700 parameters – the calibration at the time of the backup The S700 can store two such copies: “Last backup” and “2nd last backup”. Both copies can be re-activated. As a result, it is possible to store two working conditions and restore them if required. ● In addition, S700 automatically makes a backup copy of the operating state after each successful calibration. ● You could also restore the original delivered state (factory settings). This can be useful when the S700 is not functioning correctly and you suspect this is due to confusing and unsuitable settings: First save the current operational state and then reactivate the factory settings to temporarily create “reliable conditions” for tests. ● ● ● Saving the settings on an external computer, see “Using an external backup”, page 110 Plain text output of the configuration data, see “Printing internal configuration”, page 104 Procedure 1 Call-up menu 694 (main menu → settings → [9 ] → [code] → data storage). 2 Select the desired function: store data saves the current working state as the “last back-up” (previous “last back-up” settings will become “2nd last back-up”) last back-up restores the working state of the “last back-up” 2nd last back-up restores the working state of the “2nd last back-up” restores the working state which was automatically saved after the latest successful calibration procedure restores the original factory-delivered state after calibration factory settings When restoring a “backup”, the newest changes of the working state are lost - unless you have previously saved the settings with save data or send data (see “Using an external backup”, page 110). 3 Press [Enter] to start the procedure. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 109 8 8.13.2 EXPERT FUNCTIONS Using an external backup Functions Menu data transmission is used to transfer the configuration of the S700 (all measuring parameters and settings) to a PC (download) and to upload it again to the S700 (upload). The data is stored in a hex-coded file with a size of some kilobytes. Application options: You can generate a back-up copy of all data and reload the data into the S700 if required – for example, after a major breakdown. ● When the S700 electronic board or the memory module needs to be replaced, you can reload the individual data into the new electronics. ● ▸ Do not use the data transmission function to copy data from one gas analyzer to another one. These data include parameters which depend on the individual characteristics of the built-in analyzer modules. Even if analyzers are equipped with exactly the same types of modules, their internal data sets will be different. The gas analyzer will not work correctly with “foreign” data. ● ● Output of configuration data in plain text form, see “Printing internal configuration”, page 104. Load firmware (internal software), see “Firmware update”, page 113. Requirements For the data transmission you need: a computer with a RS232 serial interface a connecting cable to interface #1 of the S700 (see “Connecting the interfaces”, page 65) ● a program which can operate the data transmission between the computer and the connected device (terminal program). ● ● One of the programs you could use is “HyperTerminal” which is a standard part of the Windows operating system. You can start “HyperTerminal” without making a connection; this allows you to use HyperTerminal’s Help function, to become familiar with the program. Preparations NOTE: Uploaded data will replace the analyzer’s current settings. ▸ Prior to the upload, save the analyzer’s current status, if required (external, see “Data backup procedure”, internal, see “Using an internal backup”, page 109). 1 Connect the computer with the serial interface #1 of the S700 (see “Digital interfaces”, page 65). 2 In the computer, start the terminal program. Configure it as follows: ▸ ▸ Set-up the same interface parameters as for the S700 (see “Digital interface parameters”, page 101). Set-up the data transmission mode in such a way that the data are transferred as a text file (ASCII data), not as binary data. In “HyperTerminal”, the correct transfer mode is “Text file” – not “Data file”. 110 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 Data backup procedure Use this procedure to save S700’s current data: In the S700 In the terminal program 1 Start-up the interface connection to the S700. 2 Call-up menu 695 (main menu → settings → [9] → [code] → data transmission). 3 Select send data. 4 Start data recording for ASCII data.[1] 5 Press [Enter] (this will start the data transmission). 6 Wait until S700 indicates that the data transmission is finished (takes 40 seconds at least). 7 Stop data recording.[2] [1] In “HyperTerminal”: [Transfer] → [Capture text…] → select desired storage location (folder) and enter the file name under which the S700 data are to be saved as backup copy → [Start]. [2] In “HyperTerminal”: [Transfer] → [Capture text…] → [Stop]. ▸ To finish with data recording, always use the corresponding menu command of the terminal program. If the terminal program is just being closed instead, the recorded file may become unusable (file not correctly closed). Data restore procedure Use this procedure to restore S700’s data from a backup file: In the S700 In the terminal program 1 Start-up the interface connection to the S700. 2 Call-up menu 695 (main menu → settings → [9] → [code] → data transmission). 3 Select receive data. 4 Press [Enter] (makes S700 ready to receive data). 5 Send the S700 data backup file as an ASCII text file.[1] 6 Wait until S700 indicates that the data transmission is finished (takes 40 seconds at least).[2] [1] In “HyperTerminal”: [Transfer] → [Send Text File…] → select the desired file → [Open]. [2] Display messages, see page 112 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 111 8 EXPERT FUNCTIONS Error messages of the data restore procedure During receive data the S700 monitors the data transmission. In case of a malfunction, the S700 stops the data transmission and indicates the malfunction on the display: Display message Meaning --OK-- the data transmission – was successful READ-TIMER no characters received Check the electrical connection (plug connectors, cables). error occurred during character transmission Set transmission delay settings in the terminal program. Proceed as follows: 1 Set a line delay; set a short delay initially. Then try the data transmission again. 2 If this does not help, increase the line delay stepby-step, up to approx. 10 ms. 3 If this does not help: Deactivate the line delay. Instead, set a character delay. Start with the smallest available value. 4 If this does not help, increase the character delay step-by-step until the data transmission works. READ-BREAK READ-ERROR READ-CHAR ● ● 112 O P E R A T I N G I N S T R U C T I O N S | S700 Remedy Transmission delays will increase the time required for the data transmission. Example: A character delay of 10 ms increases the time required for the data transmission to about 3 minutes. On some computers, the real delay is much greater then the set value. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.14 Firmware update Function You can load the S700’s internal software (firmware) from a PC into the S700 – for example, to install an new firmware version. You will need: – a PC with an RS232 serial interface and the operating system Windows 3.X/95/98/ 2000/XP – a connecting cable to the S700 interface #1 – the upload program FLASH.EXE – a current version of the file 7XX.BIN (contains the S700 firmware) Interface connection Three interface connections are required: Fig. 21: Minimum interface connection for the program loader function S700 X2 RXD TXD GND 3 2 1 COMx 3 2 5 PC 2 3 7 TXD RXD GND Please use a shielded cable. Cable length should not exceed approx. 2 meters (7 feet). ● You do not need to adjust the interface parameters – this will automatically be done by the upload program. ● ● Procedure 1 Connect the PC to the S700 serial interface #1 (see Fig. 21). 2 On the PC: Store the FLASH.EXE and 7XX.BIN files in the same folder. CAUTION: Risk for connected devices/systems As long as the program loader function is activated, the S700 is not performing any measuring operation. ▸ Make sure that this situation cannot cause problems on connected devices. 3 In S700: Call up menu 76 (main menu → service → program loader) and start the function with [Enter]. – The S700 then shows a message that it is waiting for data communication. 4 On the PC: Start FLASH.EXE. – The PC will show the messages of the upload program. The estimated remaining upload time is indicated. – The S700 software is divided into several “blocks”. The upload program will check which blocks need to be updated and will only upload the new blocks. – When the upload procedure has been completed, the S700 will re-boot. 5 Wait until the S700 main menu appears on the S700. Then the S700 is ready for use again. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 113 8 EXPERT FUNCTIONS 8.15 Volume flow control 8.15.1 Setting the capacity of the gas pump Function Using this menu function, you can change the internal power supply to the built-in sample gas pump (option). This allows you to set the delivery capacity of the pump. If the S700 has a built-in gas pump, it is recommended to use this function to set the desired gas flow rate. It is more useful than operating the pump at full power and then reducing the flow with a regulating valve. When the load on the pump is reduced, it will have a longer life. Setting 1 Call-up menu 651 (main menu → settings → gas flow → pump capacity). 2 Set the status value which gives the desired flow. 8.15.2 Setting the flow monitor set point Function The flow sensor (option) generates a fault signal when the sample gas flow in the sample gas path of the S700 is below the selected flow limit. This allows you to monitor the sample gas flow. The fault indication works in two levels: 1 When the flow is only slightly below the flow limit, the S700 will output the status message SERVICE: gas flow (the LED “Service” and the status output “service required” will be activated simultaneously). 2 When the flow is significantly below the flow limit (less than 50 % of the set limit value), then FAULT: gas flow will be displayed (the “Function” LED is red and the status outputs “failure” and “service” will be activated). Setting 1 Call-up menu 652 (main menu → settings → gas flow → flow limit value). 2 Set the desired limit value. The setting will approximately correspond to the flow in liters per hour (the exact relation depends on each individual flow sensor). If you need an accurate setting: 1 Connect an external flowmeter to the sample gas outlet. 2 Adjust the actual gas flow to the desired flow limit. 3 In menu 652: Determine the setting value by trial where the S700 outputs the SERVICE: gas flow message. 114 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.16 Displaying internal data 8.16.1 Measuring signals for the measuring components Function For service purposes, you can check the current measuring signals for all measuring components. These values come from the built-in analyzer modules or, if this feature is provided, from analog inputs (see “Analog inputs”, page 58). “ADC values” are displayed: These are the digitalized values of the analog measuring signals and serve as input signals for digital measured value processing. ADC values include analog amplification of the measuring signals, but no digital computation or correction. The analog amplifications are variable: The optimum amplification for the measuring signals of the analyzer modules is determined during a basic calibration. For measuring signals fed-in via analog inputs, the amplification factor is manually programmed at the factory. Typical values The ADC values will permanently fluctuate somewhat, even if the measured values are constant. ● When the measuring range end value is measured (which means, when the matching test gas flows through the analyzer module), “optimum” ADC values are in the range of 18000 … 24000. This is should be true directly after a basic calibration. ● ● ● If ADC values below 10000 are displayed for the measuring range end value, then a basic calibration should be made, in order to re-optimise the measured value processing (see “Basic calibration”, page 145). If the ADC value remains constant for an extended period of time, then the analyzer module is possibly defective, or the electrical connection is interrupted. Call-up Call-up menu 7111 (main menu → service → check values → analog signals → meas. signals). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 115 8 8.16.2 EXPERT FUNCTIONS Status of the internal controller Function This control function shows the actual state of the internal controllers: ● ● Controllers 1 to 3 are used for temperature control of the analyzer modules. Controller 4 does not have a function at this time (reserved for future applications). Call-up 1 Call-up menu 7112 (main menu → service → check values → analog signals → controller). 2 Select the desired controller (1 … 4). value actual measured value of the sensor nominal value set point (factory setting) time delay of the temperature monitor (in seconds). When the actual temperature is outside of the nominal range, the counter will advance by 1 each second. FAULT: Temperature is displayed when the counter exceeds the value 20. As soon as the temperature returns to nominal range, the counter begins counting backwards. After power-on, the counter starts with 128. current on/off ratio for the controller, in % (minimum value = 0.0, maximum value = 99.9) = the controller electronics are physically not present, or the controller is not activated in the software. counter cycle not available 8.16.3 Signals of the internal sensors and analog inputs Function This function displays the actual signals of the internal sensors and the analog inputs. Call-up ▸ Call-up menu 7113 (main menu → service → check values → analog signals → extra sensors). pressure hPA flow source % V external 1 V external 2 V 116 O P E R A T I N G I N S T R U C T I O N S | S700 measured value of the built-in pressure sensor (option) measured value of the flow sensor (option, see “Setting the flow monitor set point”, page 114) supply voltage of the infrared source of the analyzer module UNOR or MULTOR (standard nominal range: 6.0 … 7.5 V) analog input signals (see “Analog inputs”, page 58) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.16.4 Internal supply voltages Function This control function shows the internal supply voltages: Nominal values are shown on the left and current actual values on the right. If an actual value is outside the allowable range, FAULT: int.voltage is displayed. In such cases you may want to use this control function to locate the error source. Call-up ▸ Call-up menu 7114 (main menu → service → check values → analog signals → supply voltages.). Table 9: Internal supply voltages Nominal value +24 V +24 V ext[1] +15 V –15 V +12 V +5 V –5 V 0V allowable actual value 18.0 … 30.0 V 18.0 … 30.0 V 14.0 … 16.0 V –14.0 … –16.0 V 9.5 … 16.5 V 4.5 … 5.5 V –4.5 … –5.5 V –0.2 … 0.2 V [1] applies to auxiliary voltage outputs (see Fig. 15, page 61 and Fig. 16, page 61-) Internal electronics fuses, see “Internal fuses”, page 185. 8.16.5 Internal analog signals Function The overview function displays the actual internal analog signals. These values can help a manufacturer’s service technician to diagnose the reason for a device malfunction. Which signals are shown depends on the individual S700 configuration. Call-up ▸ 8.16.6 Call-up menu 7115 (main menu → service → check values → analog signals → overview). Bridge adjustment (THERMOR) Function If a THERMOR analyzer module is fitted, the S700 analyzes the individual characteristics of the module, and electronic control and signal processing are automatically adjusted to analyze the measuring component with the desired measuring range. The displayed status value (0 … 4095) is a criterion for the “balance” of the electronic bridge in the THERMOR module. Call-up ▸ Call-up menu 712 (main menu → service → check values → bridge setting). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 117 8 8.16.7 EXPERT FUNCTIONS Linearisation values Function The linearisation values represent the parameters which are used to compute a linear curve from the analyzer module’s curve characteristic. Moreover, the linearisation values include the parameters for the mathematical compensation of cross-sensitivity effects. Call-up 1 Call-up menu 713 (main menu→ service → check values → linear. values). 2 If the S700 measures several measuring components: Select the measuring components for which you want to see the linearisation values. 3 The following values will be displayed in tabular form: – Title: Date on which values were computed – Left column: Physical nominal value – Right column: Associated internal measured value When you press [Enter] or [<], related measured values for the other components will be displayed (used for internal cross-sensitivity compensation). 8.16.8 Status of the control inputs Function You can display the current electronic state of all control inputs (see “Control inputs”, page 62). Call-up ▸ Call-up menu 716 (main menu → service → check values → control inputs). Setting 8.16.9 Function 0 the input is electronically passive (no current) 1 the input is electronically activated (current is flowing) ! the input works with reverse logic Program version Function This function shows you: – Device name of the S700 (factory setting) – Version number and release date of the built-in software (firmware) Call-up ▸ Call-up menu 717 (main menu → service → check values → program version). 118 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.17 Sampling point selector (option) The following information is only valid for analyzers equipped with the option “sampling point selector”. 8.17.1 Function of the sampling point selector Sampling points are extraction points for the sample gas. With the option “sampling point selector”, the S700 can control up to eight sampling points (i.e. it can give commands to switch the sample gas path): Display delay time (after switching-over) and sampling time can be set individually for each sampling point. ● Automatic switching can be reduced to include only some of the connected sampling points. ● Control inputs for external sampling point selection can be set-up (see “Configuration of the control inputs”, page 99). ● 8.17.2 Notes on the sampling point selector ● … for the measured value display ● ● … for the measured value outputs ● ● … for the digital measured value outputs 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice ● Measured values shown on the display are always the current measured values of the analyzer modules, independent from the sampling point switching. The current sampling point is indicated with a number in the top line of the measured value display (see “Measuring displays”, page 74) If the S700 only measures one measuring component and two, three or four sampling points are set, then each measured value output automatically represents one of the sampling points. Each measured value output displays current measured values as long as the associated sampling point is activated. When other sampling points are active, the measured value output constantly displays the measured value that was last measured with its associated sampling point (“sample hold” function). – The settings for measured value output 1 are automatically valid for all the other measured value outputs. If the S700 measures more than one component or is set-up to sample more than four sampling points, all measured value outputs will permanently display the current measured value of the assigned measuring component. Switching outputs can be used to identify the current sampling point (see “Configuration of the switching outputs”, page 97). It is not possible to assign a measured value output to a certain sampling point. Digital measured value outputs via (see “Output of digital measured data”, page 102) are given with a sampling point identification. After switching to another sampling point, the digital measured value output are interrupted until a “dead time” has run down (see “Configuring the sampling point selector”, page 120). O P E R A T I N G I N S T R U C T I O N S | S700 119 8 8.17.3 EXPERT FUNCTIONS Configuring the sampling point selector Function You can set how many sampling points the S700 should consider, and set-up individual times for each sampling point. To use this function practically, switching outputs have to be assigned to toggle the sample gas path to the sampling points (see “Configuration of the switching outputs”, page 97), and relevant external equipment (e.g. solenoid valves) installed. Settings 1 Call-up menu 625 (main menu → settings → measurement → sample p. select). 2 Make the following settings: ▸ No. of sample pts. Sample time per pt. Dead time per pt. Activate pt. man/auto pt. select Enter the number of connected sampling points (or the number of points you currently want to use). ● If a smaller number is set later, the remaining sampling points will be deactivated but their settings will still be held in memory. ● If the S700 measures only one measuring component and less than 5 sampling points are set-up, this will effect the assignment of the measured value outputs (see “Notes on the sampling point selector”, page 119). 1 Select which sampling point this setting should be applied to. 2 Enter the activation period for this sampling point during automatic sampling point selection by the S700 (0 … 3600 s). (This determines how long the related switching output is activated see “Configuration of the switching outputs”, page 97.) 1 Select which sampling point this setting should be applied to. 2 Enter how long the S700 should wait after activating the sampling point before it begins to send measuring data via interface #2 (0 … 300 s). When this time has passed, the analyzer module should be completely filled with the new sample gas, and the related measured value should be at the 100 % level (criteria for this setting, see “Setting test gas delay time”, page 138). yes = the sampling point will be activated during automatic sampling point switching. [1] no = the sampling point will not be activated during automatic switching (however, it can still be activated via menu command or via switching output). 0 = automatic sampling point selection is activated (following the activate pt. and sample time per pt. settings). 1 to 8 = the related sampling point is activated. [1] Control inputs with the function “hold sample pt. x” and “switch off pt. x” have priority over the automatic sampling point selection (see “Configuration of the control inputs”, page 99). 120 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice EXPERT FUNCTIONS 8 8.18 Testing electronic outputs (hardware test) Function The functions in the hardware test menu serve to individually control and test each S700 electronic output. Furthermore, the digital interfaces can be tested as well. This allows you to test the electrical connections and interaction with external devices, or to test the S700 output hardware. The hardware test function is applied to one selected output. All the other outputs will remain in operation. CAUTION: Risks to connected devices ● ● ▸ ▸ When the test function is started in the menu – the selected output will be set to the selected electronic status – the operational function of this output is disabled. When the test is running and no key is being pressed for some minutes, the selected output will automatically be reset to operating state. Make sure that the test situation cannot cause problems at connected devices. During the test, consider the automatic reset. Make sure that the automatic reset cannot cause problems at connected devices. Call-up 1 Call-up menu 72 (main menu → service → hardware test). 2 Select the desired test function: measured value outputs relay group transistor group test interface #1 test interface #2 1 Select the desired measured value output (OUT1 … OUT4). 2 Set the value that the output should permanently display (0 mA = 0 % / 20 mA = 100 %). Each relay for the control and status outputs[1] can be activated individually: [2] 1 Select the desired switching output (REL1 … REL8). 2 Press [Enter] to change the status of the relay.[3] – ON = relay is activated (working state) – OFF = relay is deactivated (resting state) Each transistor output[1] can be activated individually: [2] 1 Select the desired transistor output (TR1 … TR8). 2 Press [Enter] to change the status of the output circuit.[3] – ON = output is activated (transistor is conducting) – OFF = output is deactivated (transistor is blocked). As long as this function is selected, the S700 sends certain lines of characters (shown on the display). This allows you to check if data transmission to a connected device is working. [4] [1] See also “Switching outputs”, page 59. [2] The activation will be automatically switched off after 60 seconds – unless this is done manually before. [3] Repeat as often as you like (toggle switch). [4] If the connected printer does not print exactly the same characters as shown on the display, then the printer is probably not set on the standard ASCII character set (“US character set”). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 121 8 8.19 EXPERT FUNCTIONS Reset Function A reset restarts the S700 microcomputer in the same way as switching the power off and on would do. The signal processing will restart. Stored values will remain unchanged. Procedure CAUTION: Risk for connected devices/systems During a reset, all S700 functions are shutdown temporarily. This includes measured value outputs and status signals. ▸ Make sure that this situation cannot cause problems on connected devices. 1 Call-up menu 75 (main menu → service → reset). 2 Press [Enter] to activate a reset. 122 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9 Calibration 9.1 Introduction to the calibration of the S700 Why is calibration necessary? It is unavoidable that the characteristics of optical and electrical components will slightly change during the weeks of operation. These changes affect a high-precision measuring system and result in small changes of the measuring results. This effect is known as drift. To compensate for the drift, a gas analyzer must regularly be calibrated. A calibration means that first the measuring result of the analyzer is checked, then the offset from the nominal value is adjusted to bring the analyzer back to the true reading. The two important parameters in the measuring system are: The zero point (defined as the measuring result when the cause for a particular measuring effect is not present or should not be present). ● The sensitivity (defined as the relationship between the value of the measuring effect and the displayed measured value). ● There is a zero point drift and a sensitivity drift for each measuring component. Each must be determined and corrected independently. How does a calibration procedure in the S700 work? During a calibration, the S700 automatically compensates for drifts in the following way: 1 A test gas is fed into the S700; the true concentrations of the measuring components in test gases are known. The nominal values are the true concentrations of the measuring components in the test gas. 2 The S700 measures the concentrations of the measuring components in the test gas (measured values). 3 The S700 calculates the drifts, i.e. the differences between the measured values and the nominal values. 4 The S700 checks if drift compensation can still be done by mathematical computation. If it is possible, the internal values for zero point and sensitivity drift compensation are automatically adjusted. If this is no longer possible, a malfunction message is displayed – which means that the measuring system should be inspected and re-adjusted by the manufacturer or a trained skilled person. Theoretically, a complete calibration requires that this procedure is performed twice for each measuring component – once for the zero point and once for the sensitivity. Practically, in most applications, some parts of the procedure can be combined into one step – for example, a zero point calibration for all measuring components. Running a calibration You can manually control the calibration procedure using the menu functions so that you can run a calibration step-by-step. Alternatively you can program the S700 so that it will run through an automatic calibration – initiated by a start command or in regular time intervals. In addition, you can program up to four different calibration procedures to cover different requirements (see “Setting-up an automatic calibration”, page 135). When is it necessary to perform a calibration? The S700 should be calibrated ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice after start-up; during operation at regular intervals (weekly to monthly). O P E R A T I N G I N S T R U C T I O N S | S700 123 9 CALIBRATION The calibration cuvette – a substitute for test gases (UNOR, MULTOR) The analyzer modules UNOR and MULTOR can be equipped with a “calibration cuvette”. This option allows to make routine sensitivity calibrations of the UNOR and MULTOR components without the need of test gases (see “Simplifying the calibration gas requirements”, page 128). When the calibration cuvette is active, zero gas must flow through the S700; the relevant switching output is activated automatically. The nominal values of the calibration cuvette should periodically be checked (see “Calibration of the calibration cuvette (option)”, page 150). General variations of the calibration procedure A calibration can either run automatically or be manually controlled: Automatic calibration For an automatic calibration, the calibration procedure is completely controlled by the S700, including the calibration gas feed. This requires an external gas supply (for example, from gas cylinders) and automated switching devices (for example, solenoid valves), to deliver the calibration gas to the analyzer. Before an automatic calibration is started, the associated settings must have been made: the nominal values for the calibration gases (see page 136), the test gas delay time (see page 138), the calibration measuring interval (see page 139). When all this has been done, you only need to push one button in a menu or give the start signal via a control input to run an automatic calibration. In addition, periodical automatic starts can be programmed (see “Setting-up an automatic calibration”, page 135). ● Manual calibration with automatic feed of test gases This type of calibration requires the same external installation for calibration gas feed as an automatic calibration. However, you control the calibration procedure. This allows you to supervise each calibration step and repeat single steps if required. ● Manual calibration with manual feed of test gases In this version, you control each calibration step as in B above. However, the calibration gas feed is not controlled by the S700, instead you are responsible for feeding in these gases “manually”. External automatic devices for calibration gas feed are not required. ● Please note the special information which applies to the calibration of the “THERMOR 3K” version (see “Calibrating the special version THERMOR 3K”, page 157). 124 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.2 Guideline for calibrations This section includes general recommendations for calibration gas feed and calibration procedures. Please note that special systems (for example, process applications with a complex gas conditioning system) may need an individual concept for calibrations. 1 Routine calibration: Perform normal calibrations as described in this chapter in the specified maintenance intervals (see “Maintenance plan”, page 174). Observe the following rules: – Test gas mixtures allowed: Test gas mixtures containing several measuring components may be used for normal calibrations. – Calibrating the sample gas cooler: If the sample gas conditioning is equipped with a sample gas cooler, feed the zero and test gas in front of the sample gas cooler (also applies for the zero gas for calibrations with calibration cuvette). Thus the physical influence of the cooler is identical during measurement and calibration and will be compensated. – Leaving out the H2O calibration: Do not calibrate the measuring component H2O during routine calibrations (neither zero point nor sensitivity). 2 Full calibration: For analyzers with “internal cross-sensitivity compensation” (option), a full calibration should be performed in certain, long time intervals; a full calibration is also required after certain technical changes (see “Full calibration”, page 144). 9.3 Calibration gases 9.3.1 Programmable calibration gases The S700 allows you to enter nominal values for 6 different calibration gases: 2 “zero gases” for zero point calibration of all measuring components (see “Zero gases (calibration gases for the zero point)”, page 126) ● 4 “test gases” for sensitivity calibration (see “Test gases for sensitivity calibration”, page 127). ● The nominal values must be set prior to starting a calibration. ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice This Manual provides a Table where you can record the nominal values of the calibration gases (see “User Table: Measuring components and calibration gases”, page 207). You can program 4 different automatic calibration routines where you can use the 6 calibration gases as you wish (see “Different automatic calibration routines”, page 134). O P E R A T I N G I N S T R U C T I O N S | S700 125 9 9.3.2 CALIBRATION Zero gases (calibration gases for the zero point) Standard zero gas As a rule, zero gas should not produce a measuring effect for the measuring components which are zero-calibrated with this gas – which means that the nominal value is “0”. Usually nitrogen can be used as the zero gas; either “technical” or “top grade” quality should be used, depending on the application. However, you can set particular nominal values for the zero gases. This may be useful in special applications if you want to use a zero gas which causes the analyzer to give a response signal. You need to know the quantitative effect and must take it into account when setting up the nominal values (usefulness for OXOR-P, see “Cross-sensitivity compensation with OXOR-P”, page 156). Special zero gases ● ● ● ● ● ● ● ● 126 Air: In some cases, air can be used as zero gas (see “Simplifying the calibration gas requirements”, page 128). Carrier gas: For some applications, the S700 is optimized for a certain standard sample gas composition (“carrier gas”). In this case, the zero gas should probably be a gas mixture which corresponds to the carrier gas. H2O cross-sensitivity: Special information applies for measuring components with uncompensated H2O cross-sensitivity (see “Calibrating “H2O cross-sensitive” measuring components”, page 156). Analyzer module UNOR with option “flowing reference gas”: For a S700 with this equipment, use a zero gas as span gas for calibrating the measuring components which are to be measured with the UNOR module (see “Display of measuring ranges”, page 77). Analyzer module THERMOR: For a zero point calibration of measuring components to be measured with a THERMOR module, use the gas or gas mixture which is stated on the enclosure (physical zero point) – e.g. dry air, N2, H2, He, CO, CH4, Ar or another gas or gas mixture. THERMOR and OXOR-P: The zero gas may also contain the measuring component which is measured by the THERMOR-/OXOR-P module – and this up to a concentration which corresponds to 80 % of the physical measurement span. However, the nominal value for the zero and test gas must differ by at least 10 % (relative to the physical measuring span). OXOR-P: For applications where large cross-sensitivities are present, the “interfering gas” or a gas mixture which represents the average composition of sample gas can be used as zero gas. In this way, the calibrations would physically compensate for the crosssensitivities (see “Cross-sensitivity compensation with OXOR-P”, page 156). THERMOR 3K: For the zero point calibration of the special version THERMOR 3K pure CO2 is needed (see “Calibrating the special version THERMOR 3K”, page 157). O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.3.3 Test gases for sensitivity calibration The “test gases” are used to calibrate the sensitivity. A test gas is a mixture of zero gas and one measuring component; in many cases test gas mixtures can be used with several measuring components if required. Appropriate nominal values The nominal values of a test gas are the true concentrations of the measuring components in the test gas. Standard nominal values: The nominal values can be within 10 … 120 % of the physical measuring range end value – see min. value and max. value in the settings menu (see “Setting the nominal values for the calibration gases”, page 136). For an accurate calibration, the nominal values should be within 60 … 100 % of the physical range end value. – This does not apply to the test gas for H2O sensitivity calibration (see “Test gas feed for H2O sensitivity calibration”, page 152). ● Nominal value for THERMOR: The recommended test gas for sensitivity calibration of the THERMOR module is stated on the enclosure of the S700. ● Nominal value for THERMOR 3K: For the sensitivity calibration of special version THERMOR 3K, pure H2 is needed (see “Calibrating the special version THERMOR 3K”, page 157). ● Nominal value for OXOR-P (Measuring component O2): If the physical measuring range end value is 25 vol.