Ametek Thermox® AMEVision Display User Interface Installation & User Manual Thermo

Thermox® AMEVision Display User Interface Installation & User Manual Thermox PN 9000-165-VE , Rev. K 150 Freeport Road Pittsburgh, PA 15238 Offices USA - Pittsburgh 150 Freeport Road Pittsburgh, PA 15238 Ph. 412-828-9040 Fax 412-826-0399 CHINA AMETEK Shanghai (SPL) Room 408, Metro Tower #30 Tian Yao Qiao Road Shanghai 200030 Ph. 86 21 6426 8111 Fax 86 21 6426 7054 USA - Delaware 455 Corporate Blvd. Newark, DE 19702 Ph. 302-456-4400 Fax 302-456-4444 AMETEK Beijing CITIC Building, Room 2305 19, Jianguomenwai Dajie Beijing 100004 Ph. 86 10 8526 2111 Fax 86 10 8526 2141 USA - Texas 4903 West Sam Houston Parkway North Suite A-400 Houston, TX 77041 Ph. 713-466-4900 Fax 713-849-1924 FRANCE AMETEK Precision Instruments France Rond Point de l’épine des champs Buroplus Bat D 78990 Elanbourt Ph. 33 1 30 68 89 20 Fax 33 1 30 68 89 29 CANADA 2876 Sunridge Way N.E. Calgary, AB T1Y 7H9 Ph. 403-235-8400 Fax 403-248-3550 GERMANY AMETEK GmbH Rudolf-Diesel-Strasse 16 D-40670 Meerbusch Ph. 49 21 59 91 36 0 Fax 49 21 59 91 3680 MIDDLE EAST – Dubai AMETEK PO Box 17067 Jebel Ali Free Zone Dubai, UAE Ph. 971-4-881 2052 Fax 971-4-881 2053 SINGAPORE AMETEK Singapore Pte. Ltd. No 43, Changi South Avenue 2, #04-01 Singapore 486164 Ph. 65-64842388 Fax 65-64816588 © 2015 AMETEK This manual is a guide for the use of the Thermox AMEVision Display User Interface. Data herein has been verified and validated and is believed adequate for the intended use of this instrument. If the instrument or procedures are used for purposes over and above the capabilities specified herein, confirmation of their validity and suitability should be obtained; otherwise, AMETEK does not guarantee results and assumes no obligation or liability. This publication is not a license to operate under, or a recommendation to infringe upon, any process patents. 2 | AMEVision Host Display Contents Offices......................................................................................................................2 Safety Notes.............................................................................................................5 Important Notice To Users.......................................................................................6 Environmental Information (WEEE).......................................................................7 General Safety Summary.........................................................................................8 Product Damage Precautions...................................................................................8 Warranty And Claims...............................................................................................9 Conformity.............................................................................................................10 Installation Introduction............................................................................................................12 Overview................................................................................................................12 Wiring....................................................................................................................13 General Wiring and Conduit Requirements....................................................13 Mains Supply Connections....................................................................................14 EMC Grounding Method.......................................................................................15 Transient and RFI Interference..............................................................................16 AMEVision Mounting & Dimensions Drawing....................................................17 Controller / User Interface Overview................................................................................................................18 Software Display and Keypad...............................................................................18 Home Screen..........................................................................................................19 Configuration Menu...............................................................................................21 System Passcode....................................................................................................22 System Name Configuration..................................................................................23 System Time..........................................................................................................24 Communication......................................................................................................25 Sensor Configuration.............................................................................................26 Process Pressure.....................................................................................................27 Analog Output.......................................................................................................28 Alarm Configuration..............................................................................................29 Calibration.............................................................................................................32 Manual Calibration..........................................................................................32 Automatic Calibration.....................................................................................32 Remote Calibration.........................................................................................32 Cal Gas Values Menu.............................................................................................33 Start Calibration Menu..........................................................................................34 Calibrate the Analyzer...........................................................................................35 Perform a Manual Calibration.........................................................................35 Perform an Automatic Calibration..................................................................38 Perform a Remote Calibration........................................................................41 User Manual | 3 Flow Calibration..................................................................................................42 Alarms....................................................................................................................44 Diagnostics............................................................................................................45 Sensor Diagnostics.................................................................................................46 Control Diagnostics...............................................................................................47 Inject Gas...............................................................................................................49 Trend Logging.......................................................................................................50 Cell Diagnostics.....................................................................................................52 Combustibles Detector...........................................................................................52 CH4 Detector..........................................................................................................53 Utility.....................................................................................................................54 Detect Sensor.........................................................................................................55 Parameter Management.........................................................................................56 Firmware Upgrade.................................................................................................57 USB Transfer.........................................................................................................58 Reset Age...............................................................................................................61 About.....................................................................................................................62 Alarm and Status Definitions.................................................................................63 Warnings................................................................................................................64 Replacement Parts List..........................................................................................65 Optional Blow Back Configuration.......................................................................66 French Warnings / Français Avertissements 4 | AMEVision Host Display Safety Notes WARNINGS, CAUTIONS, and NOTES contained in this manual emphasize critical instructions as follows: An operating procedure which, if not strictly observed, may result in personal injury or environmental contamination. An operating procedure which, if not strictly observed, may result in damage to the equipment.  