Det-Tronics FlexVu® Explosion-Proof Universal Display Unit Model UD10 Instruction Manual

Instructions 95-8661 FlexVu® Explosion-Proof Universal Display Unit Model UD10 4.2 Rev: 9/12 95-8661 Table of Contents application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 HART Communication . . . . . . . . . . . . . . . . . . . . . Magnetic Switches . . . . . . . . . . . . . . . . . . . . . . . . Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20 mA Output Modes . . . . . . . . . . . . . . . . . . . . . . Modbus / Fieldbus Compatibility . . . . . . . . . . . . . . Device Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . Device Display . . . . . . . . . . . . . . . . . . . . . . . . . . . Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 4 4 4 4 4 5 IMPORTANT SAFETY NOTES . . . . . . . . . . . . . . . . . . 5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Identification of Vapor(s) to be Detected . . . . . . . . 6 Identification of Detector Mounting Locations . . . . 6 WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Supply Requirements . . . . . . . . . . . . . . . . . Wiring Cable Requirements . . . . . . . . . . . . . . . . . Shield Connections . . . . . . . . . . . . . . . . . . . . . . . Jumper Setting for 4-20 mA Loop . . . . . . . . . . . . Foundation Fieldbus . . . . . . . . . . . . . . . . . . . . . . Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 7 7 7 7 7 8 STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 16 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Device Repair and Return . . . . . . . . . . . . . . . 22 Ordering Information . . . . . . . . . . . . . . . . . . 22 APPENDIX A — FM Approval description . . . . a-1 appendix b — csa certification description . . b-1 appendix C — atex approval description . . . . . c-1 appendix d — iecEx approval description . . . . d-1 Appendix E — Additional Approvals . . . . . . . . . . . E-1 Appendix F — UD10 WITH Handheld Hart communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . F-1 Appendix G — UD10 WITH gt3000 toxic gas detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . Live Maintenance . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . G-1 G-2 G-2 G-3 G-4 Appendix H — UD10 WITH pir9400 pointwatch . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Notes . . . . . . . . . . . . . . . . . . . . . . . Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Operating Modes . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . H-1 H-1 H-2 H-2 H-3 H-3 H-4 Appendix I — UD10 WITH model pirecl . . . . . . . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . I-1 I-1 I-2 I-3 I-4 Appendix J — UD10 WITH OPEN PATH MODEL OPECL . . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPECL Transmitter Lamp Fault Condition . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . J-1 J-1 J-3 J-3 J-4 J-4 Appendix K — UD10 WITH NTMOS H2S Sensor . . . . K-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1 Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . K-1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . K-5 Appendix L — UD10 WITH C706X TOXIC GAS SENSOR . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . L-1 L-1 L-3 L-4 L-4 Appendix M — UD10 with Model CGS Sensor . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Important Notes . . . . . . . . . . . . . . . . . . . . . . . . Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . M-1 M-1 M-1 M-3 M-3 M-4 M-4 Appendix N — UD10 WITH Model 505/CGS . . . . . . . . . N-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-2 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . N-2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-3 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . N-4 Appendix O — UD10 WITH Generic 4-20 ma sensor O-1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-1 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . O-1 INSTRUCTIONS FlexVu® Explosion-Proof Universal Display Unit Model UD10 Important Be sure to read and understand the entire instruction manual before installing or operating the gas detection system. This product can be used with a variety of Det-Tronics gas detectors to provide early warning of the presence of a toxic or explosive gas mixture. Proper device installation, operation, and maintenance is required to ensure safe and effective operation. If this equipment is used in a manner not specified in this manual, safety protection may be impaired. Application The FlexVu® Model UD10 is recommended for applications that require a gas detector with digital readout of detected gas levels as well as analog 4-20 mA output with HART, relay contacts, and Modbus RS485 (foundation™ Fieldbus option available). The UD10 Universal Display Unit is designed for use with Det‑Tronics gas detectors listed in Table 1. The display unit is designed and approved as a ‘stand alone’ device and performs all the functions of a gas controller. When furnished with the CGS interface board, the device can be used only with a CGS sensor for detection of combustible gas. The UD10/CGS combination is certified as a “Gas Detector”. Gas concentration and unit of measurement are displayed on a digital display. The display unit provides a linear isolated/non-isolated 4-20 mA DC output signal (with HART) that corresponds to the detected gas concentration. All electronics are enclosed in an explosion-proof aluminum or stainless steel housing. The display unit is used with a single detector that may be either coupled directly to the UD10, or remotely located using a sensor termination box. The UD10 features non-intrusive calibration. A magnet is used to perform calibration as well as to navigate the UD10’s internal menu. 4.2 © Detector Electronics Corporation 2012 Description The UD10 Universal Display can be used with various 4-20 mA gas detection devices, with or without HART. The unit provides display, output and control capabilities for the gas detector. The UD10 utilizes the following I/O: Signal Inputs: 4-20 mA loop from the sensing device User Inputs: Magnetic switches (4) on the display panel HART communication (handheld field communicator or AMS) foundation™ Fieldbus (if selected) Signal Outputs: 4-20 mA output loop with HART Modbus RS485 or foundation™ Fieldbus Three alarm relays and one fault relay Visible Outputs: Backlit LCD display HART slave interface via HART Communicator Rev: 9/12 95-8661 Table 1—Range and Default Values for Alarms and Calibration Gas Concentration UD10 Alarm Data Gas Detector Calibration High Alarm Value Low Alarm Value Aux alarm Value Cal Gas GT3000-Hydrogen Sulfide Range 10-90% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% GT3000-Ammonia Range 10-90% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% Range 10-90% 5-50% 5-90% 30-90% GT3000--Chlorine GT3000-Hydrogen GT3000--Oxygen Default 40% 10% 40% 50% Range 10-60% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% Range 5-20.5% v/v 5-20.5% v/v 5-20.5% v/v 20.9% v/v Default 18% v/v 18% v/v 18% v/v 20.9% v/v GT3000--Carbon Monoxide Range 10-90% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% GT3000--Sulfur Dioxide Range 10-90% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% Range 10-60% 5-50% 5-90% 50% PIR9400 PIRECL OPECL C706x* CGS Combustible Default 40% 10% 40% 50% Range 10-60% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% Range 1-3 LFL-meters 0.25-3 LFL-meters NA NA Default 2 LFL-meters 1 LFL-meter NA NA Range 10-90% 5-50% 5-90% 30-90% Default 40% 10% 40% 50% Range 10-60% 5-50% 5-90% 50% Default 40% 10% 40% 50% Model 505/CGS Combustible Range 10-60% 5-50% 5-90% N/A Default 40% 10% 40% N/A NTMOS-Hydrogen Sulfide Range 10-90% 5-50% 5-90% 50% Default 40% 10% 40% 50% Range 10-90% 5-50% 5-90% N/A Default 40% 10% 40% 50% Generic Detector Notes: All values are a percentage of full scale with the exception of Oxygen, which is the actual percent of Oxygen, and OPECL, which is the value in LFL-meters. Low alarm must be less than or equal to the high alarm. Changing the Measurement Range will reset all alarm and Cal Gas values to the default settings for the selected range. Alarm relays are selectable for either normally energized or normally de-energized coils, with selectable latching or non-latching contacts. Fault relay is normally energized (with no faults). *Does not support C7064C hydrogen sulfide or C7065E oxygen, but includes C7064E hydrogen sulfide, C7067E chlorine, C7066E carbon monoxide, and C7068E sulfur dioxide. 4.2 2 95-8661 To actuate a magnetic switch, lightly touch the magnet to the viewing window of the UD10 directly over the switch icon on the faceplate. HART communication A HART interface provides device status information and field programming capability. Caution Handle magnets with care! Personnel wearing pacemakers/defibrillators should not handle magnets. Modern magnet materials are extremely strong magnetically and somewhat weak mechanically. Injury is possible to personnel, and magnets themselves can easily get damaged if allowed to snap towards each other, or if nearby metal objects are allowed to be attracted to the magnets. magnetic switches Four internal magnetic switches provide a non‑intrusive user interface that allows navigation through the menu and adjustment of configuration parameters in the field without the use of a HART handheld device. See Figure 1 for switch locations. note Det-Tronics offers two magnet options for activating internal magnetic switches. While the two magnets can usually be used interchangeably, the best results will be achieved if they are used as follows: The Magnetic Tool (p/n 009700-001) is the stronger magnet and is recommended for activating the switches on the UD10 viewing window. The Calibration Magnet (p/n 102740‑002) is recommended for applications that involve initiating calibration or resetting the detector by touching the side of a metal junction box or detector housing (PIRECL, OPECL, etc). Throughout this manual, the term “magnet” can refer to either device. PREVIOUS CANCEL / ESCAPE ENTER / SELECT NEXT B2426 Figure 1—Faceplate of UD10 Access To Menus To access the menus, use the magnet to activate the Enter/Select button. This will display the Main Menu. These switches are used for device configuration, checking status and event logs, and performing calibration. The switches are labeled as follows: The actual menu structure varies depending upon the device that is connected to the UD10. Menus for the various devices can be found in the corresponding Appendix in this manual. CANCEL / ESCAPE Some areas of the menu contain additional information, which is indicated by the presence of an arrow on that particular line. By placing the magnet to the glass over the Enter/Select button, the next screen with the additional information will be shown. ENTER / SELECT / Menu ACCESS Previous or if on Main Screen: Fault Shortcut The UD10 automatically returns to the main screen after 10 minutes if no activity occurs. Next Quick Access/Shortcut: Fault Menu To access the fault menu quickly, when a fault is present, touch the magnet to the glass by the Previous button. 4.2 3 95-8661 0A LA20A detectors such as PIR9400 or PIRECL where multiple current levels below 4 mA are used for fault diagnostic purposes. Relays The display unit has 4 output relays — high alarm, low alarm, auxiliary alarm, and fault. The relays have form C (SPDT) contacts. Low, auxiliary and high alarm relay contacts are selectable for latching or non‑latching operation, as well as normally energized or normally de‑energized (default) coils. During normal operation, the fault relay is energized. UD10 with Model PIRECL PIRECL supports two fault modes: PIR9400 and Eclipse mode. PIR9400 fault mode uses fault codes below 1 mA, while Eclipse mode uses no levels below 1 mA. In the Standard (default) mode, the UD10 programs the PIRECL for Eclipse fault mode to ensure proper HART communication in the event of a fault. In the Replicate mode, the UD10 programs the PIRECL for PIR9400 fault mode. IMPORTANT Direct connection of 120/240 VAC to the relay terminals inside the UD10 enclosure is not allowed, since switching relay contacts can induce electrical noise into the electronic circuitry, possibly resulting in a false alarm or other system malfunction. If the application requires that AC powered equipment be controlled by the transmitter, the use of externally located relays is recommended. MODBUS / fieldbus COMPATIBILITY The UD10 supports RS485 Modbus RTU communication. See Addendum number 95-8639 for details. A model with Modbus RS485 or foundation™ Fieldbus communication (field selectable via jumpers) is also available. External relays, solenoids, motors, or other devices that can cause inductive transients should be transient suppressed. Place a diode across the coil for DC devices. See Figure 2. + } GE TYPICAL – The UD10 housing is a 5 port aluminum or stainless steel explosion‑proof junction box with a clear viewing window. POSITIVE 1N4004 TYPICAL A0179 Device ENCLOSURE DCV LOADS NEGATIVE Device DISPLAY The UD10 is provided with a 160 x 100 dot matrix backlit LCD display. See Figure 1. B0179 Figure 2—Transient Suppression for Inductive Loads During normal operation, the LCD continuously displays the detected gas level, gas type, and units of measurement. The real time clock can also be displayed if desired. 4-20 mA Output Modes The UD10 offers two operating modes for its 4-20 mA output circuit. The display shows the following alarm information: • High gas alarm • Low gas alarm • Aux alarm Note A minimum output of 1 mA is required for proper HART communication. The display indicates the following fault information: • Device fault • Display fault In the Standard (default) Mode, the linear 4-20 mA output corresponds to 0-100% full scale gas detected at the sensor, with 3.8 mA indicating calibrate mode, and 3.6 mA or lower indicating a fault condition. This mode ensures that the current level is always high enough to support HART communication and must be selected when using HART communication for fault diagnostics. The UD10 has smart capabilities to allow easy access to the following information: • Detector information • Measurement range • Alarm setpoints • Alarm and event logs In Replicate Mode, the output of the UD10 matches the output of the connected detector (except for loop test/trim, response test, calibration, or if the UD10 has an internal fault). This mode can be used with 4.2 For detailed HART menu structure, refer to the appropriate Appendix. 4 95-8661 important safety notes Logging Events that can be logged in the UD10 include: CAUTION The wiring procedures in this manual are intended to ensure proper functioning of the device under normal conditions. However, because of the many variations in wiring codes and regulations, total compliance to these ordinances cannot be guaranteed. Be certain that all wiring complies with the NEC as well as all local codes. If in doubt, consult the authority having jurisdiction before wiring the system. Installation must be done by a properly trained person. • Calibration (Date, time and success Y/N are logged for detectors that do not provide their own calibration logging capabilities.) Faults that are logged in the UD10 include: • Detector fault • Low power • General fault Alarms that are logged in the UD10 for gas detector inputs include: CAUTION This product has been tested and approved for use in hazardous areas. However, it must be properly installed and used only under the conditions specified within this manual and the specific approval certificates. Any device modification, improper installation, or use in a faulty or incomplete configuration will render warranty and product certifications invalid. • High gas alarm • Low gas alarm • Aux alarm. The UD10 has its own battery backed real time clock (RTC) and its own event logs. The RTC in the UD10 can be set from the UD10 display, Modbus or HART interfaces. The RTC in the gas detector (any HART detector having an RTC) can be set independently using the UD10 menu, or by using the synchronize command, which will set the detector RTC to the same time as the UD10 RTC. See Figure 3. CAUTION The device contains no user serviceable components. Service or repair should never be attempted by the user. Device repair should be performed only by the manufacturer. The UD10 can display the detector event and calibration logs (if available). The UD10 has its own 1,000‑entry event log available under the Display Status‑>History‑>Event Log menu. Liabilities The manufacturer’s warranty for this product is void, and all liability for proper function of the detector is irrevocably transferred to the owner or operator in the event that the device is serviced or repaired by personnel not employed or authorized by Detector Electronics Corporation, or if the device is used in a manner not conforming to its intended use. UD10 event logs can be read from the HART interface or the Modbus interface. Detector calibration and event logs can also be read from the detector HART interface (where available). MODBUS or FOUNDATION FIELDBUS GAS DETECTOR Caution Observe precautions for handling electrostatic sensitive devices. CONTROL SYSTEM PLC/DCS caution Unused conduit entries must be closed with suitably certified blanking elements upon installation. UD10 HART HART HART Handheld CONTROL SYSTEM PLC/DCS AMS HART Handheld Figure 3—UD10 Logging 4.2 5 95-8661 Installation Identification of detector mounting locations note The gas detector housing must be electrically connected to earth ground. A dedicated earth ground terminal is provided on the UD10. Identification of the most likely leak sources and leak accumulation areas is typically the first step in identifying the best detector mounting locations. In addition, identification of air current/wind patterns within the protected area is useful in predicting gas leak dispersion behavior. This information