Emerson Rosemount 890 UV Gas Analyzer Instruction Manual

Instruction Manual 748460-B August 2002 Model 890 UV Analyzer http://www.processanalytic.com ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions MUST be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation. • Read all instructions prior to installing, operating, and servicing the product. • If you do not understand any of the instructions, contact your Rosemount Analytical representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product. • Inform and educate your personnel in the proper installation, operation, and maintenance of the product. • Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources. • To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product. • When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance, place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike substitutions may result in fire, electrical hazards, or improper operation. • Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury. The information contained in this document is subject to change without notice. Teflon® and Viton® are registered trademarks of E.I. duPont de Nemours and Co., Inc. Suprasil II® is a registered trademark of Heraeus Amersil Inc. Pyrex® is a registered trademark of Corning Glass Works. SNOOP® is a registered trademark of NUPRO Co. Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess.com http://www.processanalytic.com Instruction Manual 748460-B August 2002 Model 890 TABLE OF CONTENTS PREFACE...........................................................................................................................................P-1 Definitions ...........................................................................................................................................P-1 Safety Summary .................................................................................................................................P-2 General Precautions For Handling And Storing High Pressure Gas Cylinders .................................P-4 Documentation....................................................................................................................................P-5 Compliances .......................................................................................................................................P-5 1-0 1-1 1-2 1-3 DESCRIPTION AND SPECIFICATIONS..............................................................................1-1 General Description...............................................................................................................1-1 Available Options...................................................................................................................1-2 Specifications ........................................................................................................................1-3 a. General ...........................................................................................................................1-3 b. Sample ............................................................................................................................1-3 c. Physical...........................................................................................................................1-4 d. Options............................................................................................................................1-4 2-0 2-1 2-2 2-3 2-4 INSTALLATION ....................................................................................................................2-1 Check for Shipping Damage.................................................................................................2-1 Location .................................................................................................................................2-1 Voltage Requirements ...........................................................................................................2-1 Electrical Connections ...........................................................................................................2-1 a. Line Power Connections .................................................................................................2-1 b. Recorder Connections ....................................................................................................2-2 Sample Inlet/Outlet Connections.........................................................................................2-3 Calibration Gas Requirements .............................................................................................2-4 Sample Handling System ......................................................................................................2-4 Leak Test Procedure .............................................................................................................2-5 Sample Flow Rate .................................................................................................................2-5 Options ..................................................................................................................................2-6 a. Alarm Connections..........................................................................................................2-6 b. Calibration Gas Control Connections.............................................................................2-6 c. Auto Zero/Span Connections.........................................................................................2-7 d. Remote Input/Output Connections..................................................................................2-8 Ordering Option Kits ..............................................................................................................2-9 2-5 2-6 2-7 2-8 2-9 2-10 2-11 3-0 3-1 3-2 3-3 3-4 3-5 INITIAL STARTUP AND CALIBRATION ............................................................................3-1 Power Verification..................................................................................................................3-1 Software/countdown ..............................................................................................................3-1 Front Panel controls and Indicators.......................................................................................3-2 a. Display ............................................................................................................................3-2 b. Function Keys .................................................................................................................3-2 c. User-Programmable Keys...............................................................................................3-3 d. Run Mode Display...........................................................................................................3-4 e. General Display Information ...........................................................................................3-5 Accessing Mode Displays......................................................................................................3-6 Security Code ........................................................................................................................3-8 Rosemount Analytical Inc. A Division of Emerson Process Management Contents i Instruction Manual 748460-B August 2002 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 Range Parameters ................................................................................................................3-9 a. Range Selection..............................................................................................................3-9 b. Linearization....................................................................................................................3-9 c. Component of Interest ....................................................................................................3-9 d. Gain.................................................................................................................................3-9 e. Range, Fullscale .............................................................................................................3-9 f. Calibration Gas ...............................................................................................................3-9 g. Zero Offset ......................................................................................................................3-9 h. Time Constant.................................................................................................................3-10 Analyzer Diagnostics .............................................................................................................3-12 Zero Calibration .....................................................................................................................3-13 Zero Calibration For The Analyzer With The Cal Gas Control Option ..................................3-13 Span Calibration ....................................................................................................................3-13 Span Calibration For The Analyzer With The Cal Gas Control Option .................................3-14 Linearization ..........................................................................................................................3-15 a. All Range.........................................................................................................................3-17 b. Non-Standard Ranges and Coefficients .........................................................................3-17 Alarm .....................................................................................................................................3-19 a. STATUS Display .............................................................................................................3-21 Current Output.......................................................................................................................3-22 Auto Zero/Span .....................................................................................................................3-23 Remote Range Input/Output..................................................................................................3-26 Interference Balance .............................................................................................................3-28 a. SO2 Measurement...........................................................................................................3-28 b. Cl2 Measurement ............................................................................................................3-28 4-0 4-1 4-2 4-3 4-4 ROUTINE OPERATION AND THEORY ...............................................................................4-1 Routine Operation .................................................................................................................4-1 Recommended Calibration Frequency..................................................................................4-1 Shutdown...............................................................................................................................4-1 Detection System Theory ......................................................................................................4-1 5-0 5-1 5-2 5-3 5-4 5-5 5-6 TROUBLESHOOTING ..........................................................................................................5-1 Error Code Summary.............................................................................................................5-1 Iris Balance Adjustment.........................................................................................................5-2 Voltage Checks .....................................................................................................................5-2 Digital Gain Adjustment .........................................................................................................5-2 Case Heater ..........................................................................................................................5-2 ERL Error Message ...............................................................................................................5-3 6-0 6-1 MAINTENANCE ....................................................................................................................6-1 Cell Removal, Cleaning And Replacement ...........................................................................6-1 a. Cell Cleaning...................................................................................................................6-1 UV lamp .................................................................................................................................6-3 a. Replacement ...................................................................................................................6-3 b. Realignment ....................................................................................................................6-7 Cleaning Optical Components...............................................................................................6-9 a. Spectrally Selective Mirrors ............................................................................................6-9 b. Beam Splitter/Focusing Mirrors.......................................................................................6-9 c. Source Envelope.............................................................................................................6-9 d. End Caps ........................................................................................................................6-9 6-2 6-3 ii Model 890 Contents Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 6-4 Electronic Circuitry.................................................................................................................6-10 a. Power Supply Board .......................................................................................................6-10 b. Signal Board....................................................................................................................6-10 c. Preamplifier Board ..........................................................................................................6-10 d. Adapter Board .................................................................................................................6-10 e. Micro Board.....................................................................................................................6-10 f. Micro Board Replacement ..............................................................................................6-10 g. Case Heater Temperature Control..................................................................................6-10 h. Dual Alarm/Calibration Gas Control Board (Option) .......................................................6-10 i. Isolated Remote Range I/O Board (Option)....................................................................6-11 j. Auto Zero/Span Board (Option) ......................................................................................6-11 7-0 7-1 7-2 7-3 7-4 REPLACEMENT PARTS ......................................................................................................7-1 Matrix .....................................................................................................................................7-1 Circuit Board Replacement Policy.........................................................................................7-2 Selected Replacement Parts .................................................................................................7-2 Lamp Replacement ...............................................................................................................7-3 8-0 8-1 8-2 8-3 RETURN OF MATERIAL ......................................................................................................8-1 Return Of Material .................................................................................................................8-1 Customer Service ..................................................................................................................8-1 Training..................................................................................................................................8-1 Rosemount Analytical Inc. A Division of Emerson Process Management Contents iii Instruction Manual 748460-B August 2002 Model 890 LIST OF ILLUSTRATIONS Figure 1-1. Figure 2-1. Figure 2-2. Figure 2-3. Figure 2-4. Figure 2-5. Figure 3-1. Figure 3-2. Figure 3-3. Figure 3-4. Figure 3-5. Figure 3-6. Figure 3-7. Figure 3-8. Figure 3-9. Figure 3-10. Figure 3-11. Figure 3-12. Figure 3-13. Figure 3-14. Figure 3-15. Figure 3-16. Figure 4-1. Figure 6-1. Figure 6-2. Figure 6-3. Figure 6-4. Figure 6-5. Figure 6-6. Figure 7-1. Figure 7-2. Figure 7-3. Model 890 Optical Bench....................................................................................... 