Emerson Clarity II T56 Turbidimeter Instruction Manual

T56 Instruction Manual LIQ_MAN_T56 August 2014 Clarity II T56 Turbidimeter Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 This page left blank intentionally Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Clarity II T56 Turbidimeter ESSENTIAL INSTRUCTIONS-Read this page before proceeding! Your instrument purchase from Rosemount Analytical, Inc. is one of the finest available for your particular application. These instruments have been designed, and tested to meet many national and international standards. Experience indicates that its performance is directly related to the quality of the installation and knowledge of the user in operating and maintaining the instrument. To ensure their continued operation to the design specifications, personnel should read this manual thoroughly before proceeding with installation, commissioning, operation, and maintenance of this instrument. If this equipment is used in a manner not specified by the manufacturer, the protection provided by it against hazards may be impaired. • Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation. • Ensure that you have received the correct model and options from your purchase order. Verify that this manual covers your model and options. If not, call 1-800-854-8257 or 949-757-8500 to request correct manual. • For clarification of instructions, contact your Rosemount representative. • Follow all warnings, cautions, and instructions marked on and supplied with the product. • Use only qualified personnel to install, operate, update, program and maintain the product. • Educate your personnel in the proper installation, operation, and maintenance of the product. • Install equipment as specified in the Installation section of this manual. Follow appropriate local and national codes. Only connect the product to electrical and pressure sources specified in this manual. • Use only factory documented components for repair. Tampering or unauthorized substitution of parts and procedures can affect the performance and cause unsafe operation of your process. • All equipment doors must be closed and protective covers must be in place unless qualified personnel are performing maintenance. WARNING RISK OF ELECTRICAL SHOCK Equipment protected throughout by double insulation. • Installation and servicing of this product may expose personnel to dangerous voltages. • Main power wired to separate power source must be disconnected before servicing. • Do not operate or energize instrument with case open! • Signal wiring connected in this box must be rated at least 240 V. • Non-metallic cable strain reliefs do not provide grounding between conduit connections! Use grounding type bushings and jumper wires. • Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection requirements. Unused conduit openings must be sealed with Type 4X or IP66 conduit plugs to maintain the ingress protection rating (Type 4X). • Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. • Operate only with front panel fastened and in place. • Proper use and configuration is the responsibility of the user. Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 CAUTION This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interference. As temporarily permitted by regulation, this unit has not been tested for compliance within the limits of Class A computing devices, pursuant to Subpart J of Part 15, of FCC Rules, which are designed to provide reasonable protection against such interference. Operation of this equipment in a residential area may cause interference, in which case the user at his own expense, will be required to take whatever measures may be required to correct the interference. CAUTION This product is not intended for use in the light industrial, residential or commercial environments per the instrument’s certification to EN50081-2. About This Document This manual contains instructions for installation and operation of the Clarity II T56 Turbidimeter. The following list provides notes concerning all revisions of this document. Rev. Level Date Notes A 5/12 This is the initial-launch version. B 6/14 Updated NTU values C 8/14 Changed turbidity specifications, add FM and CSA Non-incendive field wiring installation drawing Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Contents Section 1: Description and Specifications 1.1 Features and Applications ......................................................................................1 1.2 Specifications – Analyzer........................................................................................2 1.3 Specifications – Sensor...........................................................................................3 1.4 Specifications – Debubbler and Flow Chamber .......................................................4 1.5 Specifications – General .........................................................................................4 1.5 Ordering Information .............................................................................................5 Section 2: Installation 2.1 Unpacking and Inspection......................................................................................7 2.2 Installation.............................................................................................................7 2.2.1 General Information.................................................................................7 2.3 Installation – Debubbler Assembly .......................................................................10 2.4 Installation – Sensor.............................................................................................12 Section: 3 Wiring 3.1 General ...............................................................................................................17 3.1.1 Removable connectors and signal input boards......................................17 3.1.2 Signal input boards ...............................................................................17 3.1.3 Digital communication boards...............................................................17 3.1.4 Alarm relays ..........................................................................................17 3.2 Preparing Conduit Openings ................................................................................18 3.3 Preparing Sensor Cable ........................................................................................18 3.4 Power, Output, and Sensor Connections ..............................................................18 3.4.1 Power wiring..........................................................................................18 3.4.2 Current output wiring ...........................................................................18 3.4.3 Alarm relay wiring .................................................................................18 3.4.4 Sensor wiring to signal boards................................................................19 3.4.5 Sensor ...................................................................................................19 Section 4: Display and Operation 4.1 User Interface.......................................................................................................21 4.2 Instrument Keypad ..............................................................................................21 4.3 Main Display ........................................................................................................22 4.4 Menu System .......................................................................................................23 Section 5: Programming the Analyzer - Basics 5.1 General ...............................................................................................................25 5.2 Configuring and Ranging the Current Outputs .....................................................25 5.3 Setting a Security