should be used to identify optimum detector installation points. Note Refer to the Model UD10 Safety Manual (number 95-8668) for specific requirements and recommendations applicable to the proper installation, operation, and maintenance of SILCertified Model UD10 displays. If the vapor of interest is lighter than air, place the detector above the potential gas leak. Place the detector close to the floor for gases that are heavier than air. Note that air currents may cause a gas that is slightly heavier than air to rise under some conditions. Heated gases may also exhibit the same phenomenon. The detector must always be installed per local installation codes. Before installing the gas detector, define the following application details: The most effective number and placement of detectors varies depending on the conditions on site. The individual designing the installation must often rely on experience and common sense to determine the detector quantity and best locations to adequately protect the area. Note that it is typically advantageous to locate detectors where they are accessible for maintenance. Locations near excessive heat or vibration sources should be avoided. Identification of vapor(s) to be detected It is necessary to identify the vapor(s) of interest at the job site. The fire hazard properties of the vapor, such as vapor density, flashpoint, and vapor pressure should be identified and used to assist in selecting the optimum detector mounting location within the area. Final suitability of possible gas detector locations should be verified by a job site survey. For cross sensitivity information, refer to each gas detector’s corresponding instruction manual. Refer to Table 5 in the Specifications section for a list of gas detectors and their corresponding instruction manuals. The gas detector must be mounted with the sensor in the correct orientation as shown in Table 2. If the UD10 faceplate is not correctly oriented, it can be rotated at 90 degree increments by pulling the electronic module from the four mounting posts that secure it to the junction box and repositioning it as desired. Note that the module is held in place by a compression fitting – no screws are involved. Table 2—Device Orientation 4.2 6 Device Orientation GT3000 Vertical with Sensor Pointing Down PIR9400 Horizontal PIRECL Horizontal OPECL Horizontal (Fixed to a vertical post) CGS Vertical with Sensor Pointing Down 505/CGS Vertical with Sensor Pointing Down C706X Vertical with Sensor Pointing Down NTMOS Vertical with Sensor Pointing Down 95-8661 WIRING Shield Connections The UD10 provides terminals for proper grounding of wiring cable shields (located on the sensor, 4-20 mA, and operating power terminal blocks). These shield terminals are not connected internally, but are connected to ground through capacitors. The capacitors ensure an RF ground, while preventing 50/60 Hz ground loops. power SUPPLY requirements Calculate the total gas detection system power consumption rate in watts from cold start-up. Select a power supply with adequate capability for the calculated load. Ensure that the selected power supply provides regulated and filtered 24 Vdc output power for the entire system. If a back-up power system is required, a float‑type battery charging system is recommended. If an existing source of 24 Vdc power is being utilized, verify that system requirements are met. The acceptable voltage range is 18-30 Vdc measured at the input to the UD10. Ground all shields as shown in the wiring examples throughout this manual. important For proper grounding, all junction boxes / metal enclosures must be connected to earth ground. note The power supply must meet the noise requirements for HART systems. If noise or ripple on the main power source could interfere with the HART function, an isolated power source (Figure 11) is recommended. (For detailed information regarding power supply specifications, refer to the HART Communication Foundation’s document “FSK Physical Layer Specification” HCF_SPEC-54.) The following are required for installations requiring CE Mark compliance: • For shielded cable installed in conduit, attach the wire shields to the “shield” connections on the terminal blocks, or to earth ground on the case. • For installations without conduit, use double shielded cable. Terminate the outer shield to earth ground on the case. Terminate the inner shield to the “shield” connection on the terminal blocks. Wiring cable requirements Always use proper cabling type and diameter for input power as well as output signal wiring. 14 to 18 AWG shielded stranded copper wire is recommended. Correct wire size depends on the device and wire length. Refer to the appropriate Appendix for additional information. The maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor is 2000 feet. Jumper Setting for 4-20 mA Loop In order for the 4-20 mA current loop to operate properly, +24 Vdc must be applied to terminal P1-3. This can be accomplished in one of two ways: • For a non-isolated 4-20 mA loop, set jumper plug as shown in Figure 4. This applies +24 Vdc to P1-3 via an internal connection to terminals P2-2 and P2-5. • If the 4-20 mA loop will receive power from a source other than the UD10’s main power source (isolated), set the jumper plug as shown in Figure 5 to remove the internal connection. note The use of shielded cable in conduit or shielded armored cable is highly recommended. In applications where the wiring is installed in conduit, dedicated conduit is recommended. Avoid low frequency, high voltage, and non‑signaling conductors to prevent nuisance EMI problems. Foundation Fieldbus (Optional) Some UD10 models allow the use of either RS485/ MODBUS or Foundation Fieldbus communication via connection to J2 on the terminal board. Four jumpers are provided to select between the two protocols. If the device is equipped for Foundation Fieldbus, it will be shipped from the factory with the jumpers preset for that mode. If the user wants to switch to RS485/MODBUS (for example, to retrieve logs), the four jumpers can easily be moved. Figures 6 and 7 show the jumper settings for each mode of communication. caution The use of proper conduit installation techniques, breathers, glands, and seals is required to prevent water ingress and/or maintain the explosion-proof rating. Note that the pin identification for the J2 connector is different for each communication protocol. For Foundation Fieldbus it is “– +”. For RS485/MODBUS it is “B A com”. 4.2 7 95-8661 Figure 9 shows a UD10 Wired to a PLC using 3-Wire Shielded Cable with a 4-20 mA Non-Isolated Sourcing Output. Wiring Procedure NOTE The following section shows the output of the UD10 wired to a generic 4-20 mA signal receiver in various configurations. Since the UD10 can be used with a variety of different detection devices, information that is specific to each detector model (wiring, calibration, HART menus, etc.) is covered in an Appendix that is dedicated to that device. Refer to the appropriate Appendix at the back of this manual for specific information when wiring the detection system. For information on devices not covered in an Appendix, refer to the manual provided by the device’s manufacturer. Figure 10 shows a UD10 Wired to a PLC using 4-Wire Shielded Cable with a 4-20 mA Non-Isolated Sourcing Output. Figure 11 shows a UD10 Wired to a PLC with a 4-20 mA Isolated Sourcing Output. Grease/Lubrication To ease installation and future removal, ensure that all junction box covers and sensor threads are properly lubricated. If the need arises for additional lubrication, use either Lubriplate grease (see Ordering Information for part number) or Teflon tape. Avoid the use of silicone grease. Figure 4 shows jumper plug P12 positioned to power the 4-20 mA loop from the main power source (non‑isolated output). Figure 5 shows jumper plug P12 positioned for powering the 4-20 mA loop from an external wire/jumper of from a separate power source (isolated output). Figure 6 shows the correct jumper positions and J2 terminal identification for using Foundation Fieldbus communication. Figure 7 shows the correct jumper positions and J2 terminal identification for using MODBUS communication. Refer to Figure 8 for an illustration of the UD10 wiring terminal board (see Figure 6 for Foundation Fieldbus connections). J4-4 AUX ALARM NC J4-5 P1 AUX ALARM NO J4-6 J2 LOW ALARM COM J4-7 J4-11 FAULT NO J4-12 SHIELD P2-1 24 VDC – P2-3 24 VDC + SHIELD P2-4 J4 P2-2 24 VDC – P12 24 VDC + P7 P2-5 P5 P9 P2 J3-1 J3-2 J3-3 J3-4 J3-5 24 VDC – 4-20 mA 24 VDC + J4-7 LOW ALARM NC J2-3 J2-2 + J2-1 – P7 J4-9 FAULT COM J4-10 FAULT NC J4-11 FAULT NO J4-12 J4 P2 Power Supply Connector B2525 B2526 Figure 5—Position of Jumper P12 for Isolated 4-20 mA Loop Output Figure 4—Position of Jumper P12 for Non-Isolated 4-20 mA Loop Output 4.2 J4-8 LOW ALARM NO P5 P9 P12 Power Supply Connector SHIELD LOW ALARM COM SHIELD FAULT NC WHEN P12 IS IN THIS POSITION, A SEPARATE POWER SOURCE IS REQUIRED TO POWER THE 4-20 MA LOOP J4-6 J2 P2-1 J4-10 J4-5 AUX ALARM NO 24 VDC + – FAULT COM Fieldbus Connector J4-4 P1 P2-2 J2-1 J4-9 J4-3 AUX ALARM NC P3 SHIELD 24 VDC – + J4-8 J4-2 AUX ALARM COM P2-3 J2-2 LOW ALARM NC LOW ALARM NO J4-1 HIGH ALARM NC SHIELD J2-3 HIGH ALARM COM HIGH ALARM NO P2-4 P3 SHIELD J3 Relay Connector AUX ALARM COM Relay Connector 4-20 mA – CALIBRATE J3-5 4-20 mA + Output P1-2 Loop Connector P1-1 24 VDC – J3-4 24 VDC + P1-3 J4-3 24 VDC + J3-3 4-20 mA J4-2 P2-5 J3-2 24 VDC – J4-1 P2-6 J3-1 SHIELD HIGH ALARM COM HIGH ALARM NC 4-20 mA + 4-20 mA – P2-6 WHEN P12 IS IN THIS POSITION, P1-3 IS INTERNALLY CONNECTED TO P2-2 AND P2-5 J3 HIGH ALARM NO P1-3 Output P1-2 Loop Connector P1-1 Fieldbus Connector Sensor Connector CALIBRATE Sensor Connector 8 95-8661 J3-2 J3-3 J3-4 J3-5 24 VDC – 4-20 mA 24 VDC + J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 P1 AUX ALARM NO J4-6 J2 LOW ALARM COM J4-7 J2-3 LOW ALARM NC J4-8 Output P1-2 Loop Connector P1-1 4-20 mA + 4-20 mA – P3 SHIELD J2-2 + J2-1 – LOW ALARM NO J4-9 FAULT COM J4-10 P5 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD P2-5 P2-4 P2-3 P2-2 P2-1 P12 J4-11 J4-12 NOTE: FOUNDATION FIELDBUS IS AVAILABLE ON SELECT MODELS. REFER TO THE MODEL MATRIX IN THE ORDERING INFORMATION SECTION FOR DETAILS. J4 24 VDC – P7 P2-6 P9 FAULT NC FAULT NO Relay Connector J3-1 SHIELD J3 HIGH ALARM COM P1-3 Fieldbus Connector CALIBRATE Sensor Connector P2 Power Supply Connector JUMPERS P3, P5, P7, AND P9 MUST BE POSITIONED AS SHOWN FOR FOUNDATION FIELDBUS COMMUNICATION C2527 Figure 6—Foundation Fieldbus Communication J3-2 J3-3 J3-4 J3-5 24 VDC – 4-20 mA 24 VDC + J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 P1 AUX ALARM NO J4-6 J2 LOW ALARM COM J4-7 J2-3 LOW ALARM NC J4-8 Output P1-2 Loop Connector P1-1 4-20 mA + 4-20 mA – P3 SHIELD COM J2-2 RS485 A J2-1 RS485 B LOW ALARM NO J4-9 FAULT COM J4-10 P5 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD P2-5 P2-4 P2-3 P2-2 P2-1 P12 J4-11 J4-12 J4 24 VDC – P7 P2-6 P9 FAULT NC FAULT NO Relay Connector J3-1 SHIELD J3 HIGH ALARM COM P1-3 MODBUS Connector CALIBRATE Sensor Connector Power Supply Connector B2528 P2 JUMPERS P3, P5, P7, AND P9 MUST BE POSITIONED AS SHOWN FOR MODBUS/RS485 COMMUNICATION Figure 7—MODBUS Communication 4.2 9 95-8661 P1-1 J3-2 J3-3 J3-4 J3-5 24 VDC – 4-20 mA 24 VDC + 4-20 mA + J3 4-20 mA – SHIELD P1 J4-8 SHIELD P2-1 J4-10 24 VDC + J4-9 FAULT COM P2-2 LOW ALARM NO 24 VDC – MODBUS Connector J4-7 LOW ALARM NC P2-3 RS485 B J4-6 LOW ALARM COM SHIELD J2-1 J4-5 AUX ALARM NO P2-4 RS485 A J4-4 AUX ALARM NC 24 VDC + J2-2 J4-3 AUX ALARM COM P2-5 COM J4-2 HIGH ALARM NO 24 VDC – J2-3 J4-1 HIGH ALARM NC P2-6 J2 HIGH ALARM COM FAULT NC J4-11 FAULT NO J4-12 Relay Connector P1-2 CALIBRATE P1-3 J3-1 Output Loop Connector SHIELD Sensor Connector J4 P2 Power Supply Connector C2399 Figure 8—Wiring Terminals on UD10 Terminal Board UD10 DISPLAY UNIT J3-3 J3-4 J3-5 4-20 mA 24 VDC + SHIELD J3-2 4-20 mA – P1-1 24 VDC – P1-2 J3-1 4-20 mA + P1 J4-8 J4-10 24 VDC + J4-9 FAULT COM SHIELD LOW ALARM NO P2-1 P12 J4-7 LOW ALARM NC P2-2 + J4-6 LOW ALARM COM 24 VDC – RS485 B MODBUS Connector J4-5 AUX ALARM NO P2-3 J2-1 J4-4 AUX ALARM NC SHIELD RS485 A J4-3 24 VDC + 24 VDC J2-2 HIGH ALARM NO AUX ALARM COM P2-4 – 250-600 OHMS COM J4-2 P2-5 4-20 mA J2-3 J4-1 HIGH ALARM NC 24 VDC – INPUT HIGH ALARM COM P2-6 J2 J3 FAULT NC J4-11 FAULT NO J4-12 Relay Connector PLC 4-20 mA INPUT CARD P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector J4 P2 Power Supply Connector Notes: Resistor may be external if voltage input card is used. Sinking resistance at PLC must be 250-600 ohms for HART communication. D2439 Figure 9—UD10 Wired to PLC using 3-Wire Shielded Cable with 4-20 mA Non-Isolated Sourcing Output 4.2 10 95-8661 UD10 DISPLAY UNIT J3-3 J3-4 J3-5 4-20 mA 24 VDC + P1-1 SHIELD J3-2 4-20 mA – 24 VDC – P1-2 J3-1 4-20 mA + J3 HIGH ALARM COM J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 P1 24 VDC + SHIELD P2-2 P2-1 P12 24 VDC – MODBUS Connector + P2-3 RS485 B J4-10 SHIELD J2-1 J4-9 FAULT COM 24 VDC + 24 VDC 250-600 OHMS RS485 A P2-4 – J2-2 LOW ALARM NO P2-5 4-20 mA COM 24 VDC – INPUT J2-3 P2-6 J2 FAULT NC J4-11 FAULT NO J4-12 Relay Connector PLC 4-20 mA INPUT CARD P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector J4 P2 Power Supply Connector Notes: Resistor may be external if voltage input card is used. Sinking resistance at PLC must be 250-600 ohms for HART communication. E2440 Figure 10—UD10 Wired to PLC using 4-Wire Shielded Cable with 4-20 mA Non-Isolated Sourcing Output UD10 DISPLAY UNIT J3-3 J3-4 J3-5 4-20 mA 24 VDC + SHIELD 24 VDC – 4-20 mA – P1-1 J3-2 P1-2 J3-1 4-20 mA + P1 J4-8 J4-10 SHIELD J4-9 FAULT COM P2-1 LOW ALARM NO 24 VDC + P12 J4-7 LOW ALARM NC P2-2 + J4-6 LOW ALARM COM 24 VDC – RS485 B J4-5 AUX ALARM NO P2-3 J2-1 MODBUS Connector J4-4 AUX ALARM NC SHIELD RS485 A J4-3 P2-4 24 VDC J2-2 HIGH ALARM NO AUX ALARM COM 24 VDC + – 250-600 OHMS COM J4-2 P2-5 4-20 mA J2-3 J4-1 HIGH ALARM NC 24 VDC – INPUT HIGH ALARM COM P2-6 J2 J3 FAULT NC J4-11 FAULT NO J4-12 Relay Connector PLC 4-20 mA INPUT CARD P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector J4 P2 Power Supply Connector Notes: Resistor may be external if voltage input card is used. Sinking resistance at PLC must be 250-600 ohms for HART communication. + – 24 VDC D2441 Figure 11—UD10 Wired to PLC with 4-20 mA Isolated Sourcing Output Important Isolated operation is highly recommended to prevent noise or ripple on the main power source from interfering with the HART function. 4.2 11 95-8661 Startup RTC note The UD10 is set at the factory for US Central Standard time. After power has been applied and the warm-up period is complete, select the UD10 operating mode. To do this: To display and set the Real Time Clock and Date for the UD10: 1. Access the Main Menu by touching the magnet to the ENTER/SELECT button. From there, navigate to the “Mode Select” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Display Setup Mode Select Write Protect Alarm Setting Mode Select HART Option RTC Display RS485 Input Loop Cal HART Device PIR9400 C706X 505 NTMOS CGS Generic Device 1. Using the magnet to activate the switches on the UD10 display, navigate to the RTC menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Display Setup RTC Write Protect Alarm Setting Mode Select HART Option RTC Display RS485 Input Loop Cal Displayed Seconds Minutes Hours Day Month Year 2. The first item on the RTC screen is “Displayed”. Y (Yes) or N (NO) is shown to indicate whether the time and date will be displayed on the main screen. To change the setting, use the Enter/ Select button to go to the next screen, then use the Previous or Next buttons to toggle between Y and N. Once the chosen input is selected, use the Enter/Select button to enter the selection. Use the Cancel/Escape button to exit without changing. 2. From the “Mode Select” menu, select and enter the appropriate operating mode based on the type of detector being used. note If using a PIR9400, note that changing the gas type on the UD10 does not change the gas type at the PIR9400. This change is made using a switch located in the PIR9400. Refer to the PIR9400 instruction manual (95‑8440) for details. 3. Use the same method to set time and date. NOTE If using a C706X detector, navigate to the “Device Setup” menu and select the appropriate gas type and unit of measurement. Specifically for the GT3000 Transmitter, the RTC for the transmitter can be synchronized to the RTC of the display by going through the Main Menu->Device Setup->RTC-> 1st slot “Sync W/Disp”. 3. To exit, activate Cancel/Escape three times to return to the main display screen. Latching Alarms 4. If the detector is replaced with another detector type, the UD10 will not recognize it until the mode is changed. The high, auxiliary and low alarm relay settings are programmable and can be set for latching or non‑latching operation. Alarm configuration can be done using the local display menu or external HART interface. Latched alarms on the display can be cleared through the Display Setup > Alarm Setting submenu using the magnet or external HART interface. 5. If the UD10 Display is in PIR9400 mode and if: a. The connection between PIR9400 and the UD10 is removed, the UD10 will show a FAULT on the Gas Screen. When the connection between PIR9400 and UD10 is restored, the UD10 will remove the FAULT indication when current increases beyond 3.6 mA. b. Someone removes the PIR9400 & connects a HART enabled Gas Detector, it will not be recognized by the UD10 Display until the mode is changed to HART. 4.2 12 95-8661 4-20 ma loop Calibration UD10 Input Trim Both the input and output current loops of the UD10 are trimmed at the factory. They can also be trimmed in the field for maximum accuracy using the following procedures. If the detector connected to the UD10 is HART enabled, its 4-20 mA output signal can also be trimmed. When the UD10 is used with a detector that supports HART communication, an automated process can be used to trim the UD10 input. Navigate down the menu to “Input Loop Cal”. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test When the UD10 is used with a detector that supports HART communication, the output of the detector should be calibrated first. HART Detector Signal Calibration Navigate down the menu to Device Test > D/A (Digital to Analog) Trim. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Alarm Setting Mode Select HART Option RTC RS485 Input Loop Cal Upon entering Input Loop Cal, the UD10 commands the detector to output 4 mA, and then automatically calibrates its own input. The UD10 then commands the detector to output 20 mA and subsequently calibrates its own input. Device Test Self Test Response Test Loop Test D/A Trim Display Setup D/A Trim Zero Trim Gain Trim If a non-HART detector is being used, the Input Loop Cal may be performed with a mA current source or loop calibrator connected to the UD10 Sensor Connector. Follow the loop calibration instructions shown by the UD10 for this procedure. Select Zero Trim. When this screen is entered, a warning message is presented. Select ENTER to continue. When the message “Connect Reference Meter” is presented, install the current meter on the mA line between the detector and UD10. Select ENTER to continue. When the message “Set Input Current to 4mA?” is presented, select ENTER to begin the Zero Trim function. The detector will now set its 4 mA output value. If the value indicated on the current meter is not 4.00 mA, enter the measured value into the UD10 using the Previous and Next switches. The UD10 calculates and corrects for the difference between the actual and entered values. When the current meter value is at the desired 4.00 mA, select ENTER to accept the new zero trim value. Select Gain Trim. Follow the same procedure for gain/ span calibration. 4.2 13 95-8661 UD10 Output Trim Self-Test To calibrate the UD10 output loop, navigate down the menu to Display Test > D/A Trim. This test commands the UD10 to perform a fully automatic internal test. At the completion of the test, the UD10 will indicate a pass or fail. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Response Test Display Test Self Test Response Test Loop Test D/A Trim D/A Trim This test inhibits the UD10’s outputs, thereby providing a means of testing the system by applying gas to the detector without activating any alarms or affecting the output. Zero Trim Gain Trim note If the Response Test is not terminated by the operator, the test will automatically time out after ten minutes and the UD10 will return to normal operation. Select Zero Trim. When this screen is entered, a warning message is presented. Select ENTER to continue. When the message “Connect Reference Meter” is presented, install the current meter on the UD10 mA output. Select ENTER to continue. When the message “Set Output Current to 4mA?” is presented, select ENTER to begin the Zero Trim function. The UD10 will now set its 4 mA output value. If the measured value on the current meter is not 4.00 mA, enter the measured value into the UD10 using the Previous and Next switches. The UD10 calculates and corrects for the difference between the actual and entered values. When the current meter value is at the desired 4.00 mA, select ENTER to accept the new zero trim value. Loop Test This test temporarily forces the UD10’s 4-20 mA output to a specific level. This is an easy way to test the output signal of the UD10 for accuracy, to verify the capabilities of the system, and to verify the input signal of a receiver. To perform this test, connect a current meter to the output loop. Navigate to Display Test and select Loop Test, then follow the prompts on the UD10 Screen. note If the Loop Test is not terminated by the operator, the test will automatically time out after one minute and the UD10 will return to normal operation. Select Gain Trim. Follow the same procedure for gain/ span calibration. Optional System Tests Proof Test The following tests are available for verifying proper operation of various functions of the gas detection system: – The Self Test, Response Test, and Loop Test are accessed from the “Display Test” screen. (A “Device Test” screen is available for performing the same tests on HART enabled detectors.) – The Proof Test is performed by applying test gas to the sensor. It is not accessed from the “Display Test” screen and does not inhibit the outputs. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 4.2 A Proof Test (bump test) can be performed at any time to verify proper operation and calibration of the system. Since this test does not inhibit the UD10’s outputs, secure any output devices prior to performing the test to prevent unwanted actuation. History There are two separate histories, one for the display and one for the detector (if available). Both will state the number of hours that the unit has been operating, and the highest and lowest recorded temperature (with time and date stamp). Display Test Self Test Response Test Loop Test D/A Trim 14 95-8661 Password protection Display Backlight Operation The UD10 allows the use of a password for restricting changes to configuration parameters and limiting access to safety critical commands. The UD10 is shipped from the factory with the password protection (Write Protect) feature disabled. The UD10 can be programmed to turn on the backlight feature of the digital display when an alarm or fault occurs or a magnetic switch is activated. Navigate to the Backlight Ctrl screen. The following are locked when Write Protect security is enabled: Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Alarm Setting screen – All options except “RST Latch Alarms” Mode Select screen – All options HART Option – All options RTC – All options except Displayed Y/N Output Mode Backlight Ctrl Off On Automatic On = The backlight is always on. To enable the Write Protect feature, navigate to the Write Protect screen. Automatic = Normal operation – Backlight is off Alarm – Backlight flashes on and off Fault – Backlight is on steady Magnetic Switch – Backlight is on steady Display Setup Alarm Setting Mode Select HART Option RTC RS485 Input Loop Cal Contrast Contrl Output Mode Backlight Ctrl Write Protect Alarm Setting Mode Select HART Option RTC RS485 Input Loop Cal Contrast Contrl Output Mode Backlight Ctrl Write Protect Off = The backlight is always off. Display Test screen – All options Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Display Setup Write Protect The backlight automatically turns off 10 minutes after the last Magnetic Switch activation. Change State Change Password Write Protect xxx If the backlight is on following a magnetic switch activation and then an alarm condition occurs, the backlight will remain on steady and not flash until the 10 minute time-out is complete. Then it will begin flashing. Select “Change State” to toggle between Enabled and Disabled. Select “Change Password” to enter a new password. “Write Protect” indicates whether password protection is Enabled or Disabled. The default password is 1*******. IMPORTANT Take care not to lose the password. Future changes cannot be made without a password. 4.2 15 95-8661 Troubleshooting Example: If a Fault condition is indicated on the UD10 faceplate, the nature of the fault can be determined by using the magnetic tool to navigate to the appropriate Fault screen. For a Display (UD10) related fault: Main Menu > Display Status > Fault/Status > Fault For a Device (Sensor) related fault: Main Menu > Device Status > Fault/Status > Sensor Fault NOTE Refer to the Menu in the appropriate Appendix of this manual for the path to the proper Fault screen. When the active fault has been identified, refer to the Troubleshooting Tables for a description of the fault and suggested corrective action. Shortcut: From the main display screen, touch the magnet to the “Previous” switch to go directly to the Fault screen. Refer to Table 3 for Display Faults and Table 4 for Device Faults. Table 3—Troubleshooting Guide - Display Faults Display Faults Description Recommended Action Input Loop FLT Fault in sensor or sensor loop Check sensor wiring. Calibrate sensor. Ensure that sensor type matches configuration. Output Loop FLT Fault in 4-20 mA output loop Check 4-20 mA loop wiring for shorts or opens. EE Fault Fault in non-volatile memory Return to factory. ADC Ref Fault ADC reference voltage too high or low Return to factory. 24V Fault Problem in 24 volt power supply or power wiring Check power wiring and output voltage of power supply. Flash Fault FLASH memory Fault Return to factory. RAM Fault Fault in volatile memory Return to factory. WDT Fault Watchdog timer is non-functional Return to factory. 12V Fault 12 volt internal power supply out of tolerance Check power source. Return to factory. 5V Fault 5 volt internal power supply out of tolerance Check power source. Return to factory. 3V Fault 3 volt internal power supply out of tolerance Check power source. Return to factory. Note: A fault condition will cause an oxygen detector to generate an alarm output as the decreasing 4-20 mA signal passes through the alarm range. 4.2 16 95-8661 Table 4—Troubleshooting Guide - Device Faults Device Faults Description Recommended Action Loop Fault Current loop below fault threshold Check 4-20 mA loop wiring for shorts or opens. Supply Voltage Fault 24 volt power supply voltage too low Verify proper wiring to the device and correct voltage output from the power supply. Calibration Fault Bad calibration This fault can be caused if the calibration is allowed to time out. If so, recalibrate. Ensure that there is enough gas in the calibration bottle to complete the calibration. Ensure that the gas being used for calibration is the correct type and concentration. It must match the configured setting. Memory Fault Self-detected memory fault Return to factory. ADC Fault Self-detected ADC fault Return to factory. Internal Voltage Fault Self-detected voltage fault Check supply voltage. Return to factory. Zero Drift Sensor signal has drifted negative Device may have been calibrated with background gas present. Recalibrate the detector. Purge with clean air if needed. Temperature Sensor Fault Temperature sensor is out of range Return to factory. Wrong Sensor Type Wrong sensor type is installed Sensor type must match configuration. Change sensor or configuration. Lamp Fault Open or shorted lamp Replace lamp. Return to factory. Alignment Fault Open path alignment problem Align the device as specified in the instruction manual. Blocked Optic Fault Optical path is blocked Locate and remove obstruction from the optical path. Cal Line Active Cal line is active at start-up Ensure that the Cal line wiring is not shorted and the switch is open. Low Cal Line Cal line is shorted. Check wiring. Sensor Fault Self-detected fault with the sensor Check sensor wiring. Calibrate sensor. Ensure that sensor type matches configuration. Noise Fault* Excessive noise on signal Check OPECL alignment. Align ADC Fault* Alignment ADC saturated Check OPECL alignment. Align Fault* Alignment fault Check OPECL alignment. Align Warning* Alignment warning Check OPECL alignment. DAC Fault DAC fault detected Return to factory. General Fault Unspecified fault Verify correct power wiring and supply voltage. Consult the factory. High Fault Detector output is higher than specified limit Verify correct sensor type and calibration. Low Fault Detector output is lower than specified limit Verify correct sensor type and calibration. Dirty Optics Detector optics are dirty Perform the cleaning procedure as described in the detector manual, then perform calibration. Start Cal Fault Calibration fault Verify correct sensor type and calibrate. *OPECL only. 4.2 17 95-8661 Table 4—Troubleshooting Guide - Device Faults, Continued Device Faults Description Recommended Action EE Fault Fault in non-volatile memory Power may have been interrupted while the device was updating its internal data logs. Recycle power. Ref ADC Sat Sensor signal level is outside the range of the AD converter Return to factory. Active ADC Sat Sensor signal level is outside the range of the AD converter Return to factory. 24V Fault Problem in 24 volt power supply or power wiring Check power wiring and output voltage of power supply. Flash CRC Fault Memory fault Return to factory. RAM Fault Fault in volatile memory Return to factory. Low Voltage Power supply voltage outside of limits Check power supply voltage. Return to factory. Temp Fault Temperature sensor fault Return to factory. Software Fault Internal software fault Return to factory. EE Safety Fault Internal configuration fault Return to factory. Gas Under Range Sensor signal has drifted negative Device may have been calibrated with background gas present. Recalibrate the detector. Purge with clean air if needed. Sensor Mismatch Wrong sensor type is installed Sensor type must match configuration. Change sensor or configuration. ADC CNTR Fault Internal hardware fault Return to factory. 3V Fault 3 volt internal power supply out of tolerance Return to factory. Comm Fault Communication fault Check detector wiring and power supply. GEN Fault Unspecified fault Verify correct power wiring and supply voltage. Consult the factory. 12V Fault 12 volt internal power supply out of tolerance Return to factory. 5V Fault 5 volt internal power supply out of tolerance Return to factory. 4.2 18 95-8661 Specifications RELAY CONTACTS— Three Alarm Relays: Form C, 5 amperes at 30 Vdc. Selectable energized/de-energized. Selectable latching or non‑latching. Refer to Table 1 for range and default settings. operating voltage— 24 Vdc nominal, operating range is 18 to 30 Vdc. Ripple cannot exceed 0.5 volt P-P. operating power— Standard model, with heater and backlight off: No alarm: 1.5 watts @ 24 Vdc. Alarm: 3 watts @ 24 Vdc (20 mA current loop output, and all 3 alarm relays energized.) Backlight on: Heater on: CGS model: Warning When in non-latching mode, the control device must latch the alarm output. One Fault Relay: 0.5 watt additional. 3.5 watts additional. Add 4 watts with CGS interface board and CGS sensor installed. Form C, 5 amperes at 30 Vdc. Normally energized for no fault condition with power applied. Relay Response Time— ≤ 2 seconds. Maximum power in alarm, with heater and backlight on: 7 watts @ 30 Vdc (Standard model) 11 watts @ 30 Vdc (CGS model) Wiring terminals— 14 to 18 AWG wire can be used. note Heater turns on when the internal temperature drops below –10°C (default operation). Heater function can be disabled to save power. Operating temperature— –55°C to +75°C. Storage Temperature— –55°C to +75°C. note Appropriate relays will be activated when a fault or alarm occurs. Humidity Range— 5 to 95% RH (Det-Tronics verified). CURRENT OUTPUT— Linear isolated 4-20 mA output with HART. 3.8 mA indicates calibrate mode. 3.6 mA or less indicates a fault condition. Maximum loop resistance is 600 ohms at 18 to 30 Vdc. electro-magnetic compatibility— EMC Directive 2004/108/EC EN55011 (Emissions) EN50270 (Immunity) DIMENSIONS— See Figures 12 and 13. CURRENT OUTPUT Response Time— Toxic gas mode: T90 ≤5 seconds. Combustible gas mode: T90 ≤4 seconds. Combustible gas - open path mode: T90 ≤4 seconds. UD10 with CGS: T90 <12 seconds. Current Output Accuracy— Toxic gas mode: <1% error. Combustible gas mode: <1% error. Combustible gas - open path mode: ≤0.01 LFL-m. UD10 with CGS: ±3% LFL 0-50 range, ±5% LFL 51-100 range. 4.2 19 95-8661 6.48 (16.5) 3.46 (8.8) 4.7 (11.9) 5.2 (13.2) 5.86 (14.9) 11.28 (28.7) R0.175 A2442 Figure 12—Dimensions of UD10 with GT3000 in Inches (Centimeters) Conduit Entries— 3/4” NPT or M25. WARRANTY— 12 months from date of installation or 18 months from date of shipment, whichever occurs first. ENCLOSURE MATERIAL— Epoxy coated aluminum or 316 stainless steel. Detector compatibility— The UD10 can be used with the Det‑Tronics gas detectors listed in Table 5. SHIPPING WEIGHT— Aluminum: 4.15 pounds (1.88 kilograms). Stainless steel: 10.5 pounds (4.76 kilograms). 4.2 Unit of Measurement— PPM, % LFL, % V/V, LFL-m, or mg/m3. 20 95-8661 Certification— For complete approval details, refer to the appropriate Appendix: 5.86 (14.9) 5.2 (13.2) 2.7 (6.9) FM ® APPROVED 4.7 (11.9) Appendix A – FM Appendix B – CSA Appendix C – ATEX Appendix D – IECEx Appendix E – INMETRO 3.46 (8.8) SIL Approval - IEC 61508 Certified SIL 2 Capable. For specific information regarding SIL safety certification, refer to the Model UD10 Safety Reference Manual (form 95-8668). 