1-2 Power Supply Board .............................................................................................. 2-2 Cable Gland Connection........................................................................................ 2-3 Calibration Gas Control and Alarm Connections................................................... 2-6 Auto Zero/Span Connections................................................................................. 2-7 Remote Input/Output Options ................................................................................ 2-8 Model 890 Adjustments Locations......................................................................... 3-1 Model 890 Keypad................................................................................................. 3-2 Run Mode Display ................................................................................................. 3-4 Logic Flow Chart.................................................................................................... 3-7 Security Mode Flow Diagram................................................................................. 3-8 Range Mode Flow Diagram ................................................................................. 3-11 Diagnostics Mode Flow Diagram ......................................................................... 3-12 Linearizer Mode Flow Diagram............................................................................ 3-15 Typical Application Linearization Curve............................................................... 3-16 Concentration Curve............................................................................................ 3-18 Curve, Normalized ............................................................................................... 3-18 Alarm Mode Flow Diagram .................................................................................. 3-20 Status Display ...................................................................................................... 3-21 Current Output Mode ........................................................................................... 3-22 Auto Zero/Span Flow Diagram ............................................................................ 3-25 Remote Input/Output Flow Diagram .................................................................... 3-26 Model 890 Timing Diagram.................................................................................... 4-2 Optical Bench ........................................................................................................ 6-2 Sample Cell Assembly........................................................................................... 6-3 Collector Block (Exploded View)............................................................................ 6-5 Detector Block (Exploded View) ............................................................................ 6-6 Lamp Assembly 655000 ........................................................................................ 6-7 Lamp Alignment..................................................................................................... 6-8 Model 890 Component Locations .......................................................................... 7-4 Optical Bench - Sensor Locations ......................................................................... 7-5 UV Lamp Life vs. Intensity ..................................................................................... 7-5 LIST OF TABLES Table 3-1. Table 3-2. Table 3-3. Table 5-1. Table 6-1. iv Contents Linearization Coefficients, Standard SO2 Ranges ............................................... 3-16 Remote Range I/O Designation........................................................................... 3-27 Remote Range I/O Binary and Decimal Coding .................................................. 3-27 Error Code Summary............................................................................................. 5-1 Jumper Configuration for Options........................................................................ 6-11 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 LIST OF DRAWINGS 623782 624127 624204 624251 624599 652687 652715 652807 652857 654853 656137 656138 656911 Schematic Diagram, Micro Board Schematic Diagram, Adaptor Board Schematic Diagram, Dual Alarm/Fail Safe Alarm Schematic Diagram, Remote Control Scheamtic Diagram, Auto/Zero Span Schematic Diagram, Signal Board SO2 Diagram, Electrical Interconnect SO2 Schematic Diagram, Power Supply Board Schematic Diagram, Preamplifier Board SO2 Installation Drawing, Model 890 Schematic Diagram, Signal Board Cl2 Schematic Diagram, Preamplifier Board Cl2 Diagram, Electrical Interconnect Cl2 Rosemount Analytical Inc. A Division of Emerson Process Management Contents v Instruction Manual 748460-B August 2002 vi Contents Model 890 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Model 890 UV Analyzer. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely. DEFINITIONS The following definitions apply to DANGERS, WARNINGS, CAUTIONS and NOTES found throughout this publication. DANGER . Highlights the presence of a hazard which will cause severe personal injury, death, or substantial property damage if the warning is ignored. WARNING . Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel. CAUTION. Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in damage to or destruction of equipment, or loss of effectiveness. NOTE Highlights an essential operating procedure, condition or statement. Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-1 Instruction Manual 748460-B August 2002 Model 890 SAFETY SUMMARY To avoid explosion, loss of life, personal injury and damage to this equipment and on-site property, all personnel authorized to install, operate and service the Model 890 Analyzer should be thoroughly familiar with and strictly follow the instructions in this manual. Save these instructions. If this equipment is used in a manner not specified in these instructions, protective systems may be impaired. DANGER. ELECTRICAL SHOCK HAZARD Do not operate without doors and covers secure. Servicing requires access to live parts which can cause death or serious injury. Refer servicing to qualified personnel. For safety and proper performance this instrument must be connected to a properly grounded three-wire source of power. Alarm and zero/span switching relay contacts wired to separate power sources must be disconnected before servicing. This instrument is shipped from the factory set up to operate on 115 volt, 50/60 Hz electric power. For operation on 230 volt, 50/60 Hz power, see Section 2-8 on page 2-5 for modifications. WARNING. POSSIBLE EXPLOSION HAZARD This analyzer is of a type capable of analysis of sample gases which may be flammable. If used for analysis of such gases, the instrument must be protected by a continuous dilution purge system in accordance with Standard ANSI/NFPA 496-1989, Chapter 8. If explosive gases are introduced into this analyzer, the sample containment system must be carefully leak-checked upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken, to ensure the system is in leak-proof condition. Leak-check instructions are provided in Section 2-8 on page 2-5. WARNING PARTS INTEGRITY Tampering or unauthorized substitution of components may adversely affect safety of this product. Use only factory documented components for repair. P-2 Preface Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 WARNING. INTERNAL ULTRAVIOLET LIGHT HAZARD Ultraviolet light from the source lamp can cause permanent eye damage. Do not look at the UV source for prolonged periods. Use of UV filtering glasses is recommended. WARNING . HIGH PRESSURE GAS CYLINDERS This analyzer requires periodic calibration with known zero and standard gases. See General Precautions for Handling and Storing High Pressure Cylinders, on page 4. WARNING TOXIC GAS HAZARD This instrument measures toxic gases. Ensure gas lines are leak-free and properly vented. Inhalation of toxic gases is highly dangerous and could result in death. Also, exhaust gas from this instrument is toxic and equally dangerous. Exhaust must be connected either to its original source or an appropriate outside vent using ¼-inch (6mm) tubing minimum. CAUTION TOPPLING HAZARD This instrument’s internal pullout chassis is equipped with a safety stop latch located on the left side of the chassis. When extracting the chassis, verify that the safety latch is in its proper (counter-clockwise) orientation. If access to the rear of the chassis is required, the safety stop may be overridden by lifting the latch; however, further extraction must be done very carefully to insure the chassis does not fall out of its enclosure. If the instrument is located on top of a table or bench near the edge, and the chassis is extracted, it must be supported to prevent toppling. Failure to observe these precautions could result in personal injury and/or damage to the product. Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-3 Instruction Manual 748460-B August 2002 Model 890 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association's "Handbook of Compressed Gases" published in 1981 Compressed Gas Association 1235 Jefferson Davis Highway Arlington, Virginia 22202 Used by Permission 1. Never drop cylinders or permit them to strike each other violently. 2. Cylinders may be stored in the open, but in such cases, should be protected against extremes of weather and, to prevent rusting, from the dampness of the ground. Cylinders should be stored in the shade when located in areas where extreme temperatures are prevalent. 3. The valve protection cap should be left on each cylinder until it has been secured against a wall or bench, or placed in a cylinder stand, and is ready to be used. 4. Avoid dragging, rolling, or sliding cylinders, even for a short distance; they should be moved by using a suitable hand-truck. 5. Never tamper with safety devices in valves or cylinders. 6. Do not store full and empty cylinders together. Serious suckback can occur when an empty cylinder is attached to a pressurized system. 7. No part of cylinder should be subjected to a temperature higher than 125°F (52°C). A flame should never be permitted to come in contact with any part of a compressed gas cylinder. 8. Do not place cylinders where they may become part of an electric circuit. When electric arc welding, precautions must be taken to prevent striking an arc against the cylinder. P-4 Preface Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 DOCUMENTATION The following Model 890 instruction materials are available. representative to order. Contact Customer Service Center or the local 748460 Instruction Manual (this document) COMPLIANCES MODEL 890 SO2 ANALYZER The Model 890 SO2 Analyzer is intended for sampling only non-hazardous gases in non-hazardous locations. When equipped with the optional Type Z Purge Kit (PN 624446), this analyzer is approved for use in Class I, Division 2, Groups B, C, and D hazardous locations and use indoor non-hazardous locations when sampling flammable gases. Rosemount Analytical has satisfied all obligations from the European Legislation to harmonize the product requirements in Europe. 97-C209 This product complies with the standard level of NAMUR EMC. Recommendation (May 1993). NAMUR This product satisfies all obligations of all relevant standards of the EMC framework in Australia and New Zealand. N96 MODEL 890 CL2 ANALYZER The Model 890 Cl2 Analyzer is intended for sampling only non-hazardous gases in non-hazardous locations. When equipped with the optional Type Z Purge Kit (PN 624446), this analyzer is approved for use in Class I, Division 2, Groups B, C, and D hazardous locations and use indoor non-hazardous locations when sampling flammable gases. FM APPROVED Rosemount Analytical Inc. A Division of Emerson Process Management Preface P-5 Instruction Manual 748460-B August 2002 P-6 Preface Model 890 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 GENERAL DESCRIPTION The Model 890 Ultraviolet Analyzer is designed to determine continuously the concentration of the component of interest in a flowing gaseous mixture. The analyzer is capable of measurement in the 50 to 5,000 ppm range for SO2 and 100 to 5,000 ppm for Cl2. Optical Bench The ultraviolet source emits a pulsed (30 Hz) beam of energy. This energy is split by a beam splitter, each beam being directed to pairs of detectors before and after the sample cell. One of the unique features of the Model 890 is the use of spectrally selective, “Transflectance”© mirrors. These mirrors isolate the sample and reference spectral passbands for the detectors. They reflect energy below a wavelength region and transmit the remaining, higher wavelengths, all with much lower energy loss than the more commonly used bandpass interference filters. Four detectors are used in this system, two before the sample cell (sample before [Sb] and reference before [Rb]) and two after (sample after [Sa] and reference after [Ra]). Sb and Sa receive energy in the specific wavelength regions depending on the application (265 to 310 nm for SO2, 310 to 355 nm for Cl2), Rb and Ra in the 310 to 355 nm region for SO2 and 355 to 400 nm for Cl2. These four detectors measure the component of interest (COI) concentration and correct for NO2 interference and UV lamp fluctuations. The difference between detector determinations is the COI concentration, following this formula: Rosemount Analytical Inc. A Division of Emerson Process Management COI = [f(Rb)-Sb]-[f(Ra)-Sa] where: Ra, Rb, Sa, Sb = signals from those detectors so identified f = attenuation factor for the reference signal, adjusted to compensate for NO2 interference. The sample gas is introduced to the sample cell, and the COI absorbs ultraviolet energy in proportion to the concentration in the gas. The difference between the signals of the detectors located at both ends of the sample cell determines the concentration of COI in the sample. Additionally, the adjacent (non-COIabsorbing) reference wavelengths are used as a baseline for measurement and correction of sample interferent components, particularly NO2. Readout is on a 16-character, LED-backlighted liquid crystal display. COI concentration data is presented in parts per million, percent of composition, or percent of fullscale. Additionally, 0 to +5 VDC output for a potentiometric (voltage) recorder and 0 to 20 mA or 4 to 20 mA isolated current output (maximum load 700 ohms) are provided as standard. A case heater with fan assembly maintains proper operating temperature. Linearization A linearizer, based on a fourth-order polynomial, is incorporated in the electronic circuitry. By turning the linearizer ON and entering the correct coefficients, an output linear with concentration is obtained. Description and Specifications 1-1 Instruction Manual 748460-B August 2002 Model 890 TRANSFLECTANCE© MIRRORS DETECTORS TRANSFLECTANCE© MIRRORS Sb DETECTORS Ra Rb Sa MIRRORS MIRROR SAMPLE CELL BEAM SPLITTER UV LAMP Figure 1-1. Model 890 Optical Bench Remote Range I/O 1-2 AVAILABLE OPTIONS Operation of the Model 890 can be enhanced with the choice of several options: Air Purge Kit Dual Alarms (standard and fail-safe) User-set dual alarms are available with configurable HI/LO designations and deadband. Auto Zero/Span An Automatic Zero/Span Option is available for unattended calibration of all three ranges. Calibration Gas Control A Calibration Gas Control Option allows two solenoids to be remotely actuated from the front panel, enabling one-man calibration without leaving the analyzer. 1-2 Description and Specifications An optional remote range input/output is available. Air purge kit, when installed with user-supplied components, meets Type Z requirements of standard ANSI/NFPA 496-1993 for installation in Class I, Division 2 locations as defined in the National Electrical Code (ANSI/NFPA 70) when sampling nonflammable gases. If the analyzer is used to sample a flammable gas, it must be protected by a continuous dilution purge system per standard ANSI/NFPA 496-1993, Chapter 6, or IEC publication 79-2-1983, Section Three. (Consult Customer Service Center, page 8-1, for further information.) Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 1-3 SPECIFICATIONS a. General1 Range (Std) (fullscale).................. 0 to 50, 0 to 5000 ppm SO2 at atmospheric pressure 0 to 100 to 0 to 5000 ppm Cl2 at atmospheric pressure Operating Temperature ................. SO2 applications: 32°F to 104°F (0°C to 40°C) Cl2 applications: 59°F to 95°F (15°C to 35°C) Repeatability.................................. ≤1% of fullscale Zero Drift2 ...................................... SO2: ±2% of fullscale per week Cl2: ±2% of fullscale per 24 hours Span Drift2 ..................................... SO2: ±2% of fullscale per week Cl2: ±2% of fullscale per 24 hours Noise ............................................. ≤1% of fullscale Response Time (Electronic) ................................ Variable, 90% of fullscale in 0.5 sec. to 20 sec, field selectable (application dependent) Sensitivity ...................................... SO2: ≤0.1 ppm Cl2: ≤0.2 ppm Interferent Rejection ...................... Discrimination ratio for NO2 is 1000:1 for SO2 applications Analog Output................................ Standard: 0 to 5 VDC and 0 to 20 mA/4 to 20 mA DC, isolated (maximum load 700 ohms) Linearization .................................. Keypad entered coefficients for linearizing 1, 2 or (all) 3 ranges Power Requirements..................... 115/230 VAC ±10%, 50/60 Hz, 350 Watts b. Sample Sample Cell ................................... 12.0 inches (305 mm) long, 110 cc volume Materials in Contact with Sample Windows ................................ Suprasil II Cells....................................... Pyrex Tubing.................................... FEP Teflon Fittings ................................... 316 Stainless Steel O-Rings.................................. Viton-A Sample Pressure ........................... Maximum 10 psig (69 kPa) 1 2. Performance specifications based on recorder output. Performance specifications based on ambient temperature shifts of less than 20° Fahrenheit (11° Celsius) per hour. Rosemount Analytical Inc. A Division of Emerson Process Management Description and Specifications 1-3 Instruction Manual 748460-B August 2002 c. Model 890 Physical Enclosure....................................... General purpose for installation in weather-protected area. Optional purge kit per Type Z, ANSI/NFPA 496-19931 Dimensions.................................... 8.7 x 19 x 24 inches (221 x 483 x 610 mm) H x W x D Weight ........................................... 65 lbs. (30 kg) d. Options Alarm 2 ........................................... Two single point, field programmable high or low, deadband up to 20% of fullscale Alarm Relay Contacts............ Two Form C contact rated 3A, 125/250 VAC or 5A, 30 VDC (resistive) Calibration Gas Control ................. Two front panel actuated contact closures Relay Outputs ........................ Two Form C contact rated 3A, 125/250 VAC or 5A, 30 VDC (resistive) Auto Zero/Span ............................. Four form C contact closures, rated 3A, 125/250 VAC or 5A, 30 VDC (resistive), field programmable frequency and duration of closure Relay Outputs ........................ Two form A contact closures for indication of insufficient zero and span adjustment, rated (resistive load): Max. switching power: 10 Watts Max. switching voltage: 30 VDC Max. switching current: 0.5 A Remote Input/Output ..................... Three remotely changeable ranges with positive identification. Range Change ...................... Binary or decimal, field selectable. Auto Zero/Span ..................... Auto Cal request and status. Relay Outputs ........................ Eight form A contact rated (resistive load): Max. switching power: 10 Watts Max. switching voltage: 30 VDC Max. switching current: 0.5 A Inputs ..................................... Eight optical couplers Input Range ........................... +5 VDC to +24 VDC 1 When installed with user-supplied components, meets requirements for Class I, Division 2 locations per National Electrical Code (ANSI/NFPA 70) for analyzers sampling nonflammable gases. Analyzers sampling flammable gases must be protected by a continuous dilution purge system in accordance with Standard ANSI/NFPA 496-1993, Chapter 6. Consult factory for recommendations. 2 Fail-safe jumper configuration. 1-4 Description and Specifications Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 2 INSTALLATION 2-1 CHECK FOR SHIPPING DAMAGE Examine the shipping carton and contents carefully for any signs of damage. Save the carton and packing material until the analyzer is operational. If carton or contents damage (either external or concealed) is discovered, notify the carrier immediately. electric power. For operation on 230 VAC, 50/60 Hz the installer must position voltage select switches S1 and S2 located on power supply board to the 230 VAC position (see Figure 2-1 on page 2-2). Power consumption is 350 watts. 2-4 ELECTRICAL CONNECTIONS 2-2 LOCATION Locate the analyzer in a weather-protected, non-hazardous location free from vibration. For best results mount the analyzer near the sample stream to minimize sample-transport time. Refer to Installation Drawing 654853. If equipped with PN 624446 optional air purge kit and installed with user-provided components per Instructions 748157, the analyzer may be located in a Class I, Division 2 area as defined by the National Electrical Code (ANSI/NFPA 70). This kit is designed to provide Type Z protection in accordance with Standard ANSI/NFPA 496-1993, Chapter 2, when sampling nonflammable gases. For flammable samples, the instrument must be equipped with a continuous dilution purge system in accordance with ANSI/NFPA 496-1993, Chapter 6. Consult factory for recommendations concerning minimum purge flow requirements for your particular application. 2-3 VOLTAGE REQUIREMENTS WARNING ELECTRICAL SHOCK HAZARD For safety and proper performance this instrument must be connected to a properly grounded three-wire source of electrical power. This instrument was shipped from the factory set up to operate on 115 VAC, 50/60 Hz Rosemount Analytical Inc. A Division of Emerson Process Management The power, recorder and current output cable glands are shipped already installed to allow attachment of cables to connectors or terminal strips. Cable glands for specific cables are as follows: CABLE Power Recorder Current Output GLAND PART NO. 899330 899329 899329 Remove the rear cover to access the terminals. Route each cable through the cable gland and connect to appropriate connector or terminal strip as shown in Drawings 654853 and 652715. Then, tighten the gland. a. Line Power Connections If this instrument is located on a bench or table top or is installed in a protected rack, panel or cabinet, power may be connected to it via a 3-wire flexible power cord, minimum 18 AWG (max. O.D. 0.480", min. O.D. 0.270") through hole “F” (refer to Drawing 654853) utilizing the connector gland (PN 899330) provided. Accessory kits are available which include one of the following: 1) a 10-foot North American power cord set and four enclosure support feet (PN 654008) for bench top use, 2) the power cord only (PN 634061), or 3) the four feet only (PN 634958). If the instrument is permanently mounted in an open panel or rack, use electrical metal tubing or conduit. Installation 2-1 Instruction Manual 748460-B August 2002 b. Model 890 Refer to Figure 2-2 on page 2-3 and Drawings 654853, 652715 and 656139. Route the power cable through the cable gland and connect the leads to TB1. After connecting the leads, tighten the cable gland adequately to prevent rotation or slippage of the power cable. Since the rear terminals do not slide out with the chassis, no excess power cable slack is necessary. Recorder and interconnection cables should meet the following requirements: Recorder Connections Voltage Output: 0 to +5 VDC Recorder connections are made to the rear panel. Refer to Drawings 654853, 652715 and 656139. Route the recorder cable through the cable gland and connect to TB2. S1 • Maximum distance from recorder to analyzer: 1000 ft. (305 m) • Recorder input impedance: >5000 ohms • Customer-supplied cable: 2-conductor, 20 AWG (min.), shielded Isolated Current Output: 0 to 20 mA or 4 to 20 mA (keyboard programmable) Maximum load impedance: 700 ohms • S2 TP4 TP5 E1 E1 F1 TP1 TP2 + S1 230V 115 + + + + TP3 + ZERO S2 + + + + + + + SPAN 115 + 115V J13 1 J11 1 J9 J2 1 1 + J8 1 + + + HEATER FAN J16 + LAMP + TEMP SENSOR J5 + HEATSINK 1 BACKLIGHT K1 1 J7 652810 POWER SUPPLY D6 Figure 2-1. Power Supply Board 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 INTERIOR Nut EXTERIOR Gland Nut Cable Case Wall Figure 2-2. Cable Gland Connection 2-5 SAMPLE INLET/OUTLET CONNECTIONS The standard Model 890 is intended for atmospheric pressure operation only, and must be vented to either the atmosphere or a collection destination at atmospheric pressure. Sample inlet and outlet connections are located on the rear panel. All connections are 1/4-inch ferrule-type compression fittings. See Drawing 654853. WARNING POSSIBLE EXPLOSION HAZARD This analyzer is of a type capable of analysis of sample gases which may be flammable. If used for analysis of such gases, the instrument must be protected by a continuous dilution purge system in accordance with Standard ANSI/NFPA 4961989, Chapter 8. WARNING TOXIC GAS HAZARD This instrument measures toxic gases. Ensure gas lines are leak-free and properly vented. Inhalation of toxic gases is highly dangerous and could result in death. Also, exhaust gas from this instrument is toxic and equally dangerous. Exhaust must be connected either to its original source or an appropriate outside vent using ¼-inch (6mm) tubing minimum. Rosemount Analytical Inc. A Division of Emerson Process Management If explosive gases are introduced into this analyzer, the sample containment system must be carefully leak-checked upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken, to ensure the system is in leakproof condition. Leak-check instructions are provided in Section 2-8 on page 2-5. Internal leaks resulting from failure to observe these precautions could result in an explosion causing death, personal injury or property damage. Installation 2-3 Instruction Manual 748460-B August 2002 2-6 CALIBRATION GAS REQUIREMENTS Analyzer calibration consists of setting a zero point and one or more upscale points. All applications require a zero standard gas to set the zero point on the display or recorder chart. If the factory Calibration and Data Sheet (included with the drawings at the end of the manual) specifies a background gas, use this as the zero gas. If a background gas is not specified, use dry nitrogen for the zero gas. Ideally, span gas should be between 75 % and 100 % of the fullscale span. 2-4 Installation Model 890 2-7 SAMPLE HANDLING SYSTEM Many different sample handling systems are available, either assembled completely or as loose components. The type used depends on the requirements of the particular application and the preferences of the individual user. Typically, the sample handling system incorporates such components as pumps and valves to permit selection of sample, zero standard and upscale standard gas; needle valve in sample-inlet line for flow adjustment; flowmeter for flow measurement and/or indication of flow stoppage; and filter(s) to remove particulate matter. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 2-8 LEAK TEST PROCEDURE WARNING POSSIBLE EXPLOSION HAZARD This analyzer is capable of analyzing sample gases which may be flammable. If used for analysis of such gases the instrument must be protected by a continuous dilution purge system in accordance with Standard ANSI/NFPA 496-1989 (Chapter 8). If explosive gases are introduced into the analyzer, the sample containment system must be leak checked upon installation and before initial startup, during routine maintenance and any time the integrity of the sample containment system is broken, to ensure that the system is in leak proof condition. Internal leaks resulting from failure to observe these precautions could result in an explosion causing death, personal injury or property damage. The following test is designed for sample pressure up to 10 psig (69 kPa). 1. Supply air or inert gas such as nitrogen at 10 psig (69 kPa) to analyzer via a flow indicator with a range of 0 to 250 cc/min and set flow rate at 125 cc/min to the sample inlet. 2. Seal off sample outlet with a cap. 3. Use a suitable test liquid such as SNOOP (PN 837801) to detect leaks. Cover all fittings, seals or possible leak sources. 4. Check for bubbling or foaming which indicates leakage and repair as required. Any leakage must be corrected before introduction of sample and/or application of electrical power. Rosemount Analytical Inc. A Division of Emerson Process Management NOTE Do not allow test liquid to contaminate cell or detectors and UV source windows. Should this occur, follow instructions in Section 6-1 on page 6-1 to clean the cell. 2-9 SAMPLE FLOW RATE Recommended sample flow rate is 1 to 2 SCFH (500 to 1000 cc/min). A subnormal flow rate will not affect readings but may result in an undesirable time lag. However, an excessive flow rate can result in cell pressurization. Assume that two cell volumes are required to flush any cell. Approximate flushing time for the Model 890's 12-inch cell at atmospheric sampling pressure (i.e., the outlet of the cell venting to atmosphere) is approximately 12 seconds. Flushing time is inversely proportional to flow rate. The primary effect of flow rate, other than flushing time, is cell pressure. Due to restrictions in exit flow configuration, an increasing flow rate increases sample pressure in the cell. In all cases, the effect of pressure on readout is eliminated if the same flow rate is used for the measured sample as well as for the zero gas and span gas. Note that at higher flow rates the nonlinearity of the calibration curve increases, because of increase in sample cell pressure. Therefore, if higher flow rates are required, the calibration curve should be redrawn at the higher rate. At flows up to 2 CFH (1 L/min), gaseous sample temperatures are equilibrated to instrument temperature regardless of stream temperature. At extremely high flow rates, this may not be true, but no such effect has been noted up to 18 CFH (9 L/min). Installation 2-5 Instruction Manual 748460-B August 2002 Model 890 a. 2-10 OPTIONS Alarm Connections Refer to Figure 2-3 below and Drawings 652715 and 656139. Connect cable (customer supplied) to connector J2. The Dual Alarm Option consists of two form C contacts rated 3A-125/250 VAC or 5A-30 VDC (resistive). The following options may be ordered factory installed or may be ordered as kits from the factory at a later date: Alarm, Calibration Gas Control, Auto Zero/Span and Remote Range I/O. The option boards are equipped with mating plugs for field wiring attached to the connector at the edge of each board. Attach the cable (customer supplied) to the plug and socket connector according to the schematic for each option board. Run the cable through the cable gland and tighten once the connector has been secured (Figure 2-2 on page 2-3). If an option has been ordered installed at the factory, the option board will be inserted into one of five slots inside the rear of the analyzer. Each option will require a cable (user-provided) which connects to a female plug. The female plug, in original packaging, is attached to the appropriate terminal block on the option board. If the instrument came equipped with one option, the interconnect cable will be in place for all options. b. Calibration Gas Control Connections Refer to Figure 2-3 below and Drawings 652715 and 656139. Connect cable (customer supplied) to connector J2. The Cal Gas Control Option consists of two form C contacts rated 3A-125/250 VAC or 5A-30 VDC (resistive). Run the cable through the cable gland and tighten the latter once the connector has been secured (Figure 2-2 on page 23). The Alarm, Auto Zero/Span, Calibration Gas Control and Remote Range Change Boards have jumper-selectable addresses. Jumper Selectable Address E4 E2 E1 Outlet Cable B R1 R2 R8 R6 B J2 Q1 FT 2 A C C CR2 R3 K1 CAL 624419 C T R L 1 1 PR1 U2 B R7 C3 R9 E 10 1 E8 E9 R5 R4 Interconnect Cable C E Q2 1 U1 B CR1 A J1 + C1 C E FT 1 C1 E7 E6 E5 K2 DUAL 624207 A LA R M U3 1 U4 1 F A IL 654398 S A F E A LA R M Note: The Dual Alarm, Fail Safe Alarm and Calibration Gas Control use the same board. However, the jumpers locations are different. Cal Gas Control: E1, E4, E5 - E7 and E9 - E10 Dual Alarm: E1, E2, E5 - E7 and E9 - E10 Fail Safe Alarm: E1, E2, E6 - E7 and E8 - E10 Figure 2-3. Calibration Gas Control and Alarm Connections 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 c. maximum switching voltage and 0.5 A maximum switching current. Auto Zero/Span Connections Refer to Figure 2-4 below and Drawings 652715 and 656139. Connect cable (customer supplied) to connectors J2 and J3. The Auto Zero/Span Option consists of four form C contacts rated 3A-125/250 VAC or 5A-30 VDC (resistive) and two form A contacts rated at 10 watts maximum switching power, 200 VDC Run the cable through the cable gland and tighten once the connector has been secured (Figure 2-2 on page 2-3). If installed, this board can also be activated from the keyboard (Zero/Span) for the selected range. Jumper Selectable Address Outlet Cable