Important information that should not be overlooked. NOTE Electrical Safety Up to 5 kV may be present in the housing. Always shut down power source(s) before performing maintenance or troubleshooting. Only a qualified electrician should make electrical connections and ground checks. Any use of the equipment in a manner not specified by the manufacturer may impair the safety protection originally provided by the equipment. Grounding Instrument grounding is mandatory. Performance specifications and safety protection are void if instrument is operated from an improperly grounded power source. Verify ground continuity of all equipment before applying power. User Manual | 5 Important Notice to Users The AMEVision Display User Interface is suitable for the following locations: - Class 1, Zone 2, Group IIC - Class 1, Division 2, Groups A, B, C, D No operator serviceable components inside any components of the AMEVision. Refer servicing to qualified personnel. Power, input, and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods [Article 501-4(b) of the National Electric Code, NFPA 70] and in accordance with the authority having jurisdiction. WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING MODULES. WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, AND D OR NONHAZARDOUS LOCATIONS ONLY. WARNING: EXPOSURE TO SOME CHEMICALS MAY DEGRADE THE SEALING PROPERTIES OF MATERIALS USED IN THE FOLLOWING DEVICES: POWER SUPPLY MODULE. WARNING: EXPLOSION HAZARD. WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REMOVING OR REPLACING WIRING, MODULES, BATTERY OR COMPONENTS UNLESS THE AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS OF FLAMMABLE GASES OR VAPORS. WARNING: SUBSTITUTION OF THE FOLLOWING COMPONENTS MAY IMPAIR SUITABILITY FOR DIVISION 2 POWER SUPPLY. WARNING: BATTERYMUST BE REPLACED WITH AMETEK PART NUMBER 1000-652-VE. The maximum ambient temperature for the unit is 55 °C (131 °F) The AMEVision Display User Interface is a complex piece of equipment that should only be serviced by a qualified service technician with expertise in instrument technology and electrical systems. AMETEK recommends that all equipment requiring service be sent back to the factory. You should only attempt to repair or service this equipment after receiving training from an AMETEK/P&AI Division training representative. If you decide to service this equipment be aware that high voltages, high temperatures, and other potentially hazardous conditions may arise. 6 | AMEVision Host Display Environmental Information (WEEE) This AMETEK product contains materials that can be reclaimed and recycled. In some cases the product may contain materials known to be hazardous to the environment or human health. In order to prevent the release of harmful substances into the environment and to conserve our natural resources, AMETEK recommends that you arrange to recycle this product when it reached its “end of life”. Waste Electrical and Electronic Equipment (WEEE) should never be disposed of in a municipal waste system (residential trash). The Wheelie Bin marking on this product is a reminder to dispose of the product properly after it has completed its useful life and been removed from service. Metals, plastics, and other components are recyclable and you can do your part by doing one of the following steps: • When the equipment is ready to be disposed of, take it to your local or regional waste collection administration for recycling. • In some cases, your “end of life” product may be traded in for credit to- wards the pur-chase of new AMETEK instruments. Contact your dealer to see if this program is avail-able in your area. • If you need further assistance in recycling your AMETEK product, contact our office listed in the front of the instruction manual. User Manual | 7 General Safety Summary Review the following safety precautions to avoid injury and prevent damage to this product or any products connected to it. Use Proper Wiring To avoid fire hazards, use only the wiring specified in the Installation Chapter of this user’s manual. Avoid Electrical Overload To avoid electrical shock or fire hazard, do not apply a voltage to a terminal that is outside the range specified for that terminal. Ground the Product Follow the grounding instructions provided in the Installation Chapter of this user’s manual. Before making connections to the input or output terminals of this product, ensure that the product is properly grounded. Do Not Operate without Covers To avoid electric shock or fire hazard, do not operate this product with covers or panels removed. Use Proper Fuse To avoid fire hazard, use only the fuse type and rating specified for this product. Do Not Operate in Explosive Atmosphere To avoid injury or fire hazard, do not operate this product in an explosive atmosphere unless you have purchased options that are specifically designed for these environments. Product Damage Precautions Use Proper Power Source Do not operate this product from a power source that applies more than the voltage specified. Do Not Operate with Suspected Failures If you suspect there is damage to this product, have it inspected by qualified service personnel. Protect From Daylight and Light from Luminaires Do not install the AMEVision in direct sunlight or light from luminaires as prolonged exposure to these can degrade the sealing properties of the keypad and LCD protective screen. Integrity of Sealing May Be Impaired by Wear or Deterioration of Keypad Material Inspect Keypad Before use. 8 | AMEVision Host Display WARRANTY AND CLAIMS We warrant that any equipment of our own manufacture or manufactured for us pursuant to our specifications which shall not be, at the time of shipment thereof by or for us, free from defects in material or workmanship under normal use and service will be repaired or replaced (at our option) by us free of charge, provided that written notice of such defect is received by us within twelve (12) months from date of shipment of portable analyzers or within eighteen (18) months from date of shipment or twelve (12) months from date of installation of permanent equipment, whichever period is shorter. All equipment requiring repair or replacement under the warranty shall be returned to us at our factory, or at such other location as we may designate, transportation prepaid. We shall examine such returned equipment, and if it is found to be defective as a result of defective materials or workmanship, it shall be repaired or replaced as aforesaid. Our obligation does not include the cost of furnishing any labor in connection with the installation of such repaired or replaced equipment or parts thereof, nor does it include the responsibility or cost of transportation. In addition, instead of repairing or replacing the equipment returned to us as aforesaid, we may, at our option, take back the defective equipment, and refund in full settlement the purchase price thereof paid by Buyer. The warranty shall not apply to any equipment (or part thereof) which has been tampered with or altered after leaving our control or which has been replaced by anyone except us, or which has been subject to misuse, neglect, abuse or improper use. Misuse or abuse of the equipment, or any part thereof, shall be construed to include, but shall not be limited to, damage by negligence, accident, fire or force of the elements. Improper use or misapplications shall be construed to include improper or inadequate protection against shock, vibration, high or low temperature, overpressure, excess voltage and the like, or operating the equipment with or in a corrosive, explosive or combustible medium, unless the equipment is specifically designed for such service, or exposure to any other service or environment of greater severity than that for which the equipment was designed. The warranty does not apply to used or secondhand equipment nor extend to anyone other than the original purchaser from us. THIS WARRANTY IS GIVEN AND ACCEPTED IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION AND WARRANTIES OF FITNESS OR OF MERCHANTABILITY OTHER THAN AS EXPRESSLY SET FORTH HEREIN, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART. IN NO EVENT SHALL WE BE LIABLE UNDER THIS WARRANTY OR ANY OTHER PROVISION OF THIS AGREEMENT FOR ANY ANTICIPATED OR LOST PROFITS, INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, TIME CHANGES OR ANY OTHER LOSSES INCURRED BY THE ORIGINAL PURCHASER OR ANY THIRD PARTY IN CONNECTION WITH THE PURCHASE, INSTALLATION, REPAIR OR OPERATION OF EQUIPMENT, OR ANY PART THEREOF COVERED BY THIS WARRANTY OR OTHERWISE. WE MAKE NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF FITNESS OR OF MERCHANTABILITY, AS TO ANY OTHER MANUFACTURER’S EQUIPMENT, WHETHER SOLD SEPARATELY OR IN CONJUNCTION WITH EQUIPMENT OF OUR MANUFACTURE. WE DO NOT AUTHORIZE ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME FOR US ANY LIABILITY IN CONNECTION WITH EQUIPMENT, OR ANY PART THEREOF, COVERED BY THIS WARRANTY. User Manual | 9 EC Declaration of Conformity Manufacturer’s Name: AMETEK Process Instruments Manufacturer’s Address: 150 Freeport Road Pittsburgh, PA 15238 Declare under our sole responsibility that the product: Product Name: AMEVision Display User Interface Marking: Ex nA nC IIC T6 Gc -20C < Ta < 55C Conforms to the following standards: EMC Directive 2004/108/EC: Immunity: EN 50082-2: 1995 ELECTROMAGNETIC COMPATIBILITY - GENERIC IMMUNITY STANDARD PART 2. INDUSTRIAL ENVIRONMENT EN 50082-1: 1997 ELECTROMAGNETIC COMPATIBILITY GENERIC IMMUNITY STANDARD PART 1: RESIDENTIAL, COMMERCIAL AND LIGHT INDUSTRY EN 61000-6-2; 1999 ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 61326; 1997 ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL AND LABORATORY USE -EMC REQUIREMENTS PART 1: GENERAL REQUIREMENTS Emmisions: EN 55011; 1998 INDUSTRIAL, SCIENTIFIC AND MEDICAL EQUIPMENT - RADIO-FREQUENCY DISTURBANCE CHARACTERISTICS - LIMITS AND METHODS OF MEASUREMENT Low Voltage Directive 73/23/EEC: EN61010-1; 1993 SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND LABORATORY USE - PART 1: GENERAL REQUIREMENTS (Amendment A2; 1995) ATEX Directive 94/9/EC: EN 60079-0: 2012 EN60079-15: 2010 Certificate Number ITS14ATEX48076X Notified Body: Intertek Intertek House, Cleeve Road Leatherhead, Surrey, KT22 7SB _____________________________________________________ Robert J. Fiore Manager of New Product Development 5 May, 2014 10 | AMEVision Host Display User Manual | 11 INTRODUCTION Purpose The AMEVision Display User Interface is a graphical user interface and communications suite for the WDG-V. OVERVIEW Display and Keypad The AMEVision consists of a 4.2” color, 1/4 VGA display and a 19 key keypad. It features a web interface, Modbus, trend Data Logging/charting, USB ports for firmware downloads and parameter/trend data uploads. The host can monitor up to four sensors simultaneously. Color 1/4 VGA Navigation Buttons Number Pad Enter/ Menu Key Help Cancel/Escape AMEVision Display 12 | AMEVision Host Display Wiring This wiring section shows you how to make the following connections: • AC mains supply wiring to control unit • AC mains supply wiring