3.77 (9.6) 1.28 (3.3) C2281 Figure 13—Dimensions of Model STB Termination Box in Inches (Centimeters) Table 5—Gas Detectors Compatible with the UD10 1 2 3 4 4.2 Device Toxic1 GT3000 X Catalytic Combustible IR2 Combustible Instruction Manual 95-8616 PIR9400 X 95-8440 PIRECL X 95-8526 OPECL X 95-8556 CGS X 90-1041 505/CGS X 95-8472 C706X3 X 95-8396 95-8411 95-8414 95-8439 NTMOS4 X 95-8604 Hydrogen sulfide, Ammonia, Chlorine, Hydrogen, Oxygen, Carbon Monoxide, and Sulfur Dioxide. Methane, Ethane, Ethylene, Propane, and Propylene. C7065E Oxygen detector is not supported. Hydrogen sulfide only. 21 95-8661 DEVICE REPAIR AND RETURN ORDERING INFORMATION Prior to returning devices, contact the nearest local Detector Electronics office so that a Return Material Identification (RMI) number can be assigned. A written statement describing the malfunction must accompany the returned device or component to assist and expedite finding the root cause of the failure. Sensor module, transmitter module and termination boxes (if used) must be ordered separately. Refer to the UD10 Model Matrix for ordering details. accessories Part Number Description Pack the unit properly. Always use sufficient packing material. Where applicable, use an antistatic bag as protection from electrostatic discharge. The RMI number should be clearly marked on the outside of the box. 009700-001 103922-001 010268-001 010204-001 005003-001 101197-001* 101197-004* 101197-005 101197-003 010816-001 010817-001 010818-001 010819-001 104190-001 104190-002 104190-003 104190-004 102804-001 102804-003 note Inadequate packaging that ultimately causes damage to the returned device during shipment will result in a service charge to repair the damage incurred during shipment. Return all equipment transportation prepaid to the factory in Minneapolis. NOTE It is highly recommended that a spare be kept on hand for field replacement to ensure continuous protection. Magnetic Tool 475 Field Communicator Gas Inspector CD W6300G1003 Gas Inspector Connector Lubriplate grease, 1 oz. Stop Plug, 3/4” NPT, AL Stop Plug, 3/4” NPT, SS Stop Plug, M25, AL, IP66 Stop Plug, M25, SS, IP66 Stop Plug, 20PK, 3/4” NPT, AL Stop Plug, 20PK, 3/4” NPT, SS Stop Plug, 20PK, M25, AL, IP66, EXDE Stop Plug, 20PK, M25, SS, IP66, EXDE Stop Plug, M25, AL, INMETRO Stop Plug, 3/4” NPT, AL, INMETRO Stop Plug, M25, SS, INMETRO Stop Plug, 3/4” NPT, SS, INMETRO Reducer, M25 to M20, AL Reducer, M25 to M20, SS *NEMA/Type 4X, IP66 rating requires addition of Teflon tape. Replacement Parts Part Number Description 010569-001 010550-001 Electronics Module - Relay/4-20 mA Electronics Module - Foundation Fieldbus Assistance For assistance in ordering a system to meet the needs of a specific application, please contact: Detector Electronics Corporation 6901 West 110th Street Minneapolis, Minnesota 55438 USA Operator: (952) 941-5665 or (800) 765-FIRE Customer Service: (952) 946-6491 Fax: (952) 829-8750 Web site: www.det-tronics.com E-mail: det-tronics@det-tronics.com 4.2 22 95-8661 UD10 Model Matrix MODEL UD10 DESCRIPTION Universal Display Unit TYPE MATERIAL A Aluminum S Stainless Steel (316) TYPE THREAD TYPE 5M 5 Port, Metric M25 5N 5 Port, 3/4" NPT TYPE OUTPUTS 25 Relay, 4-20 mA, RS485, HART 27 Relay, 4-20 mA, Foundation™ Fieldbus, HART 28 EQP / DCU Emulator TYPE APPROVALS* B INMETRO (Brazil) R VNIIFTRI (Russia) S SIL T SIL/FM/CSA/ATEX/CE/IECEx W FM/CSA/ATEX/CE/IECEx TYPE 2 CLASSIFICATION (Div/Zone) Ex d (Flameproof) TYPE OPTIONAL CONDITIONING BOARD (Blank) None C CGS N NTMOS** * Type Approvals can use one or more letters to designate the approvals of the product. ** Not required for DCU Emulator model. 4.2 23 95-8661 Appendix A FM APPROVAL DESCRIPTION Class I, Div. 1, Groups B, C & D (T5); Class I, Div. 2, Groups B, C & D (T4); Class I, Zone 1/2 AEx d IIC (T5); Class II/III, Div. 1/2, Groups E, F & G. Tamb –55°C to +75°C NEMA/Type 4X, IP66 Conduit seal not required. Performance verified in accordance with: ANSI/ISA-92.00.01 ANSI/ISA-12.13.01 (CGS excluded) FM 6310/6320 ANSI/ISA-12.13.04/FM 6325 This approval does not include or imply approval of gas detector heads or other apparatus to which the subject instrument may be connected. In order to maintain a Factory Mutual Research approved system, the measurement input signal to which this instrument is connected must also be approved by Factory Mutual Research. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 A-1 24 95-8661 Appendix B CSA CERTIFICATION DESCRIPTION CSA 08 2029512. Class I, Div. 1, Groups B, C & D (T5); Class I, Div. 2, Groups B, C & D (T4); Class II/III, Div. 1/2, Groups E, F & G. (Tamb = –55°C to +75°C) Type 4X Conduit seal not required. Performance verified in accordance with: CSA C22.2 #152. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 B-1 25 95-8661 Appendix C ATEX APPROVAL DESCRIPTION 0539 II 2 G Ex d IIC T5 Gb Tamb –55°C to +75°C FM08ATEX0042X IP66. FM APPROVED Performance verified in accordance with: EN 60079-29-1 and EN 60079-29-4. Special Conditions for Safe Use (‘X’): The UD10 control unit complies with EN 60079-29-1 and EN 60079-29-4 only when connected to a Detector Head that also has been evaluated to EN 60079-29-1 and EN 60079-29-4. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 C-1 26 95-8661 Appendix D IECEx APPROVAL DESCRIPTION Ex d IIC T5 Gb Tamb –55°C to +75°C IECEx FMG 08.0010X IP66. Performance verified in accordance with: IEC 60079-29-1 Special Conditions for Safe Use (‘X’): The UD10 control unit complies with IEC 60079-29-1 when connected to a Detector Head with an IEC certificate of conformity to IEC 60079-29-1. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 D-1 27 95-8661 Appendix E Additional APPROVALS INMetro (Brazil) CEPEL 09.1803 Ex d IIC T5 Gb IP66 T5 (Tamb –40°C to +75°C) With integral CGS – OR – Ex d IIC T6 Gb IP66 T6 (Tamb –55°C to +75°C) Without integral CGS All cable entry devices shall be Brazil certified in the type of explosion protection, flameproof enclosure ‘d’, suitable for the conditions of use and correctly installed, with an ingress protection rating of IP66. A screw or cover lock is provided for a secondary means of fastening the cover. 4.2 E-1 28 95-8661 Appendix F using a handheld hart device connected to the ud10’s 4-20 ma output (UD10 WITH any detector) note Refer to the front of this manual for complete information regarding installation, wiring and startup of the UD10. wiring UD10 DISPLAY UNIT J3-3 J3-4 J3-5 4-20 mA 24 VDC + SHIELD J3-2 4-20 mA – P1-1 24 VDC – P1-2 J3-1 4-20 mA + J3 HIGH ALARM COM J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 P1 24 VDC + SHIELD P2-2 P2-1 P12 24 VDC – MODBUS Connector + P2-3 RS485 B J4-10 SHIELD 24 VDC J2-1 J4-9 FAULT COM 24 VDC + 250-600 OHMS RS485 A P2-4 – J2-2 LOW ALARM NO P2-5 4-20 mA COM 24 VDC – INPUT J2-3 P2-6 J2 FAULT NC J4-11 FAULT NO J4-12 Relay Connector PLC 4-20 mA INPUT CARD P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector J4 P2 Power Supply Connector Notes: Resistor may be external if voltage input card is used. Sinking resistance at PLC must be 250-600 ohms for HART communication. + – 24 VDC D2441 HART Handheld Communicator Connected to the UD10’s 4-20 mA Output Important To ensure proper operation of the HART communication system, a power supply with low noise and ripple must be used. If noise or ripple on the main power source could interfere with the HART function, an isolated power source is recommended. For additional information, refer to “Power Supply Requirements” in the Wiring section of this manual. MENU STRUCTURE Refer to the following menu tree when using a HART handheld communicator, connected to the UD10’s 4-20 mA output. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 F-1 95-8661 Process Variables 1) Gas Name 2) Gas Value 3) High Alarm 4) Low Alarm 5) AUX Alarm 6) Analog Output 7) Upper Range Value 8) Lower Range Value 9) Fault 10) SV Value 11) TV Value 12) QV Value xxxxx xxxx.x T/F T/F T/F xxxxx xxxxx xxxxx T/F xxxxx xxxxx xxxxx Display General Info Device Status 1 Calibration Active Warm Up Low Alarm Aux Alarm High Alarm Self Test Configuration Change Alignment Mode 1) Display General Info 2) Display Fault/Status Info 3) Display History 4) Display Info Write Protect Response Test 4-20 Fixed Sensor Removed Sensor End Of Life Loop Test Active TDSA Alarm Quick Alarm Write Protect 1) Change Mode 2) Write Protect Y/N Device Status Menu Device Info 1) Manufacturer 2) Tag 3) Descriptor 4) Message 5) Final Asmbly Num 6) Dev ID 7) Write Protect 8) Model 1) Device Info 2) Device Fault/Status 3) Device Info 2 4) Sensor Info 5) Device History Info xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Alarm Setting Rst Latch Alarms High Alarm Level High Alarm Latch High Alarm NE/NDE Low Alarm Level Low Alarm Latch Low Alarm NE/NDE Auxilary Alarm Level Aux Alarm Latch Aux Alarm NE/NDE 1) Process Variables 2) Display Status Menu 3) Device Status Menu 4) Display Setup 5) Device Setup 6) Device Cal 7) Display Test Menu xx.xx Y/N xx.xx Y/N xx.xx Y/N Device Fault/Status 1) Operating Mode 2) Calibration State 3) Device Status 1 4) Device Status 2 5) Device Fault 1 6) Device Fault 2 7) Device Fault 3 8) Device Fault 4 9) Extended Fault/Status xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Display HART Option 1) Tag 2) Descriptor 3) Message 4) Date 5) Final asmbly num xxxxx xxxxx xxxxx xxxxx xxxxx Display RTC 1) Write Protect 2) Alarm Setting 3) Display HART Option 4) Display RTC 1) Seconds 2) Minutes 3) Hours 4) Day 5) Month 6) Year xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Device HART Option Device Setup 1) Device HART Option 1) Tag 2) Descriptor 3) Message 4) Final asmbly num Calibration Device Cal 1) Sensor Calibration 1) Execute 2) Abort Display Test Menu 1) Self Test 2) Response Test 3) Reset 4) Loop Test 5) D/A Trim DET-TRONICS Display Fault/Status Info ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 1) Operating Mode 2) Display Status 1 3) Display Status 2 4) Display Fault 1 5) Display Fault 2 xxxxx xxxxx xxxxx xxxxx xxxxx Cal Line Active Cal SW Active HART Test LON Attached Response Test Manual Self Test Input HART Reserved ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Display Status 2 Device Fault 1 Loop Fault Supply Voltage Fault Calibration Fault Memory Fault ADC Fault Internal Voltage Fault Zero Drift Temperature Sensor Fault Any Fault CAL Active Warm up Mode Low Relay Active Hi Relay Active Aux Relay Active Current Fixed MB Write Protect ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Display Fault 1 Device Fault 2 Wrong Sensor Type Lamp Fault Alignment Fault Blocked Optic Fault Cal Line Active Sensor Fault Noise Fault Align ADC Fault 12V Fault 5V Fault 3V Fault Reserved Output Loop FLT Input Loop FLT Reserved Reserved ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF Display Fault 2 1) Serial Number 2) Hardware Revision 3) Firmware Revision 4) Universal Rev 5) Fld Dev Rev 6) Software Rev xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Align Fault Align Warning DAC Fault High Fault Low Fault Device Warm Up Ref Channel Fault Act Channel Fault Reserved Reserved FRAM Fault ADC Ref Voltage Fault 24V Fault Flash Fault RAM Fault WDT Fault ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF History Device Fault 4 Sensor Info xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Device Fault 3 Device Info 2 Display Setup 1) Manufacturer 2) Tag 3) Descriptor 4) Message 5) Final Asmbly Num 6) Dev ID 7) Write Protect 8) Model Display Status 1 Device Status 2 Display Status Menu Main Menu ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 1) Sensitivity 2) Gas Name 3) Revision 4) PV USL 5) PV LSL 6) Hours 7) Serial Number 8) Hardware Revision 9) Firmware Revision Cal Point Zero Cal Point Span Loop Test 1) 4 mA 2) 20 mA 3) Other 4) End Device History Info 1) Calibration Log xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Incompatible Version Detection Disable Fault Oi Fault Diminished Detect Fault Communication Fault Reserved Reserved General Fault Display History ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 1) Running Hrs 2) Max Temp 3) Max Temp Time 4) Min Temp 5) Min Temp Time 1) History 2) Event Log xxxx xx.xx C Event Log ___________________________ XXXX On dd/mm/yy-hh:mm:ss -------------------------------------------First Previous Next End Event Log Extended Byte 0 Extended Byte 1 Extended Byte 2 Extended Byte 3 Extended Byte 4 Extended Byte 5 Extended Byte 6 Extended Byte 7 xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Calibration Log -------------------------------------------------Calibration Log CalCode: xx Timestamp: xxxxxxxxx ----------------------------------------------First Previous Next End HR:MM:SS xx:xx:xx xx.xx C 1) Event Log Extended Fault/Status DD/MM/YY xx / xx / xx Display Info Display RTC 1) Display RTC 2) Serial Number 3) Hardware Rev 4) Firmware Revision 5) Universal Rev 6) Fld Dev Rev 7) Software Rev 8) DD Build Version xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx 1) Seconds 2) Minutes 3) Hours 4) Day 5) Month 6) Year xxxxx xxxxx xxxxx xxxxx xxxxx xxxxx Detector Electronics HART Handheld 20-Feb-13 4.21 Appendix G UD10 with GT3000 TOXIC GAS DETECTOR note For complete information regarding the GT3000 Gas Detector, refer to instruction manual 95-8616. wiring UD10 with GT3000 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. BLACK RED UD10 DISPLAY UNIT GREEN J3-4 J3-5 24 VDC + P1 SEE NOTE 1 HIGH ALARM COM J4-1 J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 LOW ALARM NO J4-9 FAULT COM J4-10 SHIELD J4-5 AUX ALARM NO P2-1 J4-4 AUX ALARM NC 24 VDC – J4-3 AUX ALARM COM 24 VDC + J4-2 P2-2 HIGH ALARM NC HIGH ALARM NO P2-3 MODBUS Connector SHIELD RS485 B P2-4 RS485 A J2-1 24 VDC – J2-2 24 VDC + COM P2-5 J2-3 P2-6 J2 J3 FAULT NC J4-11 FAULT NO J4-12 Relay Connector J3-3 4-20 mA P1-1 SHIELD J3-2 4-20 mA – 24 VDC – 4-20 mA + P1-2 J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector GT3000 GAS DETECTOR J4 P2 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. Power Supply Connector C2400 GT3000 Detector Wired Directly to UD10 4.2 G-1 95-8661 SEE NOTE 1 BLACK RED UD10 DISPLAY UNIT J4-7 LOW ALARM NC J4-8 24 VDC + SHIELD P2-2 P2-1 J4-10 24 VDC – J4-9 FAULT COM SHIELD LOW ALARM NO FAULT NC J4-11 FAULT NO J4-12 RE D LOW ALARM COM AC K J4-6 BL J4-5 AUX ALARM NO P2-3 RS485 B J4-4 AUX ALARM NC P2-4 J2-1 MODBUS Connector J4-3 AUX ALARM COM 24 VDC – RS485 A J4-2 24 VDC + J2-2 HIGH ALARM NC HIGH ALARM NO P2-5 COM J4-1 P2-6 J2 J2-3 GREEN HIGH ALARM COM RED J3-5 P1 SENSOR TERMINATION BOX J3 Relay Connector J3-4 24 VDC + SHIELD J3-3 P1-1 4-20 mA 4-20 mA – J3-2 P1-2 24 VDC – 4-20 mA + J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector BLACK GT3000 GAS DETECTOR J4 P2 Power Supply Connector C2401 NOTE 1 GROUND THE SHIELD AT THE DISPLAY UNIT END ONLY. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10 Wired to GT3000 Detector with Sensor Termination Box ORIENTATION Live Maintenance The device must be mounted in a vertical position only, with the GT3000 pointing down. Note The sensor module on the GT3000 Gas Detector can be hot swapped, i.e. replaced without removing power or de‑classifying the area. To replace a GTX Transmitter connected to the UD10 with a new transmitter or a different detector type, the area must be de‑classified. note Removing the sensor module with power applied will result in a fault condition until a new sensor module of the same type is installed. When replacing an oxygen sensor, this action will also result in an alarm condition as the decreasing 4-20 mA signal passes through the alarm range. Inhibit response devices to prevent unwanted actuation. For complete information regarding sensor replacement with the GT3000 Gas Detector, refer to the GT3000 instruction manual number 95-8616. 4.2 G-2 95-8661 CALIBRATION From UD10 GT3000 with Toxic Gas Sensor 1. Using the magnet to activate the switches on the UD10 display, navigate to the Calibration menu. From GT3000: Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to yellow. Device Cal Cal Gas Conc Calibration Change Snsr Type Calibration Execute Abort 2. Activate “Execute” (Enter/Select) to start calibration. LED MAGNETIC SWITCH 3. The UD10 will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector housing illuminated continuously. The device automatically performs the zero calibration. 4. The UD10 will then display “Waiting for Gas” on the screen, while the yellow LED on the detector is flashing. 5. Apply calibration gas to the sensor. A2443 6. The UD10 will display “Waiting for Span” on the screen, while the yellow LED on the detector is flashing. Location of Magnetic Switch on GT3000 2. The UD10 will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector housing illuminated continuously. 7. When the UD10 displays “Remove Cal Gas” on the screen and the LEDs on the detector housing are off, remove the calibration gas. 3. The UD10 will then display “Waiting for Signal” on the screen, while the yellow LED on the detector is flashing. The device automatically performs the zero calibration. 8. After completion of a successful calibration, the UD10 automatically returns to the normal mode with the green LED illuminated on the detector. 4. The UD10 will display “Waiting for Gas” on the screen, while the yellow LED on the detector is flashing. UD10 mA Output During Calibration (UD10 with GT3000) 5. Apply calibration gas to the sensor. Standard Mode Replicate Mode Waiting for Zero 3.8 3.8 7. When the UD10 displays “Remove Cal Gas” on the screen and all LEDs on the detector housing are off, remove the calibration gas. Waiting for Gas 3.8 3.8 Waiting for Span 3.8 3.8 Remove Cal Gas 3.8 3.8 8. After successful calibration, the UD10 automatically returns to the normal display with the green LED illuminated on the detector. Back to Normal 4.0 4.0 6. The UD10 will display “Waiting for Span” on the screen, while the yellow LED on the detector is flashing. 4.2 UD10 Display Reading G-3 95-8661 GT3000 with Oxygen Sensor From UD10 From GT3000: 1. Using the magnet to activate the switches on the UD10 display, navigate to the Calibration menu. 1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to yellow. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 2. The device automatically performs the zero calibration. The yellow LED on the GT3000 is on continuously. The UD10 displays “Waiting for Zero” on the main display screen. 3. When the yellow LED on the GT3000 flashes, the device automatically performs the span calculation. If using bottled 20.9% oxygen, apply immediately. The UD10 displays “Waiting for Span” on the screen. Device Cal Cal Gas Conc Calibration Change Snsr Type Calibration Execute Abort 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10 will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector housing illuminated continuously. The device automatically performs the zero calibration. 4. After successful calibration, the green LED on the GT3000 is on continuously and the UD10 automatically returns to the normal display. Remove calibration gas (if used). 