%, atmospheric fresh air can be used as test gas (nominal value for O2: 21 vol.%). ● NOTE: ▸ ▸ If separate information on required test gases has been delivered: Observe this information with priority. If a test gas has been changed (e.g. new test gas cylinder): Remember to adjust the test gas nominal value in the S700. Test gas mixtures A test gas mixture is a mixture of zero gas and more than one measuring component. A test gas mixture can be used for simultaneous calibration of several measuring components. You could also use a test gas mixture for the calibration of several gas analyzers with different measuring components. Test gas mixtures can be used in most applications. However, please note that test gas mixtures should not be used in the following cases: If the co-existence of the gas components could physically interfere with the analysis If the gas components could chemically react with each other ● If the mixture components would produce cross-sensitivity effects in the S700 for those measuring components which are to be calibrated, and these cross-sensitivity effects are not automatically compensated for ● If separate information was delivered with the analyzer which rules out the use of test gas mixtures. ● ● Test gas criteria versus cross-sensitivities If the S700 is working with a cross-sensitivity compensation or with a carrier gas compensation, please observe the notes in see “Consequences of automatic compensations”, page 197. ● If the S700 has measuring components which have an H2O cross-sensitivity which is not compensated for, please observe the notes in see “Calibrating “H2O cross-sensitive” measuring components”, page 156. ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 127 9 9.3.4 CALIBRATION Simplifying the calibration gas requirements Air as calibration gas In some applications, it may be possible to use fresh atmospheric air for the calibration. Please note: If a sample gas cooler is used in the sample gas feed system and your S700 works with the internal H2O cross-sensitivity compensation (see “Cross-sensitivity and gas matrix effect compensation”, page 26), then the air supplied for calibration should not be fed directly into the S700; it should be supplied via the sample gas cooler inlet (see “Correct feeding of the calibration gases”, page 129). ● If your S700 measures O2 with the analyzer module OXOR-P, then air is not suitable as a zero gas, because air contains O2. However, you could use air for the sensitivity calibration if this is within the measuring range of the analyzer. ● If your S700 measures O2 with the analyzer module OXOR-E, then zero point calibrations are not required for the O2 measurement (see “Analyzer modules for O2 measurement”, page 25). In this case, air can still be used for zero point calibration of the remaining measuring components: Set the nominal values for the zero gas so that O2 zero point calibration is disabled (see “Setting the nominal values for the calibration gases”, page 136). ● Calibration cuvette (UNOR/MULTOR) The analyzer modules UNOR and MULTOR can be equipped with a “calibration cuvette” (see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24). In this case you will only need zero gas for the routine calibration. If air can be used as zero gas, then you will only need air for your routine calibrations. OXOR-E + UNOR/MULTOR with calibration cuvette If your S700 is equipped with these analyzer modules and the physical range end value for the O2 measurement is at least 21 vol.%, then air can be used as the only calibration gas for routine calibrations. Use air for the zero point calibration of UNOR and MULTOR, and also for the sensitivity calibration for the OXOR-E (O2 measurement). Activate the calibration cuvette for the sensitivity calibration of UNOR/MULTOR. These steps are required to prepare an automatic calibration for this method: 1 Set the nominal value for the zero gas in such a way that zero point calibration for the O2 2 3 4 5 measurement is disabled (nominal value for O2: “ -.- ” see “Setting the nominal values for the calibration gases”, page 136). Use a test gas for sensitivity calibration of the O2. Set the nominal value for this test gas as follows: – Nominal value for O2: 20.9 vol.% (O2 concentration in atmospheric air). – Nominal value for all other measuring components = “ -.- ”. Connect the switching output for this test gas with the switching output for the zero gas. Disable the other tests gases from being used for calibration (see “Setting-up an automatic calibration”, page 135). In the same menu, activate the calibration cuvette (nominal values for the calibration cuvette see “Calibration of the calibration cuvette (option)”, page 150). Consequently an automatic calibration will run down in this way: 1 Air will be fed as zero gas: zero point calibration for UNOR/MULTOR. 2 Air will be fed as test gas: sensitivity calibration for OXOR-E. 3 Calibration cuvette is activated: sensitivity calibration for UNOR/MULTOR. 128 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.3.5 Correct feeding of the calibration gases Inlet pressure for instruments without a built-in sample gas pump ▸ Feed the calibration gases into the analyzer at the same inlet pressure as the sample gas. Inlet pressure for instruments with a built-in sample gas pump (option) ▸ ▸ Make sure that the built-in sample gas pump is switched off when calibration gases are fed into the analyzer. Available methods: – Switch off the pump manually each time when required (see “Switching the gas pump on/off”, page 81). – Set-up the automatic switch-off (see “Setting the nominal values for the calibration gases”, page 136). Feed the calibration gases at a slight overpressure (50 … 100 mbar). NOTE: Excessive pressure can damage the built-in sample gas pump. ▸ For instruments with a built-in sample gas pump, make sure that the inlet pressure of calibration gases is properly limited (check the pressure regulator/reducer settings). Gas flow ▸ Set the volumetric flow of the calibration gases identical to the volumetric flow of the sample gas (approximately). Physical influences The calibration gases should be fed under the same physical conditions as the sample gas. For example, if there are sample conditioning devices in front of the gas analyzer (filter, etc.), then the calibration gases should flow through these conditioning components before entering the gas analyzer. ▸ ▸ As a basic principle, feed the calibration gases under the same conditions as the sample gas. If a sample gas cooler is used: Let all calibration gases flow through the sample gas cooler before they reach the gas analyzer (scheme, see Fig. 3, page 37). Exception: Zero gas for the calibration of the measuring component H2O (see “Calibration of the H2O measurement”, page 151). ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Disturbing physical effects due to a sample gas cooler, see “Disturbing effects with a sample gas cooler”, page 200 Notes on calibrations with a sample gas cooler, see “Calibrations with a sample gas cooler”, page 201 O P E R A T I N G I N S T R U C T I O N S | S700 129 9 CALIBRATION 9.4 Manual calibration 9.4.1 Methods for calibration gas delivery Manual calibration means that you control the calibration procedure. There are two methods to deliver the calibration gases to the analyzer: – Manual supply: The supply of the calibration gases needs to be made manually (e.g. switching or opening external valves). – Automatic supply: Install the external installations for calibration gas feed in the same way as for automatic calibrations (test gas cylinder and solenoid valves, which are connected to the switching outputs of the S700). When a certain calibration gas is selected in the course of the calibration procedure, it will be fed automatically to the analyzer. Correct feeding of calibration gases, see “Correct feeding of the calibration gases”, page 129 9.4.2 Manual calibration procedure Starting the procedure ▸ Select main menu → calibration → manual procedure. manual procedure 1 2 3 4 5 6 7 8 zero gas 1 zero gas 2 test gas 3 test gas 4 test gas 5 test gas 6 calibr. cuvette auto. starts ● When making a calibration, always start with a zero point calibration (zero gas). Procedure for manual zero point calibration manual procedure 1 2 3 4 5 6 7 8 130 zero gas 1 zero gas 2 test gas 3 test gas 4 test gas 5 test gas 6 calibr. cuvette auto. starts O P E R A T I N G I N S T R U C T I O N S | S700 ● Select the zero gas which has the correct nominal value programmed in the analyzer. If an automatic calibration gas feed is used, this gas must be available. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 manual procedure zero gas 2 O2 CO2 NO 0.00 0.00 0.00 ← pre-set nominal values for the zero point ← (see “Setting the nominal values for the calibration gases”, page 136) ← Start zero calibration 1 If the zero gas delivery is not automatically controlled, feed the zero gas manually into the S700 now. with ENTER! 2 Press [Enter] to start the internal procedure. Back : ESCAPE manual procedure zero gas 2 ● Status: wait.. ● O2 CO2 NO 0.27 vol.% -0.46 ppm 0.18 mg/m3 Please wait ... Break : ESCAPE After the start, the test gas delay time (see “Setting test gas delay time”, page 138) runs down, indicated by wait.. Then the actual values are measured (measuring..); at least for one period of the calibration measuring time which has been set (see “Setting the calibration measuring interval”, page 139). – Information: The actual values displayed are drift-compensated according to the previous calibration (no “raw values”). 1 Wait until End: ENTER is displayed. 2 Wait until all the values are constant or remain fluctuating at a constant level. 3 Then press [Enter]. manual procedure zero gas 2 Status: measuring.. O2 CO2 NO End Break 0.31 vol.% -0.44 ppm 0.11 mg/m3 : ENTER : ESCAPE When you press [Enter], the S700 accepts the displayed values as the true actual values and calculates the differences from the nominal values (= drifts). You can abort the calibration by pressing [Esc]. manual procedure zero gas 2 O2 CO2 NO 1.77 % -3.05 % 0.91 % ← calculated values for absolute zero point drift[1] ← (for clarification, see “Display of drift values”, page 80) ← ● Save: ENTER ● Press [Enter] to have the S700 compensate these drifts. Press [Esc] if you do not want to accept these values (the previous zero point calibration will be kept). [1] = total (accumulated) drift since the last drift reset (see “Drift reset”, page 143) or the last basic calibration (see “Basic calibration”, page 145). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 131 9 CALIBRATION Procedure for manual sensitivity calibration CAUTION: Risk of wrong calibration ▸ Before making a sensitivity calibration, always make the corresponding zero point calibration. ▸ For sensitivity calibrations of the measuring component H2O, perform the special procedure (see “Calibration of the H2O measurement”, page 151). Otherwise the calibration will become wrong. manual procedure 1 2 3 4 5 6 7 8 zero gas 1 zero gas 2 test gas 3 test gas 4 test gas 5 test gas 6 calibr. cuvette auto. starts manual procedure ● ● Select the test gas which matches the nominal value set in the analyzer. If an automatic calibration gas feed is used, this gas must be available. If the analyzer module which is to be calibrated contains a calibration cuvette, you can also select calibr. cuvette here. The remaining steps are the same as with a manual zero point calibration (see page 130). Deliver test gas instead of zero gas for this procedure.[1] [1] If “calibration cuvette” is selected, continue feeding zero gas (see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24). End of the calibration When you have correctly calibrated the zero point and the sensitivity for all measuring components, the S700 is correctly calibrated. To return to the measuring display: 1 Press [ Esc] until the main menu appears. 2 Select the desired measuring display (see “Measuring displays”, page 74). 132 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.5 Automatic calibration 9.5.1 Requirements for automatic calibrations These are the requirements for correct automatic calibrations: An external valve system is installed to switch from sample gas to the calibration gases. 1 This system is electrically connected to the related S700 switching outputs. The required gases are available (gas cylinders connected 2 and sufficiently filled) and will be correctly fed. 3 4 5 6 7 8 see “Designing the sample gas feed”, page 37 see “Configuration of the switching outputs”, page 97 see “Correct feeding of the calibration gases”, page 129 see “Different automatic calibration At least one automatic calibration is programmed. routines”, page 134 see “Setting-up an automatic caliThe required calibration gases are correctly selected. bration”, page 135 The nominal values for the calibration gases are correctly see “Setting the nominal values for set. the calibration gases”, page 136 see “Setting test gas delay time”, Test gas delay time and calibration measuring time are set page 138 see “Setting the calibrawith respect to the measuring system design. tion measuring interval”, page 139 If the S700 should start autom. calibrations itself: The see “Setting-up an automatic calitime interval and timepoint for the first start are set as bration”, page 135 desired. If a control input is setup with the function “Service lock”: see “Available control functions”, This control input is not activated. page 99 Some of these settings can be checked in the information menu (see “Displaying the automatic calibration settings”, page 140). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 133 9 9.5.2 CALIBRATION Different automatic calibration routines Potential features You can program four different automatic calibration routines where the following parameters can be set individually: calibration gases used start time for the automatic calibration ● time interval between automatic starts ● ● All other settings for automatic calibrations (for example drift limit values) are valid for all the programmed routines. Application options If you use an individual test gas for each automatic calibration (see “Setting the nominal values for the calibration gases”, page 136), you can set-up four independent automatic calibration routines. ● A particular measuring component can be calibrated more frequently than the others – for example, if the related analyzer module is working in a very sensitive measuring range. To do this, set-up a test gas with nominal values only for the selected measuring component (nominal values for all other measuring components = “ – ”) and configure a more frequent automatic calibration with this test gas. ● You could use the quick sensitivity calibration with the calibration cuvette (option for UNOR and MULTOR see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24) more often than calibration with test gases. To do this, configure one of the automatic calibration routines so that only the calibration cuvette is used for the sensitivity calibration and that a shorter (more frequent) calibration interval is used. ● 134 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.5.3 Setting-up an automatic calibration 1 Call-up menu 631 (main menu → settings → calibration → auto. calibration). 2 Select which calibration routine (1 … 4) you want to configure. 3 Make the following settings: zero gas 1 … 2, test gas 3 … 6 and possibly cal. cuvette (see “Calibration cuvette for analyzer modules UNOR and MUL- auto.cal. mode auto.cal. period auto cal. time auto.cal. day TOR”, page 24) will be shown, each with the option yes = will be used for this automatic calibration routine no = will not be used ● To change the status, press the related number key once. ● If “no” is set for all of the calibration gases (and the calibration cuvette), then this calibration routine is practically disabled and cannot be started. During the calibration procedure, the calibration gases (and the cal. cuvette) will be activated one after another in the displayed order. Time interval (days /hours) in which this automatic calibration is periodically performed. The correct setting depends on the how much your S700 is drifting (depending on the application, the analyzer modules and the measuring ranges) and just how much drift from the measuring precision you can tolerate. ● Standard setting: 1 … 7 days (01-00 … 07-00) ● Settings for difficult applications (high measuring sensitivity) or high requirements (high measuring precision): 12 to 24 hours (00-12 … 01-00). ● To disable automatic starts for this automatic calibration, set 00 days/ 00 hours. ● If the auto.cal. day was “today” and the auto. cal. time has already passed, then the auto.cal. day is automatically changed to the next day. ● Anyway, check the auto.cal. day , just to make sure. Time and day when the next start of this automatic calibration will take place. ● Subsequent start times are determined by the auto.cal. period (see above). ● You can always change the next start time by re-selecting the auto. cal. time. The auto.cal. period will start anew after this calibration. If the time input is in the past, the analyzer will show incorrect input. If this happens when you have entered today’s date, please change the auto.cal.time so that the start time is in the future. If the start time for an automatic calibration occurs while another calibration procedure is running, then this second calibration will be started when the running procedure is finished. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 135 9 9.5.4 CALIBRATION Setting the nominal values for the calibration gases Function It is essential for a correct automatic calibration that the programmed nominal values correspond to the actual concentrations of the measuring components in the calibration gases (see “Calibration gases”, page 125). In the same menu, you can select to have the built-in gas pump (option) and the switching output “external pump” (if set-up) deactivated during the calibration gas feed. You must determine which of the test gases will be used during an automatic calibration (auto.cal.mode,see “Setting-up an automatic calibration”, page 135). Setting 1 Call-up menu 632 (main menu → settings → calibration → nominal values). 2 Select a zero gas or test gas. The current settings will be displayed. For information on the menu item cal. cuvette (option), see “Calibration of the calibration cuvette (option)”, page 150. 3 Call-up gas pump and select if you want to have the built in pump (option) and the switching output “external pump” on or off when the calibration gases are fed into the analyzer. 4 Select one of the measuring components from the displayed list. In the following menu, enter its nominal value, i.e. the concentration of this measuring component in the selected test gas. Attention: If the test gas does not contain this measuring components, set the nominal value to “ -.- ” (press the backspace key) – not “ 0 ”. CAUTION: Risk of wrong calibration ▸ Do not set the nominal value to “0” for a measuring component which is not included in the test gas. Set it to “ -.- ”. ▸ Do not forget to change the nominal values if a test gas has been changed (for example, when the gas cylinder has been replaced). Otherwise the calibration will become wrong. When you set the nominal value to “ -.- ”, then the related measuring component will not be calibrated with this particular calibration gas. This setting can even be used when this measuring component is included in the calibration gas mixture. 136 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.5.5 Setting the drift limit values Function After each calibration, the S700 compares the current drift values for each measuring component to the drift limit values (see “Display of drift values”, page 80). The violation of a drift limit is indicated in two steps: 1 When a drift value equals 100 … 120 % of the drift limit value, then the message S700 SERVICE: zero drift or SERVICE: span drift is displayed (+ the related measuring component). In addition, the Service LED is illuminated and the status output “fault” is activated. 2 When the drift value is more than 120 % of the drift limit value, then FAULT: zero drift or FAULT: span drift is displayed. The status output “failure” will also be activated and the Function LED shines red. Information on the messages displayed, see “Status messages (in alphabetical order)”, page 186. Application options Drifts are caused, for example, by contamination, mechanical changes, or aging effects. It is not useful to perform more and more mathematical compensation for permanently increasing drift values. Instead, when an absolute drift has become very large, the related analyzer module should be inspected and re-adjusted (for example, a cleaning procedure and a basic calibration should be performed). It is possible to setup an automatic monitoring for such cases by setting drift limit values for the measuring components – e.g. 20 % (maximum value: 50 %). For monitoring the end of service life of the analyzer module OXOR-E, drift limit values can be used (see “Replacing the O2 sensor in the OXOR-E module”, page 180). Setting 1 Call-up menu 633 (main menu → settings → calibration → drift limits). 2 Make the following settings: meas. component zero drift limit span drift limit 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice measuring component selected for the following settings desired drift limit value O P E R A T I N G I N S T R U C T I O N S | S700 137 9 9.5.6 CALIBRATION Ignoring an external calibration signal Function If the control inputs are setup with the function “auto. cal. start” (= start of automatic calibrations, see page 99), you can decide whether the S700 considers or ignores this input signal. Setting 1 Call-up menu 634 (main menu → settings → calibration → ext. cal. signals). 2 Select the desired mode: Input signal will be ignored Input signal can start an automatic calibration OFF ON 9.5.7 Setting test gas delay time Function The test gas delay time determines how long the S700 must wait after switching to a calibration gas before the measured values can be used for calibration. The delay time should correspond to the S700 response time (dead time + 100% time). To determine the response time, check for each measuring component how long it takes after switching to a calibration gas until the displayed measured value remains constant. The longest time should be used. CAUTION: Risk of wrong calibration If the test gas delay time is too short, then the calibration will be wrong. ▸ Better select a test gas delay time which might be longer than required than one that is too short. ● ● ● On the other hand, the test gas delay time should not be longer than necessary, in order to limit the time that the S700 is out of its measuring mode. At the end of the calibration procedure, after the analyzer has switched over to measure the sample gas again, the test gas delay time will run once again. This last waiting time is still a part of the calibration procedure – with all related consequences for the status messages and measured value outputs. The test gas delay time also applies to manual calibrations (see “Manual calibration”, page 130). Setting 1 Call-up menu 635 (main menu → settings → calibration → test gas delay time). 2 Enter the test gas delay time (in seconds). – Standard value: 30 s. 138 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.5.8 Setting the calibration measuring interval Function During calibrations, the S700 starts (see “Setting test gas delay time”, page 138) the calibration measuring interval, where the measured values of the fed calibration gas are determined, after the “test gas delay time” sequence. For each measuring component, the average measured value within the calibration measuring time is calculated. These average values are used as the actual values. The appropriate setting depends on two criteria: Damping: The calibration measuring time must be at least 150 … 200 % of the damping time constant set (see “Setting damping (rolling average value computation)”, page 88 + “Setting dynamic damping”, page 89). ● Measuring characteristics: The calibration measuring interval must be long enough to make sure that averaging completely compensates all existing “noise” and measured value fluctuations. Check the analyzer modules to find the “worst” characteristic. ● The longer the calibration measuring time is, the more accurate the automatic calibrations will be. The calibration measuring time also applies to manual calibrations (see “Manual calibration”, page 130). Setting 1 Call-up menu 636 (main menu → settings → calibration→ cal. meas. time). 2 Enter the calibration measuring time (in seconds). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 139 9 9.5.9 CALIBRATION Displaying the automatic calibration settings The following can be checked via menu function: – Nominal values of the calibration gases (see “Setting the nominal values for the calibration gases”, page 136); – Starting times of the next automatic calibrations (see “Setting-up an automatic calibration”, page 135). 1 Call-up menu 41 (main menu → calibration → auto. calibration). 2 Select auto. calibration which you want to check. 3 Select information. Information auto. calibration x 1 zero gas 1 2 zero gas 2 3 test gas 3 4 test gas 4 5 test gas 5 6 test gas 6 7 calibr. cuvette 8 auto. starts Select which parameter you want to check. Enter digit Information on zero gas, test gas or calibration cuvette (example). Information Test gas 4 auto. calibration x O2 21.00 CO2 450.00 NO -.-- active gas pump Back yes no : ESCAPE ← nominal value for the 1st meas. component ← nominal value for the 2nd meas. component ← means: will not be taken into account ← no = will not be used for auto. calibrations ← status of the gas pump (see “Switching the gas pump on/ off”, page 81) To exit this display: Press [Esc]. Information on automatic starts of the automatic calibrations (example) Information auto. starts auto. calibration x next start: 140 Date Time : 16.09.04 : 11:30 ← date and time when the next automatic ← calibration will start Period : ← interval between automatic starts (days-hours) Back : ESCAPE O P E R A T I N G I N S T R U C T I O N S | S700 02-00 DD-HH To exit this display: Press [Esc]. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.5.10 Starting the automatic calibration procedure manually CAUTION: Risk of wrong calibration For automatic calibrations, some preparations are required. ▸ Only start an automatic calibration when all requirements are fulfilled (see “Requirements for automatic calibrations”, page 133). Some important settings can be checked in the information menu (see “Displaying the automatic calibration settings”, page 140). ▸ Select main menu → calibration → automatic cal. → automatic cal. x → manual control . manual control auto. calibration x Press ENTER to start an automatic calibration now. Press ENTER. If all requirements for an automatic calibration are fulfilled (see above), press [Enter] now. To abort the procedure, press [Esc]. Continue with ENTER Break : ESCAPE auto. calibration 1 information 2 manual control 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice As long as the calibration procedure is running, calibration running is displayed on the status line. To abort a running calibration, select manual control again and confirm the abort with [Enter]. O P E R A T I N G I N S T R U C T I O N S | S700 141 9 9.6 CALIBRATION Displaying calibration data Function You can view the data which were determined and stored during the last calibration – individually for each measuring component. Procedure 1 Select main menu → calibration → show cal. data. show cal data 1 O2 2 CO2 3 NO Select the desired measuring component. -Z-SD: 31.08.04 31.08.04 T 11.30.00 11.31.30 N 0.00 300.00 R 0.68 300.09 ← ← ← ← ← abs.: Drift in % 0.23 -0.20 dif.: 0.02 -0.03 Back: ESCAPE zero point /sensitivity (Table heading) date at the end of the last calibration time at the end of the last calibration nominal values at the last calibration measured actual values at the last calibration ← absolute drift (explanation see “Display of drift values”, page 80) ← difference[1] in drift values to the previous cal. To exit this display: Press [Esc]. [1] = “percentage points” (DifX = absX – absX-1) When a drift reset (see “Drift reset”, page 143) or basic calibration (see “Basic calibration”, page 145) was performed, no calibration data will be shown until a new calibration has been made. (This is also true for brand-new analyzers.) Drift differences represent the ratio of test value versus nominal value. For the sensitivity drift, the drift difference is always computed with reference to the smaller value of the two values. – Example 1: The test gas nominal value is 100 ppm. The test value during calibration was 98 ppm. Computed sensitivity drift = (102-100)/100 = +2.00 % – Example 2: The test gas nominal value is 100 ppm. The test value during calibration was 102 ppm. Computed sensitivity drift = (98-100)/98 = –2.04 % With this method, positive and negative physical drifts are calculated with a different mathematical loading. Effect: When a physical drift occurred and then changed back by the same amount, the calculated absolute drift is also back to the original value. Without the different mathematical loading, the absolute drift would differ from its previous value and thus no longer represent the actual physical state of the measuring system. ● ● 142 O P E R A T I N G I N S T R U C T I O N S | S700 During each calibration, the S700 automatically checks whether a drift value is larger than the relevant drift limit value (see “Setting the drift limit values”, page 137). A malfunction message is displayed when this is the case. It is not recommended to continue with computed drift compensation when the drift values are increasing more and more. If an absolute drift becomes very large, the related analyzer module should be inspected and re-adjusted (for example, a cleaning procedure and a basic calibration should be performed). You can program limit values for automatic drift monitoring (see “Setting the drift limit values”, page 137). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.7 Drift reset Function When a drift reset is made, the S700 cross-calculates the current “absolute drifts” (see “Display of drift values”, page 80) with the measuring parameters, and then the summation of the “absolute drifts” is restarted at “0.0” values. The drift reset allows you to begin the determination of “absolute drifts” at any time of your choice – for example, to check the analyzer’s drift over a certain period of time. CAUTION: Risk of wrong calibration If very high drift values are displayed after a manual calibration, then probably the test gases did not correspond to the programmed nominal values, or the test gas feed was faulty. And – although great discrepancies had been displayed – the calibration had been accepted by keypad entry. ▸ Never try to correct such a faulty situation by making a drift reset. Instead, try to calibrate the analyzer again carefully. NOTE: ● ● A drift reset cannot be undone. A drift reset will discard the “history” of the “absolute drifts”. NOTE: ▸ ▸ Do not use the drift reset to compensate for strong physical changes of an analyzer module – first make the required mechanical or optical adjustments.[1] Make a drift reset whenever an analyzer module has been cleaned or replaced. [1] Such work should be carried out by a trained service technician. Procedure 1 2 3 4 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Call-up menu 73 (main menu → service → drift reset). Enter the Code: [7] [2] [7] [5] [Enter] Wait until End: Enter is displayed. Press [Enter] to finish the procedure. O P E R A T I N G I N S T R U C T I O N S | S700 143 9 CALIBRATION 9.8 Special calibrations 9.8.1 Full calibration Applies only to analyzers with the optional “internal cross-sensitivity compensation”. When to perform a full calibration For analyzers with “internal cross-sensitivity compensation” (option), perform a “full calibration procedure”, as described below, at the following recommended intervals: ● ● for analyzers measuring SO2, NO, H2O: every year for other measuring components: every two years A full calibration should also be made if one of the following modifications has been made: ● ● adjustment, modification, or replacement of an analyzer module firmware update to software version 1.26 or 1.27 How to perform a full calibration Perform two sets of calibrations in succession – 1 Perform a basic calibration (see page 145) for each of the S700 measuring components 2 Perform a calibration of cross-sensitivity compensations (see page 154). – following these rules during these calibration procedures: Use pure test gases: Use an individual “pure” test gas (mixture of zero gas and relevant measuring component) for each measuring component. Do not use test gas mixtures. ● Feed dry test gases: Directly feed the calibration gases into the gas analyzer, not through a sample gas cooler (if existing). ● H2O calibration: When the S700 is equipped with an analyzer module type MULTOR, which measures SO2 as well as NO, also perform the calibration procedures for the measuring component H2O. ● 144 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.8.2 Basic calibration Need for a basic calibration In the course of a basic calibration, both the analog and digital signal processing are measured and optimised anew. A basic calibration should be performed in the following situations: After exchanging, readjusting or changing an analyzer module: The analog amplification of the relevant measuring component must be optimized again because these actions usually change the physical characteristic of the analyzer module. ● When the digital drift compensation has reached its limit: The digital part of the measured value processing can be optimized again at any time with a drift reset, see “Drift reset”, page 143). However, the analog drift causes remain and must still be compensated. When the mathematical compensation is very large, then it might occur that the specified measuring precision is no longer maintained. This problem can be solved by performing a basic calibration, because this will include a reoptimization of the analog sections. ● Principle procedure for a basic calibration During a basic calibration, the following happens in principle: 1 The measuring signals of the analyzer module are checked, and the electronic amplification of the measuring signals is reoptimized to match. 2 The basic parameters of the mathematical measured value processing are recalculated (in the same way as during a drift reset, see page 143). This happens individually for each measuring component and requires matching calibration gases. For a complete basic calibration, the procedure must be completed for each measuring component individually. You can run the procedure for certain measuring components only, for example, if the basic calibration is only required for a particular analyzer module. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 145 9 CALIBRATION Requirements for a basic calibration To perform a basic calibration, you need the following: Time: Depending on the number, type and measuring range of the measuring components, the procedure can take approx. 20 to 120 minutes. During this time, the normal measuring function is deactivated. ● Manual gas feed: The calibration gases have to be fed manually into the S700 (e.g. via a hose connection or a manual valve). ● Knowledge of the physical zero points: Check the “span gas” information (see “Display of measuring ranges”, page 77) for each measuring component for which a basic calibration is to be performed. Because either the zero gas or the test gas must correspond to this value during a basic calibration ((see Table 10). ● Calibration gases: For a basic calibration, an appropriate zero gas and test gas is required for each measuring component: ● Table 10: Appropriate calibration gases for a basic calibration “Span gas” value is … close or identical to the start value of the physical measuring range (standard). … close or identical to the end value of the physical measuring range (special). Nominal value for zero gas Nominal value for test gas identical to the “span gas” value End value of the physical measuring range [1] Start value of the physical measuring range [1] identical to the “span gas” value [1] ± 20 % of the measurement span. The min/max values are set accordingly. ● ● When calibrating the measuring system of the S700 “from scratch”, it may be useful to clean and/or readjust the analyzer modules before the basic calibration is performed. Modifications to the analyzer modules should only be made by trained service technicians or trained and authorised skilled persons. Otherwise the manufacturer’s product guarantee will no longer be valid. Special information applies for the special version THERMOR 3K (see “Calibrating the special version THERMOR 3K”, page 157). Starting a basic calibration CAUTION: Risk for connected devices/systems During a basic calibration, the measured value outputs will work in the following way: ● Measured value output OUT1 transmits the internal measuring signals which are measured during the procedure (“ADC values”). ● Measured value outputs OUT2, OUT3 and OUT4 constantly show the last measured value which was measured before the basic calibration procedure began. ▸ Make sure that this situation cannot cause problems on connected devices. NOTE: If a basic calibration could not be completed successfully, then the S700 measuring function will be out of order. ▸ If you have any doubts during the basic calibration process, cancel the procedure by pressing [Esc]. This will keep the previous state. ▸ Recommendation: Backup the current data of the S700 before starting a basic calibration (see “Using an internal backup”, page 109). This will allow you to repair the S700 if the basic calibration fails. When a basic calibration is started, the S700 should already be in operation at least one hour, to insure that all internal temperatures are stable. Special information applies for the special version THERMOR 3K (see “Calibrating the special version THERMOR 3K”, page 157) 146 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 Call-up menu 74 (main menu → service → basic calibration). Procedure for a single measuring component 1 2 3 4 5 6 7 8 Call-up meas. component. Select the measuring component for which the basic calibration will be made. Call-up zero gas. Enter the nominal value of the zero gas (see Table 10, page 146). Call-up test gas. Enter the test gas nominal value (see Table 10, page 146). When the nominal values have been correctly entered, select measure. Only for measuring components which are measured with the THERMOR analyzer module: The following is now displayed (example): ← THERMOR measuring component H2 Deliver the physical zero gas and wait until the signal is stable. Actual value 0.234 Continue with ENTER a) Feed the calibration gas which corresponds to the “span gas” value for this measuring component. b) Wait until the Actual value is nearly constant (±0.1). c) Press [Enter]. The S700 now performs an electric adjustment of the THERMOR module (bridge adjustment); here, the Actual value is minimized. Please wait is displayed during the process (approx. 2 minutes). d) Wait until Continue with ENTER is shown again. Press [Enter] to accept the adjustment. 9 A display message signals that the procedure is continued with the calibration gas which creates a higher measuring signal (usually the test gas). Press [Enter] to continue. The following display will be like this (example): CO2 30.000 vol.% ← measuring component and nominal value of the calibration gas Enter CO2 test gas 30.000 vol.-% 0.000 vol.% Continue with ENTER 0 = fixed amplific. ← only after sufficient waiting time as elapsed ← only for trained personnel [1] [1] Press [ 0 ] = current analog amplification will be fixed (will not be corrected). This can save time if the procedure had already been completely run and is now repeated after a short time. Not recommended for a completely new basic calibration. 10 Feed the displayed gas (Attention: The procedure starts with the larger nominal value.) 11 Wait until the gas has completely filled the internal gas path, replacing the previous gas (appropriate purge time). 12 Press [Enter]. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 147 9 CALIBRATION Next, the S700 optimises the analog amplification of the measuring signal for the selected measuring component. The display will show (for example): CO2 30.000 vol.% CH4 C02 CO 18559 341 18,3 % Please wait ... ← measuring component and nominal value of the calibration gas ← another measuring component ← ADC value[1]; analog amplification stage[2] [3] ← another measuring component ← progress of the internal procedure [1] current digitized measuring signal (–32768 … 32768) [2] will automatically change and be adjusted during the procedure (0 … 4095) [3] values will only be shown for the selected measuring component 13 Wait until the display changes from please wait ... to the following: When values are stable, start with Enter. 14 Wait until the ADC value is “stable”, i.e. until it fluctuates around a constant average value (±50). Then press [Enter]. The ADC values displayed in this step (automatic amplification optimization) and in the next step (calibration measurement) may be different. After this step, the S700 runs a calibration measurement with test gas (procedure takes 30 times longer than a normal measurement does). The completion of the procedure will be shown in %. 15 Wait until Save: ENTER is displayed. Press [Enter] to accept the displayed value. The following display will be like this (example): Enter CO2 zero gas 0.000 vol.% Continue with ENTER 16 Deliver the gas which is shown. Press [Enter]. The following display will be like this (example): CO2 0.000 vol.% CH4 C02 CO 1742 ← ADC value [1] When values are stable, start with Enter. [1] may rapidly change until the new gas has completely purged out the old gas 17 Wait until the ADC value is “stable”, i.e. until it fluctuates around a constant average value (±50). Then press [Enter]. Next, the S700 runs a calibration measurement with zero gas. The progress of the procedure will be shown in %. 18 Wait until Save: ENTER is displayed. Press [Enter] to accept the displayed value. 148 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 Now the S700 calculates the “linearisation values” (calibration curve): The variables of a basic mathematical function are modified until the optimum calibration function is found. The progress (%) and the number of iteration steps are displayed. 19 Wait until a display like this is shown: CO2 1.234 ← Measuring component; variation coefficient[1] Save: ENTER [1] represents the offset of the measured calibration values from the new calibration function. Values under 5.000 are typical; for difficult applications, the values can be larger. 20 Wait until save: ENTER is displayed. If the procedure was not successful, a malfunction message is displayed: under the word FEHLER (all menu languages), the calibration gas and the measuring component which could not be processed are displayed. ▸ Clearance: Terminate the procedure and repeat it carefully (check nominal values, feed calibration gases correctly, observe purge times). ▸ If this does not help: Contact the manufacturer's Customer Service for advice. Or restore the previous S700 values to use the analyzer in its previous state (can only be done if a data backup was made before starting the basic calibration, see “Using an internal backup”, page 109). 21 Press [Enter] to accept the displayed values for the basic calibration of the selected measuring component. Repeat for the other measuring components This will be necessary, ● if the S700 measures several measuring components and a complete basic calibration should be made; ● if the basic calibration is made for an analyzer module which measures several measuring components (MULTOR, FINOR). 22 In the basic calibration menu, select another measuring component and repeat the procedure for this new component, as described in “Procedure for a single measuring component”, page 147. 23 Repeat this until the “Procedure for a single measuring component” has been made for all desired measuring components. ● ● When you leave the basic calibration function, a test gas delay time (see “Setting test gas delay time”, page 138) will run down before the measured value outputs display the current measured values of the sample gas. If you have terminated a running basic calibration at any step of the procedure (using the [Esc] key), then the previous state of the basic calibration is kept. Calibration with new cross-sensitivity correction 24 Only for devices which work with “internal cross-sensitivity compensation” (option): Perform a new, full calibration of the cross-sensitivity compensation after a basic calibration (see “Calibration of cross-sensitivity compensations (option)”, page 154). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 149 9 9.8.3 CALIBRATION Calibration of the calibration cuvette (option) This information only applies for S700 with the option “calibration cuvette” (explanation, see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24). Function The calibration cuvette simulates the presence of a test gas – thus there are nominal values for the calibration cuvette, as there are for test gases. Each calibration cuvette has individual nominal values; these nominal values are first determined at the factory and saved in the S700. We recommend to check these values approximately every 6 months, and correct if required. Practically this results in a calibration of the calibration cuvette. Because the S700 itself is used as the reference system, it must be “basic-calibrated” beforehand, using “real” test gases. Procedure 1 Perform one of the following procedures: – Perform a calibration with test gases (not with the calibration cuvette). Zero point and sensitivity of the analyzer module UNOR and/or MULTOR must have been calibrated with test gases afterwards. – Perform a basic calibration (see page 145). ● ● If your S700 is equipped with several analyzer modules, you can set-up this calibration to include only the measuring components which are measured with UNOR and/or MULTOR. For the analyzer module MULTOR, you can also run the procedure for an individual measuring component. NOTE: Erroneous calibrations ▸ Proceed with the following steps only if one of the procedures in step 1 has successfully been performed just before. Otherwise accumulated drift values could influence the nominal values of the calibration cuvette. This state could remain unnoticed and can only be eliminated by performing a basic calibration. 2 Feed zero gas into the S700. 3 Call-up menu 6327 (main menu → settings → calibration → cal. cuvette). 4 Select check. 5 6 7 8 150 As long as check is selected, the calibration cuvette is moved into the optical beam of the analyzer module, and current test values for the UNOR/MULTOR measuring components are displayed. The bar graph display will show the internal modulation range. Wait until all of the check values are constant. Note down the displayed check value for each UNOR/MULTOR measuring component. Press [Esc] to return to menu 6327. Call-up the displayed measuring components one after another and, in the following menu, enter the noted check value as the new status value. O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.8.4 Calibration of the H2O measurement This information only applies for the S700 with the measuring component H2O (also see “Measuring component H2O”, page 198). Special characteristics of the H2O calibration The zero gas must be “dry”. If a sample gas cooler is used, the zero gas must not flow through the sample gas cooler. ● The required test gas is not available from gas cylinders – it must be produced at the analyzer’s location. ● If the H2O measured value is only used for the internal cross-sensitivity compensation (see “Cross-sensitivity and gas matrix effect compensation”, page 26), then the calibration requirements are much easier – see the following notes. ● Easier calibrations for H2O cross-sensitivity compensation If the H2O measured value is only used for internal cross-sensitivity compensation, then the H2O measurement can work at a lower precision level than the other measuring components. This makes H2O calibrations easier in the following way: You can select much longer calibration intervals for H2O than for the other routine calibrations. Recommended interval: 1 year. ● It is not required that the zero gas is absolutely “dry”. Small residual H2O concentrations are allowed ( 500 ppm H2O). ● It is not required that the nominal value for the H2O test gases exactly meet the real concentration; nominal values that “roughly” meet the actual values are sufficient. The important criterion is that the physical conditions in the gas supply system should be identical during both measuring operation and calibration and are kept constant during operation; this does especially apply to sample gas coolers. ● Zero gas for H2O calibrations The zero gas must not contain any H2O, which means that it must be absolutely “dry”. To meet this requirement, the zero gas should be supplied from the gas cylinder directly into the analyzer and must not flow through a sample gas cooler. You may want to use a bypass line, if available (installation notes, see “Designing the sample gas feed”, page 37). If atmospheric air is used as the zero gas, the air must be dehumidified before being fed into the analyzer (methods, see “Calibration of cross-sensitivity compensations (option)”, page 154). Test gas for H2O calibrations Create the test gas for a H2O sensitivity calibration as follows (see Fig. 22, page 152): 1 Let nitrogen (zero gas) flow through water – for example through a wash bottle or a vessel with water-saturated cotton wool. Water temperature: 15 … 30 °C (room temperature). 2 Let the vapor-saturated gas flow through a sample gas cooler (cooler temperature: 2 … 6 °C). After the gas has run through the cooler, the H2O concentration in the gas corresponds to the vapor pressure at the cooler temperature (see Table 12, page 153). – Feed this gas during the H2O sensitivity calibration. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 151 9 CALIBRATION Fig. 22: Test gas feed for H2O sensitivity calibration 1 S700 2 7 3 M 4 6 5 8 9 M 10 H 2O 1 152 3 O P E R A T I N G I N S T R U C T I O N S | S700 4 5 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 Nominal values of the H2O calibration gases Program the following nominal values for one zero gas and one test gas each for the H2O sensitivity calibration (see “Setting the nominal values for the calibration gases”, page 136): Table 11: Nominal values for H2O calibration nominal value … … for H2O … for zero gas … for test gas 0.00 (see Table 12 Table 12: Nominal values for H2O test gas Cooler temperature 2 °C 3 °C H2O nom. value [ppm] 6960 7470 … for all other measuring components “-.-” (= will not be calibrated) or a matching nominal value (if required) 4 °C 8010 5 °C 8590 6 °C 9210 7 °C 9870 8 °C 10580 9 °C 11320 The H2O measurement has been calibrated at the factory. This fact can be used: As long as your S700 is brand-new, the nominal value of H2O test gas can be determined by having it measured once by the S700. You can use the measured H2O value as the nominal value as long as there is no change in the sample gas cooler. Procedure 1 Feed “dry” zero gas into the S700, as explained above. 2 Perform a manual zero point calibration (see “Manual calibration procedure”, page 130) using the programmed zero gas. 3 Deliver the test gas for H2O sensitivity calibration to the S700, as explained above. 4 Perform a manual sensitivity calibration using the programmed test gas. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 153 9 9.8.5 CALIBRATION Calibration of cross-sensitivity compensations (option) This information is only valid for S700 analyzers equipped with the option “internal cross-sensitivity compensation” (see “Cross-sensitivity and gas matrix effect compensation”, page 26). Function While usual calibrations will calibrate the zero point and sensitivity of a measuring component, it is possible to make special calibrations which include the re-calibration of the internal cross-sensitivity compensations. During such calibrations, the S700 will additionally check for cross-effects which occur in the analysis of all those measuring components which are associated for cross-sensitivity compensation, and then will re-adjust the compensations accordingly. The corresponding menu function is called “calibration with correction”. Calibrations “with correction” may be more demanding than normal calibrations (because of more exacting requirements for the calibration gases), but they only need to be done at long time intervals. Recommended calibration periods are: – For the measuring components SO2, NO, H2O: 1 year – For other measuring components: 2 years Required calibration gases For “calibrations with correction”, pure test gases should be used, which means that each test gas consists of the zero gas and only one measuring component. You may also use test gas mixtures which include more than one measuring component if it is sure that the mixed components do not produce any cross-effects. ● For analyzers with calibration cuvette (see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24), it is required to use test gases. This calibration procedure does not allow to use the calibration cuvette. ● For analyzers with internal H2O cross-sensitivity compensation, all calibration gases must be “dry”, i.e. they must not contain any measurable H2O concentration (exception: test gas for H2O sensitivity calibration; see “Calibration of the H2O measurement”, page 151). To meet this requirement, the calibration gases should be supplied from the gas cylinders directly into the analyzer and must not flow through a sample gas cooler. You may want to use a bypass line, if available (installation notes, see “Designing the sample gas feed”, page 37). – If atmospheric air is used as the zero gas, the air must be dehumidified before being fed into the analyzer. ● Some methods for gas dehumidification are: – Let the calibration gases flow through a low-temperature gas cooler. – Let the calibration gases flow through a dehumidifying agent, for example SilicaGel. Please note that the agent should not affect the other gas components. 154 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 Procedure 1 Call-up menu 696 (main menu → settings → [9 ] → [code] → cal. w/ correction). In analyzers equipped with software version 1.26 (or previous), this function is located in menu 637 (main menu → settings → calibration → cal. w/ correction). 2 Set the function status to ON. 3 Perform a calibration procedure as usual – however: – Use “pure” test gases or “cross-effect free” test gas mixtures. – For analyzer modules UNOR/MULTOR with calibration cuvette (option), do not use the calibration cuvette in this calibration procedure; use test gases instead. – With internal H2O cross-sensitivity compensation: Use H2O-free (“dry”) calibration gases and do not feed the calibration gases through a sample gas cooler during this calibration (except for H2O sensitivity calibration; see “Calibration of the H2O measurement”, page 151). 4 When the calibration procedure has been finished, set the “calibration with correction” function status to OFF. ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Make sure that during measuring operation and routine calibrations, the cal. w/correction function is set to OFF. O P E R A T I N G I N S T R U C T I O N S | S700 155 9 9.8.6 CALIBRATION Calibrating “H2O cross-sensitive” measuring components If all of the following criteria apply to your S700: the sample gas contains H2O an internal H2O cross-sensitivity compensation is not active ● at least one measuring component (for example: SO2, NO) has a cross-sensitivity against H2O and this effect is large enough to interfere with the specified measuring precision ● a sample gas cooler is used ● ● you must ensure that the calibration gases contain the same H2O concentration as the sample gas when they reach the gas analyzer during calibration (of the “cross-sensitive” measuring components). You can achieve this as follows: 1 First, produce a high H2O gas concentration in the calibration gases. To do this, install a suitable vessel in the gas path, filled with water, and make the calibration gases bubble through the vessel. 2 Feed the calibration gases from the water vessel through the sample gas cooler into the gas analyzer. The sample gas cooler will reduce the H2O concentration to the same level as in the sample gas. 9.8.7 Cross-sensitivity compensation with OXOR-P Only applies for S700 with the analyzer module “OXOR-P” (see “Analyzer modules for O2 measurement”, page 25). Physical interference effect If the zero point of the OXOR-P module is calibrated with nitrogen and the sample gas consists mainly of other gases with considerable paramagnetic or diamagnetic susceptibility, then major measurement errors might occur. In this case, the S700 could display a measured value for O2 even when the sample gas does not contain any oxygen. Compensation methods There are three methods to compensate for this interference effect: Adapted zero gas: Use the corresponding “interfering gas” or an O2-free gas mixture representing the average sample gas composition as zero gas. Because the zero point is calibrated “under sample gas conditions”, the cross-sensitivity is considered in the calibration. ● Manual compensation: Use normal zero gas to calibrate the zero point and do not set the setpoint value for zero gas to “0” but to a value that exactly counters the crosssensitivity effect. In this way, the zero point is constantly shifted, which compensates for the cross-sensitivity effect. ● Automatic compensation: The S700 measures the interfering gas component(s) simultaneously with own analyzer modules and compensates the cross-sensitivity effects with the help of these measured values (“internal cross-sensitivity compensation”, see “Cross-sensitivity and gas matrix effect compensation”, page 26). ● 156 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CALIBRATION 9 9.8.8 Calibrating the special version THERMOR 3K Only applies for S700 with the analyzer module THERMOR 3K (see “Special version “THERMOR 3K””, page 194). Calibration restrictions It is always required to calibrate both the zero point and the sensitivity (see “Introduction to the calibration of the S700”, page 123). ● Nominal values for calibration gases (see “Calibration gases”, page 125 / “Setting the nominal values for the calibration gases”, page 136) are fixed and cannot be changed: ● Zero gas Test gas (for zero point calibration) (for sensitivity calibration) 100 vol.% CO2 100 vol.% H2 (pure CO2) (pure H2) Safe calibration procedure WARNING: Risk of explosion caused by hydrogen (H2) Gas mixtures of hydrogen + oxygen or hydrogen + air are highly explosive. ▸ Do not mix hydrogen and oxygen. ▸ Do not mix hydrogen and air. ▸ Never feed hydrogen into a gas path which is filled with oxygen or air. ▸ Never feed oxygen or air into a gas path which is filled with hydrogen. ▸ Make sure that those gas paths which are alternatively used for hydrogen and oxygen/air are purged with a “neutral” gas (for example, N2 or CO2) before the other gas is fed. Maintain this sequence for safe feeding of the calibration gases: 1 Before the calibration: Feed the test gas “pure CO2” into the sample gas path of the 2 3 4 5 S700 (to remove air from the gas path). Let the zero point calibration run with this gas. Feed “pure H2” as the test gas. Let the sensitivity calibration run with this gas. After the sensitivity calibration: Feed CO2 again until H2 is completely discharged. Basic calibration ● Three calibration gases are required for the basic calibration (see page 145): Physical zero gas Zero gas Test gas ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice air (fresh atmospheric air) 100 vol.% CO2 (pure CO2) 100 vol.% H2 (pure H2) In the basic calibration procedure, the measuring component selection is not required. The basic calibration will automatically be made only for the measuring component H2-CO2. The S700 automatically calculates the values for the other measuring components. O P E R A T I N G I N S T R U C T I O N S | S700 157 9 9.9 CALIBRATION Validation for UNOR/MULTOR Only applies for S700 with the analyzer module UNOR or MULTOR with calibration cuvette (see “Calibration cuvette for analyzer modules UNOR and MULTOR”, page 24). Function If the S700 is equipped with an UNOR or MULTOR analyzer module and a calibration cuvette, you can use the Validation function to quickly check whether the measuring system is functioning correctly. During a validation, the S700 simulates a calibration procedure with test gases, but, however, uses the calibration cuvette instead of test gases. At the end of the procedure, real measured values are displayed which should be compared with the nominal values (previously displayed); if the values are similar, the UNOR/MULTOR module is functioning correctly. The procedure requires to feed in zero gas. A validation does not change the calibration. Procedure 1 Call-up menu 44 (main menu → calibration → validation). 2 Feed in zero gas (see “Zero gases (calibration gases for the zero point)”, page 126). The switching output zero gas path 1 is automatically activated; when the zero gas feed is controlled via this switching output, the zero gas automatically flows in. The nominal values of the calibration cuvette are displayed (example): calibration Validation CO NO 44 1598.9 3997.1 ppm ← nominal values ppm ← Please note down these values or keep them in mind. Validation Start with ENTER! 3 Press [Enter] to start the automatic validation procedure. – The display will show the measured values of all measuring components (example): Status: Measuring CO NO SO2 H2O 1540.2 3409.4 702.5 26.5 ppm ppm ppm ppm ← actual values ← ← ← Please wait ... 4 Wait until Back: ESCAPE is displayed. 5 Compare the actual values with the nominal values. If the values are similar, then the UNOR/MULTOR analyzer module is working correctly. 6 Press [Esc] to leave the procedure. 158 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH “AK PROTOCOL” 10 10 Remote control with “AK protocol” Only applies for S700 with option “limited AK protocol”. 10.1 Introduction to the remote control with “AK protocol” The “AK protocol” is a software specification for digital interfaces which has been defined by the German automobile industry. The S700 option “limited AK protocol” provides some remote control functions which are related to this specification. Using the “limited AK protocol” remote control commands, you can activate and deactivate the “limited AK protocol” remote control mode call-up the current device status of the S700 ● remotely control and set some of the calibration functions ● ● 10.2 Technical basics 10.2.1 Interface Interface #1 is used for the remote control (pin assignment, see “Plug connector X2 (interfaces)”, page 65). The standard interface parameters are: Baud rate Data bits Parity Stop bits 9600 8 None 1 Setting, see “Digital interface parameters”, page 101 10.2.2 Complete command sequence (command syntax) A complete remote control command consists of the following characters: First character = character STX (02hex). Second character = ID character [AK-ID] of the S700 (see “Setting the ID character”, page 105). ● The [AK-ID] is followed by the 4-character command plus additional parameters (if required). There must be a space character (20hex) between the command and each parameter. ● Last character = character ETX (03hex). ● ● Byte 1 2 3…6 7 … (n-1) n 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Contents character STX (02hex) [AK-ID] four command characters space character + parameter, if required character ETX O P E R A T I N G I N S T R U C T I O N S | S700 159 10 10.3 REMOTE CONTROL WITH “AK PROTOCOL” Command types There are 3 types of remote control commands: First command character A E S 10.4 General function Read data from the S700 Change settings in the S700 Start S700 procedure Available Always (no preparation required) When remote control is activated (see “General commands”, page 162) Reply to a received command The S700 checks every command it receives and sends a “reply”. 10.4.1 Status character Part of the reply is a status character which gives information about the internal status of the S700: ● ● Normally the status is 0. The status will increase by 1 for any of the internal faults: FAULT: FAULT: FAULT: FAULT: gas flow chopper step motor temperature Other status or malfunction messages do not influence the status character. To obtain complete status information, you can use the remote control command AFLT (see “Status reading commands”, page 162). 10.4.2 Normal reply Command status The received command will be executed. Reply Byte 1 Byte 2 Byte 3 … 6 Byte 7 Byte 8 Byte 9 … n Byte n+1 STX [AK-ID] [received command] [space character] [status character] [1] [space]+[parameter] ETX [1] see “Status character”, page 160. 160 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH “AK PROTOCOL” 10 10.4.3 Reply to an erroneous command Command status The [AK-ID] character in the received command does not match the ID character of this S700 (see “Setting the ID character”, page 105). The received command began with E or S, but the remote control is not activated (see “General commands”, page 162). The received command cannot be executed at this time. (Example: While an automatic calibration is running, the calibration gas switching outputs cannot be activated via remote control.) The received command does not match the command syntax. The received command is not defined. Reply Byte 1 Byte 2 Byte 3 … 6 Byte 7 Byte 8 Byte 9 … n Byte n+1 Byte 1 Byte 2 Byte 3 … 6 Byte 7 Byte 8 Byte 9 Byte 10 … 13 Byte 14 Byte 1 Byte 2 Byte 3 … 6 Byte 7 Byte 8 Byte 9 Byte 10 … 11 Byte 12 Byte 1 Byte 2 Byte 3 … 6 Byte 7 Byte 8 Byte 9 Byte 10 … 11 Byte 12 Byte 1 Byte 2 Byte 3 … 6 Byte 7 Byte 8 Byte 9 STX [AK-ID] ???? [space character] [status character] [1] [space]+[parameter] ETX STX [AK-ID] [received command] [space character] [status character] [space character] SMAN ETX STX [AK-ID] [received command] [space character] [status character] [space character] BS ETX STX [AK-ID] [received command] [space character] [status character] [space character] SE ETX STX [AK-ID] ???? [space character] [status character] ETX [1] see “Status character”, page 160. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 161 10 REMOTE CONTROL WITH “AK PROTOCOL” 10.5 Remote control commands 10.5.1 General commands Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply Reply examples 10.5.2 De-activating the remote control After this command the S700 will only execute control commands beginning with A or the command SREM. The S700 will reject other commands which begin with S or E. SMAN SMAN [status character] (= command was executed) SMAN [status character] SMAN (= SREM is not activated) Abort procedure The S700 terminates the procedure which is currently running (for example, calibration) and controls the switching outputs in such a way that sample gas is fed to the analyzer. SBRK SBRK [status character] (= command was executed) SBRK [status character] SMAN (= SREM is not activated) Read command status The S700 sends information about the S-command which has just been executed. ASTA ASTA [status character] [actual command] AKOW 0 SMGA (= measuring) AKOW 0 SSG3 (= last command was SSG3) AKOW 0 SATK SNGA (= automatic calibration is running, zero gas is switched on) Status reading commands Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply 162 Activating the remote control After this command, the S700 will execute all remote control commands which begin with S and E. (“A” commands can be executed without this activation.) SREM SREM [status character] (= command was executed) Read measuring components and measuring ranges The S700 sends the internal name of a measuring component and the related physical measuring range, user-selectable for a single component or for all components. AKMP Kx x = 1 … 5: number of the desired measuring component x = 0: all measuring components AKMP = same function as AKMP K0 AKMP [status character] [x] [y] [x] = identification of the measuring component [y] = end value of the related physical measuring range Read measured values The S700 sends the current measured value for a single component or for all measuring components. AKONx x = number of the desired measuring component x = 0 or no x: all measuring components AKON [status character] [x] [mv] ([x2] [mv2] [x3] [mv3] …) AKON [status character] # (= currently no measured value) Command Function Command syntax Transmitted reply Read device status The S700 sends a coded status message. AFLT AFLT [status character] 00100001 00001000 00000000 … (8 blocks of 8 Bits, each block separated by a space character) Command Function Command syntax Transmitted reply Read serial number The S700 sends its own serial number (see “Display of device data”, page 79). AGNR AGNR [status character] [x] [x] = serial number Command Function Command syntax Transmitted reply Read menu language The S700 sends a character as identification for the selected menu language (example: E = english). ASPR ASPR [status character] [character] O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH “AK PROTOCOL” 10 10.5.3 Calibration commands Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply Set time interval Set test gas delay time (see page 138) or calibration measuring time (see page 139). EFDA SATK [x] [y] [x] = test gas delay time = 10 … 180 (seconds) [y] = calibration measuring time = 2 … 600 (seconds) EFDA [status character] (= command has been executed) EFDA [status character] SMAN (= SREM is not activated) EFDA [status character] SE (= command was partially incorrect) Read the settings for the calibration gases The S700 sends the nominal values and the pump status which are set for a particular calibration gas. AKNx x = 1 … 2 = desired zero gas AKPy y = 3 … 6 = selected test gas AK… [status character] [pump status] [SW1] [SW2] [SW3] … [SW…] = nominal value of the measuring component in % full scale of the physical measuring range (NO = “ -.- ” is set) Command Function Command syntax Transmitted reply Read the settings for the calibration cuvette The S700 sends the internal nominal values for the calibration cuvette. AKKK AKKK [status character] [pump status] [SW1] [SW2] [SW3] … [SW…] = nominal values for the measuring components (internal units) AKKK [Status characters] SE (= there is no calibration cuvette in the analyzer) Command Function Set values for calibration gases Sets the nominal values and the pump status for the calibration gases. ● The nominal values are only valid for the first automatic calibration (see “Different automatic calibration routines”, page 134). ● The nominal values must be set for each calibration gas and for each measuring component which will be used during the first automatic calibration. ● A nominal value is either a value in % of the physical measuring range or NO. NO means that this test gas will not be used for sensitivity calibration for a particular measuring component (equals the menu setting “ -.