Code........................................................................................25 5.4 Security Access ....................................................................................................26 5.5 Using Hold ...........................................................................................................26 5.6 Resetting Factory Default Settings .......................................................................26 5.7 Programming Alarm Relays ..................................................................................27 i Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 Table of Contents cont’d Section 6: Programming - Turbidity 6.1 Programming Measurements – Introduction .......................................................29 6.2 Turbidity Measurement Programming .................................................................29 Section 7: Calibration 7.1 Calibration – Introduction ...................................................................................31 7.2 Turbidity ..............................................................................................................31 7.2.1 Slope Calibration – Turbidity.......................................................................31 7.2.2 Standardize Calibration – Turbidity .............................................................31 7.2.3 Grab Calibration – Turbidity .......................................................................31 Section 8: Maintenance 8.1 Overview .............................................................................................................33 8.2 Sensor..................................................................................................................33 8.2.1 Cleaning the sensor ...................................................................................33 8.2.2 Replacing the lamp/LED board....................................................................33 8.3 Debubbler and Measuring Chamber.....................................................................35 8.3.1 Cleaning the sensor ...................................................................................35 8.3.2 Cleaning the orifice ....................................................................................35 8.4 List of Replacement Parts .....................................................................................36 Section 9: Return of Material 9.1 General ................................................................................................................37 9.2 Warranty Repair ..................................................................................................37 9.3 Non-Warranty Repair ..........................................................................................37 Appendix ..........................................................................................................................38 ii Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 1: Description and Specifications 1.1 Features and Applications COMPLETE SYSTEM includes single or dual input analyzer, sensor(s), and debubbler assembly CHOOSE U.S. EPA METHOD 180.1 or ISO METHOD 7027 compliant sensors RESOLUTION 0.001 NTU FULL FEATURED ANALYZER with fully scalable analog outputs and fully programmable alarms with interval timers INTUITIVE, USER-FRIENDLY MENU in seven languages makes setup and calibration easy The Clarity II turbidimeter is intended for the determination of turbidity in water. Low stray light, high stability, efficient bubble rejection, and a display resolution of 0.001 NTU make Clarity II ideal for monitoring the turbidity of filtered drinking water. The Clarity II turbidimeter can be used in applications other than drinking water treatment. Examples are monitoring wastewater discharges, condensate returns, and clarifiers. Both USEPA 180.1 and ISO 7027-compliant sensors are available. USEPA 180.1 sensors use a visible light source. ISO 7027 sensors use a near infrared LED. For regulatory monitoring in the United States, USEPA 180.1 sensors must be used. Regulatory agencies in other countries may have different requirements. The Clarity II turbidimeter consists of an analyzer, which accepts either one or two sensors, the sensors themselves, and a debubbler/measuring chamber and cable for each sensor. The cable plugs into the sensor and the analyzer, making setup fast and easy. Sensors can be located as far as 50 ft (15.2 m) away from the analyzer. The Clarity II turbidimeter incorporates the popular and easy to use 56 analyzer. Menu flows and prompts are so intuitive that a manual is practically not needed. Analog outputs are fully scalable. Alarms are fully programmable for high/low logic and dead band. To simplify programming, the analyzer automatically detects whether an EPA 180.1 or ISO 7027 sensor is being used. Clarity II is available in an optional configuration in which the analyzer, sensor(s), and debubbling flow cell(s) are mounted on a single back plate. The sensor cables are pre-wired to the analyzer, so setup is exceptionally fast and easy. All the user does is mount the unit on a wall, bring in power and sample, and provide a drain. To order this option, consult the factory. Description and Specifications 1 Instruction Manual August 2014 1.2 Clarity II T56 LIQ_MAN_T56 Specifications - Analyzer Enclosure: Polycarbonate. Type 4X/CSA 4X IP66 Dimensions: 6.2 x 6.2 x 5.2 in. (157 x 157 x 132 mm) Conduit openings: Accepts 1/2” or PG 13.5 conduit fittings. Display: Large 3.75 x 2.2 in. (95.3 x 55.9 mm) high resolution color LCD for large process variables and user-definable display of diagnostic parameters. Back-Lighting is user adjustable. Main display can be customized to meet user requirements. Measurement character height: 0.5 in. (13mm) Security Code: 3-digit code prevents accidental or unauthorized changes in instrument settings and calibration. Languages: English, French, German, Italian, Spanish, Portuguese, Chinese, Russian and Polish Units: Turbidity (NTU, FTU, or FNU); total suspended solids (mg/L, ppm, or no units) Display resolution-turbidity: 4 digits; decimal point moves from x.xxx to xxx.x Display resolution-TSS: 4 digits; decimal point moves from x.xxx to xxxx Calibration methods: User-prepared standard, commercially prepared standard, or grab sample. For total suspended solids user must provide a linear calibration equation. Ambient Temperature and Humidity: 0 to 55°C, (32 to 131°F); RH 5 to 95% (non-condensing) Altitude: For use up to 2000 meters. Storage Temperature: -20 to 60°C, (-4 to 140°F) Real time clock back-up: 24 hours Power: 85 to 265 VAC, 47.5 to 65.0 Hz. 20W min. input power. Equipment protected by double insulation. Inputs: Single or dual input, EPA 180.1 or ISO 7027 sensors Outputs: Four 4-20 mA or 0-20 mA isolated current outputs. Fully scalable. Maximum load: 550 ohm. Output 1 has superimposed HART signal Output Dampening: 0-999 seconds Current Output Accuracy: ±0.05 mA @25°C Alarms: Four process alarm relays for turbidity or temperature. Relays can also be programmed for timer, TPC, or fault alarm operation instead of as a process alarm. Each relay can be configured independently. Alarm logic (high or low activation) and deadband are user-programmable. Terminal Connections Rating: Power connector (3-leads); 24-12 AWG wire size. Signal board terminal blocks; 26-16 AWG wire size. Current output connectors (2-leads); 24-16 wire size. 2 Description and Specifications Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Alarm relay terminal blocks: 24-12 AWG wire size. RFI/EMI: EN-61326 LVD: EN-61010-1 Hazardous Location Approvals – Analyzer CSA approvals: Class I, Division 2, Groups A, B, C, & D Class II, Division 2, Groups E, F, & G Class III T4A Tamb= 50°C Evaluated to the ANSI/UL Standards. The ‘C’ and ‘US’ indicators adjacent to the CSA Mark signify that the product has been evaluated to the applicable CSA and ANSI/UL Standards, for use in Canada and the U.S. respectively. FM approvals: Class I, Division 2, Groups A, B, C, & D Class II & lll, Division 2, Groups E, F, & G T4 Tamp = -10 deg C to 60 deg C Relays: Form C, single pole, double throw, epoxy sealed. Maximum Relay Current Power Resistive 28 VDC 5.0 A 5.0 A 115 VAC 5.0 A 5.0 A 230 VAC 5.0 A 5.0 A Field wiring terminals: Removable terminal blocks for power, analog outputs, and sensors 1.3 Specifications - Sensor Method: EPA 180.1 or ISO 7027 (using 860 nm LED source). Must be specified when ordering. Incandescent lamp life: one year (EPA 180.1) LED life: three years (ISO 7027) Wetted materials: Delrin1, glass, EPDM Accuracy after calibration at 20.0 NTU: 0 - 1 NTU: ±2% of reading or ±0.015 NTU, whichever is greater. 