Emerson 1066 Liquid Analytical Transmitter Instruction Sheet

instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI/Rev. C 1066 December 2014 1066 Liquid Analytical Transmitter ESSENTIAL INSTRUCTIONS Read this page before proceeding! Emerson designs, manufactures, and tests its Rosemount Analytical products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation. • Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-800-854-8257 and the requested manual will be provided. Save this Instruction Manual for future reference. • If you do not understand any of the instructions, contact your Emerson representative for clarification. • Follow all warnings, cautions, and instructions marked on and supplied with the product. • Inform and educate your personnel in the proper installation, operation, and maintenance of the product. • Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources. • To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product. • When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation. • Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury. WarninG: explosion hazarD Do not open While CirCuit is live. only Clean With Damp Cloth. notiCe if a model 475 universal hart® Communicator is used with these transmitters, the software within the model 475 may require modification. if a software modification is required, please contact your local emerson process management service Group or national response Center at 1-800-654-7768. 1066 December 2014 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI QUICK START GUIDE – 1066 Liquid Analytical Transmitter 1. For mechanical installation instructions, see page 7 for panel mounting and page 8 for pipe or wall mounting. 2. Wire the sensor to the main circuit board. See pages 9 and 10 for wiring instructions. Refer to the sensor instruction sheet for additional details. Make loop power connections. 3. Once connections are secured and verified, apply DC loop power to the transmitter. 4. When the transmitter is powered up for the first time, Quick Start screens appear. Quick Start operating tips are as follows: a. A highlighted field shows the position of the cursor. b. To move the cursor left or right, use the keys to the left or right of the ENTER key. To scroll up or down or to increase or decrease the value of a digit use the keys above and below the ENTER key. Use the left or right keys to move the decimal point. c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT during Quick Start returns the display to the initial start-up screen (select language). 5. Choose the desired language and press ENTER. 6. Choose measurement and press ENTER. a. For pH or ORP, choose preamplifier location. Select Analyzer to use the integral preamplifier in the transmitter; select Sensor/J-Box if your sensor is SMART or has an integral preamplifier or if you are using a remote preamplifier located in a junction box. 5. If applicable, choose units of measurement. 6. For contacting and toroidal conductivity, choose the sensors type and enter the numeric cell constant using the keys. 7. Choose temperature units: °C or °F. 8. After the last step, the main display appears. The outputs are assigned to default values. 9. To change output settings, to scale the 4-20mA current outputs, to change measurement-related settings from the default values, and to enable pH diagnostics, press MENU. Select Program and follow the prompts. Refer to the appropriate menu. 10. To return the transmitter to the factory default settings, choose Program under the main menu, and then scroll to Reset. 11. Please call the Rosemount Analytical Customer Support Center at 1-800-854-8257 if you need further support. 2 instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 Specifications General speCiFiCations enclosure: Polycarbonate. Type 4X, IP66 To ensure a water-tight seal, tighten all four front panel screws to 6 in-lbs of torque. Dimensions: Overall 155 x 155 x 131mm (6.10 x 6.10 x 5.15 in.). Cutout: 1/2 DIN 139mm x 139mm (5.45 x 5.45 in.) Conduit openings: Six. Accepts PG13.5 or 1/2 in. conduit fittings Display: Monochromatic graphic liquid crystal display. No backlight. 