to sensor • AMEVision Host Display to sensor • AMEVision Host Display to host computer (RS-485 communications) In addition, this wiring section provides mandatory EMC grounding, shielding, and noise protection requirements. General Wiring and Conduit Requirements This section describes general wiring and conduit requirements. • All wiring conductor ratings should be for the minimum temperature required for the equipment being connected to the analyzer, but not less than 60°C. • Use only the applicable ATEX-Certified cable glands to maintain the ATEX rating for the AMEVision Display User Interface. If not using a conduit entry, leave the factory ATEX/NEMA-approved plugs intact. Never leave any holes unplugged. • Follow all applicable electrical codes for your location. • Follow proper grounding, shielding and noise protection practices as described in this section. • Use twisted-pair cable with an overall braided shield, or twisted-pair cable in rigid metal conduit for all sensor and signal wiring. • For AC mains supply wiring, use between 12 and 14 American Wire Gauge (AWG) or equivalent metric between 3.3 mm 2 and 2.1 mm2. For all signal wiring, use 18 to 22 AWG (0.82 mm2 to 0.33 mm2 ). For sensor connections, Figure 1-02 shows the recommended sensor cable types for various WDG-style sensors. • Use the conduit entry point closest to the connections you are making. Do not add any additional conduit entry holes! • You may use 1” conduit with a 3/4” adapter at the entry to the AMEVision Host Display for signal and sensor wiring. User Manual | 13 AMEVision Host Display Mains Supply Connections The AMEVision Host Display can operate using between 85 to 250 volts AC, 47 to 63 Hz. There is no power switch or circuit breaker on the control unit, and it must be protected by installing it on a circuit-protected line, maximum 15 amperes, with a switch or circuit breaker in close proximity to the control unit and within easy reach of an operator. Mark the switch or circuit breaker as the control unit disconnecting device. Mains supply connections to the control unit are as follows: • Line - Line connection • Neutral - Neutral connection (USA) • Chassis Stud - Equipment ground (protective conductor) Use the 1/2” conduit entry hole for AC mains supply wiring. Use the chassis stud next to the 1/2” conduit entry hole for equipment ground (protective conductor). AC (L) and (N) markings are provided by the terminal block for connection of AC power. These markings are for reference purposes only, such as for use on system wiring diagrams, etc. The system/product has or needs no specific LINE or NEUTRAL connection for any function, safety or otherwise. The (N) terminal is not internally grounded, nor needs to be. The system will operate normally regardless of what AC input terminal (L or N) the AC Line or Neutral is connected to, or, if there is a Neutral used at all (i.e., 208 VAC US power connection). EMC grounding, shielding, and noise protection For EMC purposes, under no circumstances should you leave cable shields disconnected at one end or both ends of the cable (sensor or control unit or other device). You must use twisted-pair cable in rigid metal conduit or use twisted pair cable with an overall braided shield. All cable shields or conduits connecting to the control unit must be chassis grounded. 14 | AMEVision Host Display EMC grounding method Figure 1-3. • Shield Ring Method Connect all shields for that conduit entry (other than power) to a supplied shield terminal ring (see Figure 1-03). This shield ring is a stainless steel ring with a metal tab. Place the shield ring under the conduit nut. Crimp the shields from all cables for that conduit entry to a 1/4” female quick disconnect, then push it onto the tab that sticks out of the conduit shield ring. Keep shields as short as possible. • Ground Stud Method Connect all cable shields for that conduit entry to the grounding stud closest to that conduit entry hole. Direct shield grounding methods User Manual | 15 Transient and RFI interference This section describes transient and RFI interference precautions: • Although there are transient and noise protectors on all control unit I/O connections (communications, current outputs, sensor, etc.), this protection is intended to act as a last line of defense against unwanted transient and RFI interference. • Proper installation practices to prevent the introduction of transients and noise into the system must be followed. Inductive loads connected to the control unit must have transient suppressors installed at the inductive loads. Be sure to place the transient suppressor as close to the load as possible. Examples of transient suppressors include MOVs, TRANSORBs, and RC snubbers. • AC mains supply wiring should not be run in the same conduit with mains supply wiring that feeds heavy inductive loads. • Avoid running signal wiring in the same cable or conduit with wires that power inductive loads unless all the cables within the conduit are shielded, the inductive loads are small, and transient suppressors are used at the loads. • Do not run signal lines in the same cable or conduit with high voltage lines. • For optimum noise protection, control unit mains supply wiring should be connected to a circuit separate from any circuit that could introduce transients into the system. As an example, do not run motors, blowers, or air conditioners using the same mains supply circuit or conduit as the control unit’s mains supply circuit or conduit. 16 | AMEVision Host Display User Manual | 17 A B 12.00 304.80 1.44 36.48 CL 1.44 36.48 2 10-15-12 CK ORIG. ISSUE OF 10-15-12 CK ENGR. APPR. MATERIAL 1 10-15-12 SB SHEET 10-15-12 SB DRAWN BY NTS 2.58 65.53 (3) 3/4" (2.70cm) NPT CONDUIT ENTRIES 1 1 ORIGINAL ISSUE REVISION DESCRIPTION DATE 10-15-12 SB DR SB APPR A SIZE DWG. NO. 1 203-415 AMEVISION REMOTE INTERFACE MOUNTING & DIMENSIONS A REV AMETEK PROCESS & ANALYTICAL INSTRUMENTS DIV. 150 FREEPORT ROAD PROCESS & ANALYTICAL INSTRUMENTS DIVISION PITTSBURGH, PENNSYLVANIA 15235 USA (2) 1/2" (2.22cm) NPT CONDUIT ENTRIES REPRODUCTION PROHIBITED WITHOUT PERMISSION BY AMETEK P & AI DIVISION SCALE A REV. HINGE SIDE 10.00 254 CONFIDENTIAL 1.44 36.48 2.00 50.80 TYP DOC. CONT. TOOL/FIXTURE IN HOUSE ONLY REMOVE BURRS AND BREAK SHARP EDGES 1.58 40.13 KEYPAD 9.14 232.19 DISPLAY 1.50 38.10 9.00 228.60 DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/32" ANGULAR: MACH 30' .010 TWO PLACE DECIMAL THREE PLACE DECIMAL .005 SURFACE ROUGHNESS 125 THERMOX PRODUCT LINE 5.97 151.58 2 A B AMEVISION DISPLAY USER INTERFACE Overview AMEVision Display User Interface provides the capability to easily configure, calibrate, and monitor up to four (4) WDG-V sensors. A two-wire Modbus RTU interface connects the AMEVision to each WDG-V sensor. The AMEVision provides the following communication interfaces: Modbus RTU, web interface (TCP/ IP) and USB flash drive capabilities for uploading/downloading data and firmware upgrades. AMEVision Software Display and Keypad • • • • • 4.2” color, 1/4 VGA display 19-key keypad Web interface (TCP/IP) and MODBUS (RTU) Trend Data Logging/charting screen USB port inside for firmware downloads and data uploads AMEVision Display Screen The menu display is a two dimensional graphical user interface accessed using the navigation arrows and ENTER/MENU key. These keys allow the user to navigate through the icons and to select the menu option needed. AMEVision Keypad The AMEVision is operated by pressing the arrows and buttons on the keypad. ENTER/MENU selects the option on the screen and CANCEL exits the option. The numeric keypad is used to enter information in the fields. Navigation arrows are used to move throughout the display. . 18 | AMEVision Host Display Home Screen Figure 4-1. Home Screen The Home screen displays user-defined information and analyzer status. This is the main source for concentration values, system status and alarms. 1. Gas Concentration 2. Trend Plot (O2 and O2 combustibles only); displays the last 30 minutes. 3. Temperatures (hidden in Normal mode) - use UP arrow to display, DOWN arrow to hide. 4. Time and Date 5. Sensor Name 6. Last Calibration Date and Time 7. Status Bar - displays analyzer status including Alarms and Warnings User Manual | 19  When all gases are selected in the Sensor Configuration menu, the Home screen does not display the Trend plot. NOTE  When there is an alarm condition, alarm information is displayed on the Status Bar which turns RED for FAIL and YELLOW for WARNINGS. NOTE  On multi-sensor systems, the left and right arrows navigate through the connected sensors. NOTE  NOTE 20 | AMEVision Host Display The sensor you have selected on the Home screen is the only sensor whose functions and process will display on the AMEVision menus. To configure or view additional sensor setups, you must first select that sensor on the Home screen using the left/right navigation arrows. Configuration Menu Figure 4-2. Sensor Configuration menu. Analog Output Sensor Configuration Define parameters that control analog current outputs. Define the type of sensor you are using and the gases to be measured. Alarm Configuration Define parameters that control the alarm relays. Communications Define AMEVision communication parameters. Select TC/IP or modbus function. Process Pressure Select a positive or negative process pressure. Enter process pressure value. System Time Set system and display time in 24-hour format. Passcode Configuration Create a system password to limit control unit access. Sensor Name Configuration Name sensor and connected sensors in multiple analyzer configuration. Selecting Menu Options Press the ENTER/MENU key on the AMEVision keypad. Setting Menu Options Accept the changes you have made by pressing the ENTER/MENU key. Exiting Menu Options Press the CANCEL key on the AMEVision keypad. User Manual | 21 System Passcode By default, the system passcode is disabled. This menu allows you to create a new passcode or to disable the passcode requirement. If you create and enter a passcode, you will be required to enter that passcode on a lock screen every time you exit the Home screen and before accessing any of the menu options. 