0 - 20 NTU: ±2% of reading NOTE: turbidity values of 2-200 NTU can be measured but frequent cleaning may be required to maintain turbidity measurements. Cable: 20 ft (6.1 m) or 50 ft (15.2 m). Maximum 50 ft (15.2 m). Connector is IP65. Maximum Pressure: 30 psig (308 kPa abs) Temperature: 40 - 95°F (5 - 35°C) Sensor body rating: IP65 when cable is connected Description and Specifications 3 Instruction Manual August 2014 1.4 Clarity II T56 LIQ_MAN_T56 Specifications - Debubbler and Flow Chamber Dimensions: 18.1 in. x 4.1 in. diam. (460 mm x 104 mm diam.) (approx.) Wetted materials: ABS, EPDM, Delrin®, polypropylene, nylon Inlet: Compression fitting accepts 1/4 in. OD tubing; fitting can be removed to provide 1/4 in. FNPT Drain: Barbed fitting accepts 3/8 in. ID tubing; fitting can be removed to provide 1/4 in. FNPT. Must drain to atmosphere. Sample temperature: 40 - 95°F (5 - 35°C) Minimum inlet pressure: 3.5 psig (125 kPa abs). 3.5 psig will provide about 250 mL/min sample flow. Maximum inlet pressure: 30 psig (308 kPa abs). Do not block drain tube. Recommended sample flow: 250 - 750 mL/min 1.5 Specifications - General Weight/shipping weight (rounded to the nearest lb or 0.5 kg): Sensor: 1 lb/2 lb (0.5 kg/1.0 kg) Analyzer: 2 lb/3 lb (1.0 kg/1.5 kg) Debubbler: 3 lb/4 lb (1.5 kg/2.0 kg) Specifications subject to change without notice. 4 Description and Specifications Instruction Manual LIQ_MAN_T56 1.6 Clarity II T56 August 2014 Ordering Information The Clarity II is a complete system for the determination of turbidity in water. It consists of an analyzer and one or two sensors with a debubbler/measuring chamber assembly and cable for each sensor. A calibration cup is available as an option. Because a sensor cannot be calibrated without a calibration cup, at least one cup must be ordered. Calibration standard (formazin or polymer spheres) must be ordered as a separate item. Code 01 02 40 41 Code 10 60 Code 20 21 23 50 51 Code 30 31 Code 71 T56 Turbidity System Components Sensor Type EPA Sensor ISO Sensor EPA Sensor (Second Sensor Option) ISO Sensor (Second Sensor Option) Measuring Chamber Debubbler Flow Chamber Two Debubbler Flow Chambers Sensor Cable 20' (6.1 m) 50' (15.2 m) One 20' (6.1 m), One 50' (15.2 m) Two 20' (6.1 m) Two 50' (15.2 m) Instrument Single Input (56-03-27-38-HT) Dual Input (56-03-27-37-HT) Optional Calibration Cup (recommended for calibration) Ordering Example With Codes: T56 -01 -10 -20 -30 Accessories Part # Description 23554-00 Cable Gland Kit for Model 54e, XMT, 1055, 1056, Quantity 5 23820-00 Pipe/Wall Mounting Bracket for Models 1056, 1057, 5081, 6081, and XMT 23820-01 2” Pipe Mounting Bracket, Stainless Steel 9240048-00 S.S. Tag (specify marking) 24103-00 Flowmeter kit, includes valved rotameter and fittings 24101-00 Calibration cup 8-0108-0002-EPA Turbidity sensor EPA 180.1 compliant 8-0108-0003-ISO Turbidity sensor ISO 7027 compliant 1-0901-0009-EPA Replacement Lamp, EPA 1-0901-0010-ISO Replacement Lamp, ISO 24097-00 Sensor cable, turbidity, 20' 24098-00 Sensor cable, turbidity, 50' 24138-00 3' Turbidity Sensor Cable for Clarity II 24170-00 Molded debubbler with integral flow chamber 9550145 O-ring for sensor, external, fits molded debubbler 9550322 O-ring for upper and lower debubbler caps Calibration Standards Part # Description 060-761855 Premixed 4000 NTU Formazin calibration Kit 905-761854 Replacement solution for 4000 NTU premixed Kit Description and Specifications 5 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 This page left blank intentionally 6 Description and Specifications Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 2.0 – Installation 2.1 Unpacking and Inspection The Clarity II Turbidimeter is a complete system for the determination of turbidity in drinking water. The system consists of the analyzer, sensor(s), cable(s), and flow chamber/debubbler(s). Consult the table to verify that you have received the parts for the option you ordered. Item Model/part number Single Input Turbidity Analyzer with HART 56-03-27-38-HT Dual Input Turbidity Analyzer with HART 56-03-27-37-HT Sensor-EPA standard 8-0108-0002-EPA Sensor-ISO standard 8-0108-0003-ISO Cable-3 ft (0.9 m) 24138-00 Cable-20 ft (6.1 m) 24097-00 Cable-50 ft (15.2 m) 24098-00 Calibration cup 24101-00 Molded chamber/debubbler 24170-00 2.2 Installation 2.2.1 General Information 1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme temperatures. 2. Install the analyzer in an area where vibration and electromagnetic and radio frequency interference are minimized or absent. 3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the analyzer. 4. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below. Type of Mounting Panel Wall and Pipe Figure 2-1 2-2 WARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. Installation 7 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 Fig. 2-1 T56 Panel Mounting Installation dimensions PANEL MOUNT 5.18 131.4 1.27 32.2 6.20 157.5 6.17 156.8 4X MOUNTING BRACKETS AND SCREWS PROVIDED WITH INSTRUMENT FRONT VIEW PANEL SUPPLIED BY OTHERS MAXIMUM THICKNESS .375 IN (9.52 mm) PANEL MOUNT GASKET SIDE VIEW .86 4X O 21.8 CONDUIT OPENINGS .06 1.5 MAXIMUM R 3.00 76.1 5.45 138.4 5.18 131.4 1.62 41.2 5.45 138.4 6.01 152.7 BOTTOM VIEW PANEL CUT-OUT MILLIMETER INCH 8 Installation Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Fig. 2-2 T56 Pipe and Wall Mounting Installation dimensions WALL / SURFACE MOUNT 6.20 157.5 4.00 101.6 5.32 135.3 6.64 168.8 6.50 165.1 6.17 156.8 7.37 187.2 SIDE VIEW 2" PIPE SUPPLIED BY CUSTOMER WALL / SURFACE MOUNT 4X COVER SCREW 1 FRONT VIEW PIPE MOUNT FRONT PANEL SIDE VIEW C L 5.18 131.4 3.14 79.8 1.78 45.1 9.41 239.1 1.47 37.3 4.28 108.7 2 INCH PIPE MOUNT BRACKET 2.81 71.4 2X SET U-BOLTS FOR 2" PIPE IN KIT PN 23820-00 6.50 165.1 BOTTOM VIEW DO NOT OPERATE OR ENERGIZE INSTRUMENT WITH CASE OPEN. Installation 1 VERTICAL PIPE MOUNTING SHOWN. FOR HORIZONTAL PIPE, ROTATE BRACKET AND U-BOLTS 90°. NOTES: UNLESS OTHERWISE SPECIFIED 9 Instruction Manual August 2014 2.3 Clarity II T56 LIQ_MAN_T56 Installation – Debubbler Assembly See Figure 2-3 for installation. Connect the sample line to the inlet fitting. The fitting accepts 1/4-inch OD tubing. See Section 2.6 for recommended installation of the sample port. Attach a piece of 3/8 inch ID soft tubing to the drain fitting. The debubbler must drain to atmosphere. NOTE: During operation, the debubbler is under pressure. A 0.040 inch (1 mm) orifice in the outlet provides the pressure. Back pressure helps prevent outgassing, which can lead to bubbles accumulating on the sensor face resulting in erroneous readings. DO NOT EXCEED 30 psig (308 kPa abs) inlet pressure. WARNING Before removing the sensor, be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level! The amount of pressure in the debubbler can be estimated from the flow rate. See Table 2-1. To control and monitor sample flow, a valved rotameter with fittings is available (PN 24103-00). Attach the rotameter to the debubbler outlet. The rotameter can also be used to increase back pressure on the debubbler if additional pressure is needed to prevent outgassing. TABLE 2-1. Approximate debubbler pressure