4. When the UD10 displays “Waiting for Span” on the screen and the yellow LED on the detector is flashing, the device automatically performs the span calculation. If using bottled 20.9% oxygen, apply immediately. 5. After completion of a successful calibration, the UD10 automatically returns to the normal mode with the green LED illuminated on the detector. Remove calibration gas (if used). MENU STRUCTURE UD10 with GT3000 Detector Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 G-4 95-8661 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT GENERAL INFO XXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N GENERAL INFO HGH ALARM NE/NDE DISPLAY STATUS ALARM SETTING GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND DEVICE STATUS GENERAL INFO FAULT/STATUS TX INFO SENSOR INFO HISTORY DEBUG MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N LOW ALARM NE/NDE XX.XX Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N AUX ALARM NE/NDE NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED GAS NAME UNIT OF MEASURE URV LRV USL LSL ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT SYNC W/DISP SECONDS MINUTES HOURS DAY MONTH YEAR DEVICE SETUP DEVICE OPTION HART OPTION RTC WRITE PROTECT XXXX XXXX XXXX XXXX XXXXX XXXXX DD/MMM/YYYY XXXX XXXX XX XX XX XX XX XX MODE SELECT HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE CALIBRATION XX.XX UNIT OF MEASURE EXECUTE ABORT TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM LOOP TEST SET 4-20 MA D/A TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA DEVICE TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM Y/N XX XX XX XX XX XX FAULT/STATUS OP MODE FAULT STATUS XXXXX Y/N Y/N XXXXX XX.XX XX.XX XXXXX XXXXX XX.XX XXXXX XX.XXC SECONDS MINUTES HOURS DAY MONTH YEAR XXXXX XXXXX XXXXX XX.XX XX.XX XXXXX XX.XX XX.XX XXXXX XX.XX XX.XX XXXXX XX.XXC XX XX XX XX XX XX BAUD RATE PARITY POLL ADDRESS XXXX 1200 2400 4800 9600 19.2K STANDARD REPLICATE TX HISTORY XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX PARITY OFF ON AUTOMATIC NONE EVEN ODD XXXX RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MIN RESET TEMP XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX.XX C CAL ID DATE TIME ZERO SPAN XXX DD/MMM/YYYY HH:MM:SS XX.XX XX.XX WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT OP FEEDBACK FLT OFF ON EE FAULT ADC FAULT DAC FAULT LOW VOLTAGE FLASH CRC FAULT RAM FAULT TEMP FAULT SOFTWARE FAULT EE SAFETY FAULT ZERO DRIFT FAULT SENSOR MISMATCH SENSOR FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF SENSOR FAULT WARM UP CAL ACTIVE CAL SWITCH WRITE PROTECT EOL SENSOR CHANGE CONFIG GEN ACTIVE GEN INSTALLED ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF SENSOR HISTORY CALIBRATION LOG BACKLIGHT CTRL TX FAULT SENSOR STATUS DEBUG MENU MODBUS ERRORS ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART EVENT LOG XXXX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS SENSOR FAULT CAL FAULT EE FAULT ADC FAULT ADC CNTR FAULT 3V FAULT ZERO DRIFT FAULT FLASH CRC FAULT RAM FAULT TEMP FAULT COMM FAULT CELL MISSING FLT GEN FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME TX HISTORY SENSOR HISTORY CALIBRATION LOG EVENT LOG RS485 ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS HISTORY OUTPUT MODE SET 4-20 MA 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA XXXXX XXXXX XXXXX XXXXX XXXXX SENSITIVITY GAS TYPE SERIAL NUMBER H/W REV F/W REV REV USL LSL RUNNING HOURS CAL POINT ZERO CAL POINT SPAN PPM HOURS TEMPERATURE BAUD RATE ZERO TRIM GAIN TRIM LOOP TEST DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR PPM % MGM3 SET 4-20 MA DISPLAY TEST ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF RTC SENSOR INFO HART OPTION WRITE PROTECT DEVICE CAL XXXXX XXXXX Y/N Y/N Y/N Y/N LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT TX STATUS TX FAULT WARM UP CHANGE CONFIG MULTI DROP WRITE PROTECT SELF TEST RESPONSE TEST CURRENT FIXED LOOP TEST FACTORY MODE SNSR ASSY REMOVE RTC CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX SELF TEST RESPONSE TEST LOOP TEST D/A TRIM OP MODE CAL STATE TX STATUS TX FAULT SENSOR STATUS SENSOR FAULT 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT/STATUS RTC SERIAL NUMBER H/W REV F/W REV UNIVERSAL REV FIELD DEV REV S/W REV RUNNING HOURS TEMPERATURE XXXX HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM FGP_TX XXXXX XXXXX DD/MMM/YYYY XXXX XXXXX XXXXX UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX TX INFO RTC CAL GAS CONC CALIBRATION CHANGE SNSR TYPE MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID DEVICE OPTION DISPLAY SETUP MAIN MENU MANUFACTURER MODEL TAG DESCRIPTON DATE MESSAGE FINAL ASSY NUM DEVICE ID DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG EVENT DATE TIME DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DEBUG MENU HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics GT3000 20-Feb-13 4.21 Appendix H UD10 with PIR9400 POINTWATCH IR Gas Detector note For complete information regarding the PIR9400 Gas Detector, refer to instruction manual 95-8440. wiring UD10 with PIR9400 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to PIR9400/PIRTB termination box is 2000 feet. UD10 DISPLAY UNIT J3-3 J3-4 J3-5 4-20 mA 24 VDC + SHIELD P1 J4-7 LOW ALARM NC J4-8 LOW ALARM NO J4-9 FAULT COM J4-10 24 VDC + LOW ALARM COM SHIELD J4-6 P2-1 AUX ALARM NO P2-2 J4-5 24 VDC – AUX ALARM NC P2-3 J4-4 SHIELD MODBUS Connector J4-3 AUX ALARM COM 24 VDC + RS485 B J4-2 P2-4 RS485 A J2-1 HIGH ALARM NC HIGH ALARM NO P2-5 J2-2 J4-1 24 VDC – COM YELLOW HIGH ALARM COM P2-6 J2 J2-3 PIR9400 POINTWATCH J3 FAULT NC J4-11 FAULT NO J4-12 BLACK WHITE RED Relay Connector P1-1 J3-2 4-20 mA – 24 VDC – P1-2 J3-1 P1-3 4-20 mA + SHIELD Output Loop Connector CALIBRATE Sensor Connector GREEN SEE NOTE 1 J4 P2 Power Supply Connector C2402 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. PIR9400 Wired Directly to UD10 4.2 H-1 95-8661 PIRTB JUNCTION BOX UD10 DISPLAY UNIT SEE NOTE 1 J3-3 J3-4 J3-5 24 VDC + SHIELD P1 J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 SHIELD P2-1 J4-10 24 VDC + J4-9 FAULT COM P2-2 LOW ALARM NO 24 VDC – MODBUS Connector J4-3 SHIELD RS485 B HIGH ALARM NO AUX ALARM COM P2-3 J2-1 J4-2 P2-4 RS485 A J4-1 HIGH ALARM NC 24 VDC – J2-2 HIGH ALARM COM 24 VDC + COM CAL P2-5 J2-3 SPARE P2-6 J2 J3 FAULT NC J4-11 FAULT NO J4-12 4 – 20 CHASSIS CAL 4 – 20 RET RET +24 +24 GREEN YELLOW WHITE BLACK RED Relay Connector P1-1 4-20 mA 4-20 mA – J3-2 P1-2 24 VDC – 4-20 mA + J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector PIR9400 DETECTOR J4 P2 Power Supply Connector A2556 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE PIRTB. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10 Wired to PIR9400 with PIRTB Termination Box INSTALLATION Notes ORIENTATION It is highly recommended that the PIR9400 be installed in the horizontal position. The detector is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when installed in a horizontal position. (See illustration below). IMPORTANT Hydrocarbon-based grease emits hydrocarbon vapors that will be measured by PointWatch, resulting in inaccurate gas level readings. Use only low vapor pressure Lubriplate grease or Teflon tape on the PointWatch detector and associated termination box. Do not get grease on the optics of the detector. A suitable grease is listed in the “Ordering Information” section in this manual. IMPORTANT In applications where both PointWatch and catalytic type sensors are used, ensure that the grease used to lubricate the PointWatch detector threads does not come into contact with the catalytic sensors, since poisoning of the catalytic sensors could result. It is strongly recommended that maintenance personnel wash their hands between handling the two types of sensors. 4.2 H-2 95-8661 changing operating modes UD10 mA Output During Calibration (UD10 with PIR9400) When used with a PIR9400, the operating mode of the UD10 must be changed from “HART Device” to “PIR9400” mode. Refer to the “Startup” section of this manual for details. Standard Mode Replicate Mode Waiting for Zero 3.8 2.2 Waiting for Gas 3.8 3.8 Waiting for Span 3.8 3.8 Remove Cal Gas 3.8 3.8 Back to Normal 4.0 4.0 UD10 Display Reading CALIBRATION To initiate calibration of the PIR9400 from the UD10 Display: 1. Using the magnet to activate the switches on the UD10 display, navigate to the “Calibration” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 3. The UD10 will then display “Waiting for Gas” on the screen, while the LED at the PIRTB is flashing red. Device Cal Calibration Calibration 4. Apply calibration gas to the PIR9400 detector. Execute Abort 5. The UD10 will display “Waiting for Span” on the screen, with a red flashing LED at the PIRTB. 6. When the UD10 displays “Remove Cal Gas” on the screen and the LED at the PIRTB turns off, remove the calibration gas. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10 will display “Waiting for Zero” on the main display screen. 7. After successful calibration, the UD10 automatically returns to the normal mode, and the LED on the PIRTB remains off. 4. The UD10 will then display “Waiting for Gas” on the screen. 5. Apply calibration gas to the PIR9400. CALIBRATE SWITCH HOLD CALIBRATION MAGNET AT OUTSIDE BASE OF JUNCTION BOX AT THIS LOCATION TO ACTIVATE CALIBRATION SWITCH 6. The UD10 will continue to display “Waiting for Gas” on the screen. REMOTE LED 7. When the UD10 displays “Remove Cal Gas” on the screen, remove the calibration gas from the PIR9400. 8. The UD10 automatically returns to the normal mode after successful calibration. To initiate calibration from the PIRTB Termination Box while monitoring calibration using the UD10 display: 1. Using the magnet, activate the magnetic calibration switch on the PIRTB Termination Box. The LED at the PIRTB turns from off to steady red. B2056 2. The UD10 will display “Waiting for Zero” on the main display screen, with a steady red LED at the PIRTB. 4.2 PIRTB Termination Box H-3 95-8661 MENU STRUCTURE UD10 with PIR9400 PointWatch Detector Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 H-4 95-8661 GENERAL INFO PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID XXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU HGH ALARM NE/NDE ALARM SETTING NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED DEVICE INFO MANUFACTURER MODEL GAS NAME UNIT OF MEASURE URV LRV PIR9400 XXXXX XXXXX XX.XX XX.XX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND XX.XX Y/N LOW ALARM NE/NDE XX.XX Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N AUX ALARM NE/NDE FAULTS/ STATUS FAULTS Y/N CALIBRATION LOG DISPLAY SETUP ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT CAL ID DATE TIME ZERO SPAN XXXX DD/MMM/YYYY HH:MM:SS XXXX XXXX WARM UP REF. CHANNEL FLT ACT CHANNEL FLT STARTUP CAL FLT 24 V FAULT BLOCK OPTICS CAL FAULT LOW FAULT HIGH FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DEVICE OPTION XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX HISTORY GAS TYPE METHANE ETHANE PROPANE PROPYLENE ETHYLENE DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX BAUD RATE PARITY POLL ADDRESS CALIBRATION XX.XX EXECUTE ABORT BAUD RATE 1200 2400 4800 9600 19.2K XXXX SET 4-20 MA DISPLAY TEST NONE EVEN ODD OUTPUT MODE LOOP TEST SET 4-20 MA SELF TEST RESPONSE TEST LOOP TEST D/A TRIM D/A TRIM ZERO TRIM GAIN TRIM ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 3.5MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA STANDARD REPLICATE XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG DISPLAY INFO PARITY CALIBRATION CAL GAS CONC ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME DISPLAY HISTORY EVENT LOG RS485 DEVICE CAL STATUS DISPLAY HISTORY HART OPTION DEVICE OPTION XXXXX %LFL XX.XX XX.XX XXXXX Y/N Y/N MODE SELECT RTC GAS TYPE GAS NAME UNIT OF MEASURE URV LRV OP MODE FAULT STATUS HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE SETUP ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF FAULT/STATUS NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED FAULTS DEVICE STATUS DEVICE INFO FAULT/STATUS CALIBRATION LOG 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX BACKLIGHT CTRL OFF ON AUTOMATIC DEBUG MENU HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX OP FEEDBACK FLT OFF ON XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics PIR9400 20-Feb-13 4.21 Appendix I UD10 with MODEL PIRECL note For complete information regarding the PIRECL Gas Detector, refer to instruction manual 95-8526. WIRING UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: 4.2 Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to detector/STB termination box is 2000 feet. I-1 95-8661 MODEL PIRECL 1 2 CALIBRATE 3 24 VDC – 4 24 VDC + 5 4-20 MA + 6 4-20 MA – 7 RS-485 B 8 RS-485 A 9 BLACK RED 1 WHITE UD10 DISPLAY UNIT RELAY POWER (RED) 10 FAULT (ORANGE) 11 J3-4 J3-5 SHIELD 24 VDC + 4-20 mA – P1-1 J3-3 P1-2 4-20 mA 4-20 mA + J3-2 P1-3 24 VDC – Output Loop Connector J3-1 HIGH ALARM (YELLOW) 13 SHIELD Sensor Connector LOW ALARM (WHITE) 12 CALIBRATE WIRING TO OPTIONAL RELAY BOARD NO USER CONNECTION P1 HIGH ALARM COM J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 24 VDC – SHIELD P2-1 J4-10 24 VDC + J4-9 FAULT COM P2-2 LOW ALARM NO P2-3 RS485 B SHIELD J2-1 MODBUS Connector P2-4 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. RS485 A 24 VDC – NOTE 2 J2-2 24 VDC + INTERNAL JUMPER REQUIRED FOR NON-ISOLATED CURRENT OUTPUT (SINGLE POWER SUPPLY). COM P2-5 NOTE 1 J2-3 P2-6 J2 J3 FAULT NC J4-11 FAULT NO J4-12 Relay Connector 24 VDC – 24 VDC + J4 P2 Power Supply Connector C2404 Model PIRECL Wired Directly to UD10 ORIENTATION It is highly recommended that the PIRECL be installed in the horizontal position. The detector is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when the PIRECL is installed with the baffle in a horizontal position. CORRECT 4.2 INCORRECT I-2 95-8661 CALIBRATION To initiate calibration from the PIRECL while monitoring calibration using the UD10 display: To initiate calibration of the PIRECL from the UD10 Display: 1. Using the magnet, activate the magnetic calibration switch on the PIRECL detector. See Figure below. The LED turns from green to red. 1. Using the magnet to activate the switches on the UD10 display, navigate to the “Calibration” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 2. The UD10 will display “Waiting for Zero” on the main display screen, with a solid red LED on the PIRECL housing illuminated. Device Cal Calibration Cal Gas Con Cal Gas Type Calibration Date 3. The UD10 will then display “Waiting for Gas” on the screen, while the LED on the PIRECL is flashing red. Execute Abort 4. Apply calibration gas to the PIRECL detector. 5. The UD10 will display “Waiting for Span” on the screen, while a red flashing LED on the PIRECL housing is illuminated. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10 will display “Waiting for Zero” on the main display screen, with a solid red LED on the PIRECL housing illuminated. 6. When the UD10 displays “Remove Cal Gas” on the screen and the LED on the PIRECL housing is off, remove the calibration gas. 4. The UD10 will then display “Waiting for Gas” on the screen, while the LED on the PIRECL is flashing red. 7. After successful calibration, the UD10 automatically returns to the normal mode with the green LED illuminated on the PIRECL. 5. Apply calibration gas to the PIRECL 6. The UD10 will display “Waiting for Span” on the screen, while a red flashing LED on the PIRECL housing is illuminated. MULTICOLOR LED 7. When the UD10 displays “Remove Cal Gas” on the screen and the LED on the PIRECL housing is off, remove the calibration gas. HART COMMUNICATION PORT (COVER INSTALLED) PLACE CALIBRATION MAGNET HERE TO ACTIVATE INTERNAL REED SWITCH 8. After successful calibration, the UD10 automatically returns to the normal display with the green LED illuminated on the PIRECL housing. CALIBRATION MAGNET UD10 mA Output During Calibration (UD10 with PIRECL) Standard Mode Replicate Mode Waiting for Zero 3.8 2.2 Waiting for Gas 3.8 2.0 Waiting for Span 3.8 2.0 Remove Cal Gas 3.8 1.8 Back to Normal 4.0 4.0 UD10 Display Reading 4.2 B2435 CALIBRATION NOZZLE Model PIRECL Gas Detector I-3 95-8661 MENU STRUCTURE UD10 with Model PIRECL Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 I-4 95-8661 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT XXXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N GENERAL INFO ALARM SETTING RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N LOW ALARM NE/NDE XX.XX Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N AUX ALARM NE/NDE GENERAL INFO MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID DEVICE OPTION GENERAL INFO FAULT/STATUS DEVICE INFO SENSOR INFO HISTORY GAS TYPE UNIT OF MEASURE URV LRV USL LSL ANALOG CODE VAL ANALOG FLT CODE XX.XX XX.XX XX.XX XX.XX HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE GAS TYPE METHANE ETHANE PROPANE ETHYLENE PROPYLENE BUTANE SPECIAL OP MODE CAL STATE FAULT STATUS MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH LOW ALARM LEVEL LOW ALARM LATCH XX.XX Y/N XX.XX Y/N HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX DEVICE SETUP DEVICE OPTION ALARM SETTING HART OPTION RS485 WRITE PROTECT %LFL PPM VOL% WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT 1200 2400 4800 9600 19.2K XX.XX DD/MMM/YYYY DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR SERIAL NUMBER UNIVERSAL REV FIELD DEV REV S/W REV SENSOR INFO ACTIVE REFERENCE RATIO ABSORPTION TEMPERATURE VOL % USL LSL SPAN FACTOR DEVICE HISTORY CALIBRATION LOG EVENT LOG RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX XXXXX CAL FAULT DIRTY OPTICS LAMP FAULT START CAL FAULT EE 1 FAULT EE 2 FAULT REF ADC SAT ACTIVE ADC SAT 24V FAULT 12V FAULT 5V FAULT ZERO DRIFT FAULT FLASH CRC FAULT RAM FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXX 1200 2400 4800 9600 19.2K STANDARD REPLICATE NONE EVEN ODD XX.XX XX.XX XX.XX XX.XX XX.XXC XX.XX XX.XX XX.XX XX.XX CAL ACTIVE WARM UP LOW ALARM HIGH ALARM HART SELF TEST CHANGE CONFIG XXXXX XX.XX C XXXX XX.XX C XXXX SAME AS MEASURE