- ”). ● If all of the nominal values are set to NO, then this calibration gas will not be used for an automatic calibration. ● The [pump status] determines if the gas pump (built-in or controlled by the S700) will remain switched on during delivery of the calibration gas to the analyzer. ● This command cannot be use for an H2O calibration because a special procedure must be used for the H2O sensitivity calibration (see “Calibration of the H2O measurement”, page 151). EKNx [pump status] [SN1] [SN2] … [SNn] x = 1 or 2 (for zero gas x) [SN…] = –20.0 … 80.0 or NO EKPx [pump status] [SP1] [SP2] … [SPn] x = 3, 4, 5 or 6 (for test gas x) [SP…] = 10.0 … 120.0 or NO [pump status] = ON or OFF n = total number of measuring components EK… [status character] (= command was executed) EK… [status character] SMAN (= SREM is not activated) EK… [status character] SE (= command was partially incorrect) Command syntax Transmitted reply Command Function Command syntax Transmitted reply 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Read time interval The S700 sends the time interval which has been set for a particular function. (Currently this is only available for “calibration” = start command SATK.) AFDA [function start command] AFDA [function start command] [Value1] [Value2] … AFDA [function start command] SE (= there is no time interval for this function or the command was partially incorrect.) Start an automatic calibration The S700 runs an automatic calibration according to the settings for the first automatic calibration. SATK SATK [status character] (= command was executed) SATK [status character] SMAN (= SREM is not activated) SATK [status character] BS (= command cannot be executed because another procedure is running) O P E R A T I N G I N S T R U C T I O N S | S700 163 10 REMOTE CONTROL WITH “AK PROTOCOL” Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply 10.5.4 Command syntax Transmitted reply Command Function Command syntax Transmitted reply Read device identification The S700 sends the programmed device identification. AKEN AKEN [status character] [device identification] Command Function Set the device identification The S700 saves the entered device identification. This [device ID] can consist of a maximum of 40 ASCII characters. EKEN [device identification] EKEN [status character] (= device ID has been saved) EKEN [status character] SE (= Command was partially incorrect) EKEN [status character] SE (= Command was partially incorrect) Temperature compensation commands Command Function Command syntax Transmitted reply Command Function Command syntax Transmitted reply 164 Deliver sample gas The S700 controls the switching outputs in such a way that the sample gas will be fed to the analyzer and the analyzer is in its normal measuring mode. SMGA SMGA [status character] (= command was executed) SMGA [status character] SMAN (= SREM is not activated) SMGA [status character] BS (= command cannot be executed because another procedure is currently running) Device identification commands Command syntax Transmitted reply 10.5.6 Measure a calibration gas The S700 controls the switching outputs for gases in such a way that the desired calibration gas will be entered into the analyzer and measured in the normal measuring mode. SNGx x = 1 … 2 = desired zero gas SPGx x = 3 … 6 = desired test gas S…G… [status character] (= command was executed) S…G… [status character] SMAN (= SREM is not activated) S…G… [status character] BS (= command cannot be executed because another procedure is currently running) Measuring mode commands Command Function 10.5.5 Read calibration results The S700 sends the “absolute drifts” (see “Display of drift values”, page 80) for a particular measuring component. The values have been calculated during the last calibration. AKOW Kx x = 1 … 5 = number of the desired measuring component AKOW [pump status] [x] [y] [x] = zero point drift (%) [y] = sensitivity drift (%) O P E R A T I N G I N S T R U C T I O N S | S700 Read the temperature compensation status The S700 reports if the temperature compensation has been activated for a particular measuring component. ATMP Kx x = 1 … 5 = number of the desired measuring component ATMP [status character] x ON (= temp. compensation is active) ATMP [status character] x OFF (= temp. compens. is not active) ATMP [status character] SE (= command was partially incorrect) Switch on/off the temperature compensation Activate or deactivate the temperature compensation for a particular component. ETMP Kx [a] x = 1 … 5 = number of the desired measuring component [a] = ON (activate) or OFF (deactivate) ETMP [status character] (= Command was executed) ETMP [status character] SMAN (= SREM is not activated) ETMP [status character] SE (= command was partially incorrect) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH MODBUS 11 11 Remote control with Modbus 11.1 Introduction to the Modbus protocol Function Modbus® is a communication standard for digital control systems, used to establish a connection between a “master” device and a number of “slave” devices. The Modbus protocol only defines the communication commands not their electronic transfer which means it can be used for different digital interfaces (e.g. RS232, RS422, RS485). The Modbus standard was originally developed by the MODICON company for use with their interface controller chips; now it is a widely-used industrial application. Versions There are two Modbus transmission versions: ASCII transfer mode: Two ASCII characters (2 characters each with 4 bits) are sent in one byte (8 bits). It allows pauses between message characters (up to 1 second) without causing an error. ● RTU transfer mode: Two hexadecimal characters are sent as two characters each with 4 bits. The RTU mode can be faster. ● Command structure Address (address) Function (function) Data (data) Check sum (check sum) The device address is set individually for each connected device. Function codes are specified by the Modbus standard. For example, there are functions used to trigger data output from the slave device (Read) and to change status or settings in the slave (Force). ● The function data contain the additional information required to perform the function. This information is device-specific, which means that the data must be specified by the manufacturer. The function code and function data pair form the command that the addressed slave should perform. ● The check sum is used to validate the transmitted data. The check sum is calculated by both the transmitting and the receiving device. If the results are identical, the data transmission was correct. ● ● Slave’s Respond Normally, the slave will respond to a command by sending an echo, with the same Function code, and with the Data containing the requested information. For error messages, the Function code is modified, and the Data contain an error code. For more information on the Modbus protocol, visit the Modbus Internet website: http://www.modbus.org 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 165 11 11.2 REMOTE CONTROL WITH MODBUS Modbus specifications for the S700 Modbus functionality The S700 works as a slave device. The S700 uses the RTU mode for input and output transmission. ● The S700 responds to an input command immediately after the last command character has been received, without any delay. This is an exception from the “Modicon Modbus Reference Guide” which specifies a “Silent Interval” in the RTU mode of 3.5 character times after each command. ● ● Allowable Modbus parameters ▸ ▸ With a Baud rate of 9600 Baud, maintain the following Modbus parameters: Slave response time: Delay between polls: Scan rate: 200 ms 200 ms 500 ms Set longer times for lower Baud rates. Data transmission errors might occur with lower values. The S700 takes approximately 0.5 seconds to generate a new measured value. When the S700 measures two measuring components, new measured values are created at intervals of approx. 1 second. It is probably not necessary to request measured values at shorter intervals. 166 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH MODBUS 11 11.3 Installation of a Modbus remote control 11.3.1 Interface Interface #1 is used for the remote control (pin assignment, see “Plug connector X2 (interfaces)”, page 65). Permitted interface parameters: Baud rate: Data bits: Parity: Stop bits: maximum 28800 8 even/odd/none (as required) 1 Settings, see “Digital interface parameters”, page 101. 11.3.2 Electrical connection Connecting a single slave device The Modbus functions can even be used with a simple direct interface connection, as shown on the left part of “Remote control with “AK protocol”” (see page 159). In this way, a single S700 can be connected to a master device – for example, for a test. Connecting several slave devices (BUS mode) If several S700 analyzers are to be controlled by a master device, a BUS system must be installed using RS232C/BUS converters, as shown on the right part of “Remote control with “AK protocol”” (see page 159). Other BUS systems can be used instead of RS422; for example, RS485. 11.3.3 Making the necessary settings in the S700 1 Set-up the interface parameters on interface #1 to match those on the connected BUS converter or master device (see “Digital interface parameters”, page 101). 2 For operation with Bus converters: Activate “RTS/CTS protocol” (see “Creating an inter- face connection”, page 203). 3 Set-up the installed electrical connection (see “Setting the installed connection”, page 106). 4 Set-up an individual identification character for each of the connected gas analyzers (see “Setting the ID character”, page 105). 5 Activate AK-ID with MODBUS (see “Activating the ID character / Activating Mod- bus”, page 106). When using BUS converters: ▸ Make all the remote control settings identical in all the connected gas analyzers – except for the identification character. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 167 11 REMOTE CONTROL WITH MODBUS 11.4 Modbus function commands for the S700 11.4.1 Function codes The S700 can process the following function codes: Table 13: Code Description 01 Read Coil Status 03 Read Holding Register 05 Force Single Coil 16 Preset Multiple Register Function Read one or several 1-bit status information (in order to request the S700 status). A maximum of 64 coils can be read per command. 200 coils are available (see “Modbus read commands”). Address: 0000H to 00C7H Read one or several 16-bit data words. A maximum of 32 registers can be read with one command. 200 registers available of 16 bits each (see “Modbus read commands”). Address: 0000H to 00C7H Write a 1-bit information (in order to program one S700 setting). Each command can change 1 coil. 32 coils are available (see “Modbus control commands”). Addresses: 0000H … 001FH (overlapping with Read Coil Status) and 00A8H … 00C7H (is being reset after power failure). Write one or several 16-bit data words (in order to program S700 settings). Each command allows to write a maximum of 32 registers. 32 Register available (see “Modbus control commands”). Addresses: 0000H … 001FH (overlapping with Read Holding Register) and 00A8H … 00C7H (is being reset after power failure). Modbus commands with other function codes will be ignored. 11.4.2 Data formats Data format for function values (status information) A digital value is just 1 bit: – Logical 0 = function OFF – Logical 1 = function ON A data byte consists of 8 Bits with 8 digital values: – Bit 0 = least significant bit (lowest digital value) – Bit 7 = most significant bit (highest digital value) Data format for floating-point values A floating-point value consists of two 16-bit data words (2x 16 Bit = 4 Byte): Byte 3 (MSB) Byte 2 Byte 1 SEEE EEEE EMMM MMMM MMMM MMMM S = sign; 0 = + / 1 = – E = exponent (2 complements biased by 127) M = mantissa (1st mantissa) Byte 0 (LSB) MMMM MMMM Order of data transmission: Byte 1 168 O P E R A T I N G I N S T R U C T I O N S | S700 Byte 0 (LSB) Byte 3 (MSB) Byte 2 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH MODBUS 11 11.4.3 Modbus control commands Force Single Coil Using the control command Force Single Coil (function code 05) and its subsequent function data, the master device can control the following functions of the S700 : data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 control command – not specified – – not specified – – not specified – – not specified – sample hold (20 mA measured value outputs) switch-off pump activate service lock stop/disable automatic calibrations start automatic calibration 1 start automatic calibration 2 start automatic calibration 3 start automatic calibration 4 Measured value output 1: activate range2 Measured value output 2: activate range 2 Measured value output 3: activate range 2 Measured value output 4: activate range 2 data 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 control command hold sampling point 1 hold sampling point 2 hold sampling point 3 hold sampling point 4 hold sampling point 5 hold sampling point 6 hold sampling point 7 hold sampling point 8 skip sampling point 1 skip sampling point 2 skip sampling point 3 skip sampling point 4 skip sampling point 5 skip sampling point 6 skip sampling point 7 skip sampling point 8 Preset Multiple Register Using the control command Preset Multiple Register (function code 16) and its subsequent register data, the master device can control the following S700 functions: Register no. control command X Y R1 R2 set date in the S700 R3 R4 set time in the S700 R5 R6 set AK-ID/Modbus mode R7 R8 – not specified – R9 R10 – not specified – R11 R12 – not specified – R13 R14 – not specified – R15 R16 – not specified – R17 R18 – not specified – R19 R20 – not specified – R21 R22 – not specified – R23 R24 – not specified – R25 R26 – not specified – R27 R28 – not specified – R29 R30 – not specified – R31 R32 – not specified – [1]0 = “without AK-ID” / 1 = “with AK-ID” / 2 = “with acter / Activating Modbus”, page 106) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice structure X-high X-low Y-high month day – free – hours minutes – free – mode code [1] – free – Y-low year seconds – free – AK-ID MODBUS” (see “Activating the ID char- O P E R A T I N G I N S T R U C T I O N S | S700 169 11 11.4.4 REMOTE CONTROL WITH MODBUS Modbus read commands Read Coil Status Using the Read Coil Status command (function code 01) and its subsequent function data, the master device can read the S700 device status: data status 1 maintenance active 2 temp. controller 1 is heating up 3 temp. controller 1 is out of the nominal range 4 temp. controller 2 is heating up 5 temp. controller 2 is out of the nominal range 6 temp. controller 3 is heating up 7 temp. controller 3 is out of the nominal range 8 controller 4 is starting-up 9 controller 4 is out of the nominal range 10 MULTOR filter wheel: Index mark not found 11 alarm limit 1 indication is activated 12 alarm limit 2 indication is activated 13 alarm limit 3 indication is activated 14 alarm limit 4 indication is activated 15 signal for compon. 1 too high (ADC overflow) 16 signal for compon. 2 too high (ADC overflow) 17 signal for compon. 3 too high (ADC overflow) 18 signal for compon. 4 too high (ADC overflow) 19 signal for compon. 5 too high (ADC overflow) 20 A/D converter (ADC) is not ready 21 meas. value compon. 1 > 120 % of end val.[1] 22 meas. value compon. 2 > 120 % of end val.1 23 meas. value compon. 3 > 120 % of end val.1 24 meas. value compon. 4 > 120 % of end val.1 25 meas. value compon. 5 > 120 % of end val.1 26 calibration running 27 automatic calibration running 28 control output “zero gas path 1” is activated 29 control output “sample gas path” is activated 30 control output “test gas path 3” is activated 31 control output “test gas path 4” is activated 32 control output “test gas path 5” is activated 33 Measured value output 1: activate range 2 is active 34 Measured value output 2: activate range 2 is active 35 Measured value output 3: activate range 2 is active 36 Measured value output 4: activate range 2 is active 37 control output “external pump” is activated 38 zero point drift of compon. 1 > drift limit 39 zero point drift of compon. 2 > drift limit 40 zero point drift of compon. 3 > drift limit 41 zero point drift of compon. 4 > drift limit 42 zero point drift of compon. 5 > drift limit 43 sensitivity drift of compon. 1 > drift limit 44 sensitivity drift of compon. 2 > drift limit 45 sensitivity drift of compon. 3 > drift limit 46 sensitivity drift of compon. 4 > drift limit 47 sensitivity drift of compon. 5 > drift limit 48 zero pt. drift of compon. 1 > 120 % drift limit 49 zero pt. drift of compon. 2 > 120 % drift limit 50 zero pt. drift of compon. 3 > 120 % drift limit 51 zero pt. drift of compon. 4 > 120 % drift limit 52 zero pt. drift of compon. 5 > 120 % drift limit 53 sens. drift of compon. 1 > 120 % drift limit 54 sens. drift of compon. 2 > 120 % drift limit 55 sens. drift of compon. 3 > 120 % drift limit 56 sens. drift of compon. 4 > 120 % drift limit 57 sens. drift of compon. 5 > 120 % drift limit 58 pressure signal too great (ADC overflow) 59 condensate in sample gas path (int. sensor) 60 flow signal too great (ADC overflow) 61 flow < flow limit value (failure) 62 flow < flow limit value (fault) [1]of the physical measuring range 170 O P E R A T I N G I N S T R U C T I O N S | S700 data 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 status control input “test gas 3 fault” is activated control input “test gas 4 fault” is activated control input “test gas 5 fault” is activated control input “zero gas 1 fault” is activated IR source malfunction chopper wheel malfunction failure during calibration with zero gas 1 failure during calibration with test gas 3 failure during calibration with test gas 4 failure during calibration with test gas 5 failure during calibration with cal. cuvette internal power supply failure control input “failure 1” is activated control input “failure 2” is activated control input “fault 1” is activated control input “fault 2” is activated control input “service 1” is activated control input “service 2” is activated “FAULT” status is activated “SERVICE” status is activated control output “zero gas path 2” is activated control output “test gas path 4” is activated control input “zero gas 2 fault” is activated control input “test gas 6 fault” is activated failure during calibration with zero gas 2 failure during calibration with test gas 6 sampling point 1 is activated sampling point 2 is activated sampling point 3 is activated sampling point 4 is activated sampling point 5 is activated sampling point 6 is activated sampling point 7 is activated sampling point 8 is activated measured values belong to sampling point 1 measured values belong to sampling point 2 measured values belong to sampling point 3 measured values belong to sampling point 4 measured values belong to sampling point 5 measured values belong to sampling point 6 measured values belong to sampling point 7 measured values belong to sampling point 8 analyzer module 1 is out of order analyzer module 2 is out of order analyzer module 3 is out of order analog input 1 is out of order analog input 2 is out of order analyzer module 1 malfunction analyzer module 2 malfunction analyzer module 3 malfunction analog input 1 malfunction analog input 2 malfunction calibration running with analyzer module 1 calibration running with analyzer module 2 calibration running with analyzer module 3 calibration running with analog input 1 calibration running with analog input 2 signal of an. module 1 is too great (ADC overfl.) signal of an. module 2 is too great (ADC overfl.) signal of an. module 3 is too great (ADC overfl.) signal of an. module 4 is too great (ADC overfl.) signal of an. module 5 is too great (ADC overfl.) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice REMOTE CONTROL WITH MODBUS 11 Read Coil Status With a Read Coil Status command and its subsequent function data, the master device can check whether the S700 has received and processed the related “Force Single Coil control command: data 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 control command – not specified – – not specified – – not specified – – not specified – sample hold (20 mA measured value outputs) switch-off pump activate service lock stop/disable automatic calibrations start automatic calibration 1 start automatic calibration 2 start automatic calibration 3 start automatic calibration 4 Measured value output 1: activate range 2 Measured value output 2: activate range 2 Measured value output 3: activate range 2 Measured value output 4: activate range 2 data 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 control command hold sampling point 1 hold sampling point 2 hold sampling point 3 hold sampling point 4 hold sampling point 5 hold sampling point 6 hold sampling point 7 hold sampling point 8 skip sampling point 1 skip sampling point 2 skip sampling point 3 skip sampling point 4 skip sampling point 5 skip sampling point 6 skip sampling point 7 skip sampling point 8 In the response, status “1” means “function is activated” and status “0” means “function is not activated”. After power failure or switching-off the S700, the status of these messages is “not activated”. Read Holding Register With a Read Holding Register command (function code 03) and subsequent function data, the master device can read the following values from the S700: Register no. X Y R1 R2 R3 R4 R5 R6 R7 R8 R9 R11 R13 R15 R17 R19 R21 R23 R25 R27 R29 R31 R33 R35 R37 R39 R41 R43 R45 R47 R49 R51 R53 R55 R57 R59 R61 R63 R65 R67 R69 R71 R73 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice R10 R12 R14 R16 R18 R20 R22 R24 R26 R28 R30 R32 R34 R36 R38 R40 R42 R44 R46 R48 R50 R52 R54 R56 R58 R60 R62 R64 R66 R68 R70 R72 R74 status/value current date (in the S700) current time (in the S700) measuring component 1: current measured value measured component 1: end value of physical measuring range. date of the last zero point calibration time of the last zero point calibration Measuring component 1: current zero point drift in % date of the last sensitivity calibration time of the last sensitivity calibration measuring component 1: current sensitivity drift in % measuring component 1: previous zero point drift in % measuring component 1: previous sensitivity drift in % – not specified – – not specified – – not specified – current date (in the S700) current time (in the S700) measuring component 2: current meas. value measuring component 2: end value of physical range. date of the last zero point calibration time of the last zero point calibration meas. comp. 2: current zero point drift in % date of the last sensitivity calibration time of the last sensitivity calibration meas. comp. 2: current sensitivity drift in % meas. comp. 2: previous zero point drift in % meas. comp. 2: previous sensitivity drift in % – not specified – – not specified – – not specified – current date (in the S700) current time (in the S700) measuring component 3: current meas. value meas. comp. 3: end value of physical range date of the last zero point calibration time of the last zero point calibration meas. comp. 3: current zero point drift in % X-high month hours month month month month month hours month month month month month hours month month structure X-low Y-high day – free – minutes – free – floating-point value floating-point value Y-low year seconds day – free – day – free – floating-point value day – free – day – free – floating-point value floating-point value floating-point value year year day – free – minutes – free – floating-point value floating-point value day – free – day – free – floating-point value day – free – day – free – floating-point value floating-point value floating-point value year seconds day – free – minutes – free – floating-point value floating-point value day – free – day – free – floating-point value year seconds O P E R A T I N G I N S T R U C T I O N S | S700 year year year year year year year year 171 11 REMOTE CONTROL WITH MODBUS R75 R77 R79 R81 R83 R85 R87 R89 R91 R93 R95 R97 R99 R101 R103 R105 R107 R109 R111 R113 R115 R117 R119 R121 R123 R125 R127 R129 R131 R133 R135 R137 R139 R141 R143 R145 R147 R149 R151 R153 R155 R157 R159 R161 R163 R165 R167 R169 R171 R173 R175 R175 R76 R78 R80 R82 R84 R86 R48 R90 R92 R94 R96 R98 R100 R102 R104 R106 R108 R110 R112 R114 R116 R118 R120 R122 R124 R126 R128 R130 R132 R134 R136 R138 R140 R142 R144 R146 R148 R150 R152 R154 R156 R158 R160 R162 R164 R166 R168 R170 R172 R174 R176 R176 date of the last sensitivity calibration time of the last sensitivity calibration meas. comp. 3: current sensitivity drift in % meas. comp. 3: previous zero point drift in % meas. comp. 3: previous sensitivity drift in % – not specified – – not specified – – not specified – current date (in the S700) current time (in the S700) meas. comp. 4: current meas. value meas. comp. 4: end value of physical range. date of the last zero point calibration time of the last zero point calibration meas. comp. 4: current zero point drift in % date of the last sensitivity calibration time of the last sensitivity calibration meas. comp. 4: current sensitivity drift in % meas. comp. 4: previous zero point drift in % meas. comp. 4: previous sensitivity drift in % – not specified – – not specified – – not specified – current date (in the S700) current time (in the S700) measuring component 5: current meas. value meas. comp. 5: end value of physical range. date of the last zero point calibration time of the last zero point calibration meas. comp. 5: current zero point drift in % date of the last sensitivity calibration time of the last sensitivity calibration meas. comp. 5: current sensitivity drift in % meas. comp. 5: previous zero point drift in % meas. comp. 5: previous sensitivity drift in % – not specified – – not specified – – not specified – pressure [hPa] (meas. value of int. sensor) flow [l/h] (measured value of internal sensor) temperature [°C] for int. temp. compensation IR source supply voltage [V] signal input 1 [V] signal input 2 [V] – not specified – – not specified – – not specified – “set current date” command received “set current time” command received “set AK-ID/Modbus mode” command received – not specified – – not specified – month month day – free – day – free – floating-point value floating-point value floating-point value year year month hours day – free – minutes – free – floating-point value floating-point value day – free – day – free – floating-point value day – free – day – free – floating-point value floating-point value floating-point value year seconds day – free – minutes – free – floating-point value floating-point value day – free – day – free – floating-point value day – free – day – free – floating-point value floating-point value floating-point value year seconds month month month month month hours month month month month year year year year year year year year floating-point value floating-point value floating-point value floating-point value floating-point value floating-point value month day hours minutes mode code [1] – free – – free – – free – year seconds – free – to R199 R200 [1]0 = “without AK-ID” / 1 = “with AK-ID” / 2 = “with AK-ID MODBUS” (see “Activating the ID character / Activating Modbus”, page 106) 172 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice MAINTENANCE 12 12 Maintenance 12.1 Safety information on disassembly of components 12.1.1 Decontamination WARNING: Risk to health through contact with dangerous gases Residues of noxious gases can be released when opening components with sample gas contact. Before opening components with sample gas contact: ▸ Remove gaseous residues: Purge all parts with sample gas contact with dry N2 for two hours. ▸ Remove solid/liquid residues: Carry out decontamination appropriate for the requirements arising from this contamination (if required, contact SICK Service). Before starting maintenance / repair work on the enclosure: If the enclosure also has contact with toxic gases during the application, decontaminate the enclosure as well before carrying out maintenance/repairs. ▸ Decontaminate the enclosure appropriately for the requirements resulting from this type of contamination. Observe all relevant cleaning information. 12.1.2 Possible risks through gas from internal components WARNING: Health risk through dangerous gases in the enclosure A small amount of dangerous gas may be enclosed in the analyzer modules. When the component becomes leaky, this gas escapes into the enclosure (possible gases and amounts, (see Table 14). To prevent danger through such a gas: ▸ Before opening the enclosure (especially when an internal defect is suspected): Ensure breathing protection (e.g. adequate ventilation/suctioning off). ▸ Also check the state of the internal components during regular maintenance measures (see “Maintenance plan”, page 174). Repair components which seem to be damaged or are questionable. Analyzer module DEFOR UNOR MULTOR SIDOR Possibly enclosed gas Maximum gas amount CO · NO · NO2 · SO2 · NH3 · 50 ml N2O · hydrocarbons · freon Maximum gas concentration in the enclosure in case of a defect 1000 ppm Table 14: Dangerous gases in analyzer modules 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 173 12 12.2 MAINTENANCE Maintenance plan Table 15: Maintenance plan Maintenance period Maintenance work 1 … 2 days ▸ Make a visual inspection. ▸ 1 week … 1 month ▸ approx. 6 months ▸ ▸ ▸ ▸ approx. 1 year 1 … 2 years 1 … 5 years ▸ ▸ ▸ ▸ see “Visual check”, page 175 see “Manual calibration”, page 130 Run calibrations (except for H2O). see “Automatic calibration”, page 133 Check sensitivity drift of OXOR-E see “Setting the drift limit values”, module. [1] page 137 see “Testing the electrical sigCheck important signal connections. nals”, page 175 [3] Check the flow monitor. [2] see “Leak tightness check of Check the gas lines for leaks. sample gas path”, page 176 Check/change the internal safety [4] filter. [4] Check the built-in gas pump. [2] see “Calibration of the H2O Perform a H2O calibration. [2] measurement”, page 151 Perform a full calibration. [5] see “Full calibration”, page 144 see “Replacing the O2 sensor in [2] Replace the OXOR-E module. the OXOR-E module”, page 180 [1] only for analyzers which are equipped with the analyzer module OXOR-E [2] only for analyzers which are equipped with this feature [3] reduce sample gas flow to the S700 and check for fault indication (see “Setting the flow monitor set point”, page 114). [4] should be performed by a service technician or a trained skilled person [5] only for analyzers working with internal cross-sensitivity compensation In addition, please observe all official and internal company regulations which are valid for your application. 174 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice MAINTENANCE 12 12.3 Visual check Function A visual inspection is made to check the operating state of the analyzer. Maintenance period Recommendation: Max. 2 days Procedure S700: – LED Function: Should continuously light green. When Function lights red: Observe status messages on the display (information, see “Status messages (in alphabetical order)”, page 186). – LED Service: Should not light. When Service lights: Observe status messages on the display (information, see “Status messages (in alphabetical order)”, page 186). ● Peripherals: – Check all system devices (for example: gas filter, sample gas cooler, converter). – Check the gas lines (state, connections). – When calibration gases are fed automatically: Check state and availability of the calibration gases (e.g. delivery pressure from the central gas supply, remaining quantity in the gas cylinders, expiration date). – In potentially explosive atmospheres: Check the state of the connection cables. ● WARNING: Risk of explosion through damaged connection cables In potentially explosive atmospheres: All connection cables have to be intact and correctly installed. ▸ Also check the state of the connection cables during a visual check. When a cable is damaged: ▸ Take the S700 out of operation (and/or do not start-up). ▸ Replace the damaged cable. 12.4 Testing the electrical signals Function If you are using the S700 to give an alarm in case of a dangerous operating state or to control important processes, then you should regularly check that all electrical functions and connections are working correctly. Maintenance period Recommendation: Max. 1 month Procedure 1 Check if the external processing of the S700 signals should be deactivated before a test can be done (for example: measured value signals, control signals). If so, carry out the necessary measures. 2 Inform the connected stations that you intend to make a test. 3 Use the hardware test functions to test all important S700 electrical signals (see “Testing electronic outputs (hardware test)”, page 121). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 175 12 MAINTENANCE 12.5 Leak tightness check of sample gas path 12.5.1 Safety notes on leak tightness WARNING: Hazards caused by leaky gas lines ● ● ● ● If the sample gas is poisonous or harmful, a danger to health exists if the gas path is leaky. If the sample gas is corrosive or can create corrosive liquids with water (for example, with air humidity), then escaping sample gas might cause damage to the gas analyzer and proximate devices. If the escaped gas can create an explosive gas mixture with the ambient air, risk of explosion occurs if the safety precautions against explosion hazards have not been maintained. If the gas path is leaky, then the measured values are possibly wrong. If the gas path is noticed to be leaky: ▸ Stop the gas feed. ▸ Take the gas analyzer out of operation. ▸ If the escaping gas can be dangerous to health, corrosive or combustible: Remove the escaping gas systematically (purge, suction off, vent) whilst maintaining the necessary safety measures, e.g. for – explosion prevention (for example, purge the enclosure with neutral gas) – health protection (for example, wear respiratory equipment) – pollution control Leak tightness check of the S715 enclosure, see “Leak tightness check for the enclosure S715 EX”, page 178. 12.5.2 Test criteria for gas-tightness For the stated test gas pressure ((see Table 16), the leak rate of the internal gas path of the gas analyzer may not be higher than 3.75 · 10–3 mbar · l/s. Otherwise, the gas analyzer must be considered leaky. ● Recommended test interval: Max. 6 months. ● Version of the internal gas path hosed hosed– without analyzer module “OXOR-E” hosed– with analyzer module “OXOR-E” Test pressure 450 mbar 1,5 bar 450 mbar Table 16: Test gas pressure for the leak tightness check of the sample gas path 12.5.3 A simple leak test method Test equipment For a simple test, you will need a compressed gas cylinder with adjustable pressure reducer (recommendation: Nitrogen) ● a “washing flask” or similar with two hose connectors (see Fig. 23, page 177). – The washing flask must withstand the test pressure and must close gas-tight. – The outlet diameter of the hose (or tube) which extends into the water should be 4 mm (0.2 inch). – Ordinary water can be used for the filling. Set-up a filling level where no water can escape through the gas connections. ● 176 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice MAINTENANCE 12 Fig. 23: A simple leak test method (example) gas analyzer Test procedure If the gas analyzer is equipped with several separate internal gas paths: ▸ Make this procedure once for each individual gas path. 1 Take the gas analyzer out of operation. Disconnect the gas inlet and outlet of the analyzer from the connected installations (if existing). Connect the gas inlet of the analyzer to the gas outlet of the washing flask. Seal the gas outlet of the analyzer gas-tight, for example with a suitable plug. Seal all the other gas connections of the internal gas path (if existing) in the same way. Check: The valve on the pressure reducer gas outlet must be closed off. Then open the main valve of the gas cylinder. 6 Adjust the pressure reducer so that the output pressure (secondary pressure) corresponds to the test pressure (see Table 16, page 176). 7 Connect the gas outlet of the pressure reducer to the gas inlet of the washing flask. 8 Slowly open the outlet valve of the pressure reducer (avoid pressure shock). 9 Wait until the pressure in the test system is constant (may take some seconds). 10 Observe the washing flask for 3 minutes. If no air bubbles rise during this time, the gas path is considered tight. 