as a function of flow (0.040 inch outlet orifice) 10 gph 2 psig 1 mL/min 100 kPa abs 110 4 3 200 120 6 8 300 140 8 14 400 160 10 21 500 190 11 26 600 240 12 31 700 280 – – 800 340 Installation Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Fig. 2-3 Debubbler and Flow Chamber Installation 11 Instruction Manual August 2014 2.4 Clarity II T56 LIQ_MAN_T56 Installation – Sensor Unscrew the nut on the side of the debubbler. Insert the sensor in the mouth of the measuring chamber. Be sure the pin on the debubbler lines up with the hole in the sensor. Replace the nut. Remove the protective cap from the sensor and screw the cable onto the receptacle. The plug and receptacle are keyed for proper alignment. The sensor is rated to IP65 when properly connected to the cable. To prevent possible water damage to the connector contacts, be sure the cable receptacle and the connector on the back of the sensor are dry when connecting or disconnecting the cable. Fig. 2-4 Sensor 12 Installation Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Fig. 2-5 FM Non-incendive field wiring installation for the 56-27-37 Analyzer Installation 13 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 Fig. 2-6 CSA Non-incendive field wiring installation 14 Installation Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Fig. 2-7 CSA Non-incendive field wiring installation Installation 15 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 This page left blank intentionally 16 Installation Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 3.0 Wiring 3.1 General The T56 is easy to wire. It includes removable connectors and slide-out signal input boards. The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations. 3.1.1. Removable connectors and signal input boards The T56 uses removable signal input boards and communication boards for ease of wiring and installation. Each of the signal input boards can be partially or completely removed from the enclosure for wiring. The T56 has three slots for placement of up to two signal input boards and one communication board 3.1.2. Slot 1-Left Slot 2 – Center Slot 3 – Right Profi board Signal Board 1 Signal Board 2 Signal input boards Slots 2 and 3 are for signal input measurement boards. Wire the sensor leads to the measurement board following the lead locations marked on the board. After wiring the sensor leads to the signal board, carefully slide the wired board fully into the enclosure slot and take up the excess sensor cable through the cable gland. Tighten the cable gland nut to secure the cable and ensure a sealed enclosure. NOTE: For the purpose of replacing factory-installed signal input boards, Rosemount Analytical Inc. is the sole supplier. 3.1.3. Digital communication boards HART digital communications is standard on the T56. A Profibus DP communication board is available as an option for the T56 communication with a host. HART communications supports Bell 202 digital communications over an analog 4-20mA current output. Profibus DP is an open communications protocol which operates over a dedicated digital line to the host. 3.1.4 Alarm relays Four alarm relays are supplied with the switching power supply (85 to 264VAC, -03 order code) and the 24VDC power supply (20-30VDC, -02 order code). All relays can be used for process measurement(s) or temperature. Any relay can be configured as a fault alarm instead of a process alarm. Each relay can be configured independently and each can be programmed as an interval timer, typically used to activate pumps or control valves. As process alarms, alarm logic (high or low activation or USP*) and deadband are user-programmable. Customer-defined failsafe operation is supported as a programmable menu function to allow all relays to be energized or not-energized as a default condition upon powering the analyzer. The USP* alarm can be programmed to activate when the conductivity is within a user-selectable percentage of the limit. USP alarming is available only when a contacting conductivity measurement board is installed. Wiring 17 Instruction Manual August 2014 3.2 Clarity II T56 LIQ_MAN_T56 Preparing Conduit Openings There are six conduit openings in all configurations of T56. (Note that four of the openings will be fitted with plugs upon shipment.) Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with Type 4X or IP65 conduit plugs. NOTE: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the analyzer. 3.3 Preparing Sensor Cable The T56 is intended for use with all Rosemount Analytical sensors. Refer to the sensor installation instructions for details on preparing sensor cables. 3.4 Power, Output, and Sensor Connections 3.4.1 Power wiring Two Power Supplies are offered for the T56: a. 24VDC (20 – 30V) Power Supply (-02 ordering code) b. 85 – 265 VAC Switching Power Supply (-03 ordering code) AC mains leads and 24VDC leads are wired to the Power Supply board which is mounted vertically on the left side of the main enclosure cavity. Each lead location is clearly marked on the Power Supply board. Wire the power leads to the Power Supply board using the lead markings on the board. The grounding plate is connected to the earth terminal of the -03 (85-265VAC) power supply. The green colored screws on the grounding plate are intended for connection to some sensors to minimize radio frequency interference. The green screws are not intended to be used for safety purposes. 3.4.2 Current output wiring All instruments are shipped with four 4-20mA current outputs. Wiring locations for the outputs are on the Main board which is mounted on the hinged door of the instrument. Wire the output leads to the correct position on the Main board using the lead markings (+/positive, -/negative) on the board. Male mating connectors are provided with each unit. 3.4.3 Alarm relay wiring Four alarm relays are supplied with the switching power supply (85 to 265VAC, -03 order code) and the 24VDC power supply (20-30VDC, -02 order code). Wire the relay leads on each of the independent relays to the correct position on the power supply board using the printed lead markings (NO/Normally Open, NC/Normally Closed, or Com/Common) on the board. 18 Wiring Instruction Manual LIQ_MAN_T56 3.4.4 Clarity II T56 August 2014 Sensor wiring to signal boards Plug the pre-terminated sensor cable connector directly into the turbidity signal board mating connector. WARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. 3.4.5 Sensor The sensor cable is pre-wired to a plug that inserts into a receiving socket on the signal board. See Figures 3-1. The cable also passes through a strain relief fitting. To install the cable: 1. Remove the wrenching nut from the strain relief fitting. 2. Insert the plug through the hole in the bottom of the enclosure nearest the sensor socket. Seat the fitting in the hole. 3. Slide the wrenching nut over the cable plug and screw it onto the fitting. 4. Loosen the cable nut so the cable slides easily. 5. Insert the plug into the appropriate receptacle. To remove the plug, squeeze the release clip and pull straight out. 6. Adjust the cable slack in the enclosure and tighten the cable nut. Be sure to allow sufficient slack to avoid placing stress on the cable and connections. 7. Plug the cable into the back of the sensor. The sensor is rated to IP65 when properly connected to the cable. To prevent possible water damage to the connector contacts, be sure the cable receptacle and the connector on the back of the sensor are dry when connecting or disconnecting the cable. 