J2 FT1 K1 FT4 B K4 C C E Q1 B Q4 E4 E2 E1 E C2 C1 J1 1 + FT2 K2 CR1 R4 B C E Q2 K5 R1 B C Q5 CR4 R7 Interconnect Cable R2 E R3 C3 U1 CR2 R5 FT3 K3 B C Q1 E K6 C R 5 R 8 R 10 1 R P 11 B C E Q1 1 1 U4 U2 U3 J3 CR3 R6 1 Figure 2-4. Auto Zero/Span Connections Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 Instruction Manual 748460-B August 2002 d. Model 890 voltage and 0.5 A maximum switching current. Remote Input/Output Connections Refer to Figure 2-5 below and Drawings 652715 and 656139. Connect cable (customer supplied) to the 9-pin connectors J2 and J3. The signal input is at J3 which consists of eight optocouplers, operated from a user-supplied 24 VDC power source. The signal output is at J2 which consists of eight form A contacts rated (resistive load) 10 watts, maximum switching power, 200 VDC maximum switching Run the cable through the cable gland and tighten once the connector has been secured (Figure 2-2 on page 2-3). Jumper Selectable Address J2 E5 E6 E7 Outlet Cable E4 C R 1 R 13 R 11 E8 R2 E2 R1 E1 C1 U7 C5 E9 C3 U1 K1 K5 K2 K6 K3 1 RP2 K7 U2 Interconnect Cable R 12 C4 1 + 1 J1 U3 1 C2 K4 K8 U4 1 J3 R3 R7 R4 R8 R5 R9 R6 R 10 X 624254 U6 1 RP1 1 U5 1 654416 IS O LA T E D R E M O T E C O N T R O L B D Figure 2-5. Remote Input/Output Options 2-8 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 2-11 ORDERING OPTION KITS Options not ordered from the factory at the time of purchase may be ordered as the following kits: • 624422 Isolated Remote Control Kit • 624207 Dual Alarm Kit • 654398 Fail Safe Dual Alarm Kit • 624424 Auto Zero/Span Control Kit • 624426 Calibration Gas Control Kit Rosemount Analytical Inc. A Division of Emerson Process Management The option kit consists of the circuit board, a cable gland and two circuit card guides which are inserted into predrilled holes in the card cage. Mount the option in the card guides and follow the wiring directions in Section 210 on page 2-6. There are five connectors on the interconnect cable. It is important for the slot to be connected to the correct connector on the interconnect cable. To install any of the above kits, the Common Parts Kit, PN 624414, must be ordered if not originally ordered with the analyzer. This kit consists of a card cage which mounts in the rear of the case and three interconnect cables that plug in as shown on Drawings 652715 and 656911. Once this kit is installed, it need not be ordered again for other kits. Installation 2-9 Instruction Manual 748460-B August 2002 2-10 Installation Model 890 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 3 INITIAL STARTUP AND CALIBRATION Prior to shipment this instrument was subjected to extensive factory performance testing, during which all necessary optical and electrical adjustments were made. The following instructions are recommended for initial startup and subsequent standardization of the analyzer. Perform the Leak Test Procedure in Section 2-8 on page 2-5. 3-1 POWER VERIFICATION 1. Verify power switch settings are for available power (115 VAC/230 VAC). Refer to Section 2. 3-2 SOFTWARE/COUNTDOWN When power is first applied to the Model 890 analyzer, the display will read [INITIALIZING]. Next, the display will show the current software version number, [VERSION X.XX]. A countdown timer ([WARM UP-WAIT YY], where YY are countdown seconds) displays the lamp warm up time before it is turned on. If after two 80-second countdown sequences, the UV lamp is not sufficiently heated, the display will read [UV LAMP ERROR]. See Table 5-1 on page 5-1 for error explanation. 2. Apply power. On the Power Supply Board, verify that heater LED (D6) is ON. Refer to Figure 2-1 on page 2-2. Isolated Current Jumper/Test Point Display Contrast Adjust R8 Reset SW1 Isolated Current Zero Adjust R27 Isolated Current Span Adjust R47 Power Supply Board Option Boards Micro Board Gain Adjust R3 Signal Board Aperture Tune Figure 3-1. Model 890 Adjustments Locations Rosemount Analytical Inc. A Division of Emerson Process Management Initial Startup and Calibration 3-1 Instruction Manual 748460-B August 2002 Model 890 In the normal RUN mode of operation, the display will show current process value, component name, control mode and range. In other modes, relevant information will be displayed as is necessary. See Figure 3-3 on page 3-4. 3-3 FRONT PANEL CONTROLS AND INDICATORS a. Display The display consists of a 16-character backlighted Liquid Crystal Display. The contrast on the display may be adjusted so that the display can be read from any vertical angle. This adjustment is made by loosening the two screws on the front of the case and sliding the front panel forward, then turning the potentiometer (R8) to adjust the contrast until the best view of the display is obtained. See Figure 3-1 on page 3-1. b. Function Keys The Model 890 has twelve function keys (Figure 3-2 below). Each key must be pressed firmly for one second to insure that the microprocessor recognizes the keystroke. The definitions for these keys are as follows: ZERO F1 SPAN F2 STATUS MODE SHIFT ENTER Rosemount Analytical Figure 3-2. Model 890 Keypad ZERO To activate the manual zero calibration of the analyzer. SPAN To activate the manual span calibration of the analyzer. STATUS SHIFT 3-2 display except Run Mode, Zero Setting, Span Setting and Status causes a ↑ to be displayed at the far right position. Pressing → will then move the cursor 16 characters to the right, pressing ← will move the cursor 16 characters to the left, and, if a displayed parameter is being modified, pressing ↑ will access the highest value allowed for that parameter and pressing ↓ will access the lowest value allowed for that parameter. To display the configuration and the status of alarms and error messages. Used in conjunction with left and right or up and down arrows, F1, F2 and ENTER keys. Pressing the SHIFT key in any Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 F1 F2 MODE Software programmable keys for quick access to mode functions. When used in conjunction with the SHIFT key, two additional functions are available: SHIFT/F1 and SHIFT/F2. The computer acknowledges the keystrokes by flashing [** KEY SAVED **] on the display. These four functions can immediately access a particular display for the following modes: Range, Diagnostics, Linearization, Alarm, Current Output, Auto Zero/Span or Remote Range I/O. To display instrument functions. The standard functions are security, range, diagnostics, current output and linearization. Additional functions, in conjunction with option boards, are Auto Zero/Span, Remote Range I/O, and Alarm. The up and down arrow keys are used to modify the data in the display. Depress either the up or down arrow to change the values displayed. When used in one of the editing modes, SHIFT ↑ causes the highest value allowed in a function to be displayed. SHIFT ↓ causes the lowest value to be displayed. Depress the arrow key once to change one digit; depress and hold either key to scroll (continuous value change), thereby reducing the time required to make large value changes. To move cursor one position at a time or, when used in conjunction with the SHIFT key moves the cursor 16 characters, one full display, at a time. ENTER To access a function, to store a value in nonvolatile memory or to return to run mode from span, zero and security screens. The computer acknowledges ENTER by momentarily flashing [** DATA STORED **] on the display when used to store a setting in non-volatile memory. Use ENTER to engage the span and zero functions, which are Rosemount Analytical Inc. A Division of Emerson Process Management initiated by the SPAN and ZERO keys. [CALCULATING SPAN] or [CALCULATING ZERO] will then be momentarily displayed. SHIFT ENTER The SHIFT key in conjunction with the ENTER key will return to Run Mode from any function screen except: 1) the [CALCULATING ZERO/SPAN] screen and 2) during an auto calibration cycle. SHIFT ENTER during operation of zero and span functions will turn off the appropriate solenoid valve, if connected, for instruments with the Calibration Gas Control or Auto Zero/Span. The SHIFT - ENTER combination is the Escape feature. c. User-Programmable Keys Refer to Figure 3-2 on page 3-2. F1, F2, SHIFT/F1 and SHIFT/F2 are software-programmable keys which can be user-programmed to access any frequently used display or sub-menu for the following modes: Range, Diagnostics, Linearization, Auto Zero/Span, Remote Range I/O or Alarm, provided the option board selected is still present. To use this feature, the function keys must be preprogrammed by the user through the following steps: 1. Access a display or sub-menu that will be frequently used by following the steps in the particular set of instructions given in the figures in this section until the desired display is obtained. 2. Press F1, F2, SHIFT/F1 or SHIFT/F2 to program the analyzer to return to this display from the RUN mode. This will assign F1, F2, SHIFT/F1 or SHIFT/F2 to this particular display, and will retain those assignments until the key or combination of keys is reprogrammed using the same procedure described in this section. The analyzer acknowledges this Initial Startup and Calibration 3-3 Instruction Manual 748460-B August 2002 Model 890 command by flashing [**KEY SAVED**] on the display. 3. Exit to the RUN mode display by completing the remaining steps in the figure chosen in Step 1. 4. When the analyzer returns to the RUN mode display, press the key or keys selected in Step 2 (F1, F2, SHIFT/F1 or SHIFT/F2) to check the setup. The analyzer will return to the display or sub-menu selected in Step 1. d. Run Mode Display The RUN mode is the normal mode of operation. In this mode the display will show current process value component designation, control mode and range. Should an error condition or an alarm condition occur, [ER?] (where ? is an alphanumeric character) or [AL#] (where # is either the number 1 or 2) will flash on the display in the component name location. A list of error messages is located in Section 5-1 on page 5-1. Refer to Figure 3-3 below for the different run mode displays. 5. Press SHIFT/ENTER to return to the RUN mode. NOTE: The programmable keys cannot be assigned to the zero or span screens since these screens are already single-key accessed by the ZERO and SPAN keys, respectively, on the front panel. To reprogram the key or keys selected in Step 2, repeat Steps 1 through 5 for another display or sub-menu. For example, if the GAIN is frequently changed, access the RANGE sub-menu to access the GAIN display and press the F1 key. Press SHIFT/ENTER to return to the RUN mode. To get to the GAIN display from the RUN mode display, press the F1 key. To reprogram the F1 key, go to another display other than the RUN mode display and press the F1 key. This will reprogram the F1 key to the new display. 3-4 Initial Startup and Calibration XXX % ABC L1 XXX ppm ABC L2 XXX %FS ER4 R3 Concentration Engineering Units, or % Fullscale. If Linearization ON, reads in engineering units. If Linearization OFF, reads in % Fullscale. Code for measured component or Error Message Figure 3-3. Rosemount Analytical Inc. Local, or Remote Control, Range 1, 2 or 3. Run Mode Display A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 e. General Display Information The following features are present to the right of all display sequences (except Run Mode display, Zero/Span screens, Status screen, and Auto Zero/Span screens): → The beginning of a sub-menu is indicated by → in the extreme right position of the display. This arrow indicates that there will be more information in subsequent displays which can be obtained by either pressing the → key until the next display is obtained, or pressing SHIFT → to move 16 characters, one full display, at a time. → ← Indicates that there are subsequent displays which can be accessed by pressing the → key to view a new display or the ← key to return to a previous display. To move 16 characters, one full display at a time, press SHIFT → or SHIFT ←. Rosemount Analytical Inc. A Division of Emerson Process Management ← The last display of a routine is indicated by the ← To return to other displays in the routine, press the → key or SHIFT ← to move 16 characters, one full display at a time. ↑ Indicates that the SHIFT key was pressed. NOTE: At any point in the sequence, a sub-menu may be exited by pressing SHIFT/ENTER. The [WAIT-CALCULATING] message is displayed briefly after the user changes displayed data on some of the screens and then exits the screen. Initial Startup and Calibration 3-5 Instruction Manual 748460-B August 2002 Model 890 3-4 ACCESSING MODE DISPLAYS Ensure that all MODE displays are functional and that all options ordered from the factory are present by following the flow chart in Figure 3-4 on page 3-7. To follow the logic flow chart, use the following steps: NOTE: For more detailed instructions, refer to Figure 3-5 on page 3-8, Figure 3-6 on page 3-11, Figure 3-7 on page 3-12, Figure 3-8 on page 3-15, Figure 3-12 on page 3-20, Figure 3-15 on page 3-25, and Figure 3-16 on page 3-26. 3-6 Initial Startup and Calibration 1. Press MODE. 2. Use the → key to move to the desired sub-menu (SECURITY, RANGE, DIAGNOSTICS, LINEARIZER, ALARM, CURRENT OUTPUT, AUTO-CAL or REMOTE I/O) and press ENTER. 3. Press SHIFT then → to move through each sub-menu. 4. At the end of each routine, press SHIFT/ENTER to return to the RUN mode. Repeat steps 1 through 4 to check the next function. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 RUN MODE MODE SECURITY RANGE DIAGNOSTICS INTERFERENCE CAL LINEARIZER ALARM CURRENT OUTPUT AUTO-CAL ENTER SHIFT Will enter displayed mode function and ENTER will return analyzer to Run Mode REMOTE I/O Figure 3-4. Logic Flow Chart Rosemount Analytical Inc. A Division of Emerson Process Management Initial Startup and Calibration 3-7 Instruction Manual 748460-B August 2002 Model 890 To gain access, follow the steps in the appropriate figure in this section. Once access has been gained, the procedure described in Figure 3-5 below may be performed. 3-5 SECURITY CODE See Figure 3-5 below. The Model 890 is equipped with a security code feature, which is deactivated when the instrument is shipped from the factory. When the security feature is activated, only the STATUS and MODE function keys are active to access the STATUS and SECURITY displays. A valid password must be entered to activate the rest of the keyboard. In the event the password is misplaced, the operator may return to the initial password (890) through the following steps: 1. Press the ENTER key. 2. Press and release the RESET pushbutton switch on the Micro Board (see Figure 3-1 on page 3-1). INITIAL PASSWORD IS “890” This password may be changed to any three character group. Entering the correct password activates the keyboard. 