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the Passcode Configuration menu and press the ENTER/MENU key. Figure 4-3. Password Configuration screen. 3. Enter a 5-digit passcode using the numeric keys on the keypad. Press the ENTER/MENU key and enter the passcode again to confirm. 4. Navigate to the ACCEPT button and press the ENTER/MENU key.  NOTE 22 | AMEVision Host Display To clear an existing passcode or if you do not want to set a passcode, enter “00000” in the passcode field. System Name Configuration  NOTE The default name of the analyzer is WDG-n, where “n” is the address of the analyzer. If you have multiple sensors, entering a name for each sensor you want to connect is recommended but not required. Figure 4-4. System Name Configuration screen. 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the System Name Configuration menu and press the ENTER/MENU key. 3. Use the keypad to enter the name(s) of your analyzer(s). Enter the name as you would on a mobile phone. The keypad displays the characters as you enter them. For example, to select the letter “E”, press the number “3” key twice. To enter the number “2” press the number “2” key four times “A, B, C, 2.”  Maximum number of characters is 10. NOTE 4. Navigate to ACCEPT and press the ENTER/MENU key after each name to accept the name of that sensor. User Manual | 23 System Time Figure 4-5. System Time screen. 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the System Time menu and press the ENTER/MENU key. 3. Enter the information for your analyzer using a 24-hour time format, i.e., noon is 12:00 and 1 PM is 13:00. 4. Navigate to ACCEPT and press the ENTER/MENU key to set the time of that sensor. 24 | AMEVision Host Display Communication 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the Communicatiuon menu and press the ENTER/MENU key. There are two user communication options available: Web Interface (TCP/IP) and Modbus. Use the left and right arrows to navigate between the two. TCP/IP (Web Interface) Setup Figure 4-6. TCP/IP (Web Interface) Configuration screen. Modbus Communication Setup Figure 4-7. Modbus Configuration screen. User Manual | 25 Sensor Configuration Select Sensor Options Figure 4-8a. Select Sensor Options screen. 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the Sensor Configuration menu and press the ENTER/MENU key. 3. Options for the various sensor combinations are listed. Specify the options you are using: Combustibles or Methane or both.  If you have a flow sensor on your analyzer, make sure that you have checked the “Flow” box on this screen. NOTE Figure 4-8b. Select Sensor Options screen. Flow Sensor selection.  NOTE 26 | AMEVision Host Display Auto Calibration is not a standard feature of the WDG-V Analyzer. Do not select Auto Calibration unless your analyzer is equipped with a Remote Calibration Unit (RCU). 4. Press the ENTER/MENU key to select each option. To deselect the option, press ENTER again. 5. Use the arrow keys to navigate between the options. When you have made your selections, navigate to ACCEPT and press the ENTER/MENU key. Selected options are indicated by an “X” in the check box.  NOTE The sensor you have selected on the Home display screen is the only sensor whose functions and process will be displayed on the AMEVision menus. To view additional sensor setups, you must first select that sensor on the Home display screen. Process Pressure Define your process pressure and whether your process is operating under a positive or negative pressure. Setting this value corrects oxygen measurements for the defined pressure. Figure 4-9. Process Pressure screen. 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the Process Pressure menu and press the ENTER/MENU key. 3. Enter your process pressure. 4. Navigate to the ACCEPT button and press the ENTER/MENU key to accept your entry.  If you are entering a negative process pressure, use the minus (-) key on the AMEVision enclosure before entering the number. NOTE User Manual | 27 Analog Output You can direct process readings to any of the three analog output ports.  NOTE The sensor you have selected on the Home screen is the only sensor whose functions and process will displayed on this menu. To configure or view any additional sensor, you must select that sensor on the Home display screen first. Figure 4-10. Analog Output configure screen. Function Mode Span Zero Track/Hold during Cal** %O2 Cell mv Combustibles Methane 0-20mA 4-20mA Namur* Enter reading for 20 mA (%) for O2 & methane (ppm) for combustibles (mV) for cell millivolt Enter reading for 0/4 mA (%) for O2 & methane (ppm) for combustibles (mV) for cell millivolt Track during Cal Hold during Cal ** Define the signals to send to the selected analog output port during a calibration. You have the option to either hold the last process reading or track calibration readings.. 28 | AMEVision Host Display * The Namur Standard is implemented as follows: 4-20 ma Signal Analyzer Condition 0 mA Analyzer unpowered, or completely failed 3.5 mA Critical Alarm - analyzer reading unusable 3.8 mA Reading Under Range (Example - user sets range to 2-10%. Current reading is 1.9%) 4 to 20 mA 20.5 mA Normal Operation Reading Over Range (Example - range is 0-10%. Current reading is 12%) 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the Analog Output menu and press the ENTER/MENU key. 3. The output that is displayed beneath the sensor name is the active output you are configuring. Use the navigation arrows to access each of the functions. Press the ENTER/MENU key to view the drop down menu and use the arrow keys to make your selection. 4. Enter values using the numeric keypad on the AMEVision enclosure. Use the period for a decimal point. 5. When you have entered the information for each function, navigate to ACCEPT and press the ENTER/MENU key after each output has been configured to accept the values. Use the left and right arrows to navigate between Analog Output 1, 2 and 3. 6. When you have entered the information for each analog output, navigate to ACCEPT and press the ENTER/MENU key after each output has been configured to accept the values. 7. Press the CANCEL key to return to the Sensor Configuration menu. User Manual | 29 Alarm Configuration Figure 4-11. Process Alarm Configuration screen. Figure 4-12. Function drop down box for alarm configuration. 1. From the Main Menu screen, press the ENTER/MENU key to access the Configuration Menu. 2. Use the left and/or right navigation arrows to locate the Alarm Configuration menu and press the ENTER/MENU key. 30 | AMEVision Host Display Alarms: Process, Service, Fault and Data Valid There are three (3) process relay alarms, (1) fault alarm and (1) data alarm. Process alarms are activated when the process reading levels, based on what the user has defined in the setup menus, have been exceeded. Service alarms activate when there is a hardware malfunction and the analyzer is not operating correctly. Data Valid alarms activate when there is a hardware malfunction or when the output may not be reflective of the process, for example during Warm up, Calibration or Diagnostic modes. Figure 4-13. Fault alarm configuration screen. If you set the Alarm Fault by selecting the check box, it will cause all process alarms (warnings) to trip the service alarm. User Manual | 31 Calibration The Calibration Menu allows the user to configure the sensor for calibration, perform the calibration, view the last calibration and calibration history. Start Calibration Cal Gas Values Last Cal Results Cal History Auto Cal Config Flow Calibration Select gases and cal gas values; start a calibration Enter cal gas values Shows results for the last calibration Plots the history of gases calibrated Set Auto Cal timers Used with flow sensor only Types of Calibration AMEVision allows you to perform manual, automatic, or remote calibrations. Automatic and remote calibrations require a factory-provided remote calibration unit (RCU) that automatically switches the calibration gases for you; manual calibrations are performed without an RCU, and gases are switched manually. Manual Calibration The user defines the calibration gas values and physically switches the gases. Automatic Calibration This is an option that allows the system to calibrate itself. The user defines the calibration gas values, the time each gas will flow through the sensor, and the frequencies at which automatic calibrations will be performed (for example, every four hours, every two days, etc.). The system calibrates itself at those predefined times. Do not select Automatic Calibration unless you have a Remote Calibration Unit (RCU). Remote Calibration The user defines the calibration gas values, but interactively determines how long each calibration gas should flow from the RCU and into the sensor by pressing the ENTER/MENU key to accept the values when the gas is stable. The gases, however, are automatically switched on/off using the RCU. Do not select Remote Calibration unless you have this option.  NOTE 32 | AMEVision Host Display Remote and Automatic Calibrations are only available if your analyzer has an RCU and the ‘AutoCal’ option is enabled in the Sensor Configuration menu. Cal Gas Values Menu Use this menu to set and save the calibration gas values for the sensor you have chosen. These values will be used when calibrating the sensor. This menu provides a way for the user to select the values before calibrating the analyzer. However, if the values are not set here, they can still be set during the calibration process under the Start Calibration menu. Figure 4-14a. Cal Gas Values Menu Figure 4-14b. Set Cal Gas Values Figure 4-14c. Start Calibration Menu Figure 4-14d. Calibration Gas Values 1. From the Main Menu screen, press the ENTER/MENU key to access the Calibration Menu. 2. Use the left and/or right navigation arrows to locate the Cal Gas Values menu and press the ENTER/MENU key. 3. Enter the values for the gases available for the sensor you have designated on the Home screen. 