11 To finish with the test: – Shut the outlet valve of the pressure reducer. – To release the gas pressure: Carefully loosen the connection hose on the washing flask gas outlet. – Refit all the regular gas connections of the analyzer – with high attention to gastightness. 2 3 4 5 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 177 12 12.6 MAINTENANCE Leak tightness check for the enclosure S715 EX Also applies for S715 EX CSA. WARNING: Risk of explosion through leaky enclosure When the enclosure of the S715 EX had been opened, check whether the enclosure is “vapor-proof” before start-up. ▸ Check the state of the enclosure seals before closing the enclosure. ▸ After closing the enclosure, perform a leak tightness check. ▸ Do not start up the S715 EX when the enclosure has not passed the leak tightness check. WARNING: Risk of explosion through defective enclosure seals The explosion protection of the enclosure is only ensured when all enclosure seals are correctly installed and intact. ▸ Before closing the enclosure: Check the state of the enclosure seals. ▸ Have the damaged seals replaced by the manufacturer's Customer Service. Check of internal leak tightness, see “Leak tightness check of sample gas path”, page 176. 1 Prepare a gas connection: Table 17: For analyzers without purge gas connections 1 Loosen the fitting on the left side of the enclosure and remove the closing plug (see Fig. 24, page 179). 2 Fit the hose fitting (in scope of delivery) instead of the closing plug. Fasten the screw fitting gas-tight. For analyzers with purge gas connections 1 Block or seal one of the purge gas connections, for example by closing an valve in the external purge gas line. 2 Prepare the other purge gas connection in order to allow the introduction of gas, however in such a way that the connection can be closed. (If no special equipment has been installed for this purpose, disconnect the external purge gas line from the connector and install a hose connector instead.) 2 Connect a pressure gauge to the hose connection (measuring range should cover 0 … 300 Pa) as well as a device which can be used to create a partial vacuum of 300 Pa (3 mbar) against the ambient pressure (e.g. a pump) in the S715 EX. 3 Create a partial vacuum of 300 Pa (3 mbar) in the S715 EX. Then stop the gas feed and close off, and read the manometer. Damage of the enclosure A higher pressure difference can damage the enclosure. ▸ Do not apply a higher pressure than specified. Although the pressure difference is small, it may take some minutes to establish the required pressure difference. 4 After 90 seconds, read the manometer again: Table 18: If the pressure has dropped no more than 150 Pa: Test is passed. 1 Remove the test installations. 2 Wait until the pressure has fully escaped the enclosure. 3 Reinstall the closing plug again gas-tight. The S715 EX can now be put into operation. 178 O P E R A T I N G I N S T R U C T I O N S | S700 If the pressure has dropped more than 150 Pa: Test has failed. 1 Check the sealing of the enclosure (sealings, cable inlets, closing caps). 2 Then perform the test again. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice MAINTENANCE 12 Fig. 24: Leak tightness check in zone 2 for S715 EX 7 8 9 Esc 4 5 6 Help 1 2 3 Func tion ModularSystem Serv ice Alarm 0 Enter Zone 2 1. 2. 0s p 3. 90 s t max. 150 Pa p p 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice p min = –300 Pa (–3 mbar) O P E R A T I N G I N S T R U C T I O N S | S700 179 12 12.7 MAINTENANCE Replacing the O2 sensor in the OXOR-E module Only applies for the S700 with the analyzer module OXOR-E (see “Analyzer modules for O2 measurement”, page 25). Maintenance period The analyzer module OXOR-E consists of an electrochemical O2 sensor and a base with hose connections. Due to the measuring principle, the expected life of the O2 sensor is limited. The following criteria indicate when the service life has ended: – The response time of the O2 measurement is permanently increasing. – The O2 sensitivity is rapidly decreasing, which means that the O2 sensitivity drift is rapidly increasing ( see “Display of drift values”, page 80). ● ● Recommendation: As a preventive measure, renew the O2 sensor after about two years operating time. You can automatically monitor the O2 sensitivity drift by setting a suitable drift limit value for the O2 measurement (see “Setting the drift limit values”, page 137). Fig. 25: Analyzer module OXOR-E 1 1 O2 sensor 2 Clamping screw 3 Base 2 3 Procedure WARNING: Risk for your health If the sample gas contains poisonous or dangerous components: ▸ Thoroughly purge all sample gas paths with a neutral gas (for example, with nitrogen) before opening any gas paths or parts with sample gas contact. 1 Stop the sample gas flow to the S700 (close valve / switch off the pump) and take the S700 out of operation. 2 Open the S700: – S710/S711: Remove the enclosure cover on the top. – S715: Open the lower part of the enclosure. – S720 Ex/S721 Ex: Open the analyzer enclosure (procedure and safety information, see “Opening and closing the enclosure”, page 44). 3 Inside, disconnect the connection cable of the O2 sensor (plug connection). 4 Loosen the clamping screw of the O2 sensor. 5 Pull the O2 sensor out of the base. 180 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice MAINTENANCE 12 6 Check the sealing ring and the sealing surfaces. CAUTION: Risks by incorrect assembly The connection between O2 sensor and base has to be gas-tight: ▸ Make sure that the O-ring (sealing ring) is intact. ▸ Make sure that the sealing surfaces are clean and dust-free. Otherwise sample gas could escape during operation and the measurements could be erroneous. To simplify fitting: Apply a thin film of high vacuum grease (high quality glass grease) to the sealing ring. Do not use any other liquid or material. 7 Insert the new O2 sensor into the base (to the mechanical stop). 8 Fix the module with the clamping screw. 9 Connect the connection cable of the O2 sensor to the electronic board (→ X20). 10 Close the enclosure and restart the S700. Wait for an appropriate warm-up time. Then restart the sample gas flow. 11 Run a basic calibration for O2 (see page 145). Disposal The O2 sensor contains acid. Dispose of the spent O2 sensors in the same manner as batteries. Spare parts Part No. Description Remarks 2071139 ET-OXOR-E Consumable parts set for retrofit set = O2 sensor (without base) 2071115 OXOR-E, hosed (retrofit set) = complete OXOR-E module (O2 sensor + base NOTE: Long storage periods shorten the service life of the O2 sensor. ▸ Store the O2 sensor as cool as possible. ▸ Maintain the allowable storage temperature: –20 … +60 °C (–4 … 140 °F). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 181 12 12.8 MAINTENANCE Cleaning the enclosure ▸ ▸ ▸ ▸ To clean the enclosure, use a soft cloth. If required, wet the cloth with water and a mild cleaning solution. Do not use any mechanically or chemically aggressive cleaning agents. Do not allow any liquids into the enclosure. CAUTION: Hazardous situation if liquids enter the enclosure If liquids have entered the device: ▸ Do not touch the device any more. ▸ Take the device out of operation by disconnecting the power at an external point (for example, pull out the power plug at the socket or switch off the external mains fuse). ▸ Contact the manufacturer’s Customer Service or a trained skilled person able to repair the device. 182 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CLEARING MALFUNCTIONS 13 13 Clearing malfunctions 13.1 If the S700 does not work at all … CAUTION: Health risks ▸ Before any measures are taken inside the S700: Observe the general safety notes (see “General safety information on installation”, page 34). Possible causes Notes Power cable is not connected. Check the power cable and its connections. Main switch is off. ▸ ▸ ▸ Power supply is shut off. ▸ Check the power supply (for example: power socket, external fuses). Internal power fuse is defective. ▸ Check the internal power fuses (see “Adapting to power voltage”, page 184). Internal operating temperatures are not correct. ▸ Check whether relevant malfunction messages are displayed (“FAULT: Temperature…”; Display, see “Display of status/malfunction messages”, page 77; Information, see “Status messages (in alphabetical order)”, page 186). The sample gas delivery is not working correctly. The internal software is not working correctly. Check the (external) mains power switch. Check the main power switch on the S700. – S710/S711: on the rear – S715: in the lower enclosure section – S720 Ex/S721 Ex: in the analyzer enclosure see “Sample gas connections”, page 37 Can only happen after a complex internal failure or by strong external interferences (for example, strong electromagnetic impulses). ▸ Switch off the S700. Wait for a few seconds, then switch on again. An internal overheat protection has trig- Heated analyzer modules and the internal power gered. transformer (starting from 2001) are equipped with overheat circuit breakers. These breakers are irreversible: After being blown, the circuit breaker is defective and needs to be replaced. ▸ Call the manufacturer’s Customer Service in order to replace the defective overheat circuit breaker. ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice If the S700 does however not start-up after you have followed these notes: Contact the manufacturer’s Customer Service. O P E R A T I N G I N S T R U C T I O N S | S700 183 13 CLEARING MALFUNCTIONS 13.2 Fuses 13.2.1 Adapting to power voltage The S700 can be set to 100 V, 115 V or 230 V mains voltage. To change the setting: Disconnect the S700 from the power supply. Pull out the fuse box (see Fig. 26, page 184). Remove the existing fuses. One of the fuse holders can be removed from the fuse box. Pull out this fuse holder, turn it 90° or 180° (as required) and put it back into the fuse box. The desired line voltage window should now be indicated on the front of the fuse box. 5 Insert fuses with matching specification (see “Internal fuses”, page 185) into the fuse holders. 6 Refit the fuse box. 1 2 3 4 Fig. 26: Power fuses / Changing the required mains voltage 184 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CLEARING MALFUNCTIONS 13 13.2.2 Internal fuses CAUTION: Health risk As long as the fuse box is removed, there are free electrical contacts which output the mains power voltage. ▸ Before testing the fuses: Disconnect the S700 from the power supply or switch the power supply off at an external point. CAUTION: Risk of fire or damage by wrong fuses If wrong fuses are installed, a fire could possibly be started when an internal component becomes defective. ▸ Use only those fuses as replacement which exactly meet the specified values (type of design, switch-off current, switch-off features). ▸ Only use fuses approved by CSA. Table 19: Mains fuses Line voltage 100 V 115 V 230 V Fuse(s) Part No. T 4A0 250V D5x20 6004310 T 2A0 250V D5x20 6057142 Table 20: Fuses on the internal electronics board – revision 4 (latest version) Identification Fuse(s) Part No. F1 TR5-F F1A0 6021782 F2 TR5-F F4A0 6010712 F3 TR5-F F1A6 6026950 TR5-F F0A8 6032017 F4 F5 Protects +24 VDC output (see “Outputs for signal voltage (auxiliary voltage)”, page 55) +24 VDC for relays, internal heating, internal gas pump (option) +5 VDC for digital electronics, IR source (UNOR, MULTOR) +15 VDC for analog electronics, measured value output, motors –15 VDC for analog electronics, measured value output, motors Table 21: Fuses on the internal electronics board – revision 1/2/3 (earlier versions) Identification Fuse(s) Part No. F1 TR5-F F1A0 6021782 F2 TR5-F F4A0 6010712 F3 TR5-F F2A0 6028000 TR5-F F0A63 [1] 6028839 F4 F5 Protects +24 VDC output (see “Outputs for signal voltage (auxiliary voltage)”, page 55) +24 VDC for relays, internal heating, internal gas pump (option) +5 VDC for digital electronics, IR source (UNOR, MULTOR) –15 VDC for analog electronics, measured value output, motors +15 VDC for analog electronics, measured value output, motors [1] In earlier versions, F4 and F5 are equipped with F0A5 fuses. These may be replaced by F0A63 fuses. ● ● 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice There are further electronic fuses with the option “intrinsically safe measured value outputs” (see “Intrinsically-safe measured value outputs”, page 63). Each analyzer module has its own overheat fuse (see “FAULT: temperature x”, page 188). O P E R A T I N G I N S T R U C T I O N S | S700 185 13 13.3 CLEARING MALFUNCTIONS Status messages (in alphabetical order) CAUTION: Health risks / damage risks “Notes for service” are given for trained service technicians only. ▸ Do not do any work inside the S700 if you are not familiar with the possible hazards. WARNING: Risk for your health If the S700 has been used to measure poisonous or dangerous gases: ▸ Thoroughly purge all sample gas paths with a neutral gas (for example, with nitrogen) before disassembling any gas path components. Display message Calibration active CALIBRATION ext. x (x = 1 … 2) CALIBRATION sensor x (x = 1 … 3) CHECK STATUS/ FAULTS Meaning A calibration procedure is running. A calibration is running with the measuring component which represents the measuring signal from analog input INx (see “Analog inputs”, page 58). Calibration is running with analyzer module x. Cause/Notes for operator No malfunction message. Notes for service Coding of x see “Display of device data”, page 79 Several status and/or ▸ Call up list of status/malfunction malfunction message exist at the messages (see “Display of status/malpresent time. function messages”, page 77) FAILURE If control logic is reversed, this message will Control input “Failure x” is Indicates a failure signal from an external extern x activated. device (see “Available control functions”, also occur when the electrical connection is interrupted. (x = 1 … 2) page 99). Not a trouble in the S700 . Information: This message is not related in any way to the status output “FAILURE extern x” (see “Available switching functions”, page 98). Possible causes: FAILURE Possible defect for UNOR/MULTOR: The Analyzer module x is not fully – The internal temperature is not in the chopper disk (chopper) does not rotate sensor x operational. nominal range of the heating control. correctly. (x = 1 … 3) (Coding of x, see “Display of – The zero point drift or sensitivity drift device data”, page 79). exceeds 120 % of the drift limit value set (see page 137). – The measuring signal of the analyzer module is not in the operational range. – UNOR/MULTOR: The analyzer module is defective. The zero drift or sensitivity drift of the FAILURE Sensor The measured value which measuring signal is greater than 120 % of the ext.x represents the internally (x = 1 … 2) processed measuring signal from drift limit value set (see page 137). analog input INx (see “Analog inputs”, page 58) is probably wrong. Possible causes: FAULT: After a calibration with Possible defects: calibration cuvette, the sensitivity – No zero gas was fed while the calibration – Drive mechanism defective Cal. cuvette cuvette was active (e.g. gas feed did not – Motor defective drift is significantly higher than work correctly). the drift limit value set (over – Electrical connection defective – The nominal values of the calibration 120 % of the drift limit value). – Gas filling of the calibration cuvette cuvette are no longer correct (see “Calidefective bration of the calibration cuvette (option)”, page 150). – The calibration cuvette did not work correctly (see service information). FAULT: chopper Rotation signal from the chopper The S700 is defective. ▸ Electrical connection? in the UNOR or MULTOR module ▸ Contact the manufacturer’s Customer ▸ Chopper loose or stuck? is missing. Service. ▸ Defective motor? ▸ Defective photoelectric barrier? ▸ Defective chopper motor control? FAULT: The temperature sensor which is Electronic board as from revision 5: ▸ Set a jumper so that the middle and right used for the temperature Jumper on position X25 is missing. pins of X25 are bridged (seen from the compensation compensation of the modules front). The pins are not labeled. does not work. The temperature sensor is defective. The temperature sensor is part of the electronic board (can not be replaced individually). ▸ Replace the complete electronic board. 186 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CLEARING MALFUNCTIONS 13 Display message FAULT: condensate FAULT: controller 4 FAULT: filter wheel FAULT: flow signal FAULT: gas flow FAULT: int. voltage FAULT: IR source FAULT: overrange x (x = 1 … 5) FAULT: pressure signal 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Meaning Condensate is present in the internal sample gas path of the S700. – This message triggers automatic deactivation of the gas pump and the switching output “external pump” (if setup). Cause/Notes for operator The S700 must be serviced. ▸ Put the S700 out of operation. ▸ Contact the manufacturer’s Customer Service or a trained skilled person. Notes for service 1. Check/service external sample gas conditioning. 2. Service S700: ▸ Separate analyzer modules from internal sample gas path to prevent condensate penetrating. After servicing: ▸ Switch malfunction message off per menu ▸ Corrosive condensate, electrically (see “Acknowledging alarms”, conductive residues → remove condensate sensor, rinse with demineralized water and page 82). dry. ▸ Purge the condensate sensor and the internal sample gas paths (incl. pump) with dry air. ▸ Check internal safety filter (glass); replace if necessary. ▸ When condensate could have entered the analyzer module: Service/replace the module. (The actual value of controller 4 – Reserved for future use. is outside the nominal range.) Rotation signal from filter wheel ▸ Switch the S700 off and on again. – Electrical connection? of the MULTOR module is – Filter wheel loose or stuck? ▸ If this does not help: Inform the missing. – Defective photoelectric barrier? manufacturer's Customer Service – the – Step motor defective? S700 is defective. – Control of the step motor defective? The signal from the flow sensor ▸ If the message remains displayed for a ▸ Try disconnecting the sensor cable from has exceeded the operating longer time (several seconds): Switch the the electronics board. range of the internal analog/ S700 off and on again. ▸ If the malfunction message has digital converter. disappeared: Check cable and sensor. ▸ If this does not help: Inform manufacturer's Customer Service or trained skilled persons. The gas flow in the sample gas ▸ During measuring operation: Check Only appears for devices with option “flow path of the S700 is lower than sample gas feed (filter, valves, lines, etc.) monitor”. 50 % of the programmed limit In the range from 50 … 100 % of the limit ▸ During a calibration: Check calibration value (see “Setting the flow value SERVICE: gas flow gas feed (gas cylinders, setting of the pressure reducer, valves, etc.). monitor set point”, appears instead. page 114). At least one internal supply ▸ Switch the S700 off and on again. ▸ Check the internal supply voltage (see voltage is not OK (outside the “Internal supply voltages”, page 117) ▸ If this does not help: Inform nominal range). manufacturer's Customer Service or and internal fuses (see “Internal fuses”, trained skilled persons. page 185). ▸ If no fault detectable: Replace electronic board as test. Infrared heater of the analyzer The S700 is out of order. ▸ Check heater voltage (see “Signals of module UNOR or MULTOR is the internal sensors and analog ▸ Contact manufacturer’s Customer Service defective or interrupted. inputs”, page 116): or trained skilled persons. – Too high? Cable defective? Heater severely damaged or unusable? – Too low? Short circuit? Electronics defective? Heater defective? Fuse defective (see “Internal fuses”, page 185)? (Setting of the nominal voltage is part of the “factory setting”; perform a basic calibration after changes.) ▸ Check whether the concentration of the Clearance not possible by changing settings. Measured value of measuring measuring component could actually be ▸ When measured value should be within component x is higher than this high now. measuring range: Loosen electrical 120% of the physical measuring range end value. Attention: The ▸ If this is the case: Contact the connection of the affected analyzer module. displayed measured value does manufacturer's Customer Service or probably not represent the real trained skilled persons. ▸ When the error message has concentration of the measuring disappeared: Service/replace the module. components. Signal from the pressure sensor ▸ If the message remains displayed for a ▸ Separate pressure sensor from electronic exceeds the working range of the longer time (several seconds): Switch the board as test (plug connector X21). Put the internal analog-to-digital S700 back into operation. S700 off and on again. converter. ▸ If this does not help: Inform ▸ If the malfunction message has manufacturer's Customer Service or disappeared: Replace sensor. trained skilled persons. O P E R A T I N G I N S T R U C T I O N S | S700 187 13 CLEARING MALFUNCTIONS Display message FAULT: S-drift #x (x = 1 … 5) Meaning The sensitivity drift is significantly greater than the set drift limit value for measuring component x (over 120 % of the limit value). FAULT: Signal #x (x = 1 … 5) Measurring signal for measuring component x cannot be processed internally. FAULT: temperature x (x = 1 … 3) Temperature of analyzer module x is not within the operating range. FAULT: test gas x (x = 3 … 6) Control input “Test gas x fault” was activated during calibration. At least one measured actual value deviated strongly from the nominal value (calculated drift exceeded 200% of set drift limit value) when feeding the specified calibration gas during the last automatic calibration. 188 O P E R A T I N G I N S T R U C T I O N S | S700 Cause/Notes for operator Possible causes: – Test gas was not available (check gas cylinders). – Gas delivery does not work correctly (check gas lines, valve function, gas flow). – The set nominal value does not match the real test gas concentration (see “Test gases for sensitivity calibration”, page 127). – Message SERVICE: S-drift was ignored even though the deviation from basic state is very large. – For O2 see the special notes (see “Replacing the O2 sensor in the OXORE module”, page 180). ▸ Eliminate the cause. ▸ Then run a calibration. Notes for service ▸ Check the settings for test gas delay time and calibration measuring interval (see page 138 and Page 139). ▸ Check the drift limit value settings (see “Setting the drift limit values”, page 137). ▸ If this fault appears often during operation for UNOR or MULTOR components: increase the respective drift limit values (especially applies to low measuring ranges). ▸ Thoroughly check test gases and gas lines. ▸ After above, run a calibration and check the drift values (see “Display of drift values”, page 80). If drift values are still too high: ▸ Clean/adjust the analyzer module. ▸ Then perform a basic calibration. ▸ Switch the S700 off and on again. ▸ (Signal has exceeded the value range of the internal analog-to-digital transducer.) ▸ If this does not help: Inform Try disconnecting the electrical connection manufacturer's Customer Service or to the analyzer module. trained skilled persons. Possible defects: Possible causes: ▸ Ambient temperature is either too high or – Electrical fuse (see “Internal fuses”, too low page 185) – Temperature sensor in the analyzer ▸ The internal heating is not working module ▸ The S700 was previously switched off for a – Electrical connections in heating circuit short time – Heating electronics defective When this message appears after a short – Overheat fuse in the analyzer module operating break of the S700, the error (breaks at approx. 80 °C). Chemical message will disappear after a few minutes. fusible cutout; must be replaced after In all other cases: triggering. ▸ Check ambient temperature. Note: When the S700 is fitted in an outer housing (or for example a cabinet), check the temperature in the outer housing, not the outdoor temperature. ▸ If necessary, take suitable measures to correct the ambient temperature. ▸ If this does not help: Inform manufacturer's Customer Service or trained skilled persons. Only applicable when such a control input is Further possible causes: – Electrical connection defective installed (see “Available control func– External monitoring device defective tions”, page 99). ▸ Check whether a corresponding external malfunction exists (e.g. gas cylinder is empty). ▸ When malfunction cleared: Repeat calibration. Possible causes: ▸ Check calibration gases. – The calibration gas was not available ▸ Check gas lines. (check pressure cylinder). ▸ Check the settings for test gas delay time – Gas feed did not work correctly (check gas and calibration measuring interval (see lines, valve functions and gas flow). page 138 and Page 139). – Set nominal value does not match gas ▸ Check the drift limit value settings (see used (see “Setting the nominal values “Setting the drift limit values”, page 137). for the calibration gases”, page 136). – Set nominal value does not meet the ▸ Possibly perform a manual calibration physical requirements (see “Zero gases procedure to observe the process exactly. (calibration gases for the zero point)”, page 126). ▸ Check the drifts to find out which measuring component causes the problem (see “Display of drift values”, page 80). ▸ Eliminate the cause. ▸ Then run a calibration again (automatic or manual). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CLEARING MALFUNCTIONS 13 Display message FAULT: Z-Drift #x (x = 1 … 5) FAULT: zero gas x (x = 1 … 2) Heating … x (x = 1 … 3) INTERRUPT ext. x (x = 1 … 2) maintenance/ calibration No reports! PC control active ! SERVICE extern x (x = 1 … 2) SERVICE: gas flow SERVICE: Sensor x (x = 1 … 3) SERVICE: sensor ext.x (x = 1 … 2) SERVICE: S-Drift #x (x = 1 … 5) SERVICE: Z-Drift #x (x = 1 … 5) Start control x (x = 1 … 4) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Meaning Zero drift for measuring component x is considerably above the set drift limit value (over 120% of the drift limit value). Cause/Notes for operator → Fault Test gas x → Fault Test gas → Fault S-Drift Notes for service x → Fault S-Drift x → Fault Test gas x x The S700 has not yet reached its Not a fault. These messages will disappear within 30 minutes after power-on. operating temperature after power-on (x = internal heating ▸ Do not perform any binding measurements circuit). or any calibrations as long as these kind of messages are displayed. Control input “fault x” is Indicates a fault signal from an external device activated. (see “Available control functions”, page 99). Not a trouble in the S700. Status output “service” activated see “Activating the maintenance signal”, manually. page 84 A calibration procedure is Remains after the test gas feed has finished running. until a test gas delay time has elapsed. A function of menu branch 7 Some of these menus will interrupt the S700 (Service) has been measuring function. Therefore usage of these called. menu branches automatically activates the maintenance signal. There are no status or Only appears in the list of status/malfunction malfunction messages at this messages (see “Display of status/maltime. function messages”, page 77). External PC controls the S700 See also “Remote control with “AK protocol””, page 159. Control input “Service x” is Indicates a failure signal from an external activated. device (see “Available control functions”, page 99). Not a trouble in the S700 . The volume flow in the sample ▸ During measuring operation: Check gas path of the S700 is sample gas feed (filter, valves, lines, etc.) somewhat lower than the set ▸ During a calibration: Check calibration limit value of the flow monitor gas feed (gas cylinders, setting of the (see page 114). pressure reducer, valves, etc.). The measured values originating ▸ Check whether the real concentration of the measuring components could actually from the analyzer module may be be very high at the moment. wrong (i.e. do not correspond to the real concentration). ▸ If this is the case: Contact the manufacturer's Customer Service or trained skilled persons. Zero point drift or sensitivity drift of the The measured value which measuring signal is 100 ... 120 % of the set represents the internally processed measuring signal from drift limit value (see page 137). analog input INx (see “Analog inputs”, page 58) will be processed with a larger drift compensation. Measuring function of the S700 is not yet The drift determined for measuring component x during restricted. the last calibration is above the set drift limit value. This message does not disappear when the S700 does not reach the relevant nominal temperature. Possible causes: Ambient temperature too low, internal heating defective. If control logic is reversed, this message will also occur when the electrical connection is interrupted. Internal controller 4 is trying to establish the nominal value. Controller 4 is currently not in use (reserve for future applications). Not a fault. This message will disappear for controller 1/2/3 within 30 minutes after power-on. If control logic is reversed, this message will also occur when the electrical connection is interrupted. Only appears for devices with option “flow monitor”. When the flow is lower than 50 % of the limit value, FAULT: flow is displayed. Criterion for message: Current measuring signal of analyzer module is higher than 120 % of the programmed A/D transducer dynamic range. When the drift is higher than 120 % of the set drift limit value (see page 137), FAULT: …-Drift x is reported. O P E R A T I N G I N S T R U C T I O N S | S700 189 13 13.4 CLEARING MALFUNCTIONS If the measured value is obviously incorrect … Possible causes The S700 is not ready for operation. The S700 is not measuring the sample gas. The sample gas path is not activated correctly. The S700 is not correctly calibrated. Notes Notes for service – – Start-up procedure see page 66 – Display of status/malfunction messages see page 77 ▸ Check the sample gas path and all the ▸ Make sure that the valves are valves (for example, switching from test gas functioning correctly, disassemble if to sample gas). necessary. ▸ Check if the calibration requirements are – – ▸ The “damping” value is set too high ▸ for your application. The sample gas pressure inside the ▸ S700 is too high. The sample gas path is not gastight. ▸ ▸ ▸ When only observed on one measured value output: The load is too high. The analyzer module is dirty. ▸ With option “external crosssensitivity compensation”: Fed analog signal is erroneous. 13.5 ▸ fulfilled: Test gases correct? (see “Calibration gases”, page 125) Nominal values correctly set? (see “Setting the nominal values for the calibration gases”, page 136). Then run a calibration. Check setting (see “Setting damping (rolling average value computation)”, page 88); possibly change as test. Ensure that the sample gas pressure is in an allowable range (see “Gas technical requirements”, page 216). Visually inspect the installation. When a defect is suspected: Inform the manufacturer's Customer Service or trained skilled persons. Make sure that the total internal resistance of the connected devices is not larger than 500 Ω. Contact manufacturer’s Customer Service or trained skilled persons. Check the external equipment providing the analog signal for cross-sensitivity compensation. ▸ Carefully check the test gases you are using (nominal values, manufacturing tolerances, state, age). – The gas pressure can influence the measured values in most of the measuring principles used. Leak tightness check, see page 176. ▸ Measure including the connecting line. ▸ Inspect the measuring cell/ cuvette. ▸ Clean or replace if necessary. – Connection interrupted? – Problem with the external measurement? – External analyzer not calibrated? If the measured values are unstable and you don’t know why … Possible causes High pressure fluctuations at the sample gas outlet. Strong mechanical vibrations. Notes ▸ Install a separate vent line for the S700. Notes for service – ▸ Check the ambient conditions where the – S700 is installed. 190 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SHUTDOWN PROCEDURE 14 14 Shutdown procedure 14.1 Shutdown procedure A)Taking care of connected devices/systems ● ● ▸ ▸ The shutdown of the analyzer could affect external systems. Moreover, you may need to consider which switching logic is used for the switching outputs of the gas analyzer (see “Control logic”, page 97) If a data processing system is connected, it may be required to manually indicate a planned shutdown, so that the system will not interpret the shutdown as an analyzer malfunction. If required, inform the operators of connected equipment that you are planning a shutdown. Check if any automatic emergency measures could be triggered when you shutdown the analyzer. B)Removing the sample gas 1 Stop the gas delivery to the S700. 2 Disconnect the S700 from the external sample gas paths so that the sample gas can no longer flow into the S700. 3 Purge all gas paths in the S700 for several minutes with a “dry” neutral gas – for example, with technical grade nitrogen or with a zero gas. It is recommended to include the peripheral gas paths in this purging operation. 4 Then close-off all S700 gas connections, or close the related valves in the purged gas line. WARNING: Risk for your health If the S700 has been used to measure poisonous or dangerous gases: ▸ Thoroughly purge all sample gas paths with a neutral gas (for example, with nitrogen) before disassembling any gas path components. NOTE: Gas analyzers heat the internal sample gas system to create constant internal temperatures (analyzer modules of the S700: approx. 50 °C). A side-effect is that condensation would not occur in the internal measuring system. However, when the gas analyzer is taken out of operation, the internal temperature falls, and now condensation could occur inside the measuring system. This must be avoided because this can damage the measuring system or make it unusable. The consequence is: ▸ Always purge the internal sample gas path with a “dry” neutral gas (for example, nitrogen) before shutting-down the analyzer. C)Switch off power ▸ ▸ S710/S711: Switch off the main power switch on the rear of the enclosure (see Fig. 7, page 51) or disconnect the main power supply at an external location (external switch, fuse). S715/S720 Ex/S721 Ex: Disconnect the main power supply at an external location (external switch, fuse). D)Provide correct storage conditions ▸ 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice see “Correct storage”, page 193. O P E R A T I N G I N S T R U C T I O N S | S700 191 14 14.2 SHUTDOWN PROCEDURE Disposal information These subassemblies could contain materials which may require special disposal: Electronics: Electrolyte capacitors, tantalum capacitors Display: Liquid of the Liquid Crystal Display (LCD) ● Sample gas paths: Toxic materials in the sample gas could have been absorbed or trapped in the “soft” gas path material (e.g. hoses, sealing rings). Check if special procedures are required for the disposal of such components. ● Analyzer modules UNOR and MULTOR: For some applications, the measuring chamber (IR sensor) and the reference side of the cuvette are filled with a gas or gas mixture which is similar to the sample gas. Check if these could be toxic or dangerous gases; if in doubt, always ask the manufacturer before opening or destroying components. ● ● WARNING: Risk for your health If the S700 has been used to measure toxic or dangerous gases: ▸ Thoroughly purge all sample gas paths with a neutral gas (for example, with nitrogen) before disassembling any gas path components. 