3. Press and hold the ENTER key until the RUN mode display appears. A. ACCESSING SECURED SCREEN DISPLAYS. SECURITY PASSWORD: ??? ENTER RUN MODE ENTER Other screen displays now accessible. Two (2) minutes of keyboard inactivity restores secured status, requiring reentry of password. B. ACTIVATING/DE-ACTIVATING SECURITY FEATURES AND CHANGING PASSWORD. SECURITY PASSWORD: ??? ENTER SHIFT Toggles ON/OFF SECURITY: OFF ENTER SHIFT NEW PSWRD: ??? SHIFT Note: “DATA STORED” RUN MODE ← → SECURITY Activated SECURITY De-Activated If SECURITY is activated, follow procedure A above, first. Select three characters. Valid characters are “space”, 0 through 9 and A through Z. ENTER and will move cursor right/left, one character at a time. SHIFT and and will change settings. SHIFT and PSWRD IS NOW XXX will go to next function. ENTER will return analyzer to RUN MODE. Figure 3-5. Security Mode Flow Diagram 3-8 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 3-6 RANGE PARAMETERS a. d. In the [GAIN=X] display, an amplifier gain of 1, 2, 4, 8 or 16 can be selected for each range with the ↑ or ↓ key depending on the sensitivity desired. Range 3 is normally the least sensitive range. Range Selection See Figure 3-6 on page 3-11. There are several range parameters that may be changed. The first display [RANGE: # CMP NNN →] allows RANGE 1, RANGE 2 or RANGE 3 to be selected with the ↑ or ↓: key. Of these three independent ranges, RANGE 3 should always be the least sensitive range (highest fullscale range). b. c. Other ranges are generally set with gains that are proportional to their relative fullscale spans. Thus, if range 1 is 0 to 50 ppm and range 3 is 0 to 500 ppm, then the respective gains will usually be 8 and 1. If 5000 ppm is being measured, gain is x1 and the instrument is set for Low. Linearization The Model 890 permits entry of different sets of linearizing coefficients (Section 312 on page 3-15) for each range. Or, if desired, one set of linearizing coefficients may be used for all three ranges when the dynamic range ratio is 3:1 or less. If only one set of coefficients is used, this set should always be entered in Range 3. Coefficients placed in Range 3 will automatically be used for Range A (All). e. NOTE Any designation other than the component of interest that was configured to measure will have no effect on the analyzer's performance. It continues to measure the configured COI. Rosemount Analytical Inc. A Division of Emerson Process Management Range, Fullscale In the [FS=XXXX ppm *] or [FS=XX.X % *] display, up to a four digit fullscale value is entered in ppm (parts per million). Note: The instrument will not allow the user to enter a fullscale value in the RANGE, FS screen [FS = XXXX ppm] that is less than the CAL GAS value entered in the [CAL GAS = XXXX] screen. Conversely, the user cannot enter a value in the [CAL GAS = XXXX] screen that is larger than the fullscale value entered in the [FS = XXXX ppm) screen. Component of Interest UV methodology may be used for measuring a variety of components. Therefore, the software allows the user to configure the display to reflect whatever component is being measured. This component of interest is designated by a 3-digit group of letters or numbers. This gas name or designation may be selected for each range by placing the cursor under the desired digit [NNN] and selecting a letter or number with ↑ or ↓ key. This name will appear on the display when the analyzer is in the RUN mode. Gain f. Calibration Gas In the [CAL GAS=XXXX ppm *] display, up to a four digit calibration gas value is entered in ppm for each linearized range. It is recommended that cal gas concentration be from 75% to 100% of fullscale. g. Zero Offset In the [ZR-OFFSET:X.XX *] display, the amount of zero offset in percent of fullscale is entered for each range. The zero offset feature compensates for impurities in zero calibration gas. If there are no impurities in the zero gas, set ZR-OFFSET to 0.00. Initial Startup and Calibration 3-9 Instruction Manual 748460-B August 2002 h. NOTE Time Constant In the [TIME CONST=XX ←] display, the value of the TIME CONSTANT can be changed for each range. This TIME CONSTANT is responsible for the amount of time (in seconds) in which the analyzer responds to change. A different TIME CONSTANT can be selected for each range. To change or check the settings of the different range parameters, follow the steps in the appropriate figure in this section. 3-10 Model 890 Initial Startup and Calibration After changing a setting, press ENTER to retain the new setting in nonvolatile memory. Settings stored in nonvolatile memory will be saved even in the event of a power outage. At any point in the sequence, the routine may be exited by pressing SHIFT/ENTER. The analyzer must be in LOCAL mode (L1, L2 or L3 appears in RUN mode display) to change ranges in [RANGE=XXX] screen of Figure 3-6 on page 3-11. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 RANGE ENTER SHIFT RANGE=X CMP SO2 SHIFT GAIN = XHIGH HIGH/LOW ≈ 10:1 Digital Gain (X1, X2, X4, X8, X16) SHIFT WAIT-CALCULATING (If user has changed displayed data) CAL GAS = ppm Cal Gas (Span) SHIFT WAIT-CALCULATING FS - XX ppm Fullscale Range in % or ppm * (If user has changed displayed data) Zero Gas Offset as a % of fullscale. ZR. OFFSET: 0.00 SHIFT Time Constant: 0.5 to 20 seconds TIME CONST = XX and will move cursor right/left, one character at a time. SHIFT and and will change settings. SHIFT and will go to next function. ENTER will return analyzer to RUN MODE. * % of fullscale if linearizer is OFF, % of composition or ppm if linearizer is ON Figure 3-6. Range Mode Flow Diagram Rosemount Analytical Inc. A Division of Emerson Process Management Initial Startup and Calibration 3-11 Instruction Manual 748460-B August 2002 Model 890 references RA and RB), +5 V, +15 V, +12 V, and -15 V values to be displayed. It is recommended that the values for samples SA and SB and , references RA and Rb be recorded for future reference to help track lamp life. See Figure 3-7 below. 3-7 ANALYZER DIAGNOSTICS Diagnostics are selectable through the MODE function. This function allows the source current, detector signals (samples SA and SB, SHIFT DIAGNOSTICS SAMPLE B=X.XXX ENTER SRC.CUR = XXXmA SHIFT 300 mA ± 10mA REF.B=X.XXX SHIFT SHIFT DET. SIG. - X.XX +5V = X.X SHIFT ±5% SAMPLE A=X.XXX SHIFT SHIFT +15V = XX.X ±5% REF.A=X.XXX SHIFT +12V = XX.X and SHIFT and will move cursor right/left, one character at a time. ENTER ±5% SHIFT will return analyzer to RUN MODE -15V = XX.X ±5% Figure 3-7. Diagnostics Mode Flow Diagram 3-12 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 3-8 ZERO CALIBRATION The Model 890 Analyzer automatically calculates zero when the analyzer is in the zero setpoint mode. Simply press ZERO (display notes [ZERO - WAIT →] and then [ZR = XX PS = XX %]). (Ensure that zero gas is flowing through the cell for at least one minute.) Then press ENTER (display notes [CALCULATING ZERO]). Zero is then set for all three ranges, and the analyzer returns to Run Mode. NOTE For instruments with Cal Gas Option or Auto Zero/Span Option, press ENTER to perform the selected calibration. Press SHIFT-ENTER to abort the function, turn off the relay for this valve, and maintain previous calibration settings. NOTE When entering this function for viewing purposes only (by pressing the ZERO or SPAN key), press SHIFT-ENTER to exit. NOTE When entering this function, ensure that zero calibration gas is flowing through the analyzer. When entering this function for viewing purposes only, press SHIFT/ENTER to exit without changing zero value. To calibrate zero: 1. Allow system to warm up a minimum of one and a half hours. 2. Connect zero gas to the sample cell inlet at the back of the analyzer. Flow the gas at a flow rate of 500 cc/min, as read on a flowmeter, for at least two minutes. To calibrate the zero setting for the analyzer for each range desired, press ZERO and then press ENTER. 3-9 ZERO CALIBRATION FOR THE ANALYZER WITH THE CAL GAS CONTROL OPTION The Calibration Gas Control Option allows one-man calibration. This option consists of two form C contacts, rated 3A-125/250 VAC or 5A-30 VDC (resistive). These contacts are connected to solenoid valves (customer supplied) which will turn zero and span calibration gases ON/OFF when activated. Simply press ZERO to open the appropriate valve, thus allowing the zero gas to flow through the instrument. Pressing ENTER will initiate the calibration process. At the conclusion of calibration, the valve is closed and the instrument returns to RUN mode. Rosemount Analytical Inc. A Division of Emerson Process Management To calibrate the analyzer with the Cal Gas Control Option: 1. Allow system to warm up a minimum of one hour. 2. Connect the solenoid valve for the zero gas to the two form C contacts. Connect the zero gas to the sample cell inlet located on the back of the analyzer. The gas should flow at a rate of 500 cc/min., as read on a flowmeter, for at least two minutes. 3. To calibrate the zero setting for the analyzer, press ZERO and then ENTER. 3-10 SPAN CALIBRATION The Model 890 Analyzer sets span for the selected range in a simple two-keystroke procedure. To span the analyzer, the operator simply presses SPAN and ENTER. When SPAN is pressed, display notes [SPAN - WAIT] and then [X.XX NN % MMM → ], where X.XX is the run mode value, NN % is the percentage of span potentiometer in use and MMM is the span gas value. When ENTER is pressed, display notes [CALCULATING SPAN] and the analyzer re-enters Run mode on completion of function. NOTE Press SHIFT-ENTER instead of ENTER to maintain previous calibration settings and exit Span without calibrating. Initial Startup and Calibration 3-13 Instruction Manual 748460-B August 2002 Model 890 NOTE For instruments with the Calibration Gas Control or Auto Zero/Span, press ENTER to perform the new calibration. Both ENTER and SHIFT/ENTER will turn off the relay for the solenoid valve. NOTE When entering this function, ensure that span calibration gas is connected to the analyzer. When entering this function for viewing purposes only (by pressing the SPAN key), press SHIFT-ENTER to exit. To perform span: WARNING TOXIC GAS HAZARD This instrument measures toxic gases. Ensure gas lines are leak-free and properly vented. Inhalation of toxic gases is highly dangerous and could result in death. Also, exhaust gas from this instrument is toxic and equally dangerous. Exhaust must be connected either to its original source or an appropriate outside vent using ¼-inch (6mm) tubing minimum. 2. Connect span gas to the sample cell inlet at the back of the analyzer. Flow the gas at a rate of 500 to 1000 cc/min (1 to 2 SCFH), as read on a flowmeter, for at least two minutes. 3. To calibrate, press SPAN and then ENTER. 3-11 SPAN CALIBRATION FOR THE ANALYZER WITH THE CAL GAS CONTROL OPTION The Calibration Gas Control Option allows one-man calibration. This option consists of two form C contacts, rated 3A-125/250 VAC or 5A-30 VDC (resistive). These contacts are connected to solenoid valves (customer supplied) which will turn zero and span calibration gases ON/OFF when activated. Simply press SPAN to open the appropriate valve, thus allowing the zero gas to flow through the instrument. Pressing ENTER will initiate the calibration process. At the conclusion of calibration, the valve is closed and the instrument returns to RUN mode. See Section 3-15 on page 3-23 for more information. 1. Allow system to warm up a minimum of one and one half hours. 3-14 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 NOTE 3-12 LINEARIZATION SO2 ranges from 0 to 50 ppm through 0 to 200 ppm and Cl2 ranges from 0 to 1000 ppm through 0 to 200 ppm are linear within ±1% accuracy, and do not require correction (although their linearities are improved with the fourth order polynomial corrections). The uncorrected 0 to 5000 ppm range is very non-linear, but is corrected to better than ±1% of fullscale with a fourth order polynomial. The Model 890 Analyzer can be operated in linear and non-linear mode. Linearization can be toggled ON/OFF with the ↑ or ↓ key in the Linearization Mode Screen (see Figure 3-8 below and Table 3-1 on page 3-16). In the OFF position, linearization is disabled for all ranges. In the linear mode, the component of interest is measured in engineering units, either ppm (parts per million) or % (percent of composition). In the non-linear mode, the component of interest is measured is in %FS (percent of fullscale). The analyzer is linearized with the following fourth-order polynomial: 2 3 4 Y = A0 + A1X + A2X + A3X + A4X Where X is the nonlinear input; A0, A1, A2, A3 and A4 are the linearization coefficients; and Y is the linear output. LINEARIZER ENTER LIN: ON RANGE: X Press and linearizer ON/OFF. to toggle TO PREVIEW VALUES: Press to preview values for A1, A2, A3, A4 WITHOUT CHANGING THOSE VALUES. SHIFT TO CHANGE VALUES: will move cursor right, left. and will move to next coefficient. ENTER SHIFT and AO = X.XXXXXXX will change (toggle) values of each character ENTER SHIFT will return analyzer to RUN MODE. WAIT-CALCULATING (if displayed data was modified) RUN MODE Figure 3-8. Linearizer Mode Flow Diagram Rosemount Analytical Inc. A Division of Emerson Process Management Initial Startup and Calibration 3-15 Instruction Manual 748460-B August 2002 Model 890 Linearization coefficients can be developed for each range and stored in the analyzer using the front panel keypad. The operating range is selected by entering RANGE = 1, 2, or 3 in the Range Mode. Coefficients for the FULLSCALE selected range are automatically used, independent of the position of Range = n, from the Linearization Mode (except for the ALL Range selection). A0 A1 A2 A3 A4 50 ppm 0.00016 0.96898 0.06899 -0.08882 0.05043 100 ppm -0.00015 0.95033 0.07541 -0.01677 -0.00861 250 ppm 0.00014 0.92430 0.05284 0.06604 -0.04362 500 ppm 0.00023 0.87214 0.03032 0.20556 -0.10857 1000 ppm 0.00012 0.76590 0.11188 0.18932 -0.06724 2500 ppm 0.00003 0.53242 0.31440 -0.12316 0.27611 5000 ppm 0.00071 0.00859 2.28880 -1.02406 2.71778 Consult factory for coefficients for Cl2 ranges. Table 3-1. Linearization Coefficients, Standard SO2 Ranges 5000 4500 4000 3500 DISPLAY ppm 3000 2500 2000 1500 1000 500 0 0 500 Display ppm 1000 1500 2000 2500 3000 3500 4000 4500 5000 CONCENTRATION ppm Figure 3-9. Typical Application Linearization Curve 3-16 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 a. All Range The “All” range is a special feature that allows the user to use Range 3 coefficients for all three ranges. It should only be used over dynamic ranges of 3:1 or less. If Range A is selected in the Linearization Mode, the microprocessor will use the coefficients in Range 3. Also, if the linearizer is ON and in Range A, the microprocessor will use the GAIN and TIME CONSTANT from Range 3, regardless of the GAIN and TIME CONSTANT selected for Ranges 1 and 2. b. Non-Standard Ranges and Coefficients When ordered, special linearization coefficients for non-standard fullscale ranges are entered in the appropriate range(s) at the factory. If one set of linearization coefficients has been ordered and a range has not been specified, these coefficients will be for Range 3. The user may want the display to read in engineering units (ppm). This response is linear over the operating range. The following coefficients will make no correction to the straight line response, but will cause the analyzer to display engineering units: A0 = 0.00000 A1 = 1.00000 A2 = 0.00000 A3 = 0.00000 A4 = 0.00000 To calculate linearization coefficients other than those installed at the factory, either 11 or 21 data points should be taken. (If urgent, a curve can be created with as few as 4 points. This should be considered temporary and a more accurate curve made with more points should be created as soon as possible.) Rosemount Analytical Inc. A Division of Emerson Process Management These data points can be obtained with an accurate gas divider or other flow mixing device. Before calculating coefficients, the data must be normalized to ranges of 0 to 1 units for both % and concentration readings. Then the axis must be reversed as illustrated in Figure 3-10 on page 3-18 and Figure 3-11 on page 3-18. A multiple linear regression is then used to calculate coefficients. (For example: If the range is 0 to 5000 ppm and readings are 0 to 100%, then divide all of the concentrations by 5000 and the readings by 100. Put the normalized concentrations on the Y-axis and the normalized readings on the X-axis. These data points can be entered into any program capable of computing a fourth order polynomial curve. This curve will be the mirror image of the curve on the application sheet at the back of the manual, however the linearization coefficients will be different. Use the coefficients calculated with the curve for linearization coefficients. Use these coefficients to solve the following equation: 2 3 4 Y = A0 + A1X + A2X + A3X + A4X . After taking the data points, the user may determine coefficients for user-specific gas by either using any program capable of calculating a fourth order curve fit or calling the factory to have the specific coefficients calculated. When entering user-determined coefficients, note that the microprocessor only recognizes five significant figures to the right of the decimal point (i.e., 0.12345). Also, the user should ignore the three non-significant digits as they may change value while the significant digits are being changed. The values of the non-significant digits do not affect the instrument's linearity. Initial Startup and Calibration 3-17 Instruction Manual 748460-B August 2002 Model 890 100 90 80 70 60 READING % FULLSCALE 50 40 30 20 10 0 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 ACTUAL CONCENTRATION ppm Response with linearizer OFF Concentration range = 0 - 5000 ppm Figure 3-10. Concentration Curve 1 0.9 0.8 0.7 CONCENTRATION, NORMALIZED 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 READINGS, NORMALIZED (Axis Reversed) Concentration range = 0 - 5000 ppm Figure 3-11. Curve, Normalized 3-18 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 3-13 ALARM The Alarm consists of two single point, field-programmable high or low outputs with a deadband of up to 20% of fullscale. The two alarm setpoints are programmable for one range selected, and are dimensionless. The alarms can be set with one alarm HIGH and one alarm LOW, both alarms HIGH or both alarms LOW. This option is completely user configurable (See Figure 3-12 on page 3-20). The Status Display will reflect an alarm condition should one occur. When the instrument is in alarm condition (exceeding the alarm setpoint), the latch associated with the alarm is set. When the alarm condition clears, (run mode value is less than the alarm setpoint plus the deadband) the latch is reset. The high alarm is determined when RUN mode value exceeds the alarm setpoint. The alarm is cleared when run mode value is less than alarm setpoint minus the deadband. Rosemount Analytical Inc. A Division of Emerson Process Management The low