8. Place the sensor in either the measuring chamber or the calibration cup. The sensor must be in a dark place when power is first applied to the analyzer. NOTE: If “S1 Warning” appears, check sensor cable connection and confirm sample water flow at debubbler drain outlet. Wiring 19 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 Fig. 3-1 Turbidity signal board with plug-in Sensor connection IMPORTANT NOTE: When using EPA/incandescent sensors (PN 8-0108-0002-EPA): • DO NOT power up the instrument without the sensor connected • DO NOT disconnect and reconnect a sensor while an analyzer is powered If this is inconvenient or cannot be avoided: 1. Cycle power to the instrument after connecting the sensor or... 2. Perform a Slope Calibration or Standard Calibration routine after connecting the sensor. Following these guidelines will extend the life of the incandescent lamp and avoid premature warnings and faults due to reduced lamp life. 20 Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 4.0 Display and Operation 4.1 User Interface The T56 has a large display which shows two live measurement readouts in large digits and up to six additional process variables or diagnostic parameters concurrently. The display is back-lit and the format can be customized to meet user requirements. The ENTER/MENU key allows access to Calibration, Hold (of current outputs), Programming, Display, Data and HART functions. In addition, a dedicated INFO key is available to provide access to useful diagnostic and instrument information regarding installed sensor(s) and any problematic conditions. The display flashes a red banner to indicate a Fault condition and a yellow banner for a Warning condition. Help screens are displayed for fault and warning conditions to guide the user in troubleshooting. During calibration and programming, key presses guide the user step-by-step through procedures. An alpha-numeric keypad similar to a cell phone keypad is available to allow the user to enter data during programming and calibration or lengthy tags to describe process points, sensors, or instrumentation. 4.2 Instrument Keypad There are three Function keys, four Navigation keys and an alpha-numeric keypad on the instrument keypad. Function keys The ENTER/MENU key is used to access menus for programming and calibrating the instrument as well as retrieving stored data. Eight top-level menu items appear when pressing the ENTER/MENU key from the main display of live readings: • Calibrate: calibrate attached sensors and analog outputs. • Program: Program outputs, relays, measurement, temperature, and security codes. • Hold: Suspend current outputs. • Display Setup: Program graphic trend display, brightness, main display format, tags, language, and warnings. • Data storage and retrieval: Enable data and event storage, download data, and view events. • HART or Profibus: Program HART and Profibus communication parameters. • Time and Date: Set and view real-time clock settings. • Reset: Reset all instrument settings, calibration settings or current outputs to factory defaults. Display and Operation Calibrate Data storage and retrieval Program HART Hold Time and Date Display setup Reset 21 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 The ENTER/MENU key is also used to enter selections or enable programming and calibration steps. The EXIT key returns to the previous menu level. The INFO key provides detailed instructions and explanations during programming and calibrating procedures. It also provides troubleshooting tips for all faults and warnings that may occur during calibration or continuous operation in process. Navigation Keys The four Navigation keys arranged around the ENTER/MENU key operate in an intuitive manner similar to the navigation keys on a computer keyboard. During menu operation, these keys are used to move the highlighted screen selection to another adjacent screen item. During tag entry, the left key is used to delete entries during active alpha-numeric character entry. Alpha-numeric Keypad The alpha-numeric keypad has 12 keys as outlined below. • Nine keys are alpha-numeric • One key is a dedicated “1” key • One key is a dedicated “0” key • One key is a dedicated “.” (decimal point) key The alpha-numeric keypad operates the same as entries on a mobile phone. The nine alphanumeric keys have multiple characters that can be entered for tag entries or during programming and calibration steps. Character selections are made by pressing the key multiple times to toggle to characters that are available on each key. 4.3 Main Display The T56 displays one or two primary measurement values, up to six secondary measurement values, fault and warning banner, alarm relay flags, and a digital communications icon. Process Measurements: Two process variables are displayed if two signal boards are installed. One process variable and process temperature is displayed if one signal board is installed with one sensor. The Upper display area shows the Sensor 1 process reading. The Center display area shows the Sensor 2 process reading. For dual conductivity, the Upper and Center display areas can be assigned to different process variables as follows: For single input configurations, the Upper display area shows the live process variable and the Center display area can be assigned to Temperature or blank. Secondary Values: Up to six secondary values are shown in six display quadrants at the bottom half of the screen. All six secondary value positions can be programmed by the user to any display parameter available. 22 Display and Operation Instruction Manual LIQ_MAN_T56 4.4 Clarity II T56 August 2014 Menu System The T56 menu system is similar to a computer. Pressing the ENTER/MENU key at any time opens the top-level menu including Calibration, Hold, Programming, Display, Data and HART functions. To find a menu item, use the directional Navigation keys to highlight a menu item. Press ENTER/MENU and simply direct the cursor to the desired operation and follow the screen prompts. Pressing the BACK screen control available on some menu screens will revert to the immediate previous menu screen. Pressing the EXIT key will return to the previous hierarchical menu level. Fault and Warning banner: If the analyzer detects a problem with itself or the sensor the word Fault banner (red) and/or Warning banner (yellow) will appear at the bottom of the main display. A fault requires immediate attention. A warning indicates a problematic condition or an impending failure. For detailed troubleshooting assistance, press INFO. Display and Operation 23 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 This page left blank intentionally 24 Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 5.0. Programming the Analyzer - Basics 5.1 General Typical programming steps include the following listed procedures. Each of these programming functions are easily and quickly accomplished using the intuitive menu systems. • Configure and assign values to the current outputs • Set a security code for two levels of security access • Accessing menu functions using a security code • Enabling and disabling Hold mode for current outputs • Choosing the frequency of the AC power (needed for optimum noise rejection) • Resetting all factory defaults, calibration data only, or current output settings only 5.2 Configuring and Ranging the Current Outputs The T56 accepts inputs from two sensors and has four analog current outputs. Ranging the outputs means assigning values to the low (0 or 4 mA) and high (20 mA) outputs. This section provides a guide for configuring and ranging the outputs. ALWAYS CONFIGURE THE OUTPUTS FIRST. To configure the outputs, access the Outputs screen by pressing ENTER/MENU then Program from the main screen. Outputs 1-4 can be set to Analog, PID or Simulation. Also, output assignments, scaling the range, linear or logarithmic outputs, output dampening, output setpoints and output fault levels can be set for each output if desired. 