4. Press the ENTER/MENU key to ACCEPT the values you entered. User Manual | 33 Start Calibration Menu Select Gas to be Calibrated Recovery Duration Calibration Gas Values All, Oxygen, Combustibles, Methane Define a time period for the system to recover from reading calibration gas values to reading process gases. Enter the calibration gas values to match the span and zero calibration gas cylinders you will use to calibrate or verify your system. A calibration cannot be performed if there is a Fail alarm active except in the case of when the alarm is triggered by low flow. Calibration can start or continue during low flow alarm status.  The span gas is the high calibration gas. The zero gas is the low calibration gas. NOTE All gases selected under Sensor Configuration (O2, combustibles, methane) require calibration but do not have to be calibrated at the same time. However, calibration will always occur in the same sequence. 1. 2. 3. 4. O2 Span Zero Combustibles Span Methane Span For example if the sensor is configured for oxygen, combustibles and methane and you are skipping the O2 calibration, the order would be as follows: 1. Zero Calibration 2. Combustible Span Calibration 3. Methane Span Calibration  To cancel a calibration at any time, navigate to the ABORT button and press the ENTER/MENU key. NOTE  All measurements require a two-point calibration: span and zero, so the zero will always be performed. NOTE  NOTE 34 | AMEVision Host Display Calibrations are only allowed when the sensor is in Normal mode. Check the Status bar at the bottom of the Home screen if you are unsure of the sensor’s status. If you do not select a gas to calibrate, a warning displays indicating that no gas was selected. Press the CANCEL key to exit the screen.  NOTE After a calibration is completed and if you have replaced the analyzer cell since the last calibration, you will see a yellow screen indicating that a cell change has been detected and asking if you would like to reset the Cell Age. If you would, navigate to “Yes” and press the ENTER/MENU key. If you would not, navigate to “No” and press the ENTER/MENU key. Calibrate the Analyzer Perform a Manual Calibration 1. From the Main Menu screen, press the ENTER/MENU key to access the Calibration Menu. 2. Use the left and/or right navigation arrows to locate the Start Calibration menu and press the ENTER/MENU key. 3. You are prompted to select the gases to be calibrated, or choose the “All” option. 4. Enter the Recovery Duration time. 5. Use the right navigation arrow to advance to the next screen. 6. Enter the calibration gas values for the gases you have selected, Use the up and down navigation arrows to advance to the fields.  NOTE As a default, any gas values that you entered in the Cal Gas Values menu will automatically be entered on this screen. You can edit these values and they will be changed in the Cal Gas Values menu as well. 7. When you have entered all of the values, press the ENTER/MENU key to START the calibration. 8. Inject the Oxygen Span Gas -- You are prompted to inject the O2 span gas into the calibration gas inlet port on the sensor (tubing must be free of oil and dirt). Press the ENTER/MENU key when you have applied the span gas. User Manual | 35 9. The screen displays the status of the O2 span gas as “Wait” or “Ready.” When the status is “Ready,” press the ENTER/MENU key to accept the values. If you accept the values before the status is “Ready” you will be asked to acknowledge that the reading is not stable before continuing. 10. Inject Zero Gas -- You are then prompted to apply the O2 zero gas to the calibration inlet port of the sensor. Press the ENTER/MENU key when you have applied this gas. 11. The system will calibrate the O2 and combustibles zero gas. When the readings have stabilized (Ready), press the ENTER/MENU key to accept the readings. Figure 4-15. Calibration screen gas status reading. If the sensor is configured for combustibles: 12. Inject the Combustibles Span Gas -- You are then prompted to apply the combustibles span gas to the calibration gas inlet port of the sensor (tubing must be free of oil and dirt). Press the ENTER/MENU key when you have applied this calibration gas. 13. The system will calibrate the combustibles span gas. Press the ENTER/MENU key to accept the gas readings. If the sensor is configured for methane: 14. Inject the Methane Span Gas -- You are then prompted to apply the methane span gas to the calibration gas inlet port of the sensor (tubing must be free of oil and dirt). Press the ENTER/ MENU key when you have applied this calibration gas. 15. The system will calibrate the methane span gas. Press the ENTER/MENU key to accept the gas readings. 36 | AMEVision Host Display 16. When all gases have calibrated, the screen displays the Calibration Results that include % drift as well as recovery time. If the calibration is successful, a large green check mark will be displayed. If it is not, a large red X is displayed. Figure 4-16a. Calibration results screen. Successful calibration. Figure 4-16b. Calibration results screen. Failed calibration. User Manual | 37 Perform an Automatic Calibration  NOTE The functions for automatic calibration will only be visible if you have an RCU and have configured your sensor for Automatic Calibration in the Sensor Configuration menu. Figure 4-17a. Auto Cal Config Menu Figure 4-17b. Start Calibration Menu. There are two ways to perform an automatic calibration: • Define the automatic calibration time and date in the Auto-Calibration Configuration (Auto Cal Config) menu. This allows the system to perform calibrations at scheduled times and there is no further user interaction. • Use the Start Calibration (or Set Cal Gas) menu to define the gases and values and then use the Start Calibration menu to perform an immediate calibration. This requires the user to program the Start Calibration menu and physically press the ENTER/MENU key to start the calibration. The real-time sequence of calibration events is displayed on a series of screens which require input from the user before each step of the calibration continues. Configuring the Auto Cal using the Auto-Cal Config Menu 1. From the Main Menu screen, press the ENTER/MENU key to access the Calibration Menu. 2. Use the left and/or right navigation arrows to locate the Auto Cal Config menu and press the ENTER/MENU key. 3. Use the right and left arrows to navigate to the next screen. 38 | AMEVision Host Display Figure 4-18. Auto-Calibration Configuration screen. Cal Gas Duration in Seconds Define how long you want each calibration gas to flow through the sensor before switching the gases. The RCU automatically switches the span and zero calibration gases based on the calibration gas duration times you specify. Be sure to allow enough time for the gases to stabilize when you define these times. Calibration Frequency in Days Start Time Hours:Minutes Start Date Month:Day:Year Auto-Calibration Enabled Next Calibration Filled Automatically You must exit this menu and re-enter to view the next calibration date set by the system.  You must select the “Enabled” check box. NOTE When you have completed this screen, navigate to the ACCEPT button and press the ENTER/MENU key to continue. The automatic calibration has now been set and the system will carry out the calibration per the schedule entered. Auto Cal using the Calibration Start Menu 1. From the Main Menu screen, press the ENTER/MENU key to access the Calibration Menu. 2. Use the left and/or right navigation arrows to locate the Start Calibration menu and press the ENTER/MENU key. 3. Navigate to the drop down box and press the ENTER/MENU key. Select “Automatic.” User Manual | 39 Figure 4-19. Select calibration type. 4. Press the right arrow to continue. 5. Select the gas(es) that you want to calibrate. 6. Enter the time for the Cal Gas Duration in seconds. 7. Enter the time for the Recovery Duration in minutes. 8. Press the right arrow to continue.  NOTE This is the Calibration Gas Values screen. If you have already entered your calibration gas values in the Cal Gas Menu, they will be visible in the fields. Any changes that you make to these values will be reflected in the Cal Gas Menu as well. 9. When you are satisfied with your values, press the ENTER/MENU key to start the automatic calibration. The screen displays the Gas Value, Cal Gas and Time Remaining. To abort the calibration, navigate to the ABORT button and press the ENTER/MENU key.  NOTE If O2 is selected for calibration, it will be the first gas calibrated and the zero gas will be calibrated next, then combustibles and methane. If combustibles is the first gas selected for calibration, zero gas will be calibrated first, then combustibles and methane. 10. The screens will advance upon completion of each calibration to the next gas to be calibrated. 11. When all gases have calibrated, the screen displays the Calibration Results that include % drift for gases calibrated as well as recovery time. If the calibration is successful, a large green check mark will be on the screen. If it is not, a large red X is displayed. 40 | AMEVision Host Display Perform a Remote Calibration  NOTE The functions for remote calibration will only be visible if you have and RCU and you have configured your sensor for Automatic Calibration in the Sensor Configuration menu. Using the Remote Cal Unit (RCU), the user manually accepts the gas values when each gas is stable by pressing the ENTER/MENU key, but the RCU switches the gases on/off automatically. 1. From the Main Menu screen, press the ENTER/MENU key to access the Calibration Menu. 2. Use the left and/or right navigation arrows to locate the Start Calibration menu and press the ENTER/MENU key. 3. Navigate to the drop down box, press the ENTER/MENU key and choose “Remote.” 4. Press the right arrow to continue. 5. Select the gas(es) that you want to calibrate. 6. Enter the time for the Recovery Duration in minutes. 7. Press the right arrow to continue.  