GAS METHANE PROPANE ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART XXXXX XXXXX PARITY EVENT HOURS NONE EVEN ODD XXXXX XXXXX HISTORY DISPLAY HISTORY EVENT LOG EXECUTE ABORT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME DISPLAY INFO CAL ID HOURS FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT STATUS XX.XX C XXXX XX.XX C XXXX CALIBRATION LOG 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA XXXXX Y/N Y/N DEVICE HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME EVENT LOG CAL GAS TYPE OP MODE FAULT STATUS ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF BACKLIGHT CTRL OFF ON AUTOMATIC FAULT/STATUS STATUS HISTORY OUTPUT MODE CALIBRATION EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX RS485 BAUD RATE PARITY POLL ADDRESS XXXX XXXX XXXX XXXX OP FEEDBACK FLT OFF ON DISPLAY TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM DEBUG MENU LOOP TEST SET 4-20 MA LOOP TEST DEVICE TEST Y/N XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX PARITY XXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA BAUD RATE DEVICE CAL CAL GAS CONC CAL GAS TYPE CALIBRATION CAL DATE XXXXX XXXXX DD/MM/YYYY XXXXX XXXX RTC ECLIPSE PIR9400 USER DEFINED BAUD RATE XXX XX.XX XX.XX XX.XX XX.XX ANALOG FAULT CODE RS485 BAUD RATE PARITY POLL ADDRESS TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM ANALOG CODE VAL WARM UP BLOCKED OPTIC CALIBRATION FAULT XXXXX XXXXX Y/N Y/N DEVICE INFO UNIT OF MEASURE ALARM SETTING UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX FAULT FAULT/STATUS HART OPTION DISPLAY SETUP ECLIPSE XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED MODE SELECT DEVICE STATUS MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID HGH ALARM NE/NDE SET 4-20 MA SELF TEST RESPONSE TEST LOOP TEST D/A TRIM D/A TRIM ZERO TRIM GAIN TRIM LOOP TEST 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM 3.5MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics PIRECL 20-Feb-13 4.21 Appendix J UD10 with OPEN PATH ECLIPSE MODEL OPECL note For complete information regarding the OPECL Gas Detector, refer to instruction manual 95-8556. WIRING UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: 4.2 Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to detector/STB termination box is 2000 feet. J-1 95-8661 MODEL OPECL RS-485 B 8 RS-485 A WHITE UD10 DISPLAY UNIT 9 Sensor Connector 10 NO USER CONNECTION 11 12 13 Output Loop Connector P1-3 4-20 mA + P1-2 4-20 mA – P1-1 SHIELD J3 HIGH ALARM COM J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 P1 NOTE 2 24 VDC + SHIELD P2-1 INTERNAL JUMPER REQUIRED FOR NON-ISOLATED CURRENT OUTPUT (SINGLE POWER SUPPLY). P2-2 NOTE 1 P2-3 MODBUS Connector 24 VDC – RS485 B J4-10 SHIELD J2-1 J4-9 FAULT COM P2-4 RS485 A 24 VDC + J2-2 LOW ALARM NO P2-5 COM 24 VDC – J2-3 P2-6 J2 FAULT NC J4-11 FAULT NO J4-12 Relay Connector 7 J3-5 6 4-20 MA – J3-4 4-20 MA + 1 24 VDC + 5 J3-3 4 24 VDC + 4-20 mA 3 24 VDC – J3-2 CALIBRATE RED 24 VDC – 2 J3-1 24 VDC + BLACK SHIELD 1 CALIBRATE 24 VDC – J4 P2 Power Supply Connector UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. C2405 Model OPECL Wired Directly to UD10 4.2 J-2 95-8661 ORIENTATION CALIBRATION OPECL modules must be affixed to a solid, non-vibrating structure capable of supporting a minimum of 100 lbs (46 kg), located within the system’s rated separation distance. See examples below. To initiate zero calibration of the OPECL from the UD10 Display: 1. Using the magnet to activate the switches on the UD10 display, navigate to the “Calibration” menu. In all cases, the maximum movement of the supporting structure under all anticipated operating conditions must be no more than ±0.25 degrees. When using a vertical post, the post should be absolutely stable and without vibration. Generally, when the post is set into the ground, the portion below grade should be set in concrete at least 1 meter deep. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Device Calibration Calibration Cal Gas Type Zero Cal Span Cal Cal Date Execute Abort 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10 will display “Waiting for Zero” on the main display screen, with a solid red LED on the OPECL housing illuminated. 4. After the calibration is successfully completed, the UD10 automatically returns to the normal display with the green LED illuminated on the OPECL housing. UD10 mA Output During Calibration (UD10 with OPECL) Standard Mode Replicate Mode Waiting for Zero 3.8 2.2 Back to Normal 4.0 4.0 UD10 Display Reading A2306 4.2 J-3 95-8661 OPECL Transmitter Lamp Fault Condition To initiate zero calibration from the OPECL: 1. Using the magnet, activate the magnetic calibration switch on the OPECL receiver. See Figure below. The green LED will turn red. 2. The UD10 will display “Waiting for Zero” on the main display screen, with a solid red LED on the OPECL housing illuminated. If the OPECL system experiences a Transmitter (Tx) Lamp Fault condition, the UD10 display will not indicate a fault condition and its output will remain at 4 mA. The OPECL system is still fully functional and able to detect gas. If a gas alarm condition should occur, the alarm condition will override the Tx Lamp Fault condition. 3. After the calibration is successfully completed, the UD10 automatically returns to the normal display with the green LED illuminated on the OPECL housing. The OPECL system indicates a fault condition by amber indicator LEDs on both the transmitter and the receiver. To verify an OPECL Tx Lamp Fault condition, within the Menu Structure of the UD10 Display navigate to the device Fault/Status menu: Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test PLACE CALIBRATION MAGNET HERE TO ACTIVATE INTERNAL REED SWITCH A2349 Device Status General Info Fault/Status Device Info Sensor Info History Fault/Status Op Mode Cal State Fault Status Y The Fault status will indicate Y (Yes). Click on “Fault” and the Fault menu will identify the fault as a “Lamp Fault”. Location of Receiver’s Internal Magnetic Switch For complete information regarding OPECL fault indications and operation of the OPECL transmitter lamps, refer to the OPECL instruction manual, number 95‑8556. MENU STRUCTURE UD10 with Open Patch Eclipse Model OPECL Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 J-4 95-8661 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT GENERAL INFO XXXXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N GENERAL INFO HGH ALARM NE/NDE ALARM SETTING RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU DEVICE OPTION GAS NAME UNIT OF MEASURE URV LRV USL LSL ANALOG CODE VAL ANALOG FLT CODE BLOCK OPTIC TIME HEATER CONTROL DEVICE STATUS GENERAL INFO FAULT/STATUS DEVICE INFO SENSOR INFO HISTORY RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH LOW ALARM LEVEL LOW ALARM LATCH DISPLAY SETUP MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST XXXXX X XXXXX XXXXX DD/MM/YYYY XXXXX XXXX SYNC W/DISP SECONDS MINUTES HOURS DAY MONTH YEAR DEVICE OPTION ALARM SETTING HART OPTION RS485 RTC WRITE PROTECT XXXX XXXX XXXX XXXX XXXX XXXX CAL GAS CONC CAL GAS TYPE ZERO CALIBRATION SPAN CAL FACTOR CAL DATE XX.XX XXXXX DD/MMM/YYYY ANALOG CODE VAL WARM UP BLOCKED OPTIC CALIBRATION FAULT ANALOG FLT CODE DISPLAY TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM DEVICE TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM SET 4-20 MA SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM XXXXXX XXXXXX XXXXXX XXXXXX TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR CAL ACTIVE WARM UP LOW ALARM HIGH ALARM HART SELF TEST ALIGN MODE CHANGE CONFIG XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX Y/N XX XX XX XX XX XX BAUD RATE PARITY POLL ADDRESS NONE EVEN ODD XXXX XXXX XXXX 3.5MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA OP MODE FAULT STATUS XXXXX Y/N Y/N RTC SERIAL NUMBER UNIVERSAL REV FIELD DEV REV S/W REV ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART XXXXX XXXXX XXXXX XXXXX SECONDS MINUTES HOURS DAY MONTH YEAR XX XX XX XX XX XX HISTORY DISPLAY HISTORY EVENT LOG ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF COEFFICIENT ACTIVE REFERENCE RATIO GAS GAIN TEMPERATURE ABSORPTION COEFFICIENT BAUD RATE 1200 2400 4800 9600 19.2K XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG SENSOR INFO BACKLIGHT CTRL OFF ON AUTOMATIC STATUS RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME RTC DEVICE INFO SET 4-20 MA 3.5MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY DEVICE HISTORY CALIBRATION LOG EVENT LOG STANDARD REPLICATE FAULT FAULT/STATUS ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XX.XX XX.XX XX.XX XX.XX XX.XX C XX.XX COEFF A COEFF B COEFF C COEFF D COEFF E X.XXXXX X.XXXXX X.XXXXX X.XXXXX X.XXXXX HISTORY OUTPUT MODE DEVICE HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME XXXX XX.XX C X:XX:XX XX.XX C X:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX CALIBRATION LOG WRITE PROTECT SET 4-20 MA LOOP TEST XXXXX XXXXX Y/N Y/N ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS RS485 D/A TRIM ZERO TRIM GAIN TRIM HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE PARITY ZERO CALIBRATION LOOP TEST OP MODE CAL STATE FAULT STATUS BAUD RATE 1200 2400 4800 9600 19.2K SAME AS MEASURE GAS METHANE PROPANE EXECUTE ABORT NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XXXX CAL GAS TYPE DEVICE CAL AUX ALARM NE/NDE HART OPTION WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XX.XX Y/N LFLM VOLM PPMM OPECL PIR9400 USER DEFINED RTC DEVICE SETUP NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N CAL FAULT DIRTY OPTICS LAMP FAULT START CAL FAULT EE FAULT NOISE FAULT REF ADC SAT ACTIVE ADC SAT 24V FAULT ALIGN ADC SAT ALIGN FAULT ZERO DRIFT FAULT FLASH CRC FAULT RAM FAULT ALIGN WARNING BLOCKED OPTICS 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT LOW ALARM NE/NDE MODE SELECT UNIT OF MEASURE 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX FAULT XX.XX Y/N RTC XXX OPECL_RX XXXX XXXXX DD/MMM/YYYY XXXX XXXX XXXX FAULT/STATUS METHANE ETHANE PROPANE PROPYLENE BUTANE SPECIAL XXXXX Y/N XXXXX Y/N RS485 BAUD RATE PARITY POLL ADDRESS MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID GAS NAME HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XXXXX XXXXX XXXXX XXXXX ALARM SETTING ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT` OP FEEDBACK FLT MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID CHANGE STATE CHANGE PASSWORD WRITE PROTECT PARITY XXXX NONE EVEN ODD DEBUG MENU CAL ID DTIME XXXXX MM/DD-HH:MM EVENT LOG OP FEEDBACK FLT OFF ON EVENT DTIME XXXXX MM/DD-HH:MM HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics OPECL 20-Feb-13 4.21 Appendix K UD10 with NTMOS H2S Detector note For complete information regarding the NTMOS Gas Detector, refer to instruction manual 95-8604. WIRING UD10 with PIRECL/OPECL/Model 505/NTMOS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to detector/STB termination box is 2000 feet. INSTALLATION notes Proper Termination of Orange and Grey Wires The orange and grey wires on the NTMOS detector are for factory use only. Proper field termination of these wires can be accomplished in any of the following ways: NOTE Never use silicone grease with the NTMOS detector. – If wiring to optional NTMOS Connector Board, use the terminals provided (grey to COM 1 & orange to COM 2). note A junction box spacer or standoff may be used to increase the distance between the device and the mounting surface, thereby facilitating installation and use of the ampoule calibrator. – If codes allow, they can be taped off and left unconnected. – Connect both wires to the “Shield” terminal (J3‑1). – Connect both wires to Power Supply Minus (24 Vdc –). Note For non-HART applications, the NTMOS detector can be wired to the Sensor Connector terminals (J3) on the UD10 module. If HART communication will be used, the NTMOS detector must be wired to the optional NTMOS Connector Board, located on the inside bottom of the UD10 housing. Refer to the appropriate wiring diagram. 4.2 – Connect to unused terminals in the STB Sensor Termination Box. K-1 95-8661 ORANGE GREY SEE NOTE 1 YELLOW BLACK WHITE RED UD10 DISPLAY UNIT J3-4 J3-5 24 VDC + P1 J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 24 VDC + SHIELD J4-10 P2-1 J4-9 FAULT COM P2-2 LOW ALARM NO 24 VDC – MODBUS Connector J4-5 AUX ALARM NO P2-3 RS.485 B J4-4 AUX ALARM NC SHIELD J2-1 J4-3 24 VDC + RS485 A HIGH ALARM NO AUX ALARM COM P2-4 J2-2 J4-2 P2-5 COM J4-1 HIGH ALARM NC 24 VDC – J2-3 HIGH ALARM COM P2-6 J2 J3 FAULT NC J4-11 FAULT NO J4-12 Relay Connector J3-3 SHIELD 4-20 mA 4-20 mA – P1-1 J3-2 P1-2 24 VDC – 4-20 mA + J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector NTMOS DETECTOR J4 NOTE 1 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. P2 Power Supply Connector F2434 NTMOS Detector Wired Directly to UD10 (Non-HART Applications Only) STB TERMINATION BOX UD10 DISPLAY UNIT J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 J3-5 24 VDC + SHIELD P2-1 J4-10 P2-2 J4-9 FAULT COM 24 VDC – LOW ALARM NO P2-3 RS.485 B J4-5 AUX ALARM NO SHIELD J2-1 MODBUS Connector J4-4 AUX ALARM NC P2-4 RS485 A J4-3 P2-5 J2-2 HIGH ALARM NO AUX ALARM COM 24 VDC – COM J4-2 24 VDC + J2-3 J4-1 HIGH ALARM NC P2-6 J2 HIGH ALARM COM Power Supply Connector C2482 FAULT NC J4-11 FAULT NO J4-12 RED WHITE BLACK YELLOW GREY ORANGE J3-4 24 VDC + P1 J3 Relay Connector J3-3 SHIELD 4-20 mA 4-20 mA – P1-1 J3-2 P1-2 24 VDC – 4-20 mA + J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector J4 NTMOS H2S DETECTOR P2 NOTE 1 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10 Wired to NTMOS Detector with STB Termination Box (Non-HART Applications Only) 4.2 K-2 95-8661 UD10 DISPLAY UNIT CONNECT TO UD10 MODULE’S J3 WITH FACTORY INSTALLED CABLE RED WHITE BLACK YELLOW GREY ORANGE 24V 4/20 CAL RTN SHIELD J2 24V (RED) RTN (BLACK) 4/20 (WHITE) CAL (YELLOW) COM 1 (GRAY) COM 2 (ORANGE) NTMOS H2S DETECTOR P1 NTMOS CONNECTOR BOARD B2493 NOTE 1 REMOVE UD10 ELECTRONIC MODULE FOR ACCESS TO NTMOS CONNECTOR BOARD (NO TOOLS REQUIRED). NOTE 2 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. NOTE 3 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. NTMOS Detector Wired Directly to UD10 via the NTMOS Connector Board (NTMOS Connector Board is Required for HART Communication) STB TERMINATION BOX UD10 DISPLAY UNIT CONNECT TO UD10 MODULE’S J3 WITH FACTORY INSTALLED CABLE P1 NTMOS CONNECTOR BOARD RED WHITE BLACK YELLOW GREY ORANGE 24V 4/20 CAL RTN 24V (RED) RTN (BLACK) 4/20 (WHITE) CAL (YELLOW) COM 1 (GRAY) COM 2 (ORANGE) SHIELD J2 NTMOS H2S DETECTOR B2494 NOTE 1 REMOVE UD10 ELECTRONIC MODULE FOR ACCESS TO NTMOS CONNECTOR BOARD (NO TOOLS REQUIRED). NOTE 2 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. NOTE 3 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10 with NTMOS Connector Board Wired to NTMOS Detector with STB Termination Box (NTMOS Connector Board is Required for HART Communication) 4.2 K-3 95-8661 ORIENTATION 2. Humidification Tube Calibration Kit (p/n 010272‑001) with bottled 50 ppm H2S in air (p/n 227117-014). For complete information regarding use of the Humidification Tube Calibration Kit, refer to Instruction Manual number 95-8648. The UD10/NTMOS assembly must be mounted with the detector pointing down (see photo below). Note When calibrating with bottled 50 ppm H2S in air, the humidification tube must be used. calibration Calibration Notes The NTMOS detector must be calibrated using 50 ppm H2S in air (never use H2S in nitrogen). Det-Tronics provides two acceptable sources of 50 ppm H2S calibration gas for use with NTMOS detectors. FLEXVU UD10 Warning The use of any other H2S calibration mixture will produce inaccurate calibration results, possibly resulting in a dangerous condition if the detector under-reports the level of H2S. NTMOS H2S DETECTOR AMPOULE CALIBRATOR 1. 50 ppm Ampoule Calibration Kit (p/n 007098-005) with 50 ppm ampoules (p/n 225741-001) To operate the Ampoule Calibrator: – Remove the cover and insert a 50 ppm H2S ampoule into the ampoule holder inside the calibrator. Tighten the thumb screw until snug. – Place the cover back on the calibrator and connect it snugly to the NTMOS detector. – Tighten the thumb screw until the ampoule breaks. – Rotate the mixing fan by slowly turning the mixing fan lever. 4.2 THUMB SCREW MIXING FAN LEVER Ampoule Calibrator Attached to NTMOS Detector K-4 95-8661 5. Apply calibration gas to the detector. 6. With 50 ppm H2S applied to the detector, the UD10 display will continue to show “Waiting for Span” while the span calibration is being performed. 7. When the UD10 Display shows “Remove Cal Gas” the calibration is complete. Remove calibration gas from the detector. 8. When the gas level falls below the lowest alarm setpoint, the UD10 automatically exits the Calibrate mode and returns to normal operating mode. MENU STRUCTURE UD10 with NTMOS H2S Detector Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Humidification Tube Calibration Kit Attached to NTMOS Detector Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. Calibration Procedure To calibrate the NTMOS detector with the FlexVu UD10 Display: 1. Touch the magnet to the ENTER/SELECT button to display the Main Menu. Follow the illustration below to navigate to the “Calibrate” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Cal Calibrate Cal Gas Conc Calibrate Execute Abort UD10 mA Output During Calibration (UD10 with NTMOS) Standard Mode Replicate Mode Waiting for Zero 3.8 2.2 Waiting for Gas 3.8 3.8 Waiting for Span 3.8 3.8 Remove Cal Gas 3.8 3.8 Back to Normal 4.0 4.0 UD10 Display Reading 2. Activate “Execute” (Enter/Select) to begin the zero calibration. 3. The UD10 will display “Waiting for Zero” on the main display screen. 4. When zero calibration is complete (approximately one minute), the UD10 will display “Waiting for Span” on the main display screen. 