192 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice STORAGE, TRANSPORT 15 15 Storage, transport 15.1 Correct storage ▸ ▸ ▸ ▸ ▸ ▸ ▸ When the S700 has been separated from gas lines: Close off the S700 gas connections (with sealing plugs, if necessary with adhesive tape) to protect against moisture, dust or dirt penetrating the internal gas path. Cover the electrical connectors (dust-tight), for example with adhesive tape. Protect the keypad and display against sharp-edged objects. If necessary, cover the device with a protective material (for example: cardboard, Styrofoam). Select a dry and well-ventilated room for storage. Pack the device to protect it from liquids and dirt (for example, in a plastic bag). When high air humidity can be expected: Include a drying agent (SilicaGel) in the packing. When the S700 is fitted with the OXOR-E Analyzer module: Keep gas connections gastight during storage. The service life of the O2 sensor in the OXOR-E module is significantly shortened by contact with oxygen from the air, even if the S700 is switched off. 15.2 Correct transport CAUTION: Risk of injuries and accidents ▸ ● Observe the safety information on transport (see “Safety notes on transport”, page 32). Protective measures: As described in “Correct storage”. ● Packing for shipping: ▸ ▸ Use a strong container which is completely padded on the inside. Make sure that there is sufficient space between the analyzer and the walls of the container. ▸ Fasten the analyzer securely in the container. ● Documents shipped with the analyzer: see “Shipping for repair”. 15.3 Shipping for repair When sending the device for repair to the factory or to a service workshop, please include short information so that we can send back the repaired device as soon as possible: A detailed, clear description of the problem (single words are fine, but merely stating that “the device does not work” is of little help). ● The name of the our representative who is informed about the problem or with whom you have arranged transport to the workshop. ● The contact person in your company who can answer any questions that may arise. ● Please add the information even if your matter has already been discussed with our Customer Service or a representative. Thank you! 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 193 16 SPECIAL NOTES 16 Special notes 16.1 Special version “THERMOR 3K” Only applies for S700 with the analyzer module THERMOR 3K. 16.1.1 Purpose of the “THERMOR 3K” version Turbo-driven power generators can be filled with hydrogen, to achieve a better cooling. However, the gas filling must be monitored during operation and during replacement procedures because of these reasons: For maintenance work, the gas filling must temporarily be replaced by air. Because hydrogen + air would be an explosive mixture, H2 is first replaced by CO2, then CO2 is replaced by air. Refilling with hydrogen works vice-versa. These filling procedures need to be monitored. ● During operation, it must be guaranteed that no air has penetrated into the hydrogen filling. ● To meet these requirements, the special S700 version “THERMOR 3K” was designed. The special version uses a THERMOR module and a special signal processing method. This enables the following measurements: Table 22: Measuring components of the special version for turbo-generators Name of meas. component H2-CO2 CO2-Air H2-Air 194 O P E R A T I N G I N S T R U C T I O N S | S700 Meas. value output OUT1 OUT2 OUT3 Output range 0 … 100 vol.% 0 … 100 vol.% 80 … 100 vol.% H2 CO2 H2 in CO2 in air in air 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SPECIAL NOTES 16 16.1.2 Special features of the “THERMOR 3K” version Selection of the valid measuring component As a result of the special measuring methods, only the measured values of the measuring component relevant in the current operational or filling phase are correct. The measured values of the other measuring components are not valid (negative or non-calibrated values). Therefore, you must determine in which operational or filling phase the turbogenerator currently is, and then select the single “large” measuring display for the related measuring component (see “Large display for one selected component”, page 75). This selection also affects the measured value outputs of the other measuring components, which will display a constant “0 vol.%” signal. The combined display for all measuring components (see “Combined display for all components”, page 74) is not suitable for the THERMOR 3K measuring operation. Remote selection control For a remote control of a single measuring component, the control inputs can be used with function “MBU output x” (see “Available control functions”, page 99). x corresponds to the associated measured value output (see Fig. 22, page 194). ● The selected measuring component (i.e. the active measured value output) can be indicated by status outputs (see “Available switching functions”, page 98). ● Restrictive menu feature As long as the large measuring display for a single measuring component is activated, all menus will be restricted to this measuring component (except for the measuring display menu). If the menu system should include all the measuring components, you must activate the combined display for all measuring components (see “Combined display for all components”, page 74). Measured value outputs The measuring components are assigned to certain measured value outputs (see Fig. 22, page 194). This setting cannot be changed (see “Assigning measuring components”, page 93). ● The measured value outputs have only one output range (see “Selecting the output ranges”, page 95). These output ranges cannot be changed (see “Setting-up the output ranges”, page 94). ● Selecting the “large” measuring display for one measuring component effects that only the associated measured value output is active, while the other measured value outputs constantly display “0 vol.%”. ● Calibration Please observe the special information on correct calibration (see “Calibrating the special version THERMOR 3K”, page 157). Firmware Update The special features are included in the standard software. For a firmware update (see “Firmware update”, page 113), the standard software for the S700 series can be used. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 195 16 16.2 SPECIAL NOTES Automatic compensations CAUTION: Risk of wrong measurements ▸ When the S700 is working with a cross-sensitivity or carrier gas composition: Observe the information in this Section. Otherwise wrong measured values could be produced. 16.2.1 Information on active compensations Information in the documents delivered with the device ▸ Check whether a compensation for certain measuring components is specified in the documents delivered with the S700. Please check if your S700 measures both NO and SO2 with one MULTOR module (see delivered information or print of the software configuration, line “sensor type”). If this applies, then this MULTOR module usually also measures the H2O concentration and performs an H2O cross-sensitivity compensation for SO2 and NO – even if this feature is not specified in the information delivered with the analyzer. Information in the analyzer To get all the information on working compensations: ▸ Use the print config. function to print or transmit corresponding internal data (see “Printing internal configuration”, page 104). These are the data involved (example): Measuring component : SO2 CO CO2 O2 Temp. C Measuring compensation : 3 3 3 3 3 a : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 b : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 c : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 d : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 e : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 f : +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 +0.000e+00 SO2 : OFF No OFF OFF OFF CO : Yes OFF No OFF OFF CO2 : OFF OFF OFF No OFF O2 : OFF OFF OFF OFF OFF Temp. C : OFF OFF No OFF OFF ● The measuring component lines shows all S700 measuring components and in addition the temperature which can also be compensated for. ● The code in the meas. compensation line specifies the automatic compensation or mathematical calculation which is active for the measuring component (explanation and consequences, see Fig. 23, page 197). ● The lines a … f display the factory-set mathematical parameters used for the measured value processing. ● The yes/no/OFF information specifies whether a cross-sensitivity effect was found for the respective measuring component during the manufacturing process: OFF yes no 196 A cross-sensitivity effect was not found – which means that a cross-sensitivity compensation is not required for this pair of gas components A cross-sensitivity effect was found and an automatic cross-sensitivity compensation was activated. A cross-sensitivity effect was found but an automatic cross-sensitivity compensation was not activated. O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SPECIAL NOTES 16 16.2.2 Consequences of automatic compensations During calibrations, the automatic compensations are out of operation. The following Table shows the available compensations and their consequences: Table 23: Consequences of automatic compensations Code Automatic compensation or calculation 0 None 1 External cross-sensitivity compensation for measuring component A with measured value X from analog input IN1 (see “Analog inputs”, page 58) 2 As code 1, however with measured value from analog input IN2 3 4 5 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Consequences … … for measurement None Measured values A and X must be synchronous. Example: When the external measured value represents a gas component, then the sample gas must synchronously flow through the external gas analyzer and the response times of the external gas analyzer and the S700 must be equal. – When X is an internal Cross-sensitivity measured value: none compensation for measuring component A – When X represents a fed external measured value: with internal meas. See notes for codes 1 and 2. component X This option creates a “virtual” Mathematical crossmeasuring component V which calculation of internal measured values A and is displayed like a real measuring component. X None Carrier gas compensation for meas. component A with the internal measuring component X – When X is an internal Carrier gas measured value: none compensation + crosssensitivity compensation – When X represents a fed external measured value: for meas. component A See notes for code 1 and 2. with the internal measuring component X … for calibration None Calibration gases for measuring component A must not contain the measuring component X. Note: The setting of “calibration with crosscompensation” (see “Calibration of cross-sensitivity compensations (option)”, page 154) has no influence. Zero gas used for measuring component A must not contain measuring component X. You cannot make calibrations for the measuring component V. The measured values of V are correctly calibrated when the measuring components A and X are correctly calibrated. Zero gas and test gases which are used for measuring component A must not contain measuring component X. O P E R A T I N G I N S T R U C T I O N S | S700 197 16 SPECIAL NOTES 16.3 Notes on particular measuring components 16.3.1 Measuring component CO Interfering effects: When an unsuitable NOX converter is installed in the sample gas path, CO2 can partly or totally be converted to CO. Thus wrong measured values would be produced for CO, although the gas analyzer is working correctly. Remedy: Use a suitable NOX converter (see “Disturbing effects with NOX converters”, page 202). 16.3.2 Measuring component CO2 NOX converter Interfering effects: When a NOX converter is installed in the sample gas path, CO2 can under certain circumstances be partly or totally converted to CO. Thus, wrong CO2 measured values would be produced, although the gas analyzer is measuring correctly. Remedy: Use a suitable NOX converter (see “Disturbing effects with NOX converters”, page 202). Sample gas cooler Interfering effects: When a sample gas cooler is used, some of the CO2 could be dissolved in the condensate and thus be removed from the sample gas path. Thus, wrong CO2 measured values would be produced, although the gas analyzer is measuring correctly. Remedy: Install a condensate acidification (see “Disturbing effects with a sample gas cooler”, page 200). 16.3.3 Measuring component H2O Plastic gas lines Interfering effects: Many plastic materials are permeable for gaseous H2O. This means that in plastic gas lines a portion of the H2O concentration could be lost or additional H2O could enter the sample gas. This would cause wrong measured values although the gas analyzer is working correctly. This effect is particularly strong with PTFE. Remedy: Use metal gas lines. Sample gas cooler Interfering effects: When a sample gas cooler is used, wrong measured values can occur when measurements and calibrations are performed in the wrong way. Remedy: Observe the information in see “Disturbing effects with a sample gas cooler”, page 200 and see “Calibrations with a sample gas cooler”, page 201. 16.3.4 Measuring component O2 Interfering effects: When the S700 measures the O2 concentration with the analyzer module OXOR-P, the O2 measured value can be falsified when the sample gas contains other gas components which have a high paramagnetic or diamagnetic susceptibility. Remedy: Observe the information in see “Cross-sensitivity compensation with OXOR-P”, page 156. 198 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SPECIAL NOTES 16 16.3.5 Measuring component SO2 H2O cross-sensitivity In the NDIR analysis of SO2, an H2O cross-sensitivity cannot be avoided due to strong overlapping of the absorption ranges. Thus the SO2 analysis is generally “sensitive” against the H2O concentration. In many cases this effect is so small that it does not reduce the specified measuring precision. In some cases, however, it is required to use H2O crosssensitivity compensation in order to maintain the specified measuring precision. Sample gas cooler Interfering effect: When a sample gas cooler is used, some of the SO2 could be dissolved in the condensate and thus removed from the sample gas path. This would cause wrong SO2 measured values, although the gas analyzer is working correctly. Remedy: Install a condensate acidification (see “Disturbing effects with a sample gas cooler”, page 200). Analysis of both SO2 and NO in one MULTOR module If the S700 measures both the SO2 and NO concentration with a MULTOR module (see delivered information or “Information on active compensations”, page 196), then this MULTOR module usually also measures the H2O concentration and performs an H2O crosssensitivity compensation for SO2 and NO – even if this feature is not specified in the information delivered with the analyzer. Measure: In this case, observe information in see “Calibration of cross-sensitivity compensations (option)”, page 154. Analysis of SO2 and NO in separate analyzer modules If the S700 should measure both the SO2 and NO concentration and a high sensitivity is required, then SO2 and NO are measured in two separate analyzer modules (UNOR/UNOR or UNOR/MULTOR). In this case, an internal H2O cross-sensitivity compensation is not possible. Measures: Observe the information in see “Calibrating “H2O cross-sensitive” measuring components”, page 156. 16.3.6 Measuring component NO / NOX H2O cross-sensitivity As for SO2, the NDIR gas analysis of NO cannot avoid an H2O cross-sensitivity, due to strong overlapping of the absorption ranges. The NO analysis is therefore generally “sensitive” against the H2O concentration – as long as no H2O cross-sensitivity compensation is active. Please observe the following notes: Analysis of both NO and SO2 in one MULTOR module see “Measuring component SO2” Analysis of NO and SO2 in separate analyzer modules see “Measuring component SO2” NOX converter see “Disturbing effects with NOX converters”, page 202 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 199 16 SPECIAL NOTES 16.4 Information on using a sample gas cooler 16.4.1 Purpose of a sample gas cooler No condensation may occur in the internal gas paths of a gas analyzer. Condensation can occur when the sample gas temperature at the sampling point is higher than in the gas analyzer and the sample gas contains condensable gas components – for example, H2O in the exhaust gas of a combustion plant. In such cases, the temperature of the sample gas must be lowered once, prior to feeding into the analyzer, in order to lower the dew point (= the temperature where condensation occurs). Usually, a sample gas cooler is used here where the temperature of the flowing sample gas is significantly decreased; this removes most of the condensable components from the gas. However, the condensable components will not be removed completely. You might need to consider this fact in some applications in order to produce correct measured values (see “Disturbing effects with a sample gas cooler”). For H2O, the remaining concentration is approximately 7000 … 11000 ppm, depending on the cooler temperature (see Table 12, page 153). 16.4.2 Disturbing effects with a sample gas cooler Disturbing effect with an “H2O-sensitive” analysis If the S700 measures at least one measuring component which has a cross-sensitivity against H2O and an automatic H2O cross-sensitivity compensation is not active, then the measured values can be affected by physical changes in the sample gas cooler. Remedy: Ensure a constant state of the sample gas cooler. Disturbing effect with water-soluble gases (for example, CO2, SO2) Inside the sample gas cooler, there is a relatively large surface of condensed water. That has a consequence for gases which have a physical or chemical high solubility in water (for example, CO2, SO2): A portion of such a gas component would be dissolved in the condensate and thus removed from the sample gas. This means that the measured value would be smaller – although the gas analyzer is working correctly. The lower the real gas concentration is, the greater the relative measuring error. This also affects the calibration of such gas components, if the calibration gases are flowing through the sample gas cooler (see “Calibrations with a sample gas cooler”, page 201). Remedy: If the dissolved gas creates an acid with water, minimize the interfering effect by acidifying the condensate in the sample gas cooler with this acid and keeping the pH level in the sample gas cooler permanently below pH 2. In this way, the condensate will be “saturated” and thus will not absorb the respective gas. To do this, you need to feed the respective acid (for example, H2CO3, H2SO3) into the gas path of the sample gas cooler. Please note that the sample gas cooler needs to be corrosion-resistant. Disturbing effect due to drying-out in the course of long calibration procedures Calibration gases from gas cylinders are usually “dry”, which means they practically do not contain H2O. When such calibration gases are flowing through the sample gas cooler for a certain time, the cooler could dry out. This extreme change of state can cause an incorrect calibration – especially for “H2O-sensitive” measuring components. Remedy: Produce “wet” calibration gas. To do this, install a suitable vessel in the gas path, filled with water, and let the calibration gases bubble through the vessel before they are fed into the sample gas cooler. 200 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SPECIAL NOTES 16 16.4.3 Calibrations with a sample gas cooler Correct calibrations with “internal H2O cross-sensitivity compensation” If the S700 is working with an “internal H2O cross-sensitivity compensation” (option), then all of the calibration gases should flow through the sample gas cooler before they are fed into the analyzer (exemplary flow schedule, see Fig. 3, page 37). The only exceptions to this rule apply to: – the zero point calibration of the measuring component H2O (see “Calibration of the H2O measurement”, page 151) – the calibration of the cross-sensitivity compensations (see “Calibration of cross-sensitivity compensations (option)”, page 154). Consequences of “wet” calibration gases For this method, let the calibration gases flow through the sample gas cooler – in the same way as the sample gas before they reach the gas analyzer. Thus, the calibration gases are changed in the same way as the sample gas in the sample gas cooler. Advantage: The current influence of the sample gas cooler is recorded physically and considered in the calibration; the influence on H2O cross-sensitivity effects (if existing() is also considered physically in this way. However, there are some disadvantages with this method: – Because the physical conditions in the sample gas cooler are not exactly constant, the results of several calibrations might not be exactly identical. This means that you could not evaluate the gas analyzer drift by direct comparison of individual calibrations against each other. – Because calibration gases from gas cylinders practically do not contain any H2O, the sample gas cooler could dry out in the course of a long calibration procedure. This would neutralize the advantage of this method (remedy, see “Disturbing effects with a sample gas cooler”, page 200). Consequences of “dry” calibration gases If the calibration gases are fed directly into the gas analyzer without being led through the sample gas cooler, the calibration results can be reproduced. This allows, for example, monitoring gas analyzer drift. Disadvantage of this method: The calibrations would not consider the influence of the sample gas cooler. It may be necessary to quantify the influence of the sample gas cooler. Perform measurements using calibration gases instead of the sample gas. Feed the calibration gases in once directly (the same way as for calibration) and once through the sample gas cooler (the same way as the sample gas). Consider the differences in measuring operation. It might be advisable to repeat these reference measurements from time to time. 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 201 16 SPECIAL NOTES 16.5 Information on using a NOX converter 16.5.1 Purpose of NOX converters If the NO concentration is measured and the sample gas also contains NO2, some applications may require the measurement of the NO2 portion in combination with the NO portion. This can be done by installing a “NOX converter” in the sample gas path. A NOX converter provides a thermal-catalytic process which converts NO2 to NO. Thus an NO gas analyzer will actually determine the “NOX” concentration (NOX = NO + NO2). 16.5.2 Disturbing effects with NOX converters Thermal re-conversion The thermal NO2 conversion is reversible. This means that the conversion effect can be partially lost when the sample gas is allowed to cool down strongly before it reaches the gas analyzer. Remedy: Ensure that the gas path between NOX converter and gas analyzer is as short as possible. Conversion of other gases Other gases could possibly be converted in the same way. This applies to CO/CO2, for example. An unwanted conversion would distort the analysis of such measuring components. Remedy: Use a low-temperature NOX converter with a molybendum catalyst when your S700 is also measuring CO and/or CO2. If you use a high-temperature converter or a converter with a graphite catalyst, the measured values of the CO and CO2 analysis would be not be correct. 202 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SPECIAL NOTES 16 16.6 Interface connection with a PC 16.6.1 Creating an interface connection Connecting a single analyzer directly via the interface This connection requires at least three electrical lines (TXD → RXD, RXD → TXD, GND → GND; see Fig. 10, page 159). Short out the CTS–RTS and DSR–DTR connections on the PC (install wire bridges in the plug connector of the connecting cable; see Figure). To use the “RTS/CTS protocol” for data transmissions (Windows designation: “Protocol: Hardware”), install three further connection lines (see Figure); the shorting jumpers are then not required. Connecting several analyzers via BUS converters In order to control several gas analyzers from one PC, you will need a RS422 BUS connection (see Fig. 10, page 159). Each connected device will need one RS232C/RS422 BUS converter. These are available from various manufacturers. The BUS converter which is connected to the PC must work as “data circuit-terminating equipment” (DCE). The BUS converters connected to the gas analyzers must work as “data terminal equipment” (DTE). Many BUS converters allow you to select between these modes. Set-up the BUS converters accordingly or use the appropriate BUS converter versions. – Most BUS converters need an external power supply (not shown in the figure). When using BUS converters, the “RTS/CTS protocol” must be activated in the gas analyzer (see “Digital interface parameters”, page 101). Connecting a single analyzer via modems Modems enable the data transmission via telephone lines; two modems are needed for the connection (see Fig. 28, page 205). You can use any type of modem which has a Hayescompatible command set. – Menu functions for setting the correct modem parameters are available in the S700. Connecting several analyzers via BUS converters and modems This version combines modems and BUS converters (see Fig. 28, page 205). Please refer to the notes above. Which type of connection will be used must be programmed in the S700 (see “Setting the installed connection”, page 106). 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 203 16 SPECIAL NOTES Fig. 27: Connection of gas analyzer and PC, without modems X2 1 2 3 4 5 6 7 X2 1 2 3 4 5 6 7 GND TXD RXD CTS RS232C GND TXD RXD RTS CTS DTR DSR S700 GND TXD RXD RTS CTS DTR DSR S700 R+ RTT+ RS422 RS232C T+ TRR+ BUS Converter DTE RTS/CTS Protocol (Hardware Protocol) RS232C GND TXD RXD BUS Converter DTE 204 O P E R A T I N G I N S T R U C T I O N S | S700 5 3 2 7 8 4 6 1 7 2 3 4 5 20 6 8 GND TXD RXD RTS CTS DTR DSR DCD 7 2 3 4 5 20 6 8 COMx 5 3 2 7 8 4 6 1 GND TXD RXD RTS CTS DTR DSR DCD COMx XON/XOFF Protocol No Protocol 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice SPECIAL NOTES 16 Fig. 28: Connection of gas analyzer and PC via modems GND TXD RXD RTS CTS DTR DSR S700 GND TXD RXD RTS CTS DTR DSR S700 X2 1 2 3 4 5 6 7 X2 1 2 3 4 5 6 7 DTE RS232C RS232C DTE GND TXD RXD CTS Modem DCE 7 3 2 5 4 6 20 8 Modem GND TXD RXD RTS CTS DTR DSR DCD R+ RTT+ Tele Comm RS422 T+ TRR+ GND TXD RXD RTS CTS DTR DSR DCD BUS Converter DTE BUS Converter DTE GND TXD RXD 7 3 2 5 4 6 20 8 RS232C RS232C DCE 7 3 2 5 4 6 20 8 GND TXD RXD RTS CTS DTR DSR DCD Modem 5 3 2 7 8 4 6 1 7 2 3 4 5 20 6 8 GND TXD RXD RTS CTS DTR DSR DCD COMx DCE 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 205 16 16.6.2 SPECIAL NOTES Setting interface parameters (overview) Basic settings 1 Set-up the interface parameters on interface #1 to match those on the connected PC or modem (see “Digital interface parameters”, page 101). 2 Set-up the installed electrical connection (see “Setting the installed connection”, page 106). Settings for operation with modems ▸ Set-up the basic modem functions (see “Configuring the modem connection”, page 107). Settings for operation with BUS converters 1 Activate the “RTS/CTS protocol” (see “Digital interface parameters”, page 101). 2 Set-up an individual identification character for each of the connected gas analyzers (see “Setting the ID character”, page 105). 3 Activate AK-ID-active (see “Activating the ID character / Activating Modbus”, page 106). When using BUS converters: ▸ Make all the remote control settings identical in all the connected gas analyzers – except for the identification character. 206 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CUSTOM CONFIGURATION TABLES 17 17 Custom configuration tables 17.1 User Table: Measuring components and calibration gases □ S710 □ S711 □ S715 □ S720 Ex □ S721 Ex 1 2 Device no.: Measuring component 3 4 5 Remarks Name/Formula: Measured with the analyzer module: Nominal values for calibration gases Physical unit for the measured value: □ FINOR □ UNOR □ MULTOR □ OXOR-P □ OXOR-E □ THERMOR □ □ ppm □ vol.-% □ mg/m3 □ g/m3 □ □ FINOR □ UNOR □ MULTOR □ OXOR-P □ OXOR-E □ THERMOR □ □ ppm □ vol.-% □ mg/m3 □ g/m3 □ □ FINOR □ UNOR □ MULTOR □ OXOR-P □ OXOR-E □ THERMOR □ □ ppm □ vol.-% □ mg/m3 □ g/m3 □ □ FINOR □ UNOR □ MULTOR □ OXOR-P □ OXOR-E □ THERMOR □ □ ppm □ vol.-% □ mg/m3 □ g/m3 □ □ FINOR □ UNOR □ MULTOR □ OXOR-P □ OXOR-E □ THERMOR □ □ ppm □ vol.-% □ mg/m3 □ g/m3 □ Zero gas 1 Zero gas 2 Test gas 3 Test gas 4 Test gas 5 Test gas 6 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 207 17 CUSTOM CONFIGURATION TABLES 17.2 Signal connection overview NOTE: ▸ Use this overview only if you are familiar with the related comprehensive safety information (see references in the illustration). Fig. 29: Signal connection overview RS 232 C #1 GND TXD RXD RTS RS 232 C #2 CTS DTR DSR GND TXD RXD GND RTS CIC 24V1 CI1 CI2 4.7k EF X2 1 2 EF EF 3 4 EF 5 EF 6 EF 7 EF 8 9 EF EF 10 11 CI3 CI4 CI5 CI6 CI7 CI8 CTS EF 12 EF X3 1 2 EF 3 4 EF EF 4.7k EF 5 6 4.7k EF 4.7k EF 7 8 4.7k EF 4.7k EF 9 4.7k EF 10 4.7k EF 11 12 Alternative GND GND RXD TXD CTS RTS DSR DTR GND RXD TXD CTS CIC 24V1 RTS –5 ... –24 VDC see page 102 see page 65 see page 65 REL1 EF X4 EF 1 2 REL2 EF EF 3 4 EF 5 REL3 EF 6 EF 7 EF 8 9 EF EF 10 11 see page 99 see page 61 see page 210 REL5 REL4 EF see page 62 EF 12 EF X5 1 EF REL6 EF 2 EF 3 4 EF REL7 EF 5 6 EF 7 EF 9 EF 10 see page 59 see page 97 see page 60 see page 209 see page 60 see page 209 24V2 TR1 TR2 TR3 TR4 TR5 TR6 TR7 TR8 GND 2 3 4 EF 5 EF 6 EF 7 EF 8 EF 9 EF EF 10 11 IN1 IN2 OUT1 OUT2 OUT3 OUT4 0 ... 20 mA R2 0 ... 20 mA 0 ... 20 mA 0 ... 20 mA 0 ... 20 mA EF 12 EF X7 1 12 0 ... 20 mA R1 R3 EF EF 11 see page 97 EF 1 8 EF see page 59 GND X6 EF REL8 2 3 EF 4 EF 5 R4 EF 6 EF 7 R5 EF 8 EF 9 R6 EF EF 10 11 EF 12 0/4 ... 20 mA 0 ... 500 208 see page 59 see page 97 see page 57 see page 61 see page 209 see page 58 O P E R A T I N G I N S T R U C T I O N S | S700 see page 96 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice CUSTOM CONFIGURATION TABLES 17 User Table: Switching outputs failure service fault alarm limit 1 alarm limit 2 alarm limit 3 alarm limit 4 External pump calibration active auto. calibration zero gas path 1 zero gas path 2 test gas path 3 test gas path 4 test gas path 5 test gas path 6 sample gas path range – output 1 range – output 2 range - output 3 range - output 4 switch on pt. 1 switch on pt. 2 switch on pt. 3 switch on pt. 4 switch on pt. 5 switch on pt. 6 switch on pt. 7 switch on pt. 8 meas. value pt. 1 meas. value pt. 2 meas. value pt. 3 meas. value pt. 4 meas. value pt. 5 meas. value pt. 6 meas. value pt. 7 meas. value pt. 8 FAILURE sensor 1 FAILURE sensor 2 FAILURE sensor 3 FAILURE extern 1 FAILURE extern 2 SERVICE sensor 1 SERVICE sensor 2 SERVICE sensor 3 SERVICE extern 1 SERVICE extern 2 CALIBR. sensor 1 CALIBR. sensor 2 CALIBR. sensor 3 CALIBR. extern 1 CALIBR. extern 2 Flow sensor Condensate sensor Measured value output 1 meas.value output2 meas.value output3 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 TR8 TR7 TR6 TR5 TR4 TR3 TR2 TR1 REL8 REL7 REL5 REL4 REL3 f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! f f-1! Name REL1 Function (explanation, see “Available switching functions”, page 98) Device no.: REL2 □ S710 □ S711 □ S715 □ S720 Ex □ S721 Ex REL6 17.3 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – X – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – X – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – X – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – O P E R A T I N G I N S T R U C T I O N S | S700 209 17 CUSTOM CONFIGURATION TABLES 17.4 User Table: Control inputs □ S710 □ S711 □ S715 □ S720 Ex □ S721 Ex Device no.: Control function f (see “Available control functions”, page 99) Name Code service block auto.cal. 1 start auto.cal. 2 start auto.cal. 3 start auto.cal. 4 start cal. stop pump on/off zero gas 1 fault test gas 3 fault test gas 4 fault test gas 5 fault range – output 1 range – output 2 range - output 3 range - output 4 (no function) failure 1 failure 2 service 1 service 2 fault 1 fault 2 no drifts sample value hold zero gas 2 fault test gas 6 fault hold sample pt. 1 hold sample pt. 2 hold sample pt. 3 hold sample pt. 4 hold sample pt. 5 hold sample pt. 6 hold sample pt. 7 hold sample pt. 8 switch off pt. 1 switch off pt. 2 switch off pt. 3 switch off pt. 4 switch off pt. 5 switch off pt. 6 switch off pt. 7 switch off pt. 8 210 CI1 O P E R A T I N G I N S T R U C T I O N S | S700 f CI2 f-1! f CI3 f-1! f CI4 f-1! f CI5 f-1! f CI6 f-1! f CI7 f-1! f CI8 f-1! f f-1! 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice TECHNICAL DATA 18 18 Technical data 18.1 Enclosure 18.1.1 Dimensions Fig. 30: Enclosures S710/S711 7 8 9 Esc 4 5 6 Help 1 2 3 Function ModularSystem Service Alarm 0 Enter 132.5 (5.22) X2 X4 X6 X3 X5 X7 A X1 B C D (4.41) (3.23) (2.05) (0.87) 115 (4.53) 112 82 52 22 mm (inch) 42 (1.65) 483 (19.00) S 711 390 (15.35) 375 (14.76) 350 (13.78) 290 (11.42) 275 (10.83) 250 (9.84) S 710 442 (17.40) Fig. 31: Enclosure S715 555 530 500 442 (21.85) (20.87) (19.69) (17.40) 288 (11.34) 278 (10.94) 35 (1.38) mm (inch) 8 9 Esc 4 5 6 Help 1 2 3 210 (8.27) 148 (5.83) 30 (1.18) E 7 Function ModularSystem Service Alarm 0 Enter 380 (14.96) 470 445 415 357 (18.50) (17.52) (16.34) (14.06) Zone 2 ISO 228/1 - G 1/4 (F) (E) F 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S | S700 211 18 TECHNICAL DATA Fig. 32: Enclosure S720 Ex/S721 Ex 305 (12.01) 265 (10.43) mm (inch) 233 (9.17) 197 (7.76) ł 13 (dia. .51) 192 (7.56) Function Service Alarm 11 (.43) 7 8 9 Esc 4 5 6 Help 1 2 3 0 Enter 120 (4.72) 2 m (6.5 ft) magnetic max. 2 m (6.5 ft) 110 (4.33) 270 (10.63) S 720 Ex 18×24 (.71×.94) WARNUNG / WARNING Nach dem Abschalten mindestens 5 Minuten warten, bevor das Ger t ge ffnet wird! After power off, wait at least 5 minutes before opening the instrument! ISO 228/1 - G 1/4 (2x / 3x / 4x) 360 (14.17) 430 (16.93) 480 (18.90) 276 (10.87) 396 (15.59) S 721 Ex 18×24 (.71×.94) ISO 228/1 - G 1/4 (2x / 3x / 4x) 300 (11.81) 212 O P E R A T I N G I N S T R U C T I O N S | S700 WARNUNG / WARNING Nach dem Abschalten mindestens 5 Minuten warten, bevor das Ger t ge ffnet wird! After power off, wait at least 5 minutes before opening the instrument! 480 (18.90) 546 (21.50) 596 (23.46) 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice TECHNICAL DATA 18 18.1.2 Enclosure specifications Protection class [1] Explosion protection (identification ) Enclosure type Weight S710 S710 CSA 10 … 20 kg [2] IP 20 S711 S711 CSA 9 … 19 kg [2] S715 standard S715 CSA 20 … 30 kg [2] IP 65 (Nema 4X) S715 EX 20 … 30 kg [2] IP 65 (Nema 4X) Without intrinsically-safe measured value outputs: II 3 G Ex nR IIC T6 Gc With intrinsically-safe measured value outputs: [3] II 3 G Ex nR [ib] IIC T6 Gc S715 EX CSA 20 … 30 kg [2] IP 65 (Nema 4X) Class I, Division 2, Groups A, B, C, and D, T6 S720 Ex 60 … 70 kg [2] IP 65 (Nema 7) Without intrinsically-safe measured value outputs: II 2 G Ex db ib IIC T6 Gb With intrinsically-safe measured value outputs: [3] II 2 G Ex db ib [ib] IIC T6 Gb S721 Ex 90 … 100 kg – [2] [1] EN 60529 [2] depending on the internal equipment [3] Option 18.1.3 Gas connections Sample gas and span gas connections Enclosure type Standard gas connection S710 S711 ● S715 S720 Ex S721 Ex ● Optional PVDF bulkhead fitting for 6x1 mm hose ● internal (female) thread G¼" ● [1] ● ● ● “Swagelok” fitting for 6 mm tube “Swagelok” fitting for 1/4" tube PVDF bulkhead fitting for 6x1 mm hose “Swagelok” fitting for 6 mm tube “Swagelok” fitting for 1/4" tube [1] to be used for screw-in fittings Purge gas connections Enclosure type Standard connection S715 ● internal thread G¼" Optional ● ● ● S720 Ex S721 Ex 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice ● internal thread G¼" “Swagelok” fitting for 8 mm tube “Swagelok” fitting for 10 mm tube “Swagelok” fitting for 3/8" tube – O P E R A T I N G I N S T R U C T I O N S | S700 213 18 18.2 TECHNICAL DATA Ambient conditions Installation site · Assembly Atmospheric influences: The device is intended only for indoor use Vibrations/impacts: The installation site should be free from vibrations and impacts Position of use (allowed inclination of housing Max. ±15° inclination [1]to each spatial axis during operation): [1] Keep stable during operation; perform a new calibration after changes in the inclination. Pressure · Temperature Geographic altitude of installation site: Max. 2000 m above sea level (approx. 750 hPa) Ambient air pressure: 700 … 1200 hPa Operating temperature: +5 … +45 °C (41 … 113 °F) Storage temperature: –20 … +70 °C (–4 … +158 °F) Humidity · Dirt Relative humidity: – annual average: ≤ 75 % (short-term: ≤ 95%) – non-condensing – humidity class F (DIN 40040) Permissible contamination: – S710, S711: Degree of contamination 1 [1] – S715, S720 Ex, S721 Ex Degree of contamination 3 [2] [1] No contamination or only dry, nonconductive contamination [2] Dry and wet contamination that can be electrically conductive. 