alarm is determined when the run mode value is less than the alarm setpoint. This alarm is cleared when the run mode value is greater than the alarm setpoint plus the deadband. ALARM 1 and ALARM 2 can be toggled with the up and down arrows to either AT (automatic) or MAN (manual). In the AUTO (automatic) setting, an alarm relay will be activated should an alarm condition occur. Alarms are calculated in the AUTO mode on the basis of parameter settings. The MANUAL mode is the test mode and alarms are not scanned by the CPU. In the MANUAL (test) mode, the ALARM ON/OFF can be toggled with the up and down arrows to set and reset the alarm latch. The Fail-Safe not only sets the alarm when an alarm condition is present, but also in the event of a power outage. Initial Startup and Calibration 3-19 Instruction Manual 748460-B August 2002 Model 890 ALARM ENTER NOT INSTALLED ALARM: X MAN OFF Toggle between X = 1 or 2, and between MAN (manual) and AUTO (automatic) SHIFT Select Range 1, 2, or 3 for the alarm. Alarm only valid for selected range. Selecting a range disables alarm for other two ranges. RANGE: X SHIFT HIGH SET: XXXX Toggle between high set and low set, and adjust value. SHIFT DEADBAND: XX % Change deadband value up to 20% of fullscale and will move cursor right/left, one character at a time. and will change (toggle) settings SHIFT and will go to next function SHIFT and ENTER * * DATA STORED * * RUN MODE ENTER will return analyzer to RUN MODE Figure 3-12. Alarm Mode Flow Diagram 3-20 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 a. STATUS Display Refer to Figure 3-13 below. The STATUS display shows the alarms, error messages and security lockout status. (See explanations of error messages in Section 5-1 on page 5-1.) The STATUS display can be used to check the following alarm setpoints without entering one of the MODE functions: HIGH/LOW, AUTO/MANUAL and ON/OFF. The order of priority for error messages, security status and alarms is as follows: [SECURITY ENABLED/DISABLED] [ERL ] [EL-LIN.COEFF ERR] [E0-ZERO POT LMTS] [E1-R1 SP POT LMTS] [E2-R2 SP POT LMTS] [E3-R3 SP POT LMTS] [E4-ADC SATURATED] [E5-ZERO DRIFT] [E6-SPAN DRIFT] [E7-GAIN TOO HIGH] [RMT: R/L] [ALARM 1 AUTO/{MAN ON/OFF}] [ALARM 2 AUTO/{MAN ON/OFF}] [CAL-CTL PRESENT] [AUTOCAL: ON/OFF] [CURRENT 0/4 SP ON/OFF] Rosemount Analytical Inc. A Division of Emerson Process Management Alarm 1 (15 sec.) {Followed by] Alarm 2 (15 sec.) Alarm ON or OFF ALARM 1 MN OFF Alarm: MN (Manual) or AT (Automatic) Figure 3-13. Status Display Initial Startup and Calibration 3-21 Instruction Manual 748460-B August 2002 Model 890 any suppressed range with at least a 25% span. For example. a valid range could be 0% to 25%, 28% to 61% or 33% to 100%. When the Zero Span Suppression is off (NO), the analyzer defaults to the 0% to 100% range. Refer to Figure 3-14 below. 3-14 CURRENT OUTPUT The Model 890 Analyzer has a standard 0 to 20 or 4 to 20 mA current output with zero span suppression. This function can represent CURRENT: X 20mA ENTER Toggle and mA and 4 to 20 mA. ZR/SPN SUPR: YES Toggle keys to select between 0 to 20 and keys to select YES or NO. SHIFT XX TO XXX FS Note: Current Output is factory set at 4 to 20 mA. If an adjustment is needed, Zero and Span pots are located on the Power Supply Board. SHIFT and ENTER will return analyzer to RUN mode Figure 3-14. Current Output Mode 3-22 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 3-15 AUTO ZERO/SPAN Refer to Figure 3-15 on page 3-25. The Auto Zero/Span allows automatic, unattended calibration at set intervals. The option has six contact closures, four of which are field programmable for frequency and duration of the calibration cycle (span 1, span 2, span 3 and zero). Meanwhile, the other two contact closures indicate insufficient zero and span adjustments and also drift limits for zero and span, if activated. The auto zero/span [AUTO-CAL: ON] display allows the user to select ON or OFF to turn the Auto Zero/Span “on” or “off”. Toggling from OFF to ON resets the timers for the Auto Zero/Span. To reset the timers when the Auto Zero/Span is “on”, toggle from ON to OFF to ON. The sample and hold [SH: YES] display allows the user to select YES or NO to turn the automatic sample and hold “on” or “off”. When the sample and hold feature is “on”, the recorder and Current Output do not get updated until the calibration sequence is completed. The range selection [RANGE: 1Y 2Y 3Y] display allows the user to select the ranges which will be automatically calibrated with span gas by using the → arrow to move the cursor to the desired range and using the ↑ or ↓ key to select Y (yes) or N (no) for each range. The zero for all three ranges will be calibrated at each interval regardless of range(s) selected. The initial delay [DELAY nnn HR] display allows the user to select the amount of time until the first automatic calibration occurs. This is the initial delay until the automatic cycle starts. At this time a zero and span calibration is made regardless of selection. If a zero delay is selected there will be an automatic two minute delay. The purge [PURGE: nnn MIN] display allows the user to select the amount of time for the calibration gas to flow through the analyzer Rosemount Analytical Inc. A Division of Emerson Process Management before the calibration starts for zero and span or the amount of time for sample gas to flow through the analyzer before run mode values are recorded when the sample and hold feature is selected. The analyzer is calibrated during the final minute of purge time. During the remaining purge time the signal is modified according to previous calibration data. The repeat zero [RPT ZERO nnn HR] display allows the user to select the amount of time between zero calibrations. This is the amount of time after the initial calibration before the zero calibration is repeated without repeating the span calibration. NOTE Each time an auto span calibration is made, a zero calibration is also made regardless of selection. During the auto zero/span sequence, the time constant is set to one second. Upon completion of the calibration sequence, the time constant is reset to the value chosen in Range Parameters. The keyboard is disabled during the auto zero/span sequence. In order to engage the Auto-Cal function with the Remote Range I/O, the Auto-Cal function must be disabled by toggling AUTO-CAL to OFF in the [AUTO-CAL:OFF] display. The repeat span [RPT SPAN nnn HR] display allows the user to select the amount of time between span calibrations. This is the amount of time after the initial span calibration before this calibration is repeated. The [DRIFT LIMIT: ON] display allows the user to determine the maximum amount of span and zero drift allowable. The [ZR-DFT: ± XX%] or [SP-DFT ± XX%] display allows the user to select the percentage of fullscale by which the analyzer is allowed to drift from the reference span or zero calibration values. The maximum zero drift limit is 10% fullscale and the maximum span drift is 15% fullscale. Initial Startup and Calibration 3-23 Instruction Manual 748460-B August 2002 In the linearized mode, these values should be obtained from the Response Curve for Range located at the back of the manual. For the linear mode, locate the amount of span or zero drift limit desired on the bottom scale and find the corresponding Recorder Deflection value on the side scale. These are the values that should be entered in [ZR-DFT: ± XX% → ←] or [S-DFT:R# ± XX% ←]. 3-24 Initial Startup and Calibration Model 890 The reference span or zero calibration is the first calibration after the drift feature is toggled to "ON" in the DRIFT LIMIT display or the first calibration after a range is reset from "N" (off) to "Y" (on) in the [Range: 1Y 2Y 3Y] display if the DRIFT LIMIT has been toggled to ON in the [DRIFT LIMIT: ON] display. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 AUTO-CAL ENTER Toggle between ON and OFF to activate Auto Zero/Span feature. Toggling from OFF to ON resets the timers. AUTO-CAL: OFF RPT ZERO: nnn HR ENTER SH-V:N Select the number of hours between zero calibrations. (Zero cal occurs each time span cal does; therefore, this value is for zero cal alone.) ENTER Toggle between ON or YES (Y) and OFF or NO (N) for sample and hold features for voltage (V) and current (I). SH-I:N RPT SPAN: nnn HR ENTER Select the number of hours (1 ... 99) between each span calibration. (Zero cal occurs automatically before each span cal.) ENTER Toggle between YES (Y) and NO (N) for each range. RANGE 1Y 2Y 3Y DRIFT LIMIT: OFF ENTER Toggle drift limit feature ON/OFF. ENTER Select the number of hours (0 ... 99) until initial calibration. DELAY nn HR ZR-DFT: +/- 10% ENTER Select the % fullscale of zero drift (1 ... 50) allowable for all three ranges. ENTER Select the number of minutes (2 ... 99) duration of purge with sample or calibration gas. PURGE: nn MIN S-DFT:R1 +/- 15% RUN Mode ENTER and will move cursor right/left, one character at a time. and will change (toggle) settings. SHIFT and will go to next function. SHIFT and ENTER Choose range (R1, R2, or R3) and corresponding percent fullscale of span drift (1 ... 50) allowable for each range. User may use to return to previous screen display, if desired. Press ENTER with cursor under changed value to store in nonvolatile memory. will return analyzer to RUN MODE Figure 3-15. Auto Zero/Span Flow Diagram Rosemount Analytical Inc. A Division of Emerson Process Management Initial Startup and Calibration 3-25 Instruction Manual 748460-B August 2002 Model 890 When SPECIAL is selected, only autocal status and remote/local status on bits 6 and 7, respectively, are active. 3-16 REMOTE RANGE INPUT/OUTPUT Refer to Figure 3-16 below. The Model 890 Analyzer has optional remote input/output capability. When the Remote Range Input/Output is switched to REMOTE in the RUN mode, the range indicator at the right corner of the display will be R# instead of L#. Refer to Table 3-2 on page 3-27 and Table 3-3 on page 3-27 for explanations of BIN (binary) and DEC (decimal). This option allows the user to remotely change ranges and initiate Auto/Zero/Span. The input section is level triggered by the user's 5 to 24 VDC pulses. The output section allows monitoring ranges, auto-cal, and remote/local status. REMOTE I/O ENTER CNTRL: REMOTE Toggle between local and remote control. ENTER IN/OUT: BIN/BIN Select: BIN/BIN (Binary/Binary) DEC/BIN (Decimal/Binary) BIN/DEC (Binary/Decimal) SPECIAL* DEC/DEC (Decimal/Decimal). * Specials are not recommended for general purpose use and are made custom; consult factory. and will move cursor right/left, one character at a time. and will change (toggle) settings. SHIFT and will go to next function. SHIFT and ENTER will return analyzer to RUN MODE Figure 3-16. Remote Input/Output Flow Diagram 3-26 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 OUTPUT J2 PIN # 1 INPUT DESIGNATION Common J3 PIN # 1 Range selection in remote DESIGNATION 2 Range I.D. 2 Range selection in remote 3 Range I.D. 3 Range selection in remote 4 Range I.D. 4 Not Used 5 Not Used 5 Not Used 6 Not Used 6 Not Used 7 Not Used 7 Auto-Cal request 8 AUTO-CAL status 8 Not Used 9 REMOTE/LOCAL status 9 Common Note: The Auto-Cal request input is level triggered, therefore, it is the responsibility of the user to verify that the input is brought low before the analyzer completes the Auto-Cal process. Table 3-2. Remote Range I/O Designation MODE BIN RANGE R3 J3 PIN 3 0 J3 PIN 2 1 J3 PIN 1 1 BIN R2 0 1 0 BIN R1 0 0 1 DEC R3 1 0 0 DEC R2 0 1 0 DEC R1 0 0 1 1 = High Voltage Pulse (5 to 24 VDC) 0 = Low Table 3-3. Rosemount Analytical Inc. Remote Range I/O Binary and Decimal Coding A Division of Emerson Process Management Initial Startup and Calibration 3-27 Instruction Manual 748460-B August 2002 Model 890 3-17 INTERFERENCE BALANCE a. SO2 Measurement The Model 890 analyzer may be calibrated for a dynamic interferent gas rejection ratio of up to 1000:1 for samples containing single, binary or multiple interferents. This calibration is initially done at the factory, and generally is a one-time adjustment. Re-adjustment in the field should be done only if: (1) The optical filters are replaced or (2) the sample stream composition has changed drastically from the original composition. b. Cl2 Measurement Use of the Model 890 for Cl2 measurement require a stable concentration of interferent gas for the compensation factor to remain accurate. Otherwise, displayed readings are not dependable. Adjustment is An electronic adjustment, which can be accessed through the INTERFERENCE CAL function in the MODE menu structure (see Figure 3-4 on page 3-7). The balance adjustment is an electronic adjustment. If the interference setting is changed, the balance potentiometer can be used to balance the system. This is a fine adjustment. If more adjustment than the potentiometer can provide is necessary, the iris can be used to balance the system to zero. See Section 5-2 on page 5-2. 3-28 Initial Startup and Calibration Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 4 ROUTINE OPERATION AND THEORY 4-1 ROUTINE OPERATION First set the range for desired operating range: 1, 2, or 3. Then follow the steps for zero and span (Sections 3-8 on page 3-13 and 3-10 on page 3-13). Next supply sample gas through the instrument. The Model 890 will now automatically and continuously analyze the sample stream. As a check of instrument performance, it is recommended that the operator keep a log of the zero/span status (percentage of potentiometer value). 4-2 RECOMMENDED CALIBRATION FREQUENCY Maximum permissible interval between calibrations depends on the analytical accuracy required and cannot, therefore, be specified. It is recommended initially that the instrument be calibrated once every 24 hours and that this practice be continued unless experience indicates that some other interval is more appropriate. Readout accuracy is directly proportional to change in barometric pressure (i.e., a change in cell pressure of 10 mm of mercury will result in a readout error of approximately 1% of reading). Therefore, if barometric pressure changes significantly, it is advisable to recheck the calibration against an upscale standard gas. 4-3 SHUTDOWN The Model 890 will retain settings during prolonged shutdown. Recalibrate the instrument upon restart. 4-4 DETECTION SYSTEM THEORY The single-cell, multiple-wavelength "Transflectance" measurement bench provides a number of unique advantages over conventional ultraviolet photometers. Increased radiation transmission at the measurement, reference and interferent compensation wavelengths provides 4 to 5 times the energy transmitted in conventional benches employing optical filters. This increase yields an extremely stable, sensitive and drift-free analysis. The Model 890 employs a pulsed UV lamp with peak wavelength generation from 225 to 650 nanometers. The pulsed lamp eliminates the requirement for a mechanical chopper and the attendant noise and stability problems. Additionally, this pulsing action (50% duty cycle) enhances the source life. Next, a collimating mirror is used to focus and direct the pulsed UV energy. Just prior to entering the sample cell, a planar, nonposition-sensitive beam splitter is utilized to direct 50 percent of the transmitted energy to the first detector block assembly. In the detector block, transflective mirrors with selective wavelength reflection characteristics are used instead of optical filters. These mirrors further isolate the radiation into the required measurement and reference wavelengths, and reflect it onto a matched set of silicon photodiode detector assemblies. A second detector block, located just after the sample cell, is an exact duplicate of the first. This dual detector array allows the signal processing circuitry to yield a highly sensitive and accurate SO2 analysis. Additionally, utilizing this same technique on a second set of adjacent wavelengths, allows accurate measurement and elimination of the effects of absorption by interferent gas or gases such as nitrogen dioxide. Rosemount Analytical Inc. A Division of Emerson Process Management Routine Operation and Theory 4-1 Instruction Manual 748460-B August 2002 Model 890 Coupled with the four-detector, multiple wavelength analysis technique described above, a unique detector output signal integration and de-integration signal processing scheme allows a continuous on- Ed = line correction of dark current and electronic noise errors. This effectively resets the electronic zero every 30 milliseconds, and yields a measurement which is virtually free of instability and drift. See Figure 4-1 below. [k*(f*Rb-Sb) - (f*Ra - Sa)] Eout = -1/R*C HIGH - SAMPLE A Sa - + LIGHT - + INTEGRATOR - - REFERENCE A Ra + SAMPLE/HOLD + DIGITAL CONTROLLED RESISTOR + ADC 12 BIT - REFERENCE THERMISTOR BLOCK B Sa + + SPAN + DIGITAL CONTROLLED RESISTOR DIGITAL CONTROLLED RESISTOR Rb + f THERMISTOR BLOCK A ZERO COMPENSATION