4.2 K-5 95-8661 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT GENERAL INFO XXXXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID UD-10 XXXXX XXXXX DD/MMM/YYYY XXXX XXXXX XXXXX FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU FAULTS FAULTS/ STATUS FAULTS Y/N DEVICE STATUS HIGH FAULT LOW FAULT CAL FAULT CALIBRATION LOG CAL ID DATE TIME ZERO SPAN MAIN MENU ON/OFF ON/OFF ON/OFF RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND OP MODE FAULT STATUS XX.XX Y/N XX.XX Y/N XX.XX Y/N XXXXX Y/N Y/N HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED MODE SELECT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT HGH ALARM NE/NDE NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED LOW ALARM NE/NDE XXXX DD/MMM/YYYY HH:MM:SS XXXX XXXX DISPLAY SETUP PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST FAULT/STATUS ALARM SETTING FAULT/STATUS CALIBRATION LOG 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA AUX ALARM NE/NDE NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DETECTOR TYPE XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX HISTORY DISPLAY HISTORY EVENT LOG NTMOS H2S 100 PPM NTMOS H2S 50 PPM DEVICE SETUP RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX RTC GAS NAME DETECTOR TYPE UNIT OF MEASURE XXXX DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR UNIT OF MEASURE PPM MGM3 Y/N XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX RS485 BAUD RATE PARITY POLL ADDRESS DEVICE CAL CALIBRATION CAL GAS CONC 1200 2400 4800 9600 19.2K XXXX XXX.XX RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX PARITY OUTPUT MODE EXECUTE NONE EVEN ODD STANDARD REPLICATE LOOP TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM BAUD RATE CALIBRATION SET 4-20 MA D/A TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX BACKLIGHT CTRL SET 4-20 MA DISPLAY TEST EVENT LOG DISPLAY INFO OFF ON AUTOMATIC DEBUG MENU HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX ZERO TRIM GAIN TRIM XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics OP FEEDBACK FLT OFF ON NTMOS 20-Feb-13 4.21 Appendix L UD10 with C706X TOXIC GAS sensor note For complete information regarding the C7064E H2S Gas Sensor, refer to instruction manual 95-8396. For the C7067E Chlorine Gas Sensor, refer to instruction manual 95-8439. WIRING UD10 with C706X 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. Model C7065E oxygen sensor is not supported. 4.2 L-1 95-8661 BLACK RED UD10 DISPLAY UNIT GREEN J3-2 J3-3 J3-4 J3-5 24 VDC – 4-20 mA 24 VDC + Output Loop Connector P1-3 4-20 mA + P1-2 4-20 mA – P1-1 SHIELD J3 SEE NOTE 1 HIGH ALARM COM J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 P1 24 VDC – 24 VDC + SHIELD P2-3 P2-2 P2-1 MODBUS Connector SHIELD RS485 B J4-10 24 VDC + J2-1 J4-9 FAULT COM P2-4 RS485 A P2-5 J2-2 LOW ALARM NO 24 VDC – COM P2-6 J2 J2-3 FAULT NC J4-11 FAULT NO J4-12 Relay Connector J3-1 SHIELD CALIBRATE Sensor Connector C706X SENSOR J4 P2 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. Power Supply Connector C2422 C706X Sensor Wired Directly to UD10 BLACK SEE NOTE 1 RED UD10 DISPLAY UNIT SENSOR TERMINATION BOX P1-1 J3-2 J3-3 J3-4 J3-5 24 VDC – 4-20 mA 24 VDC + 4-20 mA + 4-20 mA – SHIELD P1 J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 24 VDC + SHIELD P2-1 J4-10 P2-2 J4-9 FAULT COM 24 VDC – LOW ALARM NO P2-3 MODBUS Connector AUX ALARM COM SHIELD RS485 B J4-3 P2-4 J2-1 HIGH ALARM NO 24 VDC – RS485 A J4-2 24 VDC + J2-2 J4-1 HIGH ALARM NC P2-5 COM HIGH ALARM COM P2-6 J2 J2-3 J3 FAULT NC J4-11 FAULT NO J4-12 + D RE + BLK – G – Relay Connector P1-2 J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector G GROUND LUG* * CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG IN THE INSIDE BOTTOM OF THE JUNCTION BOX. J4 C706X SENSOR P2 Power Supply Connector C2423 NOTE 1 GROUND THE SHIELD AT THE DISPLAY UNIT END ONLY. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10 Wired to C706X Sensor with STB Termination Box 4.2 L-2 95-8661 INSTALLATION INSTALLATION AND WIRING procedure WIRING REQUIREMENTS 1. Determine the best mounting locations for the detectors. The simplest installation involves installing the sensor into one of the UD10 openings and connecting the wiring directly to the UD10. If the installation requires separation of the C706X sensor and the UD10 Display, the sensor can be connected to a STB sensor termination box, and the C706X/STB combination wired to the UD10. In this case, shielded cable is recommended to help protect against interference caused be extraneous electrical “noise.” In applications where the cable is installed in conduit, the conduit should not be used for wiring to other electrical equipment whenever possible. If other equipment power wiring is run in the same conduit, the cabling must be shielded. The maximum allowable distance between the C706X sensor and UD10 Display Unit is limited by the resistance of the cabling used. 2. Install the C706X sensor within the proper opening in the UD10 or STB junction box. Mount the UD10/ C706X with the sensor oriented vertically and the opening pointing down. The UD10 should be electrically connected to earth ground. Note The electrochemical sensor cell does not need to be installed within the C706X housing while installing and wiring the detector/junction box. It is recommended to keep the sensor in the manufacturer’s sealed shipping bag in a cool storage environment until actual power-up and calibration commissioning is performed. This will ensure that the sensor will provide maximum longevity. 3. Terminate all three C706X conductors at the proper terminals. Refer to the appropriate illustration for details. 4. Double check that all wiring is the proper size and type and has been installed correctly. Check operating voltage at the C706X sensor and the UD10 Display Unit. NOTE Do not apply power to the system with the junction box cover removed unless the area has been declassified. 5. Proceed with startup and calibration. 4.2 L-3 95-8661 CALIBRATION MENU STRUCTURE To initiate calibration of the C706X sensor from the UD10 Display: UD10 with C706X Series Sensor Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. 1. Using the magnet to activate the switches on the UD10 display, navigate to the “Calibrate” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Cal Calibrate Cal Gas Conc Calibrate Execute Abort When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10 will display “Waiting for Zero” on the main display screen as it performs zero calibration. 4. When zero calibration is complete, the UD10 will display “Waiting for Gas” on the screen. 5. Apply calibration gas to the sensor. 6. The UD10 will display “Waiting for Span” on the screen while the span calibration is being performed. 7. When the UD10 displays “Remove Cal Gas” on the screen, remove the calibration gas from the sensor. 8. When calibration is complete, “Remove Cal Gas” is no longer displayed on the screen and the UD10 automatically returns to the normal operating mode. 4.2 L-4 95-8661 GENERAL INFO PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID XXXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU ALARM SETTING FAULTS FAULT/ STATUS FAULTS DEVICE STATUS Y/N HIGH FAULT ZERO DRIFT FAULT CAL FAULT FAULT/STATUS CALIBRATION LOG ON/OFF ON/OFF ON/OFF RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND HGH ALARM NE/NDE FAULT/STATUS XX.XX Y/N XX.XX Y/N XX.XX Y/N CALIBRATION LOG CAL ID DATE TIME ZERO SPAN MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DISPLAY SETUP 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED OP MODE FAULT STATUS XXXXX Y/N Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED MODE SELECT HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM STATUS ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART LOW ALARM NE/NDE AUX ALARM NE/NDE XXXX DD/MMM/YYYY HH:MM:SS XXXX XXXX ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX HISTORY DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX DETECTOR TYPE DEVICE SETUP GAS NAME DETECTOR TYPE XXXX C7064 C7064 C7064 C7067 C7066 C7066 C7066 C7068 C7069 H2S H2S H2S CL2 CO CO CO SO2 NO2 20 50 100 10 100 500 1000 100 20 PPM PPM PPM PPM PPM PPM PPM PPM PPM RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR EVENT LOG Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS EVENT DATE TIME DISPLAY INFO BAUD RATE 1200 2400 4800 9600 19.2K XXXX RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX PARITY CALIBRATION CAL GAS CONC XXX.XX NONE EVEN ODD OUTPUT MODE CALIBRATION DEVICE CAL STANDARD REPLICATE EXECUTE ABORT XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX BACKLIGHT CTRL SET 4-20 MA LOOP TEST DISPLAY TEST SET 4-20 MA SELF TEST RESPONSE TEST LOOP TEST D/A TRIM D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA OFF ON AUTOMATIC DEBUG MENU HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXXX XXXXX XX.XX MA XX.XX MA XXXX Detector Electronics OP FEEDBACK FLT OFF ON C706X 20-Feb-13 4.21 Appendix M UD10 with MODEL CGS COMBUSTIBLE GAS sensor WIRING UD10 with CGS Sensor 2000 1750 Distance in ft. 1500 AWG Wire Size 1250 12 14 16 18 1000 750 500 250 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to CGS sensor is 500 feet (using 16 AWG cable minimum). important notes Note The UD10 with CGS Interface option and CGS sensor is certified as a “Gas Detector” and performance approved to standards FM6310/6320, ATEX 60079-29-1, and IEC 60079-29-1. CAUTION Silicone based lubricants must never be used on or near the CGS sensor, since this can result in irreversible damage to the sensing element. CAUTION When used as a stand alone device, the high alarm must always be programmed for latching operation. When used in conjunction with a Control Unit and configured for a non-latching high alarm, the control unit must always latch and require a deliberate manual action to clear a high gas alarm. Note Only Constant Current type CGS sensors may be used with the UD10. caution The sintered metal flame arrestor is an integral part of the combustible gas sensor. DO NOT operate the gas detector if the flame arrestor is damaged or missing, since the exposed element is a potential ignition source. 4.2 M-1 95-8661 SET ALL SWITCHES TO THE “ON” POSITION (FACTORY DEFAULT SETTING) CGS INTERFACE BOARD LOCATED INSIDE UD10 HOUSING TERMINAL J11 FOR FACTORY USE ONLY SW 1 4-20 mA 24 VDC + SHIELD 24 VDC – CONNECT TO UD10 MODULE VIA CABLE (FACTORY INSTALLED) 3 CONNECT CGS SENSOR TO TERMINAL J10 CALIBRATE J3 J11 2 BL K CGS INTERFACE BOARD 1 W HT D RE J10 P10 CGS SENSOR NOTE 1 REMOVE UD10 ELECTRONICS MODULE FOR ACCESS TO CGS INTERFACE BOARD (NO TOOLS REQUIRED). NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. B2507 CGS Sensor Wired Directly to UD10 SET ALL SWITCHES TO THE “ON” POSITION (FACTORY DEFAULT SETTING) CGS INTERFACE BOARD LOCATED INSIDE UD10 HOUSING SW 1 CONNECT SHIELD TO EARTH GROUND TERMINAL WITHIN UD10 HOUSING 4-20 mA 24 VDC + 24 VDC – SHIELD CALIBRATE J3 J11 CONNECT TO UD10 MODULE VIA CABLE (FACTORY INSTALLED) MODEL STB1 SENSOR TERMINATION BOX TERMINAL J11 FOR FACTORY USE ONLY K BL HT W 3 D RE 2 CGS INTERFACE BOARD 1 J10 P10 BLK WHT RED CONNECT KEYED SENSOR PLUG TO PIN CONNECTOR B2508 NOTE 1 REMOVE UD10 ELECTRONICS MODULE FOR ACCESS TO CGS INTERFACE BOARD (NO TOOLS REQUIRED). NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. CGS SENSOR UD10 Wired to CGS Sensor with STB Termination Box 4.2 M-2 95-8661 INSTALLATION CALIBRATION WIRING REQUIREMENTS To initiate calibration of the CGS sensor from the UD10 Display: The simplest installation involves installing the sensor into one of the UD10 openings and connecting the wiring directly to the CGS interface board. 1. Using the magnet to activate the switches on the UD10 display, navigate to the “Calibrate” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Sensor Separation If the installation requires separation of the CGS sensor and the UD10 Display, the sensor can be connected to a model STB1 sensor termination box, and the CGS/ STB combination wired to the UD10. Device Cal Calibration Cal Gas Cal Gas Concentration K Factor Calibration Execute In this case, shielded cable is recommended to help protect against interference caused by extraneous electrical “noise.” 2. Activate “Execute” (Enter/Select) to start calibration. In applications where the cable is installed in conduit, the conduit should not be used for wiring to other electrical equipment whenever possible. If other equipment power wiring is run in the same conduit, the cabling must be shielded. 4. When zero calibration is complete, the UD10 will display “Waiting for Gas” on the screen. 3. The UD10 will display “Waiting for Zero” on the main display screen as it performs zero calibration. 5. Apply calibration gas to the sensor. 6. The UD10 will display “Waiting for Span” on the screen while the span calibration is being performed. The maximum allowable distance between the CGS sensor and UD10 Display Unit is 500 feet, with connecting cable 16 AWG minimum. 7. When the UD10 shows “Remove Cal Gas” on the screen, remove the calibration gas from the sensor. INSTALLATION AND WIRING procedure 1. Determine the best mounting locations for the detectors. 8. The UD10 automatically exits the Calibrate mode and returns to normal operating mode upon completion of a successful calibration. 2. Install the CGS sensor within the proper opening in the UD10 or STB junction box. Mount the device with the sensor oriented vertically and the opening pointing down. All junction boxes should be electrically connected to earth ground. UD10 mA Output During Calibration (UD10 with CGS) Standard Mode Replicate Mode Apply Zero Gas 3.8 2.2 Waiting for Gas 3.8 3.8 Waiting for Span 3.8 3.8 Remove Cal Gas 3.8 3.8 Back to Normal 4.0 4.0 UD10 Display Reading 3. Terminate all wiring at the proper terminals. Refer to the appropriate illustration for details. 4. Double check that all wiring is the proper size and type and has been installed correctly. Check for correct operating voltage at the device. NOTE Do not apply power to the system with the junction box cover removed unless the area has been de‑classified. 5. Proceed with startup and calibration. 4.2 M-3 95-8661 K Factor Determining Sensor Life Remaining At the time of calibration, the UD10 logs the sensor mV signal. This value can be used for determining the approximate sensor life remaining. If the system will be detecting a gas/vapor other than the gas used in the actual calibration process, a conversion K-Factor must be used. The K-Factor can be entered prior to calibration by navigating to the “Device Option” menu, then selecting “K-Factor”. Enter the desired K-Factor and activate the “Enter” button. The new K-Factor will be applied when the sensor is calibrated. To view all the recorded mV signal values for the sensor, from the Main Menu, navigate to: Device Status > Calibration Log > Span. To view the mV signal from the most recent calibration only, from the Main Menu, navigate to: Device Status > Device Info > Response. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test A typical new sensor reads between 45 and 55 mV. • At 21-55 mV, “Cal OK” is recorded in the Cal Log, along with the Span value. • At 15-20 mV, “Cal OK” is recorded in the Cal Log, along with the Span value. In addition, “Weak Sensor” is shown on the UD10 display for about 20 seconds. After 20 seconds, the “Weak Sensor” message is no longer seen, but a “Weak Sensor” status is recorded (Device Status > Fault/Status > Status). Device Setup Device Option Device Option Gas Name K-Factor The UD10 communicates the K-Factor to the CGS Interface Board during the calibration process, where the proper correction is made to ensure accurate calibration. • At 14 mV or less, “Weak Sensor” is shown on the UD10 display for about 20 seconds, then a Cal Fault is shown. The Cal Log shows “Cal Fail” with a Span value of 0.00 mV. The actual effect of the K-Factor can be observed as the span portion of the calibration is completed. For example, suppose a K-Factor of 0.865 has been programmed. When calibration is performed, the UD10 will display 50% as span is accepted. It will then apply the K-Factor, and the displayed value will change to 43.3% LFL. For additional information regarding K-Factors, including a list of K-Factors for many common gases, refer to Technical Bulletin number 76-1017. MENU STRUCTURE UD10 with CGS Series Sensor Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 M-4 95-8661 GENERAL INFO PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT XXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N HGH ALARM NE/NDE ALARM SETTING RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU CGS XXXXX %LFL 100 0 XXXX XXXX MV MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST LOW ALARM NE/NDE XX.XX Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N AUX ALARM NE/NDE FAULTS DEVICE STATUS FAULTS/STATUS DEVICE INFO FAULT/STATUS CALIBRATION LOG FAULTS STATUS Y/N Y/N HIGH FAULT LOOP FAULT WARM UP SENSOR FAULT CAL FAULT ZERO DRIFT FAULT CGS COMM FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF CALIBRATION LOG CAL ID DATE TIME ZERO SPAN DISPLAY SETUP ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT XXXX DD/MMM/YYYY HH:MM:SS XXXX XXXX MV 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF FAULT/STATUS MODE SELECT 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA UD-10 XXXXX XXXXX DD/MM/YYYY XXXXX XXXXX XXXXX NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N DEVICE INFO MANUFACTURER MODEL GAS NAME UNIT OF MEASURE URV LRV K-FACTOR RESPONSE MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID OP MODE FAULT STATUS HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE XXXXX Y/N Y/N ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM STATUS XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS DISPLAY HISTORY WEAK SENSOR ON/OFF RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME BAUD RATE HISTORY 1200 2400 4800 9600 19.2K DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG BAUD RATE PARITY POLL ADDRESS DEVICE OPTION DEVICE SETUP GAS NAME K-FACTOR DEVICE OPTION XXXXX XXXXX DISPLAY INFO XXXX OUTPUT MODE STANDARD REPLICATE DEVICE CAL CALIBRATION CAL GAS CONC CAL GAS K FACTOR CALIBRATION 50.00 XXXXXXXX XX.XX BACKLIGHT CTRL EXECUTE OFF ON AUTOMATIC PARITY NONE EVEN ODD RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 SET 4-20 MA LOOP TEST DISPLAY TEST SET 4-20 MA SELF TEST RESPONSE TEST LOOP TEST D/A TRIM D/A TRIM ZERO TRIM GAIN TRIM 3.5MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX OP FEEDBACK FLT OFF ON BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX DEBUG MENU HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics CGS 20-Feb-13 4.21 Appendix N UD10 with Model 505 transmitter / CGS sensor note For complete information regarding the Model 505 Transmitter, refer to instruction manual 95-8472. WIRING UD10 with PIRECL/OPECL/Model 505 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. J3-4 J3-5 24 VDC + SHIELD J3-3 P1-1 4-20 mA 4-20 mA – J3-2 P1-2 24 VDC – 4-20 mA + J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector P1 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 J4-12 SHIELD FAULT NO P2-1 J4-11 24 VDC + FAULT NC P2-2 J4-10 P2-3 J4-9 FAULT COM 24 VDC – LOW ALARM NO SHIELD MODBUS Connector J4-3 P2-4 RS485 B HIGH ALARM NO 24 VDC – J2-1 J4-2 24 VDC + J2-2 RS485 A J4-1 HIGH ALARM NC P2-5 COM HIGH ALARM COM P2-6 J2 J2-3 UD10 DISPLAY UNIT J3 MODEL 505 TRANSMITTER Relay Connector Notes: SIG RED WHT – + BLK SEN SOR J4 P2 CGS SENSOR Power Supply Connector NOTE UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. B2424 UD10 Wired to Model 505 Transmitter/CGS Sensor 4.2 N-1 95-8661 J3-5 P1 J2 J2-3 COM J2-2 RS485 A HIGH ALARM COM J4-1 HIGH ALARM NC J4-2 HIGH ALARM NO J4-3 AUX ALARM COM J4-4 AUX ALARM NC J4-5 AUX ALARM NO J4-6 LOW ALARM COM J4-7 LOW ALARM NC J4-8 LOW ALARM NO J4-9 FAULT COM J4-10 FAULT NC J4-11 FAULT NO J4-12 24 VDC – 24 VDC + SHIELD P2-2 P2-1 SHIELD P2-4 P2-3 24 VDC – 24 VDC + MODBUS Connector P2-5 RS485 B P2-6 J2-1 UD10 DISPLAY UNIT J3 MODEL 505 TRANSMITTER Relay Connector J3-4 24 VDC + SHIELD J3-3 P1-1 4-20 mA 4-20 mA – J3-2 P1-2 24 VDC – 4-20 mA + J3-1 P1-3 SHIELD Output Loop Connector CALIBRATE Sensor Connector SIG RED WHT – + BLK SEN SOR J4 P2 Power Supply Connector CONNECT KEYED SENSOR PLUG TO PIN CONNECTOR BLK WHT RED NOTES 1. SHIELDED SENSOR WIRING CABLE REQUIRED. 