NOTE This is the Calibration Gas Values screen. If you have already entered your calibration gas values in the Cal Gas Menu, they will be visible in the fields. Any changes that you make to these values will be reflected in the Cal Gas Menu as well. 8. When you are satisfied with your values, press the ENTER/MENU key to start the remote calibration. The screen displays the Gas Value, Cal Gas and Status (Ready/Wait). To abort the calibration, navigate to the ABORT button and press the ENTER/MENU key. 9. You will be prompted to “Inject the Zero Gas.” Press the ENTER/MENU key and the RCU will apply the gas. 10. Calibration gas values and status are displayed. Press the ENTER/MENU key to accept the values.  The status line at the bottom of the screen indicates which gas is being calibrated. NOTE User Manual | 41 11. You are then prompted to “Inject the Combustibles Span Gas” Press the ENTER/MENU key to have the RCU inject the gas. 12. Calibration gas values and status are displayed. When Ready, press the ENTER/MENU key to accept the values. 13. When all gases have calibrated, the screen displays the Calibration Results that include % drift as well as recovery time. If the calibration is successful, a large green check mark will be displayed. If it is not, a large red X is displayed. Flow Calibration  You must have a flow sensor on your analyzer to configure flow calibration. NOTE Flow sensor calibrations should only be performed on new flow sensors or when the electronics have been changed. Use the same gas used for O2 span when calibrating the flow sensor.  NOTE Make sure that you have checked “Flow” checked on the “Select Sensor Options” submenu under Sensor Configuration. Figure 4-20a . Flow Calibration should only be done on a new sensor. 1. From the Main Menu screen, press the ENTER/MENU key to access the Calibration Menu. 2. Use the left and/or right navigation arrows to locate the Flow Calibration menu and press the ENTER/MENU key. 3. Press he ENTER/MENU key to continue with the calibration or press the CANCEL key to exit the screen. 42 | AMEVision Host Display Figure 4-20b. Flow Sensor Calibration Figure 4-20c. Flow Sensor Zero Calibration 4. Turn off the aspirator and calibration gas flow. Press the ENTER/MENU key to continue or the CANCEL key to abort the operation. 5. The Flow Sensor Zero Calibration screen displays . Press the ENTER/MENU key to start the zero calibration. 6. The analyzer counts down to zero and when the zero calibration has been completed, the analyzer will display the Flow Sensor Span Calibration screen. Figure 4-20d. Flow Sensor Span Calibration Figure 4-20e. Flow Sensor Span Calibration 7. You are prompted to inject the cal gas. Be sure to use aspirator air or zero gas. Press the ENTER/MENU key to continue and access the Flow Sensor Span Calibration screen. 8. Press the ENTER/MENU key to start the span calibration. The analyzer counts down to zero and when the span calibration has been completed, the analyzer will display a results page that will show a RED X if the calibration has failed or a Green Check if it has passed. Recovery timer counts down to zero. Press CANCEL to exit. User Manual | 43 Alarms Use this menu to view alarms that are currently active and also to view a history of alarms.  Alarm parameters are set during the configuration process under the Alarm Configuration menu. NOTE 1. From the Main Menu screen, press the ENTER/MENU key to access the Menus. 2. Use the left and/or right navigation arrows to locate the Alarms menu and press the ENTER/MENU key. 3. Two menu options are visible: 1. Currently Active 2. Alarm History Green Red Yellow Blue List of all current alarms List of status and information changes Cleared alarms Fail Status Warning Normal Up to 1000 past events under Alarm History can be viewed with 11 events per page.  NOTE 44 | AMEVision Host Display For a complete listing of possible alarms, descriptions and possible causes, please see the Alarm and Status Definitions at the end of this chapter. Diagnostics Diagnostics are used to help determine the overall health of the sensor as well as for basic troubleshooting in the unlikely event that there is a problem with the analyzer. The display screens give visibility to how the analyzer is running and where glitches might occur. Diagnostics also provide the ability to test customer I/O such as analog outputs and relay outputs providing information that is useful when troubleshooting the interface to the distributed control system (DCS). 1. From the Main Menu screen, press the ENTER/MENU key to access the Menus. 2. Use the left and/or right navigation arrows to locate the Diagnostics menu and press the ENTER/MENU key. There are seven diagnostic menus: • Sensor Diagnostics • Control Diagnostics • Inject Gas • Trend Logging • Cell Diagnostics • Combustible Detector • CH4 Detector User Manual | 45 Sensor Diagnostics 1. Use the left and/or right navigation arrows to locate the Sensor Diagnostics menu and press the ENTER/MENU key. Sensor Diagnostics Screen 1 Cell Temperature Box Temperature Cell HDC Box HDC On Time Total on Time degrees Celsius degrees Celsius % % days, hours days, hours 2. Use the right navigation arrow on the AMEVision enclosure to move to the next screen. Sensor Diagnostics Screen 2 Cell Millivolts Cell T/C Millivolts Box RTD Resistance Electronics Temperature Analog Out 1 Measured Flow Millivolts Millivolts Ohms degrees Celsius mA Counts 3. Press the CANCEL key to exit either screen and return to the Diagnostics menu. 46 | AMEVision Host Display Control Diagnostics  NOTE Diagnostics Mode is turned on when changes are made on this menu so that the system does not accidentally trigger an auto calibration while troubleshooting. 1. Use the left and/or right navigation arrows to locate the Control Diagnostics menu and press the ENTER/MENU key. When you press the ENTER/MENU key a message appears on the Status Bar at the bottom of the screen “Diagnostic Mode: OFF.” This changes to Diagnostic Mode: ON if you make any changes. Press the CANCEL key to exit and turn off Diagnostics Mode. 2. There are three screens that make up the Control Diagnostics menu: Analog I/O, Relays, and Close Contact. Control Diagnostics: Analog I/O Screen Figure 4-21a. Diagnostic Mode. Set Analog Value screen. This screen displays the three Outputs available and the Set Values and Actual Values. You can use the navigation arrows to access the Set Value fields and change these values. Making a change to any of these fields will turn on the Diagnostic Mode. Press the CANCEL key if you want to exit Diagnostics Mode. 3. Use the right navigation arrow to move to the Relays screen. User Manual | 47 Control Diagnostics: Relays Screen Figure 4-21b. Diagnostic Mode. Relays screen. This screen displays the Set Values and Actual Values for the five Outputs and allows the user to Open or Close the output relay. 4. Use the right navigation arrow to move to the Close Contact screen. Control Diagnostics: Close Contact Screen Figure 4-21c. Diagnostic Mode. Close Contact screen. This screen reflects the status of the contact input on the sensor board interface. The user provides the physical connection to the appropriate terminal block (Contact In) that allows them to access the switch electronically (open/close) to trigger a calibration. When Diagnostic Mode is ON, the close contact switch is open, preventing the analyzer from accidentally triggering an auto calibration. 5. When you press the CANCEL key to exit this menu, a message displays indicating that you are exiting Diagnostics Mode. 48 | AMEVision Host Display Inject Gas Use the left and/or right navigation arrows to locate the Inject Gas menu and press the ENTER/MENU key. Use this menu to test the flow of gas to the analyzer. 1. Use the navigation arrows to select the gas to inject and press the Enter/ MENU key. An “X” appears in the check box of the option selected. 2. Navigate to the START button; press the Enter/MENU key to inject the gas. Figure 4-22. Diagnostic Mode. Inject Gas screen. Pressing the ENTER/MENU key to start the test will turn on the Diagnostic Mode. 3. Press the ENTER/MENU key to end the test and return to the Inject Gas screen. It will also turn Diagnostic Mode Off. 4. Press the CANCEL key to exit from the menu. User Manual | 49 Trend Logging Plotting Data using the Candlestick Format When plotting the data for trend logging, the AMEVision software uses a “candlestick” method to format the trending. This method allows more data to be plotted than there is space available on your display giving you more insight into how your analyzer is operating. It is also a useful tool for the technician who can see weeks and months of data to determine more easily at what point a problem occurred or to use the data to head off a potential problem. The candlestick method takes the minimum and maximum of each range of sample data and produces a vertical yellow line - called a candlestick - to represent the sample range’s minimum and maximum data sets. Figure 4-23a. Trend data for 25 samples Figure 4-23b. Trend data compiled with min and max data sets. Figure 23c. Candlestick data for the same time period. 50 | AMEVision Host Display The Trend Logging menu allows the user to select a gas and a period of time to plot and log how the selected gas is trending. 1. Use the left and/or right navigation arrows to locate the Trend Logging menu and press the ENTER/MENU key. 2. Select the gas to log and press the ENTER/MENU key. An “X” appears in the check box. Figure 4-24a. Trend Options Setup menu. 3. Use the right arrow to move to the time period and press the ENTER/MENU key to select the time period option. 4. Navigate to ACCEPT and press the ENTER/MENU key to start plotting data. Figure 4-24b. Trend data plot in candlestick format. 5. The data is plotted on the screen. 6. Press the CANCEL key to exit the screen. User Manual | 51 Cell Diagnostics This menu displays the information the user needs to determine the health of the cell and to determine if and when it needs to be replaced. 1. Use the left and/or right navigation arrows to locate the Cell Diagnostics menu and press the ENTER/MENU key. 2. Cell diagnostics are displayed as in the chart below. Cell Age Estimated Cell Life AT Value Cell Resistance Cell mV Calculated Cell Temp in days in months Ohms mV °C 3. Press the CANCEL key to exit this screen. Combustibles Detector This menu displays the information the user needs to determine the health of the combustibles detector and to determine if and when it needs to be replaced. 