BALANCE ADJUSTMENT REFERENCE B REFERENCE - + ZERO SUPPRESSION DIGITAL CONTROLLED RESISTOR DIGITAL CONTROLLED RESISTOR LAMP 30.75 Hz 16.2537 mSEC 16.2537 mSEC LIGHT 12.1905 mSEC 12.1905 mSEC DARK SAMPLE/HOLD RESET MICRO PROCESSOR - INTERFERENCE ADJUSTMENT SAMPLE A B CHANNEL MUX THERMISTOR SAMPLE CELL SPAN COMPENSATION + f - + DARK dt DIGITAL CONTROLLED GAIN AMPLIFIER X1,2,4,8,16 C LOW + - Ed R RESET 12.1905 mSEC 12.1905 mSEC 0.5079 mSEC 1.0159 mSEC LAMP 30.75 Hz LIGHT 12.1905 mSEC 0.5079 mSEC 1.0159 mSEC DARK 0.5079 mSEC 1.0159 mSEC SAMPLE/HOLD RESET Figure 4-1. Model 890 Timing Diagram 4-2 Routine Operation and Theory Rosemount Analytical Inc. A Division of Emerson Process Management DIGITA DISPLA Instruction Manual 748460-B August 2002 Model 890 SECTION 5 TROUBLESHOOTING 5-1 ERROR CODE SUMMARY NOTE In the Run Mode, the error codes described in Table 5-1 below may appear on the display. These messages also are shown on the STATUS display in a slightly different format. Error messages in Table 5-1 are listed in order of priority. RUN MODE DISPLAY STATUS DISPLAY The ERL error message takes precedence over other error messages [ER0 - ER7] in the Run Mode screen. NOTE When using the DIAGNOSTICS screen to help make hardware adjustments, set the analyzer GAIN to X1 Low. This prevents the ADC from being in saturation, resulting in an erroneous value in the DIAGNOSTICS screen. EXPLANATION [EL-LIN.COEFF ERR] Either an improper linearization coefficient or a CAL GAS value larger than fullscale has been inputted. See Section 5.6 for further information. ERO [EO-ZERO POT LMTS] Zero Potentiometer setting is such that more than ±500 mV is required to make a software zero. The zero potentiometer cannot compensate. System must be balanced with iris adjustment. See Section 5-2 on page 5-2. ER1 [E1-R1 SP POT LMT] ER2 [E2-R2 SP POT LMT] ER3 [E3-R3 SP POT LMT] ERL Span errors for Range 1, Range 2, or Range 3. Software span is outside limits so that the rum mode value is not between 51% and 100% of the span gas value while in the Span Mode. Check gain settings. ER4 [E4-ADC SATURATED] Signal into ADC is greater than fullscale rating. Refer to Figure 3-7 on page 3-12, reduce the digital GAIN setting by one value, i.e. 16 TO 8, 8 to 4, 4 to 2 or 2 to 1. If the GAIN is initially on 1, switch from High to Low gain. ER5 [E5-ZERO DRIFT] Zero drift limit exceeded. To clear, recalibrate or toggle the drift limit OFF and then ON. ER6 [E6-SPAN DRIFT] Span drift limit exceeded. To clear, recalibrate or toggle the drift limit OFF and then ON. ER7 [E7-GAIN TOO HIGH] The combination of the preamplifier gain setting (HIGH/LOW) and the gain setting in the RANGE sub-menu is producing too high of a signal. Reduce gain. [UV LAMP ERROR] UV lamp source current is low, generally indicating lamp replacement. Note: If any of the above error messages occur, software will restore previous values. The analyzer is then operable under values resident before calibration. Table 5-1. Rosemount Analytical Inc. Error Code Summary A Division of Emerson Process Management Troubleshooting 5-1 Instruction Manual 748460-B August 2002 5-2 IRIS BALANCE ADJUSTMENT This mechanical adjustment is provided to balance the system. The adjustment is done using the DIAGNOSTICS screen "Detector Signal". With zero gas flowing through the sample cell, adjust the Detector Signal to 0.00 ±0.1 by moving the iris. See Figure 6-2 on page 6-3 for location of iris. 5-3 VOLTAGE CHECKS Refer to Section 3-7 on page 3-12 and verify that the voltages for the detector signal, lamp current, and three power supplies are correct. 5-4 DIGITAL GAIN ADJUSTMENT The digitally controlled GAIN amplifier does not normally need adjustment, however, in the event that the analyzer cannot be spanned, the GAIN must be adjusted as follows: 1. Follow the steps for spanning the analyzer in Sections 3-10 on page 3-13 (standard analyzer) or 3-11 on page 3-14 (analyzer with the Calibration Gas Control Option) and span the analyzer. If the Run Mode value is not between 51% and 100% of the span gas value (while keeping the span potentiometer between 5% and 95%), then the digital GAIN must be adjusted. (The ideal span potentiometer setting is 50%.) Note the 5-2 Troubleshooting Model 890 final value of the PS (potentiometer status) for Step 4. 2. Exit to Run Mode. 3. Follow the steps in Figure 3-6 on page 311 to obtain the GAIN display in the RANGE parameters menu. 4. Change the GAIN setting to a value higher or lower than the original value. The GAIN may be changed to 1, 2, 4, 8, or 16. If the span potentiometer status (PS) was at the top of its range in Step 2 (95%), then the GAIN should be raised. If the span potentiometer status (PS) was at the bottom of its range in Step 2 (5%), the GAIN should be lowered. Additionally, the HIGH/LOW gain setting may be toggled to achieve an approximate 10:1 ratio. 5. Press SHIFT/ENTER to return to the Run Mode. 6. Repeat Step 1. If the analyzer still cannot be spanned, repeat steps 2 through 5 for a new GAIN value. 5-5 CASE HEATER The electronics for the fan and heater are located on the Power Supply Board. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 5-6 ERL ERROR MESSAGE The error message, ERL, indicates one of two events has occurred: 1. An improper linearization coefficient has been inputted, thereby causing a calculation loop error. This message is only displayed in the Run Mode, and since the calculation is generally executed in Range Mode or the linearizer setup screens, the user will not see the ERL message until the analyzer is returned to the Run Mode. 2. If the user enters a CAL GAS value that is larger than the fullscale value, the ERL message may be displayed. In such an instance, the software attempts to calculate a percent-of-fullscale value which is higher than fullscale. NOTE The ERL message occurs only in extreme cases, i.e., FS value = 5 ppm and CAL GAS = 5000 ppm. If the user inputs, for example, 50 ppm on a fullscale of 5 ppm, the ERL message will not appear. But when the user attempts to span the range with this value, the ER# [SPAN POT LMTS] error message will appear instead. Rosemount Analytical Inc. A Division of Emerson Process Management To correct this condition, do the following: 1. The user should cross-reference the linearizer coefficients entered with those provided by the factory (or those the user has calculated). Re-enter them properly. Exit into the Run Mode, and the ERL message should disappear. 2. If the coefficients are correct, then check the fullscale/CAL GAS value relationship in the Range setup screens. Correct this condition, exit the Range setup screen, and once the calculation has been automatically redone, the ERL message will disappear. NOTE The linearization calculation loop normally takes from 2 to 3 seconds to perform its task. If either of the two events described above occur, though, causing a calculation loop error, "WAIT-CALCULATING" may be displayed for up to 20 seconds before it exits with the ERL error message. Also, when the ERL message is flashing in the Run Mode screen, if the STATUS key is pressed, the message [EL-LIN.COEFF ERR] will be displayed briefly. Troubleshooting 5-3 Instruction Manual 748460-B August 2002 5-4 Troubleshooting Model 890 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 6 MAINTENANCE WARNING ELECTRICAL SHOCK HAZARD Do not operate without doors and covers secure. Servicing requires access to live parts which can cause death or serious injury. Refer servicing to qualified personnel. 4. Note the orientation of the caps and the inlet outlet tubes. The two guide pins on the blocks must match up as well as the tubing. Remove the four screws securing the inlet and outlet end caps. 5. Remove the cell by pulling it out of the end caps. WARNING WARNING INTERNAL ULTRAVIOLET LIGHT HAZARD Ultraviolet light from the source lamp can cause permanent eye damage. Do not look at the UV source for prolonged periods. Use of UV filtering glasses is recommended. 6-1 CELL REMOVAL, CLEANING AND REPLACEMENT If the sampling system should break down or moisture, solids or other contaminates are introduced, cell will require cleaning. a. Cell Cleaning 1. Disconnect power to the analyzer. 2. Pull the chassis out of the analyzer case and locate the optical bench. See Figure 6-1 on page 6-2 and Figure 6-2 on page 6-3. 3. Refer to Figure 6-1 on page 6-2. Remove block A. Remove the cell NOTE FLAMMABLE AND TOXIC CHEMICAL Acetone is highly flammable and moderately toxic. Use only in a well ventilated, flame-free, non-smoking location. Avoid prolonged inhalation of vapors, headache, dizziness and irritation of the eyes, nose and throat may occur. Avoid contact with skin, mild irritation may occur. Use rubber gloves and eye protection when using acetone. 6. Clean the cell and end cap windows with an appropriate solution, such as acetone, followed by alcohol and distilled water rinses. Blow surfaces dry with nitrogen. 7. Reassemble the cell by realigning the end caps and replacing the screws. 8. Check the condition of the o-rings, replace if deformed or damaged. 9. Reassemble the cell into block A. The cell interior is glass. Handle the cell with caution to avoid damaging or breaking it. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance 6-1 Instruction Manual 748460-B August 2002 Model 890 E Cell Alignment Pins C Detector Block (Figure 6-4) Sample Cell (Figure 6-2) Iris Adjustment Collector Block (Figure 6-3) D A B Detector Block (Figure 6-4) Optical Bench Plate Figure 6-1. Optical Bench 6-2 Maintenance Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 6-2 UV LAMP WARNING The ultraviolet lamp is an expendable item and its replacement requires realignment. FLAMMABLE AND TOXIC CHEMICAL NOTE Contaminants from oil, dust and fingerprints will reduce the energy and stability of the lamp. Use clean rubber gloves while handling the lamp. If the lamp becomes soiled, clean with acetone, rinse with alcohol and then distilled water. Blow dry with nitrogen. Acetone is highly flammable and moderately toxic. Use only in a well ventilated, flame-free, non-smoking location. Avoid prolonged inhalation of vapors, headache, dizziness and irritation of the eyes, nose and throat may occur. Avoid contact with skin, mild irritation may occur. Use rubber gloves and eye protection when using acetone. Housing 654828 Cap, Inlet 654847 Cell (with covering) 654836 O-Ring 899373 O-Ring 899373 Cap, Outlet 654848 Figure 6-2. Sample Cell Assembly a. Replacement 1. Disconnect power to the analyzer. 2. Pull out chassis from case and locate the optical bench. 3. Refer to Figure 6-1 on page 6-2. Remove the three screws, item C, securing item A to bench plate. Rosemount Analytical Inc. A Division of Emerson Process Management 4. Note the orientation of the cell on the alignment pins. Hold the cell (item D), while removing the block (item A). Place the cell on the optical bench plate. 5. Refer to Figure 6-5 on page 6-7. Unplug the lamp wiring connector from the Power Supply Board. DO NOT REMOVE THE SOCKET. Maintenance 6-3 Instruction Manual 748460-B August 2002 6. Note the orientation of the assembled lamp housing. Refer to Figure 6-3 on page 6-5, remove the three screws, item A, securing the lamp assembly to the collector block. 7. Refer to Figure 6-5 on page 6-7. Remove the two screws, item A. Loosen the screw marked item B, and remove the lamp from the housing. 8. Remove the two springs marked item C. 9. Remove the clamp marked item D. 10. Place the clamp on the new lamp, and secure 1.1 inches from the center of the square aperture (centerline, marked item E). Do not overtighten. 6-4 Maintenance Model 890 11. Install the lamp with the two springs in the mounting. 12. Insert the lamp in the housing and secure with the two screws Position the clamp rod, marked item F, through the back of the housing as the lamp is inserted. 13. Reassemble the lamp assembly on the block, and reinstall the block on the optical bench. Verify that the orings are in place. 14. Place the orange lamp plug from the old lamp onto the new lamp, and plug into Power Supply Board. Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 Deuterium Lamp Assembly 655000 Collector Handle 654956 Lamp Shield 657738 Retaining Ring 901933 Washer 657772 Collector Filter Mirror Holder 654817 Retaining Ring 901933 Filter Mirror (note 1) Washer 657773 Beamsplitter 654958 Aperture Cap 654872 Spherical Mirror 654841 Aperture Gasket 654953 Mirror Plate 654845 Retaining Ring 901932 B Beamsplitter Holder 854819 Aperture 901981 Washer 654954 Retaining Ring 901932 Collector Housing 657771 Notes: 1. SO2 - 654837 Cl2 - 656212 Figure 6-3. Collector Block (Exploded View) Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance 6-5 Instruction Manual 748460-B August 2002 Model 890 Retaining Ring 901933 Washer 657772 F Filter Holder 654820 Spring Washer 901939 Detector Housing 654831 Filter Mirror (note 1) Filter Mounting Plate 654816 Filter Mirror (note 2) Spherical Mirror 654841 Filter Holder 654826 Mirror Plate 654815 O-Ring 856389 Retaining Ring 901932 O-Ring 856389 Preamp Gasket 654823 Preamp Gasket 654823 Preamp Board (note 3) Preamp Board (note 3) Notes: 1. SO2 - 654838; Cl2 - 656213 2. SO2 - 654839; Cl2 - 656214 3. SO2 - 652860; Cl2 - 656135 Figure 6-4. Detector Block (Exploded View) 6-6 Maintenance Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 Lamp Housing 654829 Lamp Mount 654825 Lamp 654843 "A" Screws 901876 "E" Iris Centerline 1.1 "B" Screw 809889 "F" Rod "D" Tube Clamp 654822 Washer 871111 "G" Clamp 654818 "C" Lamp Springs (2) 901982 LAMP CONNECTOR RED WHITE BLUE BLACK 1 2 3 4 Figure 6-5. Lamp Assembly 655000 b. Realignment After replacing the UV lamp, three items associated with the optical bench must be adjusted: Lamp, beam alignment, and iris. The procedure for these adjustments follows: 1. See Figure 6-5 above. The lamp can be moved vertically and horizontally by adjusting the clamp rod (item F). The lamp clamp (item G), secures the position of the clamp rod once alignment is done. 2. See Figure 6-3 on page 6-5. Loosen the three screws securing the lamp housing to the collector housing to allow vertical adjustment of the lamp housing. 4. Set the analyzer to Range 3, and the gain to "1 low." 5. Enter DIAGNOSTICS mode, verify that source current is 300 mA ±10 mA and all power voltages are +5, +12, +15 and -15V (each ±5%). 6. Display the "Sample A" screen (still in DIAGNOSTICS mode). Adjust the horizontal and vertical positions of the lamp and lamp housing until a maximum reading is displayed. Secure the lamp clamp (Figure 6-5 above, item G) and tighten the three lamp housing screws (Figure 6-5 above, item A). 3. Power up the analyzer for a minimum of 15 minutes. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance 6-7 Instruction Manual 748460-B August 2002 Model 890 7. Refer to Figure 6-6 below. Loosen the spring-loaded handle mounting screws to allow for beam alignment adjustments. Note the adjustment mark on the block and beam alignment housing. 8. Rotate the beam alignment housing to obtain the maximum signal. (The marks already present just show the proper starting point.) 9. Display the Detector Signal screen in DIAGNOSTICS mode, and adjust the iris for 0 mV ±5 mV. The cap protects the iris from accidental movement. 