214 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice TECHNICAL DATA 18 18.3 Electrical specifications Power connection Power voltage [tolerance], power voltage frequency – standard: 100 V AC or[1] 115 V AC or 230 V AC [– 15 % … + 10 %], 48 … 62 Hz – CSA versions: 115 V AC [– 10 % … + 15 %], 60 Hz or[1] 230 V AC [– 15 % … + 10 %], 50 Hz Permissible overvoltages: Transient overvoltages in the supply network should not exceed overvoltage category II according to IEC 60364-4-443 Power input: – standard: 50 VA – with maximum equipment: 150 VA [1] Can be selected mechanically (see “Adapting to power voltage”, page 184); adaption of mains fuse required (see “Internal fuses”, page 185). Electrical safety Class of protection: Class of protection I [1] Electrical safety: Checked according to EN 61010 (VDE 411) Low Voltage Directive 72/73/EEC Transformer: Safety transformer according to EN 61558 (VDE 0570) Electromagnetic compatibility: According to EN 61326 and EN 61000 EMC Directive 89/336/EEC [1] VDE 0411 Part 1 / IEC 348 Battery (memory buffer) Expected service life: 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice 10 years O P E R A T I N G I N S T R U C T I O N S | S700 215 18 18.4 TECHNICAL DATA Measuring characteristics Response behavior Warm-up time: 120 minutes Response time t90: < 45 s [1] [1] when sample gas flow = 60 l/h and damping time constant (t90 electr.) = 15 s Influencing variables Influence of atmospheric air pressure: ≤ 1 % [1] [1] with option “barometric pressure compensation” 18.5 Gas technical requirements Sample gas properties Permissible sample gas temperature: [1] 0 … 45 °C (32 … 113 °F) Permissible sample gas dew point: Below ambient temperature Particles in the sample gas: Sample gas should be free from dust and aerosols [2] Permissible sample gas pressure [3] – internal gas paths hose-connected: –20 … +30 kPa (–200 … +300 mbar) [4] – internal gas paths tube-connected: –20 … +100 kPa (–200 … +1000 mbar) [5] – with analyzer module “OXOR-E”: –20 … +30 kPa (–200 … +300 mbar) – S720 Ex/S721 Ex: –20 … +10 kPa (–200 … +100 mbar) Sample gas flow [1] – minimum: 5 l/h (85 cm3/min) – maximum: 100 l/h (1660 cm3/min) – recommended: 30 … 60 l/h (500 … 1000 cm3/min) – standard: 60 l/h (1000 cm3/min) [1] should be constant during operation [2] when entering the gas analyzer [3] relative to the ambient/atmospheric air pressure [4] Exception: S720 Ex/S721 Ex (see below). [5] Exceptions: With analyzer module “OXOR-E”, S720 Ex/S721 Ex (see below). Built-in gas pump (option) Type of construction: Oscillating diaphragm pump Flow rate: [1] max. 60 l/h (with 100 hPa pressure difference) [1] pump power is adjustable via menu (see “Setting the capacity of the gas pump”, page 114) 216 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice TECHNICAL DATA 18 18.6 Internal gas path 18.6.1 Flow plan The internal gas path depends on the number and type of the built-in analysis modules and on the desired configuration. Standard flow schematics are shown in “Internal gas flow (standard flow schematics)”. Other configurations are possible according to customer and application requirements. Fig. 33: Internal gas flow (standard flow schematics) A 1 2 3 4 M1 M2 M3 6 5 7 P 8 4 9 B 1 2 3 4 M1 M2 M3 5 6 7 P 10 4 12 4 = Option C 1 2 3 4 M1 M2 M3 5 6 7 P 10 ···A··· ···B··· ···C··· M1 M2 M3 1 2 3 4 5 6 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice 11 4 Analyzer module serial: 1 sample gas path (option: 1 span gas path) Analyzer module parallel: 2 or 3 sample gas inlets, 1 sample gas outlet Two sample gas paths, completely separated Analyzer module #1 (Standard: UNOR, MULTOR, FINOR) Analyzer module #2 (Standard: UNOR, MULTOR) Analyzer module #3 (Standard: OXOR, THERMOR) Sample gas inlet 7 Sample gas outlet Condensate sensor 8 Span gas inlet Gas pump 9 Span gas outlet Safety filter 10 Second sample gas inlet Pressure sensor 11 Second sample gas outlet Flow sensor 12 Third sample gas inlet O P E R A T I N G I N S T R U C T I O N S | S700 217 18 18.6.2 TECHNICAL DATA Materials in contact with the sample gas Table 24: Materials in contact with the sample gas Subassembly Gas paths Component Gas connections Internal gas lines UNOR/MULTOR cuvette Safety filter Flame arresters [2] Cuvette tube Optical window Glue Sealing rings Tube supports OXOR-P measuring cell Housing / Interior OXOR-E (electrochemical cell) THERMOR measuring cell Flow monitor / Condensate monitor [1] Pressure sensor [1] Gas pump [1] Glue Tube supports Enclosure Membrane Internal seal External seal External T-piece Enclosure Internal gas lines Enclosure Sensors Glue T-piece Membrane Pump body Membrane, valve seals Material Thread connection: Stainless steel 1.4571 Inlet/outlet fittings available: “Swagelok”: Stainless steel SS316 (≈ 1.4401) “PVDF: PVDF Hoses in fluorocarbon rubber “Viton” or Tubing in stainless steel 1.4571 [1] Glass Stainless steel 1.4404 (sintered metal “Siperm”) Stainless steel 1.4571 (140 and 200 mm long cuvettes: gold plated interior) or aluminum, gold plated interior CaF2 or BaF2 or special version 2-component special epoxy Fluorocarbon rubber “Viton” Stainless steel 1.4571 Stainless steel 1.3952, SiO2, platin-iridium; magnet poles gold-plated 2-component epoxy glue Stainless steel 1.4301 (clamping rings: 1.4571) ABS PTFE Fluorene rubber (acc. JIS B2401-4D) Fluorocarbon rubber “Viton” PP PVDF or stainless steel 1.4571 Glass Stainless steel 1.4571 Glass (coating of the PT100 resistors) 2-component special epoxy Stainless steel 1.4571 Bronze (CuZn) 2.1050 PVDF Fluorocarbon rubber “Viton” [1] Option [2] Only S720 Ex/S721 Ex. 218 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice GLOSSARY 19 19 Glossary 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice AC Alternating Current ATEX ATEX: Atmosphères Explosifs: Abbreviation for European directives related to safety in potentially explosive atmospheres CSA Canadian Standards Association (www.csa.ca) DC Direct Current Firmware Internal device software; mainly stored in volatile memory (EEPROMs) IP XY International Protection (also: Ingress Protection); degree of protection of a device according to IEC/DIN EN 60529. The digit X designates protection against contact and impurities, Y protection against moisture. LED Light emitting diode (small indicator lamps) NAMUR Abbreviation for “Normen-Arbeitsgemeinschaft für Mess- und Regeltechnik in der chemischen Industrie”, now “Interessengemeinschaft Automatisierungstechnik der Prozessindustrie” (www.namur.de) NDIR Non-dispersive infrared; Designation for optical gas analysis methods in infrared spectral range Viton DuPont Performance Elastomers trademark for materials made out of Fluorcarbon rubber O P E R A T I N G I N S T R U C T I O N S | S700 219 20 INDEX 20 Index A C Acknowledge - Activating for “Alarm” limit values ................................................ 91 - Procedure, displays ....................................................................... 82 Additional equipment ........................................................................ 27 AK protocol - Command syntax ......................................................................... 159 - Command types ........................................................................... 160 - Introduction .................................................................................. 159 - Remote control commands ......................................................... 162 - Technical basics ........................................................................... 159 AK-ID - Ignoring ......................................................................................... 106 - Setting .......................................................................................... 105 Alarm settings - Deactivating (acknowledge) .......................................................... 82 - Display limit values ........................................................................ 78 - LED “Alarm” .................................................................................... 69 - Setting the limit values .................................................................. 91 - Switching outputs .......................................................................... 98 Alarm settings ........................................................see “Alarm settings” Allowable operating parameters .................................................... 166 Ambient conditions ................................................................. 35, 214 Analog inputs ..................................................................................... 58 - Display actual signals .................................................................. 116 - Function .......................................................................................... 58 - Terminal assignment ..................................................................... 58 - Type of signal ................................................................................. 58 Analog outputs ..................................... see “measured value outputs” Analyzer modules - Built-in modules ............................................................................. 79 - Flow plan ...................................................................................... 217 - Possible modules ........................................................................... 24 Anti-inductive voltages ...................................................................... 56 Application limitations ....................................................................... 16 - S710/S711 .................................................................................... 19 - S715 ............................................................................................... 20 - S715 EX .......................................................................................... 21 - S720 Ex/S721 Ex ........................................................................... 22 Application principle .......................................................................... 18 Areas of usage (general) ................................................................... 15 ASCII code ........................................................................................ 105 Automatic answer (modem) ........................................................... 107 Automatic calibrations .................................................................... 133 - Date/time setting ......................................................................... 135 - Different options .......................................................................... 134 - Displaying settings ....................................................................... 140 - Ignore external start signal ......................................................... 138 - Manual start ................................................................................. 141 - Preparation (overview) ................................................................. 133 - Setting the period ........................................................................ 135 - see also: “Calibration” ................................................................ 133 Auxiliary voltage outputs ................................................................... 55 Cable for potentially explosive atmospheres ................................... 47 Cable inlets (use) ............................................................................... 47 Cal. w/correction (menu) ................................................................ 154 Calibration ....................................................................................... 123 - Basic calibration .......................................................................... 145 - Calibration gases ......................................................................... 125 - Control inputs ................................................................................. 99 - Display calibration data .............................................................. 142 - for H2O ......................................................................................... 151 - Full calibration ............................................................................. 144 - Function of the measured value outputs ..................................... 96 - Gas feed with sample gas cooler ............................................... 201 - Guideline ...................................................................................... 125 - Introduction ................................................................................. 123 - of cross-sensitivity compensations ............................................ 154 - Procedure variations ................................................................... 124 - Setting test gas delay time ......................................................... 138 - Setting the measuring time ........................................................ 139 - Switching outputs ........................................................................... 98 - Validation ..................................................................................... 158 - see also: “Automatic calibrations” Calibration active (status message) .............................................. 186 Calibration cuvette - Description ...................................................................................... 24 - Displaying settings ...................................................................... 140 - Nominal values ............................................................................ 150 Calibration gases ............................................................................ 125 - Activating for auto. calibration ................................................... 135 - Composition of the zero gases ................................................... 126 - Correct supply .............................................................................. 129 - Displaying settings ...................................................................... 140 - Setting test gas delay time ......................................................... 138 - Setting the measuring time ........................................................ 139 - Setting the nominal values ......................................................... 136 - Switching outputs ........................................................................... 98 - Test gases .................................................................................... 127 - User Table .................................................................................... 207 - Ways to simplify ........................................................................... 128 Calibration measuring time ............................................................ 139 CALIBRATION… ................................................................................ 186 Carrier gas (consequences for the zero gas) ................................ 126 Carrier gas effect - Compensation ................................................................................ 26 - Explanation ..................................................................................... 26 Chart recorder simulation ................................................................. 75 CHECK STATUS/FAULT ................................................................... 186 Checking for faults ............................................ see “Trouble-shooting” Clearing malfunctions ..................................................................... 183 - Clarification of status messages ................................................ 186 - Display bridge adjustment .......................................................... 117 - Display internal analog signals ................................................... 117 - Display of linearisation values .................................................... 118 - Measured value incorrect ........................................................... 190 - Measured value unstable ........................................................... 190 - Print/output configuration .......................................................... 104 - Restore factory settings .............................................................. 109 Climate at the installation location ................................................... 35 Clock settings ..................................................................................... 86 Closed circuit principle ...................................................................... 97 CO, CO2 (disturbing effects) ........................................................... 198 Code (password) ................................................................................ 85 Coding of the plug connectors .......................................................... 54 Combustible sample gases (limitations) - S710/S711 .................................................................................... 19 - S715 standard ............................................................................... 20 - S715 EX ........................................................................................... 21 - S720 Ex/S721 Ex ........................................................................... 22 B Backspace key ................................................................................... 71 Bar graph range selection ................................................................ 87 Basic calibration .............................................................................. 145 Basic information - Basic operation notes .................................................................... 14 - Primary hazards ............................................................................. 13 Baud rate ......................................................................................... 101 Bridge adjustment ........................................................................... 117 220 O P E R A T I N G I N S T R U C T I O N S | S700 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INDEX 20 Condensate sensor - Consequences when activated ........................................... 81 - 82 - Deactivating the message (acknowledge) .................................... 82 - Malfunction message/clearance ............................................... 187 - Position in the internal gas path ................................................ 217 Condensation .................................................................................. 200 - Prevention via sample gas cooler ................................................. 38 - Safety measures prior to shutdown ........................................... 191 Contrast setting (display) ................................................................... 83 Control (menu functions) ................................................................... 81 Control inputs ..................................................................................... 62 - Assigning control functions ......................................................... 100 - Control functions ............................................................................ 99 - Display actual state ..................................................................... 118 - Electrical function ........................................................................... 62 - Function list ................................................................................. 210 - Ignore start signal for auto. calibration ...................................... 138 - Settings ........................................................................................... 99 - Terminal assignment ..................................................................... 61 - User Table .................................................................................... 210 Controllers (internal) ....................................................................... 116 Cross-sensitivity - Compensation ................................................................................ 26 - Explanation ..................................................................................... 26 Cross-sensitivity compensation - Calibration .................................................................................... 154 - Consequences ............................................................................. 197 - Function, application ...................................................................... 26 - Information on active compensations ....................................... 196 - with OXOR-P (effects, measures) ............................................... 156 CSA versions - Characteristics ................................................................................ 22 - Identification (type plate) ............................................................... 18 - Maximum relay contact load ......................................................... 55 D Damping - Constant (electronic 90%-time) ..................................................... 88 - Dynamical ....................................................................................... 89 Data backup .................................................................................... 109 - External (on a PC) ........................................................................ 110 - In the S 700 ................................................................................. 109 Date - For automatic calibration ............................................................ 135 - Setting the internal clock ............................................................... 86 Date (setting) ...................................................................................... 86 Dead time (for sampling point selector) ........................................ 120 Decimal places (setting) .................................................................... 87 Decontamination ............................................................................ 173 Delay time ...................................................... see “Test gas delay time” Delete key ........................................................................................... 71 Device data (display) ......................................................................... 79 Device name (display) ....................................................................... 79 Device number (display) .................................................................... 79 Dew point ......................................................................................... 200 Dialing (modem) .............................................................................. 108 Dialing mode (modem) ................................................................... 107 Digital interfaces ...........................................................see “Interfaces” Dimension drawings ....................................................................... 211 Dimensions ..................................................................................... 211 Display - Chart recorder simulation .............................................................. 75 - Clock settings ................................................................................. 86 - Example of a menu ........................................................................ 70 - Measured value for all components ............................................. 74 - Measured value for one comp. (large) .......................................... 75 - Setting the contrast ........................................................................ 83 - Status messages ............................................................................ 69 - see also: “Measured values” Display format for time and date ...................................................... 86 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice Displaying internal data/signals .................................................... 115 Drift - Display of actual drift values ......................................................... 80 - Drift reset ...................................................................................... 143 - Setting the drift limit values ........................................................ 137 Dynamic damping .............................................................................. 89 E EC Type Examination Certificate ...................................................... 22 Electrical Data ................................................................................. 215 Electronics (internal printboard) - Fuses ............................................................................................ 185 - Hardware test functions .............................................................. 121 - Internal voltages .......................................................................... 117 - Version display ............................................................................... 79 - see also: “Software” Enclosure - Weight ........................................................................................... 213 Enter, Esc (keys) ................................................................................ 71 ERROR - Cal. cuvette ................................................................................... 186 - Chopper ........................................................................................ 186 - Compensation .............................................................................. 186 - Condensate .................................................................................. 187 - Controller 4 ................................................................................... 187 - Filter wheel ................................................................................... 187 - Flow ............................................................................................... 187 - Flow signal .................................................................................... 187 - Internal voltage ............................................................................ 187 - IR source ....................................................................................... 187 - Overflow ........................................................................................ 187 - Pressure signal ............................................................................ 187 - S-drift ............................................................................................ 188 - Signal ............................................................................................ 188 - Temperature ................................................................................. 188 - Test gas ........................................................................................ 188 - Z-drift ............................................................................................ 189 - Zero gas ........................................................................................ 189 Expert functions ................................................................................. 85 - Expert functions ............................................................................. 85 - General description ....................................................................... 72 - Hidden expert functions ................................................................ 85 Explosive sample gases (limitations) - S710/S711 .................................................................................... 19 - S715 standard ............................................................................... 20 - S715 EX .......................................................................................... 21 F Factory settings (note) ...................................................................... 72 FAILURE - Sensor ........................................................................................... 186 FAILURE extern ................................................................................ 186 FAILURE Sensor ext. ........................................................................ 186 Firmware update ............................................................................. 113 Flame arresters - In S720 Ex/S721 Ex ....................................................................... 22 - Material ........................................................................................ 218 - Purpose .......................................................................................... 40 Flammable ..................................................................... see “explosive” Flash.exe .......................................................................................... 113 Flow monitor - Display actual signal .................................................................... 116 - Position in the internal gas path ................................................. 217 - Setting the limit value .................................................................. 114 Flow schematic (internal gas paths) .............................................. 217 Force Single Coil (Modbus command) ........................................... 169 Format for time and date .................................................................. 86 Full calibration ................................................................................. 144 Function (LED) ................................................................................... 68 O P E R A T I N G I N S T R U C T I O N S | S700 221 20 INDEX Fuses ................................................................................................ 184 - Adapting to main voltage ............................................................ 184 - External mains switch and fuse .................................................... 50 - Internal fuses ............................................................................... 185 - Power fuses .................................................................................. 184 G Gas connections - Internal gas path (flow schematic) ............................................. 217 - Leak tightness check ................................................................... 176 - Purge gas connections .................................................................. 43 - Sample gas connections ............................................................... 37 - Specifications (fittings) ................................................................ 213 Gas pump - Control input ................................................................................... 99 - Flow monitoring ............................................................................ 114 - Manual switching ........................................................................... 81 - Position in the internal gas path ................................................. 217 - Setting the capacity ..................................................................... 114 - Switching output ............................................................................ 98 Gas technical requirements ........................................................... 216 Glossary ............................................................................................ 219 Graphical measuring display ............................................................ 75 Guideline for calibrations ................................................................ 125 H H2O - Calibration .................................................................................... 151 - Disturbing effects ......................................................................... 198 Half hour average ............................................................................ 102 Hardware protocol (RTS/CTS) ........................................................ 101 Hardware test .................................................................................. 121 Hardware version (display) ............................................................... 79 Health protection (concept) .............................................................. 33 Heating up ... .................................................................................... 189 Help (key) ........................................................................................... 71 Hidden expert functions .................................................................... 85 - General description ....................................................................... 72 Hold amplifier .................................................................................... 93 I ID character - Ignoring ......................................................................................... 106 - Setting .......................................................................................... 105 Identification - Specifications ............................................................................... 213 - Type plate ....................................................................................... 18 Installation ......................................................................................... 31 - Ambient conditions ........................................................................ 35 - Mounting the enclosure ................................................................ 35 - Overview ................................................................................ 28 - 29 Intended use ...................................................................................... 15 - Intended user ................................................................................. 17 - Range of application ...................................................................... 15 - User (target group) ................................................................. 15, 17 Intended users ................................................................................... 17 Interfaces ........................................................................................... 65 - Automatic data transmission ...................................................... 102 - Baud rate, Parity etc. ................................................................... 101 - Connection ..................................................................................... 65 - Connection with a PC ........................................................ 203, 205 - Effect of the sampling point selector .......................................... 119 - Function .......................................................................................... 65 - ID character setting ..................................................................... 105 - Ignoring the ID character ............................................................. 106 - Possible status messages ........................................................... 103 - Print/output configuration .......................................................... 104 - Setting interface parameters ...................................................... 101 - Setting required parameters (overview) ..................................... 206 - Terminal assignment ..................................................................... 65 - Test function ................................................................................ 121 222 O P E R A T I N G I N S T R U C T I O N S | S700 Internal supply voltages ................................................................. 117 Interrupt - External ........................................................................................ 189 Intrinsically-safe measured value outputs ....................................... 63 K Keypad - Function .......................................................................................... 71 - Setting the keypad click ................................................................. 83 L Language setting ............................................................................... 