5.3 Setting a Security Code The security codes prevent accidental or unwanted changes to program settings, displays, and calibration. T56 has two levels of security code to control access and use of the instrument to different types of users. The two levels of security are: • All: This is the Supervisory security level. It allows access to all menu functions, including Programming, Calibration, Hold and Display. • Calibration/Hold: This is the operator or technician level menu. It allows access to only calibration and Hold of the current outputs. The set security codes, access the Security screen by pressing ENTER/MENU from the main screen. Upon entry of the proper code, the follow security screen will appear. Programming Basics 25 Instruction Manual August 2014 5.4 Clarity II T56 LIQ_MAN_T56 Security Access When entering the correct access code for the Calibration/Hold security level, the Calibration and Hold menus are accessible. This allows operators or technicians to perform routine maintenance. This security level does not allow access to the Program or Display menus. When entering the correct access code for All security level, the user has access to all menu functions, including Programming, Calibration, Hold and Display. To use T56 menus using a security code, access the Security screen by pressing ENTER/MENU from the main screen. If a security code is currently programmed, the follow security screen will appear. Enter the code. 5.5 1. If a security code has been programmed, selecting the Calibrate, Hold, Program or Display top menu items causes the security access screen to appear 2. Enter the three-digit security code for the appropriate security level. 3. If the entry is correct, the appropriate menu screen appears. If the entry is incorrect, the Invalid Code screen appears. The Enter Security Code screen reappears after 2 seconds. Using Hold To prevent improper operation of systems or pumps that are controlled directly by the current output, place the analyzer in hold before removing the sensor for calibration and maintenance. During hold, all outputs remain at the last value. Once in hold, all current outputs remain on Hold indefinitely. Be sure to remove the analyzer from hold once calibration is complete To hold the outputs and alarm relays, access the Hold screen by pressing ENTER/MENU from the main screen. 5.6 Resetting Factory Default Settings This section describes how to restore factory calibration and default values. The process also clears all fault messages and returns the display to the first Quick Start screen. The T56 offers three options for resetting factory defaults. a. reset all settings to factory defaults b. reset sensor calibration data only c. reset analog output settings only 26 Programming Basics Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 To reset to factory defaults, reset calibration data only or reset analog outputs only, access the Reset screen by pressing ENTER/MENU from the main screen. 5.7 Programming Alarm Relays The T56 24VDC (-02 order code) and the AC switching power supply (-03 order code) provide four alarm relays for process measurement or temperature. Each alarm can be configured as a fault alarm instead of a process alarm. Also, each relay can be programmed independently and each can be programmed as an interval timer or one of four advanced timer functions. This section describes how to configure alarm relays, simulate relay activation, and synchronize timers for the four alarm relays. This section provides details to program the following alarm features. To program the alarm relays, access the Program screen by pressing ENTER/MENU from the main screen and then select the Relay tab and the Configure relay control. The following relay functions can be programmed to any relay from the Configure Relay screen: 1. assign a relay 2. define a relay function 3. assign a Measurement 4. set relay logic 5. enter setpoints 6. set deadband 7. set normal state 8. set USP Safety level (contacting conductivity) To program these relay functions, access the Configure Relay screen by pressing ENTER/MENU from the main Relay programming screen. 1. To assign a relay, highlight the desired Relay 1-4 and press ENTER/MENU. 2. To define a relay function, select from Setpoint, Interval Timer, TPC, Bleed and Feed, Water Meter, Delay timer, Date and Time, Fault or None and press ENTER/MENU. 3. To assign a measurement to a specific relay, select the desired measurement or temperature input and press ENTER/MENU. 4. To set relay logic to activate alarms at a High reading or a Low reading, select high or low and press ENTER/MENU. Programming Basics 27 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 5. To enter setpoints for relays, enter the desired value for the process measurement or temperature at which to activate an alarm event and press ENTER/MENU. 6. To set deadband as a measurement value, enter the change in the process value needed after the relay deactivates to return to normal (and thereby preventing repeated alarm activation) and press ENTER/MENU. 7. To set the Normal alarm condition, select Open or Closed and press ENTER/MENU. Program the normal state to define the desired alarm default state to normally open or normally closed upon power up. 8. To set USP Safety, enter the percentage below the limit at which to activate the alarm and press ENTER/MENU. NOTE: USP Safety only appears if a contacting conductivity board is installed. This section provides details to simulate relay action. To simulate relays, access the Program screen by pressing ENTER/MENU from the main screen and then select the Relay tab. To simulate alarm relay conditions, access the Simulate Relay Action screen by pressing ENTER/MENU from the main Relay programming screen. Alarm relays can be manually set for the purposes of checking devices such as valves or pumps. Under the Alarms Settings menu, this screen will appear to allow manual forced activation of the alarm relays. Select the desired alarm condition to simulate. 28 Programming Basics Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 6.0 Programming - Turbidity 6.1 Programming Measurements – Introduction The T56 automatically recognizes each installed measurement board upon first power-up and each time the analyzer is powered. Completion of Quick Start screens upon first power up enable measurements, but additional steps may be required to program the analyzer for the desired measurement application. 6.2 Turbidity Measurement Programming This section describes how to configure the T56 analyzer for Turbidity measurements. The following programming and configuration functions are covered. 1. Measurement type: Turbidity Select Turbidity or TSS calculation (estimated TSS) 2. Sensor type: Select EPA or ISO 3. Measurement units: NTU, FTU, FNU 4. Filter: 20 sec Override the default input filter, enter 0-999 seconds 5. Bubble Rejection: On Intelligent software algorithm to eliminate erroneous readings caused by bubble accumulation in the sample 1. To program the Measurement type, Select Turbidity or TSS calculation (estimated TSS) and press ENTER/MENU. 2. To program the Sensor type: Select EPA or ISO and press ENTER/MENU. 3. To program Measurement units: NTU, FTU, FNU and press ENTER/MENU. 4. To Override the default input filter, enter 0-999 seconds and press ENTER/MENU. 5. To program Bubble Rejection, select On or Off and press ENTER/MENU. Programming Measurements 29 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 This page left blank intentionally 30 Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 7.0 Calibration 7.1 Calibration – Introduction Calibration is the process of adjusting or standardizing the analyzer to a lab test or a calibrated laboratory instrument, or standardizing to some known reference. Completion of Quick Start upon first power up enables live measurements but does not ensure accurate readings in the lab or in process. Calibration should be performed with each attached sensor to ensure accurate, repeatable readings. 