1. Use the left and/or right navigation arrows to locate the Combustibles Detector menu and press the ENTER/MENU key. 2. Combustibles Detector diagnostics are displayed as in the chart below. Combustibles Detector Age Estimated Comb Detector Life Sensitivity Comb Active Voltage Comb Reference Voltage 3. Press the CANCEL key to exit this screen. 52 | AMEVision Host Display in days in months cnts/ppm volts volts CH4 Detector This menu displays the information the user needs to determine the health of the methane detector and to determine if and when it needs to be replaced. 1. Use the left and/or right navigation arrows to locate the CH4 Detector menu and press the ENTER/MENU key. 2. Methane Detector diagnostics are displayed as in the chart below. CH4 Detector Age Sensitivity CH4 Actual Voltage CH4 Reference Voltage in days cnts/% volts volts 3. Press the CANCEL key to exit this screen. User Manual | 53 Utility Utility Menu 1. From the Main Menu screen, press the ENTER/MENU key to access the Menus. 2. Use the left and/or right navigation arrows to locate the Utility menu and press the ENTER/MENU key. There are five utility menus: • Detect Sensor • Parameter Management • Firmware Upgrade • USB Transfer • Reset Age 54 | AMEVision Host Display Detect Sensor • Shows currently connected sensors. • Provides the ability to scan the network in search of sensors. 1. Use the left and/or right navigation arrows to locate the Detect Sensor menu and press the ENTER/MENU key. 2. Press the ENTER/MENU key to access the Detect Sensor screen. Figure 4-25. Detect Sensor screen. 3. The sensors that are connected are automatically displayed on the Sensor screen. When more than one sensor is connected to the analyzer, a green indicator designates the enabled sensor and red indicators designate disabled sensors.  If a sensor is connected but not displayed on the screen, navigate to the SEARCH button and press the ENTER/MENU key to search for the sensor. NOTE 4. Use the navigation keys to toggle sensors on/off. 5. Press the CANCEL key to exit the screen. User Manual | 55 Parameter Management This menu is used to save or restore sensor user parameters or revert the sensor parameters to factory default. 1. Use the left and/or right navigation arrows to locate the Parameter Management menu. 2. Press the ENTER/MENU key to access the Sensor Parameters Management menu. The Sensor Parameter Management screen displays. 3. Use the navigation keys to select the function: -- SAVE sensor’s current parameters -- RESTORE previously user-saved sensor parameters or -- REVERT to the factory default parameters. 4. Press ENTER/MENU to save the user parameters. 5. Press the CANCEL key to exit the screen. 56 | AMEVision Host Display Firmware Upgrade This menu displays the currently installed versions of the Sensor and Host firmware. Use this menu to: • Verify the installed Sensor Firmware version or download upgraded or new firmware • Verify the installed Host Firmware version or download upgraded or new firmware  NOTE Firmware upgrades are carried out using a USB flash drive. It is necessary to plug the USB into the inside of the AMEVision enclosure to download the software. 1. Use the left and/or right navigation arrows to locate the Firmware Upgrade menu and press the ENTER/MENU key. 2. Press the ENTER/MENU key to access the Firmware Upgrade screen. 3. Use the navigation keys to select the option to upgrade and press the ENTER/ MENU key. 4. You will be directed to “Insert the USB drive” containing the option’s firmware. This requires that you open the AMEVision enclosure door and physically connect the USB drive. 5. Using a standard 7/16” wrench loosen and remove the nut of the left side of the AMEVision enclosure and open the AMEVision enclosure door. 6. Locate the plug-in port for the USB flash drive and plug the drive with the upgrade software into the port in the AMEVision enclosure. Press the ENTER/ MENU key to continue or the CANCEL key to exit. Figure 4-26. Inside AMEVision enclosure - USB download port. User Manual | 57 7. The new updated firmware will download and the display will show “Flashing Sensor (Host) Firmware” 8. The upgrade is successful when the next screen displays a large green check mark indicating the upgrade was installed. If the upgrade was not successful, a large red “X” will appear on the display with the word “Failed!” You will be asked if the USB contains the correct firmware and if the correct USB was plugged in. Check the USB drive to make sure it is connected and try again. If you continue to fail to upgrade the firmware, contact Ametek customer service.  NOTE 9. Press the CANCEL key to exit the menu. USB Transfer Use this menu to upload data to a USB drive for use on a computer. Uploads are carried out using a USB flash drive. It is necessary to plug the USB into the inside of the AMEVision enclosure to upload the data.  NOTE 1. Use the left and/or right navigation arrows to locate the USB Transfer menu and press the ENTER/MENU key. 2. Press the ENTER/MENU key to access the USB Transfer screen. 3. The user can: --- Transfer Sensor Parameters Transfer Trend Data 58 | AMEVision Host Display Transfer Sensor Parameters 1. Using a standard 7/16” wrench, loosen and remove the nut on the left side of the AMEVision enclosure to open the AMEVision enclosure door. 2. Locate the plug-in port for the USB flash drive and plug the drive into the port on the AMEVision enclosure. 3. Navigate to the Transfer Sensor Parameters button and press the ENTER/ MENU key. A screen will display asking if you have plugged in the USB drive. Navigate to OK and press the ENTER/MENU key. 4. The screen displays: “Transferring Data to USB” 5. The upload is successful when the next screen displays a large green check mark indicating the Parameter Transfer was successful. File Name Format for Uploaded Files Analyzer Name Month (2) Day (2) Year (4) Hour (24) Minute (2) Second (2) _Interval 1,2,3 (.csv) WDG1 August 21st 2012 1 PM 27 min 41 sec Interval 1 WDG1 08 21 2012 13 27 41 _Int1.csv WDG108212012132741_Int1.csv  NOTE Interval (1,2, or 3) Three (3) files are stored on the flash drive when you upload files, one for each interval. The filenames end with the specific interval, i.e., Int1, Int2, Int3). The extension for uploaded Sensor Parameter files is .csv.  NOTE If the upload was not successful, a large red “X” will appear on the display with the word “Failed!” You will be asked if the USB was plugged in. Check the USB drive to make sure it is connected and try again. If you continue to fail to upload the sensor parameters, contact Ametek customer service. 6. Press the CANCEL key to exit the menu. User Manual | 59 Transfer Trend Data 1. Using a standard 7/16” wrench, loosen and remove the nut on the left side of the AMEVision enclosure to open the AMEVision enclosure door. 2. Locate the plug-in port for the USB flash drive and plug the drive into the port on the AMEVision enclosure. 3. Navigate to the Transfer Trend Data button and press the ENTER/MENU key. A screen will display asking if you have plugged in the USB drive. Navigate to OK and press the ENTER/MENU key. 4. The screen display: “Transferring Data to USB” 5. The upload is successful when the next screen displays a large green check mark indicating the Trend Transfer was successful. File Name Format for Uploaded Files Analyzer Name Month (2) Day (2) Year (4) Hour (24) Minute (2) Second (2) _Plog 1,2,3 ( WDG1 August 21st 2012 1 PM 27 min 41 sec plog 1 WDG1 08 21 2012 13 27 41 _plog1.txt WDG108212012132741_plog1.txt  plog (1,2, or 3) Three (3) files are stored on the flash drive when you upload trend data files. The filenames end with the specific sequential file, i.e., plog1, plog2, plog3). NOTE The extension for uploaded Trend Data files is .txt.  NOTE If the upload was not successful, a large red “X” will appear on the display with the word “Failed!” You will be asked if the USB was plugged in. Check the USB drive to make sure it is connected and try again. If you continue to fail to upload the trend data, contact Ametek customer service. 6. Press the CANCEL key to exit the menu. 60 | AMEVision Host Display Reset Age This menu allows the user to reset the age of the cell, the combustibles detector and the CH4 detector. This should only be done when the device you have selected has changed. 1. Use the left and/or right navigation arrows to locate the Reset Age menu and press the ENTER/MENU key. 2. Press the ENTER/MENU key to access the Reset Age screen. 3. Use the up and down arrows to navigate to the option whose age you want to reset and press the ENTER/MENU key. This will reset the age of your (cell, combustibles detector, CH4 detector). Do you wish to continue? 4. Navigate to OK and press the ENTER/MENU key to continue, or navigate to Cancel and press the ENTER/MENU key to cancel. User Manual | 61 About This menu option provides the user with information on the Host and Sensors. 