10. In RANGE mode, set the gain to "1 high" and repeat step 9 for 0 mV ±10 mV. 11. In DIAGNOSTICS mode, verify the detector signals are the following (for a new lamp): Sample A = 5 V ±0.7 V Sample B = Sample A ±200 mV Reference A = 75 to 85% of Sample B Reference B = Reference A ±200 mV 12. Press SHIFT and ENTER to return to RUN mode. This concludes lamp alignment and balance of the system. Restore the original settings for the ranges and calibrate the analyzer. Aperture Cap Adjustment Mark Handle Aperture Adjustment Handle Beam Alignment Dial Figure 6-6. Lamp Alignment 6-8 Maintenance Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 6-3 CLEANING OPTICAL COMPONENTS b. The procedure for cleaning the beam splitter and focusing mirrors is the same as Section 6-3a above except: Under no circumstances should the surfaces be rubbed. These surfaces are very fragile and easily damaged by mechanical cleaning, degrading the performance of the component. Cleaning must be accomplished chemically. The Model 890 contains several types of optical and glass surfaces. Those should never be touched, even when the components requires cleaning. When handling these components, always wear powder-free latex gloves or finger cots, and hold them only by the edges. NEVER BREATH ON THE SURFACE AS A METHOD OF CLEANING. To ensure an optical component is actually clean, hold the surface to reflect light. If the surface appears clean, it probably is. c. Spectrally Selective Mirrors Each of these mirrors has a small dot on the un-coated side. Do not remove this dot. To clean, carefully wet the entire mirror with cleaning fluid, rinse with deionized water while still wet, and blow dry with clean, dry nitrogen or dry, oil-free air. Source Envelope The source envelope may be cleaned with cleaning fluid and rinsed with deionized water, and may be rubbed with optical cleaning tissue if necessary. After cleaning, rinse the lamp with alcohol and deionized water, and blow dry with nitrogen or dry, oil-free air. After an optical component has been cleaned, immediately install it into its holder to avoid damage or contamination. If an optic must be stored, do so in clean optical cleaning paper. a. Beam Splitter/Focusing Mirrors d. End Caps Clean the sample cell end caps in the same manner as the spectrally selective mirrors (Section 6-3a above). After cleaning, heat the end caps (with a heat source such as a heat gun) to ensure that no moisture remains trapped after reassembly. If after repeated attempts, the mirror still appears contaminated, wet the mirror with cleaning fluid, and gently rub with a clean wet optical cleaning tissue. Rinse and blow dry. Repeat if necessary. Rosemount Analytical Inc. A Division of Emerson Process Management Maintenance 6-9 Instruction Manual 748460-B August 2002 Model 890 in conjunction with I/O boards that satisfy interfacing requirements such as the following: 6-4 ELECTRONIC CIRCUITRY a. Power Supply board 1. Bi-directional Remote Range I/O Board The Power Supply Board provides voltages required by the various circuit boards (+5 V, ±15 V, -12 V). In addition, it provides: a) constant current to drive the UV lamp; b) constant voltages for the lamp heater; c) proportional temperature control for the case heater; and d) circuitry for the isolated current output. b. Micro Board The Micro Board is a self-contained circuit assembly which includes an advanced microprocessor and multiple I/O functions with a complete analog domain consisting of analog-to-digital converters and digitalto-analog converters. Multiple output registers allow the transmission of digital data to and from the board under program control. The board can be used alone or 6-10 The board is configured with an analog domain that allows the processing of analog signals directly with a 12-bit, plus sign ADC. Also, two independent DACs, each 12-bits wide, allow the presentation of analog voltages for peripheral functions immediately. f. Maintenance Micro Board Replacement All original calibration constants and settings stored in non-volatile memory must be re-entered when the Micro Board is replaced. These procedures are given in Section 3. g. Case Heater Temperature Control The Case Heater Control is included on the Power Supply Board. The setpoint is 47°C. The sensor is a resistor with a positive temperature coefficient (1.925 ohms/°C). The resistance is 500 ohms at 0°C. Adapter Board The Adapter Board (which includes a circuit breaker) is for line power distribution. The Adapter Board also serves as an interface board for all the option boards and provides the recorder output (TB2). e. 4. Calibration Gas Control Preamplifier Board There are four identical Preamplifier Boards, one for each detector. The board contains the silicon photodiode detector, which converts the UV radiation into a current, and an amplifier that converts the current into voltage. d. 3. Auto Zero/Span Signal Board The Signal Board provides the processing of the four detector signals and timing for the pulsed UV lamp, and includes the integrator. The Signal Board includes: a) The Zero Suppression circuit; b) the Span adjustment; c) temperature compensation for Zero and Span; d) the programmable gain amplifier; and e) the 8-channel multiplexer for processing the different signals. c. 2. Dual Alarm h. Dual Alarm/Calibration Gas Control Board (Option) This board is used for both dual alarm and calibration gas control, depending on the position of the jumper in the jumperselectable address. This is a peripheral circuit function which communicates with the computer via an 8-bit bus arrangement. This option consists of two form C contacts, rated 3A 125-250 VAC or 5A 30 VDC (resistive). This circuit board satisfies a dual alarm requirement, as it provides two medium power relays that can be independently controlled from the central processor. Also, the board Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 can be used to connect user-supplied solenoid valves to zero and span calibration gases for one-man calibration. Provision is made for assigning a specific address in the range 0 through 7 using jumpers. See Table 6-1 below. i. j. Isolated Remote Range I/O Board (Option) The Remote Range I/O Board is a peripheral circuit function which communicates with the computer via an 8-bit bus arrangement. This provides isolated two-way communication between the host instrument and external user devices. Provision is made to assign a specific address in the range 0 through 7 using jumpers. See Table 6-1 below. ADDRESS CONFIGURATION E1 + E2 E1 + E2 E1 + E4 E1 E4 OPTION Dual Alarm Dual Alarm - Fail Safe Cal Gas Control Auto Zero/Span Isolated Remote I/O Table 6-1. Rosemount Analytical Inc. Auto Zero/Span Board (Option) The Auto Zero/Span Board is a peripheral circuit function which communicates with the computer via an 8-bit bus. With the appropriate software, it satisfies the auto zero/span requirement. It provides six form C relay contact outputs, four of which are suitable for medium power requirements, the remaining two are relegated to alarm of indicator functions. Snubbers are provided for the medium power relays. Provision is made to assign a specific address in the range 0 through 7 using jumpers. The auto-cal request bit is level triggered and therefore, the request line must be brought low before the analyzer completes the auto-cal process. See Table 6-1 below. FUNCTION CONFIGURATION E5-E7, E9-E10 E5-E7, E8-E10 E5-E7, E9-E10 ----- Jumper Configuration for Options A Division of Emerson Process Management Maintenance 6-11 Instruction Manual 748460-B August 2002 6-12 Maintenance Model 890 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 7 REPLACEMENT PARTS contact your local Rosemount Analytical service office. Figure 7-1 and Figure 7-2 show locations of components and assemblies. WARNING PARTS INTEGRITY 7-1 MATRIX Tampering or unauthorized substitution of components may adversely affect safety of this product. Use only factorydocumented components for repair. Each analyzer is configured per the customer sales order. Below is the sales matrix which lists the various configurations available. This section contains parts recommended for routine maintenance and troubleshooting of the Model 890 Analyzer. If the troubleshooting procedures do not resolve the problem, 890S 890C To identify the configuration of an analyzer, locate the analyzer name-rating plate. The sales matrix identifier number appears on the analyzer name-rating plate. Model 890 UV ANALYZER – SO2, 19-INCH CASE Model 890 UV ANALYZER – Cl2, 19-INCH CASE Code 01 02 03 04 05 06 99 Range One Standard Range Two Standard Range One Non-Standard Range Two Non-Standard Ranges Three Non-Standard Ranges Two Standard and One Non-Standard Range Special Code 01 02 03 04 99 Fullscale 0-50, 0-500 ppm 0-100, 0-1000 ppm 0-250, 0-2500 ppm 0-500, 0-5000 ppm Special Code 00 01 02 03 99 Linearization None One Range Two Ranges Three Ranges Special Code 00 01 11 12 22 99 Output Options None (Standard 0-5 V DC/4-20mA DC) Option Board Mounting Kit Installed (necessary if customer is not ordering options with instrument, but may order in the future for field installation) Dual Alarms Isolated Remote Range Control Dual Alarms and Isolated Remote Range Control Special Code 00 01 02 99 Calibration Interface None Manual Zero/Span (Selection in Output Options cannot be 00) Automatic Zero/Span (Selection in Output Options cannot be 00) Special Code 01 02 890S 01 01 Rosemount Analytical Inc. 00 00 00 01 A Division of Emerson Process Management Case Standard EMC Kit Example Replacement Parts 7-1 Instruction Manual 748460-B August 2002 7-2 CIRCUIT BOARD REPLACEMENT POLICY In most situations involving a malfunction of a circuit board, it is more practical to replace the board than to attempt isolation and replacement of the individual component. The cost of test and replacement will exceed the cost of a rebuilt assembly. As standard policy, rebuilt boards are available on an exchange basis. Because of the exchange policy covering circuit boards the following list does not include individual electronic components. If circumstances necessitate replacement of an individual component, which can be identified by inspection or from the schematic diagrams, obtain the replacement component from a local source of supply. 7-2 Replacement Parts Model 890 7-3 SELECTED REPLACEMENT PARTS NOTE Recommended spare parts are for minimum downtime service. Not all spare parts are required for normal (1 year) maintenance. The Deuterium Lamp is a consumable item, warranty terms 90 days from date of shipment. 622917 Temperature Sensor, Case Heater 1 623785 Microprocessor Board 1 654869 Fuse, Thermal 1 652690 Signal Processor Board SO2 1 652810 Power Supply Board 1 652860 Preamp/Detector Board SO2 1 654843 Deuterium Lamp 2 654868 Temperature Sensor, Compensation, Optical Block 1 656135 Preamp/Detector Board Cl2 1 656136 Signal Processor Board Cl2 1 899373 O-Ring, Cell End Cap 6 901948 Fuse, Normal Blow 2 654837 Filter Mirror 265nm SO2 1 654838 Filter Mirror 310nm SO2 2 654839 Filter Mirror 355nm SO2 2 656212 Filter Mirror 310nm Cl2 1 656213 Filter Mirror 355nm Cl2 2 656214 Filter Mirror 400nm Cl2 2 654841 Spherical Mirror 3 654958 Beamsplitter 1 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 7-4 LAMP REPLACEMENT The ultraviolet lamp is a consumable part that has an average lifetime of 6 months. When the lamp reaches 50 % intensity, it should be replaced. See Figure 7-3 on page 7-5 for a lamp life vs. intensity chart. The user can access all setup screens, including the Diagnostics screen. When the error condition is corrected (generally by replacing the lamp (see Section 6-2 on page 6-3), the unit returns to normal operation. The instrument's software monitors the UV lamp source current during power-up and every five minutes during normal operation. If for any reason, including lamp failure, the source current falls below a preset value, the [UV LAMP ERROR] message will appear on the display. Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 7-3 Instruction Manual 748460-B August 2002 Model 890 Heater/Fan 654867 Power Supply Board 652810 Transformer 652717 Micro Board 623785 Heatsink 654862 Display 654859 EMC Option 657804 Front Panel 654860 Signal Board 652690 Option Board Card Cage, Option Boards The Card Cage and Option Board shown for reference only. Figure 7-1. Model 890 Component Locations 7-4 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 Temperature Sensor 622917 (position 7.5 inches from inside face of optical block) Temperature Sensor 654868 Temperature Sensor 654868 (locate approximately as shown) Temperature Sensor 654868 Figure 7-2. Optical Bench - Sensor Locations 100 INTENSITY % 50 40 30 6 TIME months Figure 7-3. UV Lamp Life vs. Intensity Rosemount Analytical Inc. A Division of Emerson Process Management Replacement Parts 7-5 Instruction Manual 748460-B August 2002 7-6 Replacement Parts Model 890 Rosemount Analytical Inc. A Division of Emerson Process Management Instruction Manual 748460-B August 2002 Model 890 SECTION 8 RETURN OF MATERIAL 8-1 RETURN OF MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization from a Rosemount Analytical Inc. Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted. Rosemount CSC will provide the shipping address for your instrument. In no event will Rosemount be responsible for equipment returned without proper authorization and identification. 2. Carefully pack the defective unit in a sturdy box with sufficient shock absorbing material to ensure no additional damage occurs during shipping. 3. In a cover letter, describe completely: • The symptoms that determined the equipment is faulty. • The environment in which the equipment was operating (housing, weather, vibration, dust, etc.). • Site from where the equipment was removed. • Whether warranty or non-warranty service is expected. • Complete shipping instructions for the return of the equipment. 4. Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in the Rosemount Return Authorization, prepaid, to the address provided by Rosemount CSC. Rosemount Analytical Inc. Process Analytical Division Customer Service Center 1-800-433-6076 Rosemount Analytical Inc. A Division of Emerson Process Management If warranty service is expected, the defective unit will be carefully inspected and tested at the factory. If the failure was due to the conditions listed in the standard Rosemount warranty, the defective unit will be repaired or replaced at Rosemount’s option, and an operating unit will be returned to the customer in accordance with the shipping instructions furnished in the cover letter. For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions. 8-2 CUSTOMER SERVICE For order administration, replacement Parts, application assistance, on-site or factory repair, service or maintenance contract information, contact: Rosemount Analytical Inc. Process Analytical Division Customer Service Center 1-800-433-6076 8-3 TRAINING A comprehensive Factory Training Program of operator and service classes is available. For a copy of the Current Operator and Service Training Schedule contact the Technical Services Department at: Rosemount Analytical Inc. Customer Service Center 1-800-433-6076 Return of Material 8-1 Instruction Manual 748460-B August 2002 8-2 Return of Material Rosemount Analytical Inc. A Division of Emerson Process Management WARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workmanship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller. Goods, part(s) and consumables proven by Seller to be defective in workmanship and/or material shall be replaced or repaired, free of charge, F.O.B. Seller's factory provided that the goods, part(s) or consumables are returned to Seller's designated factory, transportation charges prepaid, within the twelve (12) month period of warranty in the case of goods and part(s), and in the case of consumables, within the ninety (90) day period of warranty. This warranty shall be in effect for replacement or repaired goods, part(s) and the remaining portion of the ninety (90) day warranty in the case of consumables. A defect in goods, part(s) and consumables of the commercial unit shall not operate to condemn such commercial unit when such goods, part(s) and consumables are capable of being renewed, repaired or replaced. The Seller shall not be liable to the Buyer, or to any other person, for the loss or damage directly or indirectly, arising from the use of the equipment or goods, from breach of any warranty, or from any other cause. All other warranties, expressed or implied are hereby excluded. IN CONSIDERATION OF THE HEREIN STATED PURCHASE PRICE OF THE GOODS, SELLER GRANTS ONLY THE ABOVE STATED EXPRESS WARRANTY. NO OTHER WARRANTIES ARE GRANTED INCLUDING, BUT NOT LIMITED TO, EXPRESS AND IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Limitations of Remedy. SELLER SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF WARRANTY SHALL BE LIMITED TO REPAIR OR REPLACEMENT UNDER THE STANDARD WARRANTY CLAUSE. IN NO CASE, REGARDLESS OF THE FORM OF THE CAUSE OF ACTION, SHALL SELLER'S LIABILITY EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED BY SELLER GIVING RISE TO THE CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL SELLER'S LIABILITY EXTEND TO INCLUDE INCIDENTAL OR CONSEQUENTIAL DAMAGES. CONSEQUENTIAL DAMAGES SHALL INCLUDE, BUT ARE NOT LIMITED TO, LOSS OF ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE, COST OF CAPITAL AND DAMAGE OR LOSS OF OTHER PROPERTY OR EQUIPMENT. IN NO EVENT SHALL SELLER BE OBLIGATED TO INDEMNIFY BUYER IN ANY MANNER NOR SHALL SELLER BE LIABLE FOR PROPERTY DAMAGE AND/OR THIRD PARTY CLAIMS COVERED BY UMBRELLA INSURANCE AND/OR INDEMNITY COVERAGE PROVIDED TO BUYER, ITS ASSIGNS, AND EACH SUCCESSOR INTEREST TO THE GOODS PROVIDED HEREUNDER. Force Majeure. Seller shall not be liable for failure to perform due to labor strikes or acts beyond Seller's direct control. Instruction Manual 748460-B August 2002 Model 890 Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emersonprocess.com Fisher-Rosemount GmbH & Co. Industriestrasse 1 63594 Hasselroth Germany T 49-6055-884 0 F 49-6055-884209 ASIA - PACIFIC Fisher-Rosemount Singapore Private Ltd. 1 Pandan Crescent Singapore 128461 Republic of Singapore T 65-777-8211 F 65-777-0947 EUROPE, MIDDLE EAST, AFRICA Fisher-Rosemount Ltd. Heath Place Bognor Regis West Sussex PO22 9SH England T 44-1243-863121 F 44-1243-845354 http://www.processanalytic.com © Rosemount Analytical Inc. 2001 LATIN AMERICA Fisher - Rosemount Av. das Americas 3333 sala 1004 Rio de Janeiro, RJ Brazil 22631-003 T 55-21-2431-1882