7.2 Turbidity This section describes how to calibrate the turbidity sensor against a user-prepared standard as a 2-point calibration with deionized water, against a 20 NTU user-prepared standard as a single point calibration, and against a grab sample using a reference turbidimeter. To calibrate the turbidity sensor, access the Calibration screen by pressing ENTER/MENU from the main screen, select S1 or S2 Measurement and press ENTER/MENU. Press INFO at any time to learn more about this procedure. A yellow screen will appear with detailed instructions and information. The following calibration routine is covered: 1. Slope Calibration Slope cal with pure water and a standard of known turbidity 2. Standardize Calibration Standardizing the sensor to a known turbidity 3. Grab Calibration Standardizing the sensor to a known turbidity based on a reference turbidimeter 1. To calibrate the turbidity loop using Slope Calibration with pure water and a standard of known turbidity, follow the step-by-step procedures displayed on-screen. 2. To calibrate the turbidity loop using Standardize Calibration by Standardizing the sensor to a known turbidity, follow the step-by-step procedures displayed on-screen. 3. To calibrate the turbidity loop using Grab Calibration by Standardizing the sensor to a known turbidity based on a reference turbidimeter, follow the step-by-step procedures displayed on-screen. Calibration 31 Instruction Manual August 2014 7.2.1 Clarity II T56 LIQ_MAN_T56 Slope Calibration – Turbidity This section describes how to conduct a 2-point calibration of the turbidity sensor against a user-prepared 20NTU standard. The calibration requires two steps. First, immerse the sensor in filtered water having very low turbidity and measure the sensor output. Next, increase the turbidity of the filtered water by a known amount, typically 20 NTU, and measure the sensor output again. The analyzer takes the two measurements, applies a linearization correction (if necessary), and calculates the sensitivity. Sensitivity is the sensor output (in mV) divided by turbidity. A typical new sensor has a sensitivity of about 10 mV/NTU. As the sensor ages, the sensitivity decreases. The figure below illustrates how turbidity calibration works. Before beginning the calibration, the analyzer does a dark current measurement. Dark current is the signal generated by the detector when no light is falling on it. The analyzer subtracts the dark current from the raw scattered light signal and converts the result to turbidity. In highly filtered samples, which scatter little light, the dark current can be a substantial amount of the signal generated by the detector. 7.2.2 Standardize Calibration – Turbidity The turbidity sensor can also be calibrated against a commercial standard. Stable 20.0 NTU standards are available from a number of sources. Calibration using a commercial standard is simple. Filtered deionized water is not required. Before beginning the calibration, the analyzer does a dark current measurement. Dark current is the signal generated by the detector even when no light is falling on it. The analyzer subtracts the dark current from the raw scattered light signal and converts the result to turbidity. In highly filtered samples, which scatter little light, the dark current can be a substantial amount of the signal generated by the sensor. 7.2.3 Grab Calibration – Turbidity If desired, the turbidity sensor can be calibrated against the turbidity reading from another instrument. The analyzer treats the value entered by the user as though it were the true turbidity of the sample. Therefore, grab sample calibration changes the sensitivity, it does not apply an offset to the reading. 32 Calibration Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 8.0 Maintenance 8.1 Overview The 56 Analyzer used in the Clarity II turbidimeter needs little routine maintenance. Clean the analyzer case and front panel by wiping it with a clean soft cloth dampened with water ONLY. Do not use solvents, like alcohol, that might cause a buildup of static charge. A few of the components of the analyzer are replaceable. See Tables 8-1 and 8-2. WARNING Explosion Hazard. Do not disconnect equipment when a flammable or combustible atmosphere is present. 8.2 Sensor 8.2.1 Cleaning the sensor Clean the sensor by rinsing it with water followed by wiping with a soft tissue. If water is inadequate, wash with a mild detergent solution followed by thorough rinsing with water. Do not scratch the lamp or photodiode windows. If mineral scale is present, use a dilute acid solution applied with a cotton swab to clean away the deposit. Rinse thoroughly with water. Do not use abrasive cleaners or solvents. 8.2.2 Replacing the lamp/LED board The USEPA-compliant sensor uses a tungsten filament lamp (PN 1-0901-0004-EPA) as the light source. The lamp has an expected life of about one year. The ISO-compliant version uses an infrared LED (PN 1-0901-0005-ISO). Its expected life is three years. The 56 analyzer continuously monitors the source intensity and corrects for changes in source intensity caused by age. When the source intensity becomes too low, the analyzer warns the user. The user should replace the lamp as soon as possible. To replace the lamp/LED board: 1. Turn off power to the analyzer. WARNING Explosion Hazard. Do not disconnect equipment when a flammable or combustible atmosphere is present. 2. Remove the sensor from the measuring chamber and disconnect the cable. WARNING Before removing the sensor, be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level! Maintenance 33 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 NOTE: If you have a dual input analyzer, you can reapply power at this point. The initial reading from the other sensor will be momentarily zero. After about 60 seconds the reading will reach its final value. 3. Using a small Phillips screwdriver, remove the two screws holding the top flange of the sensor to the body. Fig. 8-1 Replacing the Lamp/LED Board Step 4 4. Using a slight back and forth twisting motion carefully pull the flange from the sensor body. You are pulling against a single O-ring seal. Don’t pull too hard. 5. Using your thumb and forefinger, remove the lamp/LED circuit board from the sensor. 6. Insert the replacement board in the sensor and push the socket on the replacement board into the mating pins in the sensor. Step 5 7. Place the desiccant package in the sensor body. 8. Orient the flange so that the screw holes line up with the holes in the sensor body. Push the flange back on the sensor body and replace the screws. Don’t let wires push on lamp board. It may be necessary to turn the flange a small amount until the holes line up. Step 6 9. Place the sensor in the calibration cup and reconnect the cable. 10. Calibrate the sensor using either slope or standard calibration (Section 6.2 or 6.3). Do not use grab calibration. Failure to calibrate the sensor may reduce the life of the sensor. See Sections 8.2.5 and 8.2.6. 34 Maintenance Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 8.3 Debubbler and Measuring Chamber 8.3.1 Cleaning the sensor 1. Turn off the sample supply to the debubbler. WARNING BEFORE DISCONNECTING THE SAMPLE AND DRAIN LINES OR REMOVING THE SENSOR, be absolutely certain the process pressure is reduced to 0 psig and the process temperature is at a safe level. 2. Remove the sensor and put it in a safe place. The calibration cup is a good place to store the sensor. 3. Loosen the small drain plug in the base plug and allow the sample in the debubbler to drain out. See Figure 8-4. Replace the drain plug. 4. Unscrew the upper and lower caps. Be careful not to lose the O-rings. 5. Use a stream of water, a brush, or a rag to flush and clean out the inside of the debubbler and measuring chamber. 6. Inspect the O-rings for signs of damage and replace if necessary. The part number for the O-ring (one each) is 9550316. 7. Replace the upper and lower caps. 8. Replace the sensor. 8.3.2 Cleaning the orifice 1. Turn off the sample to the debubbler. 2. Disconnect the drain line. Unscrew the drain fitting from the orifice; then unscrew the orifice from the debubbler body. See Figure 8-4. 