1. Use the left and/or right navigation arrows to locate the About menu and press the ENTER/MENU key. 2. Two menus display: --- About Host About Sensor About Host 1. Navigate to About Host and press the ENTER/MENU key. The information screen for the Host displays. --- Host Serial Number Host Firmware Revision 2. Press the CANCEL key to exit the menu. About Sensor 1. Navigate to About Sensor and press the ENTER/MENU key. The information screen for the Sensor displays. ---- Sensor Serial Number Sensor Hardware Revision Sensor Firmware Revision 2. Press the CANCEL key to exit the menu. 62 | AMEVision Host Display ALARM AND STATUS DEFINITIONS ALARM DESCRIPTION TYPE NOTES Cell T/C Failure T/C is not connected or is open Alarm Cell Temperature Control A critical over temperature condition has occurred Alarm Unit must be reset to clear Cell Over Temp Cell temperature is 4 degrees above the setpoint Cell Under Temp Cell temperature is 4 degrees below the setpoint Alarm Only after warm-up is complete Cell Temp Rise Failure Cell heater failed to heat the cell Alarm Over Temp Relay Tripped The cell over-temperature relay tripped Alarm RTD Failure The Box Temp RTD failed Alarm Box Temp High Box temperature is 4 degrees C above the setpoint Alarm Box Temp Low Box temperature is 4 degrees C below the setpoint Alarm Box Temp Rise Failure Box temperature failed to heat Alarm Low Sample Flow Low sample flow detected Alarm Cell Failure (open) Cell is no longer functional Alarm Combustible Detector Open Combustible detector is open or not connected Alarm Only when configured as WDG-VC Methane Detector Open CH4 detector is open or not connected Alarm Only when configured as WDG-VCM Cell mV Mismatch The cell mV measurement does not match the real time cell measurement Alarm Analog Output 1 Error The analog output measurement does not match the setting Alarm Flow Sensor Failure The flow sensor failed Alarm Cell T/C Measurement Mismatch The redundant temperature measurement does not match the real time measurement Alarm Unit must be reset to clear Only after warm-up time expires Only after warm-up time expires User Manual | 63 WARNINGS Cell Life nearing End The ZrO2 cell is nearing its end of life Warning Comb Detector Life nearing End The combustible detector sensitivity is near its end of life Warning Methane Detector Life nearing End The methane detector sensitivity is near its end of life Warning High Cell mV The combustible measurement is no longer valid (set to full scale) Warning Analog Output1 Out of Range The analog output value is saturated (high or low) Warning Analog Ouptut2 Out of Range The analog output value is saturated (high or low) Warning Analog Output3 Out of Range The analog output value is saturated (high or low) Warning Last O2 Span Calibration Failed The oxygen span calibration failed Warning Last O2 Zero Calibration Failed The oxygen zero calibration failed Warning Last Comb Calibration Failed The combustible calibration failed Warning Last CH4 Calibration Failed The methane calibration failed Warning Last Flow Calibration Failed The last flow sensor calibration failed Warning Oxygen Calibration Required O2 Calibration is required Warning Combustible Calibration Required O2 Calibration is required Warning Methane Calibration Required O2 Calibration is required Warning 64 | AMEVision Host Display Replacement Parts List AMEVision HMI Host Asssy LCD HOST Interface PCB and Guard 7000-330-SE* Overlay, Keypad, HOST Interface 7000-351-KE HOST Power Supply, AC/DC, 12V, 40W, Switchmode 1000-616-JE PCB, Assy, HOST Display, Customer Connection Board 8000-123-SE * Assembly includes LCD display, display MCU board, battery, and protective cover When ordering, provide the serial number of your analyzer to ensure proper parts are ordered: AMETEK Process & Analytical Instruments Division 150 Freeport Road Pittsburgh, PA, USA 15238 Phone: (412) 828-9040 Fax: (412) 826-0399 User Manual | 65 OPTIONAL BLOW BACK CONFIGURATION The Blow Back configuration menu can be accessed through the Configuration menu on the AMEVision controller. For this menu to appear, Blow Back must first be enabled in the Sensor Configuration menu. The WDG-V allows the user to choose from 4 blow back trigger types: 1. Manual Only – the user must initiate the blow back manually thru the Utility Menu. See below. 2. Timed – blow back will occur continuously at a predetermined time interval (i.e. every 2 hours). It is recommended that the time interval be at least 1 hour to prevent valve coil overheating. 3. Flow – blow back will automatically be triggered if the flow reading from the flow sensor drops below a user defined threshold. 4. Timed and Flow – blow back will occur at the predetermined time interval unless flow drops below the user defined threshold in which case the blow back will trigger due to low flow.  Low Flow triggered blow back will only occur once per hour. NOTE Blowback Interval – Time in hours between automatic timed blow back triggers Blowback Recovery – Time in seconds when the oxygen and combustible readings are frozen after a blow back has been triggered to allow the system to return to equilibrium Low Flow Threshold – Flow reading in % at which a blow back is triggered 66 | AMEVision Host Display Manual Blow Back Trigger To manually initiate a blow back, Utility Menu g Blowback g Trigger A Blowback Blow Back History To view the previous 5 blow back events and flow readings, go to Diagnostics Menu g Blowback History User Manual | 67 FRENCH WARNINGS / FRANÇAIS AVERTISSEMENTS NOTES SUR LA SECURITE LES AVERTISSEMENTS, LES PRÉCAUTIONS ET LES NOTES CONTENUS DANS CE MANUEL ATTIRENT L’ATTENTION SUR DES INSTRUCTIONS CRITIQUES COMME SUIT : Une procédure de fonctionnement qui n’est pas strictement suivie peut engendrer une blessure de personne ou une contamination de l’environnement. Une procédure de fonctionnement qui n’est pas strictement suivie peut endommager l’équipement.  Informations importantes à ne pas laisser passer : NOTE Sécurité électrique Une tension jusqu’à 5 kV peut être présente dans le boîtier. Coupez toujours les alimentations électriques avant d’effectuer une maintenance ou un dépannage. Seuls des techniciens qualifiés électriquement doivent effectuer les connexions électriques et les vérifications de terres. Une utilisation quelconque de l’équipement de manière non spécifiée par le constructeur peut compromettre la protection de la sécurité d’origine fournie par l’équipement. 68 | AMEVision Host Display Mise à la terre La mise à la terre de l’instrument est obligatoire. Les spécifications de performance et la protection de sécurité sont invalides si le fonctionnement de l’instrument est effectué depuis une alimentation électrique à la terre impropre. Vérifiez la continuité de la terre de tout équipement avant d’alimenter électriquement. Note importante aux utilisateurs Il n’y a pas de composant à maintenir à l’intérieur même des composants de l’analyseur WDG-V. Ne pas retirer le capot d’un analyseur WDG-V. Se référer à du personnel qualifié pour la maintenance. Les instructions suivantes s’appliquent à l’unité d’affichage hôte AMEVision : L’alimentation électrique, les entrées et sorties (E/S) doivent être en accord avec les méthodes de câblage en zone Class I Division 2 (se référer au code électrique national) et en accord avec l’autorité locale ayant juridiction. AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTUON DE COMPOSANTS PEUT COMPROMETTRE LA CONFORMITE DE ZONE CLASS I DIVISION 2. AVERTISSEMENT – RISQUE D’EXPLOSION – EN ZONE EXPLOSIBLE, COUPEZ L’ALIMENTATION ELECTRIQUE AVANT DE REMPLACER OU CABLER UN MODULE. AVERTISSEMENT – RISQUE D’EXPLOSION – NE DECONNECTEZ PAS L’EQUIPEMENT SAUF SI L’ALIMENTATION ELECTRIQUE A ETE COUPEE OU SI LA ZONE EST SANS RISQUE. CET EQUIPEMENT EST CONFORME A UNE UTILISATION EN ZONE CLASS I, DIVISION 2, GROUPES A, B, C ET D OU HORS ZONE EXPLOSIBLE SEULEMENT. AVERTISSEMENT : L’EXPOSITION A DES PRODUITS CHIMIQUES PEUT DEGRADER LES PROPRIETES DES JOINTS DES MATERIAUX UTILISES DU MODULE SUIVANT : MODULE D’ALIMENTATION ELECTRIQUE. User Manual | 69 AVERTISSEMENT : RISQUE D’EXPLOSION. EN ZONE A RISQUE, COUPEZ L’ALIMENTATION ELECTRIQUE AVANT DE RETIRER OU DE REMPLACER UN CABLAGE, UN MODULE, LA BATTERIE OU UN COMPOSANT SAUF S’IL EST CERTAIN QUE LA ZONE NE CONTIENT PAS DE CONCENTRATIONS DE GAZ OU VAPEUR IMFLAMMABLE. AVERTISSEMENT : LA SUBSTITUTION DES COMPOSANTS SUIVANTS PEUT COMPROMETTRE LA CONFORMITE DE ZONE DIVISION 2 DE L’ALIMENTATION ELECTRIQUE. AVERTISSEMENT : LA BATTERIE DOIT ETRE REMPLACEE AVEC LA REFERENCE AMETEK 1000-652-VE. La température ambiante maximum ce cet analyseur est de 55°C (131°F). L’afficheur hôte AMEVision est un élément complexe de l’analyseur qui doit être maintenu par un technicien qualifié avant une expertise en technologie de l’instrument et en systèmes électriques. AMETEK recommande que tout équipement nécessitant une maintenance soit renvoyé à l’usine. Vous devriez seulement essayer de réparer ou maintenir cet équipement après avoir reçu une formation d’un représentant AMETEK / Division P&AI. Si vous décidez d’effectuer la maintenance de cet analyseur, ayez conscience que des hautes tensions, des hautes températures et d’autres conditions potentiellement à risque peuvent surgir. 70 | AMEVision Host Display Sommaire de Sécurité Générale Lisez attentivement les précautions de sécurité suivantes pour éviter de se blesser et d’endommager l’équipement ou tout produit connecté à ce dernier. Utilisez un câblage adéquat Pour éviter les risques de feu, utilisez seulement le câblage spécifié dans le chapitre Installation de ce manuel de l’utilisateur. Evitez les surcharges électriques Pour éviter une électrocution ou un risque de feu, n’alimentez pas électriquement des bornes qui sont hors de la gamme spécifiée pour ces bornes. Mettez à la terre l’analyseur Suivez les instructions de mise à la terre fournies dans le chapitre Installation de ce manuel de l’utilisateur. Avant de connecter aux bornes d’entrée ou de sortie de l’analyseur, assurezvous que l’analyseur est correctement mis à la terre. Ne pas faire fonctionner sans capot Pour éviter une électrocution ou un risque de feu, ne faites pas fonctionner l’analyseur sans capot ou avec un panneau retiré. Utilisez des fusibles adéquats Pour éviter tout risque de feu, utilisez des fusibles de types et classes spécifiés pour cet analyseur. Ne faites pas fonctionner en atmosphère explosible Pour éviter toute blessure ou risque de feu, ne faites pas fonctionner l’analyseur dans une atmosphère explosible, sauf si vous avez acheté les options spécifiquement conçues pour ces environnements. PRECAUTIONS AUX DOMMAGES DE L’ANALYSEUR Utilisez une alimentation électrique adéquate Ne faites pas fonctionner l’analyseur avec une alimentation électrique qui fournit plus que la tension électrique spécifiée. Ne faites pas fonctionner avec les défaillances suspectes Si vous suspectez que l’analyseur est endommagé, demandez à un technicien qualifié de l’inspecter. User Manual | 71 Mise à la terre CEM (EMC), blindage et protection contre le bruit Dans un but de compatibilité électromagnétique, en aucune circonstance vous ne devez laisser l’écran d’un câble déconnecté en une ou deux extrémités (unité de contrôle ou de terrain ou autre appareil). 72 | AMEVision Host Display