2. GROUND SENSOR WIRE SHIELD AT TRANSMITTER END ONLY. 3. SHIELDS SHOULD BE STRIPPED BACK WITHIN JUNCTION BOXES. 4. P/N 102883-001 TERMINAL CONNECTOR REQUIRED FOR SENSOR CONNECTION 4. (PROVIDED WITH SENSOR TERMINATION BOX). CGS SENSOR 5. HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. B2475 UD10 Wired to Model 505 Transmitter/CGS Sensor Using Sensor Separation Termination Box Installation Orientation Refer to the Model 505 Instruction Manual (number 95-8472) for complete information regarding proper installation of the Model 505 with combustible gas sensor. The Model 505/CGS must be mounted with the CGS sensor opening pointing down. 4.2 N-2 95-8661 Calibration Model 505 ZERO/SPAN SWITCH The Model 505/CGS must be calibrated when the system is commissioned as well as when the CGS sensor is replaced. Calibration is performed at the Model 505 using the following procedure. Calibration at the UD10 is not supported. SENSOR VOLTAGE ADJUST CAL/NORM SWITCH CALIBRATE LED 4 mA ADJUST ZERO ADJUST SPAN ADJUST TEST POINTS A1944 WARNING Before removing the junction box cover, verify that no dangerous levels of gas are present. Step Switch Position Operator Action 1 CAL/NORM switch in the CAL position. 1. LED turns on. 2. Connect a digital voltmeter to the transmitter test jacks. 3. Set the meter range to 2 Vdc. 2 ZERO/SPAN switch in the ZERO position. 1. Adjust the ZERO potentiometer to read 0.000 Vdc on the voltmeter. See Note 3 below. ZERO/SPAN switch in the SPAN position. 1. Adjust the 4 mA potentiometer to read 0.167 Vdc on the voltmeter. 2. Apply the 50% LFL calibration gas to the sensor. When the output has stabilized, adjust the SPAN potentiometer for a reading of 0.500 on the voltmeter. 4 ZERO/SPAN switch in the ZERO position. 1. Sensitivity test. The meter must read greater than 0.015 Vdc. See Note 4 below. 2. Remove the calibration gas. 3. When the meter reads 0.002 Vdc or less, remove the test probes. 5 CAL/NORM switch in NORM position. 1. The LED turns off. 2. The calibration is complete. 3. Replace the junction box cover. 3 NOTES: 1. When the CAL/NORM switch is in the CAL position, the yellow LED turns on and the 4-20 mA output signal goes to 3.4 mA. 2. The voltmeter must be suitable for use in a hazardous location. 3. If the possibility of background gases exists, purge the sensor with clean air prior to the zero adjustment to assure accurate calibration. 4. A typical sensitivity reading with 50% LFL gas applied to the sensor is 35 to 50 millivolts for a new sensor. Sensor replacement is recommended when the sensitivity reading is less than 15 millivolts. 5. If a dust cover or splash shield is used, inspect it to be sure that it is not dirty or plugged. A plugged dust cover can restrict the flow of gas to the sensing element, seriously reducing its effectiveness. For optimum performance, sensor covers/filters should be replaced frequently to ensure that they are not degraded or plugged. 4.2 N-3 95-8661 MENU STRUCTURE UD10 with Model 505 / CGS Sensor Refer to the following menu when using the UD10’s LCD display and internal magnetic switches. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 N-4 95-8661 PROCESS VARS GENERAL INFO GAS NAME GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT XXXXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID UD-10 XXXXX XXXXX DD/MMM/YYYY XXXX XXXXX XXXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT HGH ALARM NE/NDE DISPLAY STATUS ALARM SETTING GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU FAULTS FAULTS/ STATUS FAULTS MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND Y/N HIGH FAULT LOW FAULT NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N LOW ALARM NE/NDE XX.XX Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N AUX ALARM NE/NDE FAULT/STATUS NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED ON/OFF ON/OFF OP MODE FAULT STATUS XXXXX Y/N Y/N LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DEVICE STATUS ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS MODE SELECT FAULT/STATUS CALIBRATION LOG CALIBRATION LOG CAL ID DATE TIME ZERO SPAN ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE XXXX DD/MMM/YYYY HH:MM:SS XXXX XXXX DISPLAY SETUP ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT HART OPTION TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME RTC DEVICE SETUP GAS NAME DETECTOR TYPE DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR DETECTOR TYPE XXXX Y/N XX XX XX XX XX XX 505 CH4 100 %LFL RS485 BAUD RATE PARITY POLL ADDRESS HISTORY DISPLAY HISTORY EVENT LOG CALIBRATION CAL GAS CONC XXX.XX EXECUTE ABORT DISPLAY INFO PARITY STANDARD REPLICATE CALIBRATION BACKLIGHT CTRL RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS OFF ON AUTOMATIC XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG 1200 2400 4800 9600 19.2K NONE EVEN ODD DEVICE CAL XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX BAUD RATE XXXX OUTPUT MODE ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXXX XXXXX XXXXX SET 4-20 MA LOOP TEST DISPLAY TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX DEBUG MENU HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT XXXXX XXXXX XX.XX MA XX.XX MA OP FEEDBACK FLT OFF ON Detector Electronics 505 20-Feb-13 4.21 Appendix O UD10 with Generic 4-20 mA sensors note For complete information regarding installation, wiring, and calibration of the sensor, refer to the instruction manual provided by the sensor manufacturer. Operation Alarms The Low, High and Auxiliary alarm levels are independently field adjustable. Alarm levels are set and displayed with the selected measurement units. All alarm levels must be within the LRV to URV range. The UD10 can be used with generic sensors that generate a calibrated linear 4-20 mA signal, with or without HART. The UD10 allows the operator to select the upper and lower range values and unit of measurement. The UD10 then analyzes the 4-20 mA input signal from the sensor and displays the value with the designated measurement unit, and also controls the alarm outputs. Alarm Latching Latching or non-latching function is independently selectable for each alarm. The default setting is non‑latching. Latched alarms can be reset with a “Reset Latched Alarms” command from the menu system or a power cycle. Upper and Lower Range Values The upper range value (URV) and lower range value (LRV) are selected using the magnetic tool and the UD10’s menu system (Main Menu > Device Setup). The URV corresponds to the 20 mA signal while the LRV corresponds to 4 mA. The default values are 0 for the LRV and 100 for the URV. When the generic detector supports HART communication, the URV and LRV come from the attached detector. Sensor Calibration The UD10 does not support generic sensor calibration. Generic sensors must be pre-calibrated following the procedure described in the instruction manual provided by the sensor manufacturer. 4-20 ma output reading Measurement Unit Text While in Generic mode, the UD10 displays values below the 4 mA level to allow the use of 0-20 mA sensors. The operator can select the appropriate measurement unit from a pre-entered list: % (default), PPM, LFL, or PPB, or he can enter his own custom 4-character string. Measurement unit text is displayed on the main screen with the process variable. When the generic detector supports HART communication, the unit text comes from the attached detector. MENU STRUCTURE UD10 with Generic 4-20 mA Sensors Refer to the following menus when using the UD10’s LCD display and internal magnetic switches. Two different menus are provided to accommodate sensors with or without HART communication. Low Fault Threshold The operator can enter a low input fault threshold in the range of 0.5 to 4 mA (default is 3.5 mA). When the input signal is at or below this point, an “Out of Range Low Fault” is annunciated. This feature can be enabled/ disabled as desired. When connecting a HART Communicator to the UD10’s 4-20 mA output, refer to the “UD10 HART” menu in Appendix E. High Fault Threshold Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. The operator can enter a high input fault threshold in the range of 20 to 27 mA (default is 21 mA). When the input signal is at or above this point, an “Out of Range High Fault” is annunciated. This feature can be enabled/ disabled as desired. 4.2 O-1 95-8661 GENERAL INFO PROCESS VARS USER TEXT HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID XXXXXX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU HGH ALARM NE/NDE ALARM SETTING DEVICE STATUS FAULT/ STATUS HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT FAULTS FAULT/ STATUS XX.XX ENABLED/DISBALED XX.XX ENABLED/DISBALED FAULTS Y/N HIGH FAULT LOW FAULT ON/OFF ON/OFF RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N XX.XX Y/N XX.XX Y/N LOW ALARM NE/NDE NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED FAULT/STATUS OP MODE FAULT STATUS XXXXX Y/N Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED MAIN MENU HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT % PPM %LFL PPB USER SELECT DEVICE SETUP USER TEXT SELECT UNIT USER UNIT URV LRV HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT UNITS CAN BE EDITED WHEN “USER SELECT” IS SELECTED XX.XX HIGH FAULT DISABLED ENABLED XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX Y/N XX XX XX XX XX XX LOW FAULT RS485 DISABLED ENABLED LOOP TEST DISPLAY TEST SET 4-20 MA SELF TEST RESPONSE TEST LOOP TEST D/A TRIM RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP ` MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME D/A TRIM ZERO TRIM GAIN TRIM HISTORY DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR XXXX % XXXX XXXX XX.XX TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY HART OPTION SELECT UNITS ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART AUX ALARM NE/NDE MODE SELECT DISPLAY SETUP PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DISPLAY TEST 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA SET 4-20 MA 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA BAUD RATE PARITY POLL ADDRESS EVENT LOG DISPLAY INFO BAUD RATE 1200 2400 4800 9600 19.2K XXXX PARITY NONE EVEN ODD OUTPUT MODE STANDARD REPLICATE RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX BACKLIGHT CTRL DEBUG MENU OFF ON AUTOMATIC HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT XXXXX XXXXX XX.XX MA XX.XX MA WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX Detector Electronics OP FEEDBACK FLT OFF ON GENERIC 20-Feb-13 4.21 PROCESS VARS GENERAL INFO PROCESS VARS USER TEXT GAS VALUE HIGH ALARM LOW ALARM AUX ALARM ANALOG INPUT ANALOG OUTPUT URV LRV FAULT XXXXXX X.XX Y/N Y/N Y/N X.XX MA X.XX MA X.XX X.XX Y/N DEVICE REVIEW DISTRIBUTOR PV UNIT PV USL PV LSL PV MIN SPAN PV DAMP PV % RANGE PF TX FUNCTION PV UNIT RANGE PV URV PV LRV PV LOOP CURRENT PV ALARM TYPE PV SENSOR S/N WRITE PROTECT MANUFACTURE DEVICE ID TAG DESCRIPTOR MESSAGE DATE UNIVERSAL REV FIELD DEV REV SOFTWARE REV REQ NO PREAMBLES DISPLAY STATUS GENERAL INFO FAULT/STATUS HISTORY DISPLAY INFO RS485 DEBUG MENU DEVICE STATUS PROCESS VARS DEVICE REVIEW PV PV LOOP CURRENT PV LRV PV URV FAULT/ STATUS HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT PV PV % RANGE PV LOOP CURRENT SENSOR INFO SV TV QV X.XX MA X.XX MA X.XX X.XX XX.XX ENABLE/DISABLE XX.XX ENABLE/DISABLE XXXX XXXX XXXX PV LSL PV USL PV MIN SPAN XXXX XXXX XXXX UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX ALARM SETTING RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH HGH ALARM NE/ND LOW ALARM LEVEL LOW ALARM LATCH LOW ALARM NE/ND AUX ALARM LEVEL AUX ALARM LATCH AUX ALARM NE/ND NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N LOW ALARM NE/NDE XX.XX Y/N NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED XX.XX Y/N AUX ALARM NE/NDE NE-NORMALY ENERGIZED NDE-NORMALY DEENERGIZED FAULT/STATUS OP MODE FAULT STATUS ANY FAULT CAL ACTIVE WARM UP LOW RELAY ACTIVE HI RELAY ACTIVE AUX RELAY ACTIVE CURRENT FIXED MB WRITE PROTECT HART SELF TEST LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART DISPLAY SETUP MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DISPLAY TEST DEVICE TEST ALARM SETTING MODE SELECT HART OPTION RTC RS485 INPUT LOOP CAL CONTRAST CONTRL OUTPUT MODE BACKLIGHT CTRL WRITE PROTECT OP FEEDBACK FLT ENTER TEXT COPY TAG TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM XXXX XXXX RANGE VALUES XXXX XXXX PV URV PV LRV PV LSL PV USL XXXX XXXX XXXX XXXX DEVICE SETUP BASIC SETUP DETAILED SETUP FAULT SETUP UNIT SETUP FAULT SETUP HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT XX.XX XX.XX HIGH FAULT DISABLED ENABLED UNIT SETUP LOW FAULT PV SENSOR UNIT USER UNIT XXXX XXXX DISABLED ENABLED SET 4-20 MA DISPLAY TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM LOOP TEST SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA DEVICE TEST SELF TEST LOOP TEST D/A TRIM SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM XXXX XXXX XXXX XXXX Y/N XXXX XXXX XXXX XXXX REVISION #S UNIVERSAL REV FLD DEVICE REV SOFTWARE REV PV DAMP PV URV PV LRV PV TXF FUNCTION PV % RANGE XXXX XXXX XXXX XXXX XXXX LOOP CURRENT AO ALARM TYPE LOOP TEST D/A TRIM XXXX XXXX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX RS485 BACKLIGHT CTRL ANALOG OUTPUT HART OUTPUT XX.XX C XX:XX:XX XX.XX C XX:XX:XX DISPLAY INFO PARITY NONE EVEN ODD OUTPUT MODE XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG BAUD RATE XXXX STANDARD REPLICATE ANALOG OUTPUT DISPLAY HISTORY EVENT LOG 1200 2400 4800 9600 19.2K XXXX XXXX XXXX RS485 OFF ON AUTOMATIC BAUD RATE PARITY POLL ADDRESS XXXXX XXXXX XXXXX DEBUG MENU HART OUTPUT REQ NO PRMBLES 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA Y/N XX XX XX XX XX XX BAUD RATE PARITY POLL ADDRESS RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME HISTORY SIGNAL CONDITION CONDITION OUTPUT SET 4-20 MA LOOP TEST DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR DEVICE INFORMATION DISTRIBUTOR DEVICE ID TAG DATE WRITE PROTECT DESCRIPTOR MESSAGE PV SNSR S/N FINAL ASSY NUM REVISION #S DISPLAY HISTORY XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX RTC DETAILED SETUP SIGNAL CONDITION CONDITION OUTPUT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF HART OPTION USER TEXT BASIC SETUP USER TEXT TAG RANGE VALUES PV TXF FUNC PV DAMP DEV INFORMATION ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE ON/OFF ON/OFF FAULT XXXXX Y/N Y/N MODE SELECT HIGH FAULT LOW FAULT 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT O/P LOOP FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT HGH ALARM NE/NDE FAULTS Y/N MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSY NUM DEVICE ID SENSOR INFO XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX Y/N XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX FAULT/ STATUS FAULTS XXXX XXX % 4.00 MA XXXX HART ERRORS MODBUS ERRORS OUTPUT READBACK ANALOG INPUT WRITE PROTECT CHANGE STATE CHANGE PASSWORD WRITE PROTECT XXXX OP FEEDBACK FLT OFF ON XXXXX XXXXX XX.XX MA XX.XX MA Detector Electronics GENERIC HART 20-Feb-13 4.21 95-8661 ­Detector Electronics Corporation 6901 West 110th Street Minneapolis, MN 55438 USA X3301 Multispectrum IR Flame Detector PointWatch Eclipse® IR Combustible Gas Detector FlexVu® Universal Display w/ GT3000 Toxic Gas Detector Eagle Quantum Premier® Safety System T: 952.941.5665 or 800.765.3473 F: 952.829.8750 W: http://www.det-tronics.com E: det-tronics@det-tronics.com Det-Tronics, Eagle Quantum Premier, Eclipse, and FlexVu are registered trademarks of Detector Electronics Corporation in the United States, other countries, or both. 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