3. Use a stream of water to flush out any residue accumulated in the orifice. Direct the stream of water counter to the normal flow through the orifice. 4. If the material plugging the orifice cannot be removed with flushing, use a toothpick or a stiff wire to push out the obstruction. Push counter to the normal flow through the orifice. 5. Reinstall the orifice and reconnect the drain line. Turn on the sample flow. 6. If the blockage cannot be removed or the orifice is damaged during cleaning, replace the orifice (PN 33947-00). Maintenance 35 Instruction Manual August 2014 8.4 Clarity II T56 LIQ_MAN_T56 List of Replacement Parts Fig. 3-2 Molded Debubbler Assembly LOCATION IN FIGURE 8-4 — — — — 1 2 3 4 5 6 7 8 9 not shown 36 DESCRIPTION Replacement lamp board assembly, USEPA-compliant sensor Replacement lamp board assembly, ISO-compliant sensor Replacement sensor, USEPA-compliant Replacement sensor, ISO-compliant Debubbler housing Upper cap for debubbler Lower cap for debubbler Sensor nut Pipe plug, 1/4 inch MNPT ( 2 places) Orifice assembly Sample inlet elbow, 1/4 in compression fitting x 1/4 in MNPT Sample drain elbow, 3/8 in barb x 1/4 in MNPT O-ring, one each, for upper and lower caps O-ring, one each, for sensor PART NUMBER 1-0901-0009-EPA 1-0901-0010-ISO 8-0108-0002-EPA 8-0108-0003-ISO 34015-00 34014-00 34014-01 34014-02 3000854 33947-00 9321010 9322036 9550322 9550145 Maintenance Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 Section 9.0 Return of Material 9.1 General To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-7578500 for a Return Materials Authorization (RMA) number. 9.2 Warranty Repair The following is the procedure for returning instruments still under warranty: 1. Call Rosemount Analytical for authorization. 2. To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the unit must be supplied. 3. Carefully package the materials and enclose your “Letter of Transmittal” (see Warranty). If possible, pack the materials in the same manner as they were received. 4. Send the package prepaid to: Rosemount Analytical 2400 Barranca Parkway Irvine, CA 92606 Attn: Factory Repair RMA No. ____________ Mark the package: Returned for Repair Model No. ____ 9.3 Non-Warranty Repair The following is the procedure for returning for repair instruments that are no longer under warranty: 1. Call Rosemount Analytical for authorization. 2. Supply the purchase order number, and make sure to provide the name and telephone number of the individual to be contacted should additional information be needed. 3. Do Steps 3 and 4 of Section 9.2. NOTE Consult the factory for additional information regarding service or repair. Maintenance 37 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 Appendix This procedure describes how to verify linearity between turbidity and TSS. 1. Collect a sample of the process liquid-you may need 10 L or more if you use the Clarity II for measuring turbidity. If you use a laboratory turbidimeter, you will need less volume. The Clarity II requires about 500 mL for the measurement; laboratory turbidimeters require 50 mL or less. Verify that the turbidity of the sample is less than 200 NTU. Store in a clean bottle. 2. Filter a portion of the sample to obtain at least 5 L of dilution liquid. The filtrate is needed to dilute the sample in subsequent steps. Verify that the turbidity of the dilution water is low. If filtering the sample is impractical, use deionized water for dilution. 3. Measure the total suspended solids (TSS) in the sample obtained in step 1. Thoroughly mix the sample before withdrawing liquid. A magnetic stirrer is best, but inverting the sample repeatedly for about a minute works, too. Avoid violent shaking or mixing. Refer to any standard reference work on water and wastewater testing for the procedure for determining TSS. 4. Dilute the sample from step 1, by a factor of 0.9, 0.7, 0.5, 0.3, and 0.1. See the table for recommended volumes. Measure TSS and turbidity for each dilution. For lower TSS values, use a larger volume of sample. Dilution Volume of Final Volume for Volume for factor stock, mL volume, mL Clarity II, mL TSS, mL 1.00 -- -- 500 50 - 250 0.9 900 1000 500 50 - 250 0.7 700 1000 500 50 - 250 0.5 500 1000 500 50 - 250 0.3 300 1000 500 50 - 250 0.1 100 1000 500 50 - 250 5. Plot the data obtained in step 4, with turbidity on the y-axis and TSS on the x-axis. Fit the best straight line to the data. 6. Locate two points (P1 and P2) on the line separated as much as possible. Read the ppm and NTU value for each point and enter these into the analyzer. See Section 6.5.2. 38 Appendix Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first. Consumables, such as glass electrodes, membranes, liquid junctions, electrolyte, o-rings, catalytic beads, etc., and Services are warranted for a period of 90 days from the date of shipment or provision. Products purchased by Seller from a third party for resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees that Seller has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Seller thereof in writing during the applicable warranty period, Seller shall, at its option, promptly correct any errors that are found by Seller in the firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by Seller to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer's expense. Seller shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by an authorized Seller representative. All costs of dismantling, reinstallation and freight and the time and expenses of Seller's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Seller. Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller. Except as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. RETURN OF MATERIAL Material returned for repair, whether in or out of warranty, should be shipped prepaid to: Emerson Process Management Rosemount Analytical 2400 Barranca Parkway Irvine, CA 92606 The shipping container should be marked: Return for Repair Model _______________________________ The returned material should be accompanied by a letter of transmittal which should include the following information (make a copy of the "Return of Materials Request" found on the last page of the Manual and provide the following thereon): 1. 2. 3. 4. 5. Location type of service, and length of time of service of the device. Description of the faulty operation of the device and the circumstances of the failure. Name and telephone number of the person to contact if there are questions about the returned material. Statement as to whether warranty or non-warranty service is requested. Complete shipping instructions for return of the material. Adherence to these procedures will expedite handling of the returned material and will prevent unnecessary additional charges for inspection and testing to determine the problem with the device. If the material is returned for out-of-warranty repairs, a purchase order for repairs should be enclosed. Warranty 39 Instruction Manual August 2014 40 Clarity II T56 LIQ_MAN_T56 Certification Instruction Manual LIQ_MAN_T56 Certification Clarity II T56 August 2014 41 Instruction Manual August 2014 Clarity II T56 LIQ_MAN_T56 This page left blank intentionally 42 Instruction Manual LIQ_MAN_T56 Clarity II T56 August 2014 This page left blank intentionally 43 LIQ_MAN_T56 Rev. C August 2014 facebook.com/EmersonRosemountAnalytical 8 AnalyticExpert.com Credit Cards for U.S. Purchases Only. twitter.com/RAIhome youtube.com/user/RosemountAnalytical Emerson Process Management ©2014 Rosemount Analytical, Inc. All rights reserved. 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 The Emerson logo is a trademark and service mark of Emerson Electric Co. Brand name is a mark of one of the Emerson Process Management family of companies. All other marks are the property of their respective owners. rosemountanalytical.com © Rosemount Analytical Inc. 2014 The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.