86 Leak tightness check ...................................................................... 176 - for the enclosure S715 EX .......................................................... 178 LEDs .................................................................................................... 68 Linearsation values (display) ......................................................... 118 Live zero ............................................................................................. 95 Local adaptation (localization) .......................................................... 86 M Main menu ......................................................................................... 73 Main power switch - Shutdown procedure ................................................................... 191 - Switch-on procedure ...................................................................... 66 Mains fuse (separately) ..................................................................... 51 Maintenance - Care of the enclosure .................................................................. 182 - Leak tightness check of the gas paths ...................................... 176 - Maintenance plan ....................................................................... 174 - Replacing analyzer module OXOR-E ........................................... 180 - Visual check ................................................................................. 175 - Visual inspection ......................................................................... 175 Maintenance plan ........................................................................... 174 Maintenance signal ........................................................................... 84 Maintenance/calibration (status message) .................................. 189 Manual calibration .......................................................................... 130 Materials in contact with sample gas ............................................ 218 Materials with sample gas contact ................................................ 218 Measured value outputs ................................................................... 57 - Assigning measuring components ................................................ 93 - Deactivation .................................................................................... 95 - Deleting the settings ...................................................................... 96 - Display of settings .......................................................................... 78 - Electrical signal .............................................................................. 57 - Function .......................................................................................... 57 - Function during calibration ............................................................ 96 - Function with sampling point selector ....................................... 119 - Intrinsically-safe outputs ................................................................ 63 - Live zero .......................................................................................... 95 - Setting damping ................................................................... 88 - 89 - Setting of output ranges ................................................................ 94 - Signal span ..................................................................................... 95 - Special functions for sampling point selector .............................. 93 - Terminal assignment ...................................................................... 58 - Test function ................................................................................ 121 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INDEX 20 Measured values - Analog outputs ................................................................................ 57 - Bar graph range selection ............................................................. 87 - Calibration .................................................................................... 123 - Digital output ............................................................................... 102 - Display of the trend ........................................................................ 75 - Display with sampling point selector ......................................... 119 - From different sampling points .................................................. 119 - Input of external measured values ............................................... 58 - Measuring function (general) ........................................................ 15 - Number of decimal places ............................................................. 87 - Shown on the display ........................................................... 74 - 75 - Suppression at range start value .................................................. 90 - Trouble-shooting .......................................................................... 190 - Warning of working range limits .................................................... 92 - see also: “measuring range” ........................................................ 77 - see also: “output range” ............................................................... 77 Measuring characteristics .............................................................. 216 Measuring display .............................................................................. 74 - Chart recorder simulation .............................................................. 75 - Setting damping ................................................................... 88 - 89 Measuring function (general) ............................................................ 15 Measuring interval for calibration gases ....................................... 139 Measuring range - Display ............................................................................................. 77 - see also: “output range” Measuring time (sampling point selector) .................................... 120 Menu language .................................................................................. 86 Menu levels ........................................................................................ 72 Modbus - Activation ..................................................................................... 106 - Control commands ...................................................................... 169 - Data formats ................................................................................ 168 - Electrical connection ................................................................... 167 - Explanation, technology .............................................................. 165 - Function codes ............................................................................ 168 - Function commands ................................................................... 168 - Installation ................................................................................... 167 - Interface parameters .................................................................. 167 - Read commands ......................................................................... 170 - Required settings ........................................................................ 167 - Setting the electrical connection ................................................ 106 - Specifications for the S700 ........................................................ 166 Modem - Configuration ............................................................................... 107 - Control from S700 ...................................................................... 108 - Initialisation ................................................................................. 108 Mounting - Dimensions .................................................................................. 211 - Mounting location ........................................................................... 35 MULTOR - Calibration cuvette ......................................................................... 24 - Display source voltage ................................................................ 116 - Validation ..................................................................................... 158 N No reports! ....................................................................................... 189 NO, NOx (disturbing effects) ........................................................... 199 Nominal values - Criteria for test gas mixtures ...................................................... 127 - Criteria for test gases .................................................................. 127 - Criteria for zero gases ................................................................. 126 - of the calibration cuvette ............................................................ 150 - Setting .......................................................................................... 136 NOx converter - Function (purpose) ...................................................................... 202 - Information on usage .................................................................. 202 - Interfering effects ........................................................................ 202 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice O O2 (disturbing effects) .................................................................... 198 Open circuit principle ........................................................................ 97 Operation - Function of the keypad keys ......................................................... 71 - Function selection in the menus .................................................. 70 - Menu levels .................................................................................... 72 Operation (general) ........................................................................... 68 Operation break ............................................................................... 191 Options ............................................................................................... 27 OUTLET (gas connection) .................................................................. 42 Output ranges - Control inputs ................................................................................. 99 - Display .................................................................................... 78, 95 - Selection for measuring operation ............................................... 95 - Settings ........................................................................................... 94 - Switching output (status message) .............................................. 98 Overflow warning ............................................................................... 92 Overview (user guide) ........................................................................ 28 OXOR-E - Display of actual drift values ......................................................... 80 - Measuring principle ....................................................................... 25 - Replacing the O2 sensor ............................................................. 180 - Service life of the O2 sensor ....................................................... 180 OXOR-P - Cross-sensitivity compensation .................................................. 156 - Measuring principle ....................................................................... 25 P Parity bit ........................................................................................... 101 Password ............................................................................................ 85 PC control active! ............................................................................. 189 PG screw fittings ........................................................see “cable inlets” Pin Code (for plug connector) ........................................................... 54 Plug connector ............................................... see “Signal connections” Power connection .............................................................................. 49 - Adapting to power voltage ........................................................... 184 - Connection of the power cable ..................................................... 51 - Safety information ................................................................ 49 - 50 Power fuses.......................................................................... see “Fuses” Preset Multiple Register (Modbus command) ............................... 169 Pressure sensor - Display actual signal .................................................................... 116 - Position in the internal gas path ................................................. 217 Printer - Printing configuration data .......................................................... 104 Printing configuration data ............................................................. 104 Product description ........................................................................... 18 Product identification ........................................................................ 18 Product name .................................................................................... 18 Program loader (firmware update) ................................................. 113 Program version .............................................................................. 118 Protocol (for digital interfaces) ....................................................... 101 Pump .............................................................................see “Gas pump” Purge gas connections ...................................................................... 43 PURGE IN, PURGE OUT (gas connections) ....................................... 43 O P E R A T I N G I N S T R U C T I O N S | S700 223 20 INDEX R Range switching ................................................................................ 95 Read Coil Status (Modbus commands) ............................. 170 - 171 Read Holding Register (Modbus commands) ................................ 171 Receive call (modem) ...................................................................... 108 Relay outputs ........................................................ see “Switch outputs” Remote control - Control inputs ................................................................................. 62 - Settings ......................................................................................... 105 - with “AK protocol” ........................................................................ 159 - with Modbus ................................................................................. 165 Repair at the factory ........................................................................ 193 Reset ................................................................................................ 122 Responsibility of user ........................................................................ 16 RS232C Interfaces .........................................................see “Interfaces RTS/CTS protocol ............................................................................ 101 S S710/S711 - Application limitations ................................................................... 19 - Dimensions .................................................................................. 211 - Enclosure ........................................................................................ 19 S715 - Application conditions for S715 EX .............................................. 21 - Application limitations ................................................................... 20 - ATEX certification (S715 EX) ......................................................... 21 - Cable inlets ..................................................................................... 47 - Closing the enclosure .................................................................... 46 - Dimensions .................................................................................. 211 - Leak tightness check for the enclosure S715 EX ...................... 178 - Opening the enclosure .................................................................. 45 - Suitable cables .............................................................................. 47 - Vapor-proof (S715 EX) ................................................................... 21 - Versions ................................................................................. 20 - 21 S720 Ex/S721 Ex - Application prerequisites ............................................................... 22 - ATEX certification ........................................................................... 22 - Enclosure ........................................................................................ 22 - Tubing of external gas lines .......................................................... 22 S720 Ex/S721 Ex - Cable inlets ..................................................................................... 47 - Closing the enclosure .................................................................... 46 - Dimensions .................................................................................. 212 - Opening the enclosure .................................................................. 45 - Suitable cables .............................................................................. 47 Safety information - Application limitations ................................................................... 16 - Automatic calibration .................................................................. 141 - Cable for potentially explosive atmospheres ............................... 47 - Cable inlets ..................................................................................... 47 - Care/cleaning of the enclosure .................................................. 182 - Dangerous sample gases (overview) ............................................ 13 - Decontamination ......................................................................... 173 - Drift reset ...................................................................................... 143 - Gases in internal components .................................................... 173 - Gas-tight connections .................................................................. 181 - Intact connection cables ............................................................. 175 - Manual calibration ....................................................................... 132 - Measured value suppression ........................................................ 90 - Open (S720 Ex/S721 Ex) .............................................................. 44 - Opening the int. gas path ........................... 180, 186, 191 - 192 - Power connection in “Ex” areas ............................................ 51, 53 - Protection against dangerous sample gases ............................... 33 - Purge gas connections .................................................................. 43 - Sample gas and gas connections ................................................. 41 - Switching outputs .......................................................................... 97 - Test gases .................................................................................... 136 - Transport ........................................................................................ 32 - Use in “Ex” areas ........................................................................... 33 - Use in Ex areas (overview) ............................................................ 13 224 O P E R A T I N G I N S T R U C T I O N S | S700 Safety notes on - Damping (electronic T90%) ........................................................... 88 - Electrical safety .............................................................................. 34 - Fuses ............................................................................................ 185 - Power connection ................................................................. 49 - 50 SAMPLE (gas connection) ................................................................. 41 Sample gas - Application of a NOx converter (note) ........................................... 37 - Connection of inlet ......................................................................... 41 - Connection of outlet ....................................................................... 42 - Connections .................................................................................... 37 - Correct feed .................................................................................... 37 - Flow monitor ................................................................................ 114 - Internal gas path (flow schematic) ............................................. 217 - Operating conditions ...................................................................... 41 - Setting the built-in gas pump ..................................................... 114 Sample gas cooler - Function (purpose) ...................................................................... 200 - Gas flow during calibrations ....................................................... 201 - Information on calibrations ........................................................ 201 - Information on usage .................................................................. 200 - Installation (schematic) ................................................................. 38 - Interfering effect .......................................................................... 200 - Interfering effect for CO2 ............................................................ 198 - Interfering effect for SO2 ............................................................ 199 Sample-hold ....................................................................................... 93 Sampling point selector .................................................................. 119 - Control inputs ................................................................................. 99 - Function ....................................................................................... 119 - Notes on the display and outputs .............................................. 119 - Select sampling point .................................................................. 120 - Settings ........................................................................................ 120 - Switching outputs ........................................................................... 98 Scope of delivery ................................................................................ 31 Serial interfaces ............................................................. see “Interfaces Serial number ..................................................................................... 18 SERVICE - Flow .............................................................................................. 189 - S-drift ............................................................................................ 189 - Sensor .......................................................................................... 189 - Sensor external. .......................................................................... 189 - Z-drift ............................................................................................ 189 Service (LED) ...................................................................................... 69 Service (menu functions) .................................................................. 85 SERVICE extern (status message) ................................................. 189 Setting test gas delay time ............................................................. 138 Settings - Backup on a PC ........................................................................... 110 - External ........................................................................................ 110 - Internal backup ........................................................................... 109 - Restore factory settings .............................................................. 109 - Save copy in S700 (backup) ...................................................... 109 Settings (menu functions) ................................................................. 85 Shield (signal cable) .......................................................................... 54 Shielding (signal cable) ..................................................................... 54 Shutdown ........................................................................................ 191 - Correct storage ............................................................................ 193 - Protective measures ................................................................... 191 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice INDEX 20 Signal connections ............................................................................. 54 - Auxiliary voltage outputs ................................................................ 55 - Coding of the plug connectors ....................................................... 54 - Inductive loads ............................................................................... 56 - Maximum load ................................................................................ 55 - Overview ....................................................................................... 208 - Plug connector X2 .......................................................................... 65 - Plug connector X3 .......................................................................... 61 - Plug connector X4 .......................................................................... 60 - Plug connector X5 .......................................................................... 60 - Plug connector X6 .......................................................................... 61 - Plug connector X7 .......................................................................... 58 - Protection from anti-inductive voltages ........................................ 56 - Suitable signal cables .................................................................... 54 - Type of terminal connections ........................................................ 54 Signal lamps ..........................................................................see “LEDs” Signal tone (keypad click) ................................................................. 83 SO2 (disturbing effects) .................................................................. 199 Software - Backup on a PC ........................................................................... 110 - Display program version ............................................................. 118 - Display version ............................................................................... 79 - Firmware update (program loader) ............................................ 113 - Internal backup ........................................................................... 109 - Reset (new start) ......................................................................... 122 - Restore factory settings .............................................................. 109 Span gas - Consequence for zero gas .......................................................... 126 - Display of physical value ................................................................ 77 Standard functions ............................................................................ 73 - General description ........................................................................ 72 Start controller 4 ............................................................................. 189 Start-up ............................................................................................... 66 - Provisional (e.g. for training) .......................................................... 30 Status displays ................................................................................... 77 - Measuring ranges ........................................................................... 77 - Status-/malfunction messages ..................................................... 77 Status messages - Clarification (alphabetical) .......................................................... 186 - Input for external messages .......................................................... 99 - Output via interface ..................................................................... 103 - Shown on the display ..................................................................... 69 - Switching outputs ........................................................................... 98 Status/Fault (display) ........................................................................ 77 Storage ............................................................................................ 193 Storing the setting (modem) .......................................................... 107 Summer time (setting) ....................................................................... 86 Switching inputs .................................................... see “control inputs” Switching off .................................................................................... 191 Switching outputs - Assigning the switch functions ...................................................... 99 - Control logic .................................................................................... 97 - Electrical function ........................................................................... 59 - Function list ................................................................................. 209 - Maximum load ................................................................................ 55 - Open/closed circuit principle ........................................................ 97 - Settings ........................................................................................... 97 - Switch functions ............................................................................. 59 - Switching functions ........................................................................ 98 - Terminal assignment ........................................................... 60 - 61 - Test function ................................................................................ 121 - User Table .................................................................................... 209 Switching point ................................................................................... 94 Switching the output ranges ............................................................. 95 Switch-on procedure .......................................................................... 66 Symbols in this document ................................................................. 11 8009720/YR50/V3-0/2016-03 | SICK Subject to change without notice T T90% .................................................................................................. 88 Target group (user) .................................................................... 15, 17 Technical data - Ambient conditions ...................................................................... 214 - Electrical data .............................................................................. 215 - Enclosure ...................................................................................... 213 - Gas technical requirements ........................................................ 216 - Measuring characteristics ........................................................... 216 Temperature - Ambient conditions ........................................................................ 35 - Display status of internal controllers .......................................... 116 Terminal assignment .....................................see “signal connections” Terminal connections ....................................see “signal connections” Test gas .............................................................see “Calibration gases” Testing of electronic outputs .......................................................... 121 THERMOR 3K ................................................................................... 194 Time - for automatic calibration ............................................................. 135 - Setting the internal clock .............................................................. 86 Tone (keypad click) ............................................................................ 83 Transistor outputs................................................. see “Switch outputs” Transport .......................................................................................... 193 Tubing (note) ...................................................................................... 22 Type Examination Certificate ............................................................ 22 Type plate ........................................................................................... 18 U UNOR - Calibration cuvette ......................................................................... 24 - Display source voltage ................................................................. 116 - Validation ...................................................................................... 158 User - Intended user ................................................................................. 17 - Responsibility of user .................................................................... 16 User guide .......................................................................................... 28 Using air as a calibration gas ......................................................... 128 V Validation ......................................................................................... 158 Vapor-proof (S715 EX) ...................................................................... 21 Visual check ..................................................................................... 175 Voltage outputs (24 V) ...................................................................... 55 Voltages (internal) ........................................................................... 117 Volume (keypad click) ....................................................................... 83 W Warning of working range limits ....................................................... 92 X XON/XOFF protocol ......................................................................... 101 Z Zero gas .............................................................see “Calibration gases” O P E R A T I N G I N S T R U C T I O N S | S700 225 8009720/YR50/2016-03 Australia 3KRQH ²WROOIUHH E-Mail sales@sick.com.au India 3KRQH²² (0DLOLQIR#VLFNLQGLDFRP South Korea 3KRQH (0DLOLQIR#VLFNNRUHDQHW Israel 3KRQH (0DLOLQIR#VLFNVHQVRUVFRP Spain 3KRQH (0DLOLQIR#VLFNHV Italy 3KRQH (0DLOLQIR#VLFNLW Sweden 3KRQH (0DLOLQIR#VLFNVH Japan 3KRQH (0DLOVXSSRUW#VLFNMS Switzerland 3KRQH (0DLOFRQWDFW#VLFNFK Malaysia 3KRQH E-Mail enquiry.my@sick.com Taiwan 3KRQH (0DLOVDOHV#VLFNFRPWZ Netherlands 3KRQH (0DLOLQIR#VLFNQO Thailand 3KRQH (0DLOWDZLZDW#VLFNVJSFRPVJ Chile 3KRQH (0DLO LQIR#VFKDGOHUFRP New Zealand 3KRQH ²WROOIUHH E-Mail sales@sick.co.nz Turkey 3KRQH (0DLOLQIR#VLFNFRPWU China 3KRQH (0DLO LQIRFKLQD#VLFNQHWFQ Norway 3KRQH E-Mail sick@sick.no Denmark 3KRQH E-Mail sick@sick.dk Poland 3KRQH (0DLOLQIR#VLFNSO USA/Mexico 3KRQH ²WROOIUHH (0DLOLQIR#VLFNFRP Finland 3KRQH (0DLOVLFN#VLFNIL Romania 3KRQH (0DLO RIILFH#VLFNUR Vietnam 3KRQH (0DLO1JR'X\/LQK#VLFNVJSFRPVJ France 3KRQH (0DLOLQIR#VLFNIU Russia 3KRQH (0DLOLQIR#VLFNUX Gemany 3KRQH (0DLOLQIR#VLFNGH Singapore 3KRQH (0DLOVDOHVJVJ#VLFNFRP Great Britain 3KRQH (0DLOLQIR#VLFNFRXN Slovakia 3KRQH E-Mail mail@sick-sk.sk Hong Kong 3KRQH (0DLO JKN#VLFNFRPKN Slovenia 3KRQH (0DLORIILFH#VLFNVL Hungary 3KRQH (0DLORIILFH#VLFNKX South Africa 3KRQH (0DLOLQIR#VLFNDXWRPDWLRQFR]D Austria 3KRQH (0DLORIILFH#VLFNDW Belgium/Luxembourg 3KRQH (0DLOLQIR#VLFNEH Brazil 3KRQH (0DLOPDUNHWLQJ#VLFNFRPEU Canada 3KRQH (0DLOLQIRUPDWLRQ#VLFNFRP Czech Republic 3KRQH E-Mail sick@sick.cz SICK AG | Waldkirch | Germany | www.sick.com United Arab Emirates 3KRQH (0DLOLQIR#VLFNDH 0RUHUHSUHVHQWDWLYHVDQGDJHQFLHV DWwww.sick.com