128 x 96 pixel display resolution. Active display area: 58 x 78mm (2.3 x 3.0 in.). All fields of the main instrument display can be customized to meet user requirements. ambient temperature and humidity: -20 to 65°C (-4 to 149°F), RH 5 to 95% (non-condensing). storage temperature: -20 to 70°C (-4 to 158°F) hart® Communications: PV, SV, TV, and 4V assignable to measurement, temperature and all live HART diagnostics. rFi/emi: EN-61326 Complies with the following standards: CSA: C22.2 No 0 – 10; C22.2 No 0.4 – 04; C22.2 No. 25-M1966: , C22.2 No. 94-M91: , C22.2 No.142-M1987: , C22.2 No. 157-M1992: , C22.2 No. 213-M1987: , C22.2 No. 60529:05. UL: 50; 508; 913; 1203. ANSI/ISA: 12.12.02-2011. ATEX: IEC 60079-0:2011, 60079-11:2011 IECEx: IEC 60079-0: 2011 Edition: 6.0, I EC 60079-11 : 2011-06 Edition: 6.0 FM: 3600: 2011, 3610: 2010, 3611: 2004, 3810: 2005, IEC 60529:2004, ANSI/ISA 60079-0: 2009, ANSI/ISA 60079-11: 2009 hazardous location approvals Intrinsic Safety (with appropriate safety barrier): Class I, II, III, Div. 1* Groups A-G T4 Tamb = -20°C to 65°C Enclosure 4X, IP66 atex 1180 II 1 G Baseefa11ATEX0195X Ex ia IIC T4 Ga T4 Tamb = -20°C to 65° For Non-Incendive Field Wiring Installation, see drawing 1400670 IECEx BAS 11.0098X Ex ia IIC T4 Ga T4 Tamb = -20°C to 65°C Class I, II & III, Division 1, Groups A-G T4 Tamb = -20°C to 40°C for -FI option Tamb = -20°C to 65°C for -HT and -FF options IP66 enclosure Class I, Zone 0, AEx ia IIC T4 Tamb = -20°C to 40°C for -FI option Tamb = -20°C to 65°C for -HT and -FF options For Non-Incendive Field Wiring Installation, see drawing 1400669 Non-Incendive: Class I, Div. 2, Groups A-D* Dust Ignition Proof Class II & III, Div 1, Groups EFG Class II & III, Div. 1, Groups E-G Type 4/4X Enclosure T4 Tamb = -20°C to 65°C Class I, Division 2 Groups A-D Dust Ignition proof Class II & III, Div 1, Groups EFG Class II & III, Division 1, Groups E-G IP66 enclosure For Non-Incendive Field Wiring Installation, see drawing 1400670 For Non-Incendive Field Wiring Installation, see drawing 1400669 *Additionally approved as a system with models 140,141,142, 150, 400, 400VP, 401, 402, 402VP, 403,403VP, 404 & 410VP contacting conductivity sensors and models 222, 225, 226 & 228 inductive conductivity sensors. 3 1066 instruction sheet December 2014 LIQ_MAN_ABR_1066-PA-HT-FF-FI input: One isolated sensor input. Measurement choices of pH/ORP, resistivity/conductivity/TDS, % concentration, total and free chlorine, monochloramine, dissolved oxygen, dissolved ozone, and temperature. For contacting conductivity measurements, temperature element can be a PT1000 RTD or a PT100 RTD. Other measurements (except ORP) and use PT100 or PT1000 RTDs or a 22k NTC (D.O. only). power & load requirements: Supply voltage at the transmitter terminals should be at least 12.7Vdc. Power supply voltage should cover the voltage drop on the cable plus the external load resistor required for HART communications (250 Ω minimum). Minimum power supply voltage is 12.7Vdc. Maximum power supply voltage is 42.4 Vdc (30 Vdc for intrinsically safe operation). The graph shows the supply voltage required to maintain 12 Vdc (upper line) and 30 Vdc (lower line) at the transmitter terminals when the current is 22 mA. analog outputs: Two-wire loop powered (Output 1 only). Two 4-20 mA electrically isolated current outputs (Output 2 must be externally powered). Superimposed HART digital signal on Output 1. Fully scalable over the operating range of the sensor. Weight/shipping Weight: 2 lbs/3 lbs (1 kg/1.5 kg) 1500 1364 ohms 1250 Load, ohms 1000 750 545 ohms with HART communication 500 250 without HART communication 0 12 18 24 30 36 42 Power supply voltage, Vdc HART option FiGure 1. load/power supply requirements 4 FiGure 2. power supply-Current loop Wiring instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 Specifications continued perFormanCe speCiFiCations – transmitter (ph input) perFormanCe speCiFiCations – transmitter (monoChloramine input) measurement range [ph]: 0 to 14 pH resolution: 0.001 ppm or 0.01 ppm – selectable accuracy: ±0.01 pH input range: 0nA – 100μA Buffer recognition: NIST, DIN 19266, JIS 8802, and BSI. input filter: Time constant 1 - 999 sec, default 4 sec. temperature compensation: Automatic (via RTD) or manual (0-50°C). response time: 5 seconds to 90% of final reading input filter: Time constant 1 - 999 sec, default 5 sec. response time: 8 seconds to 90% of final reading perFormanCe speCiFiCations – transmitter (orp input) measurement range [orp]: -1400 to +1400 mV accuracy: ± 1 mV input filter: Time constant 1 - 999 sec, default 4 sec. response time: 5 seconds to 90% of final reading perFormanCe speCiFiCations – transmitter (Free anD total Chlorine input) resolution: 0.001 ppm or 0.01 ppm – selectable input range: 0nA – 100μA automatic ph correction for Free Chlorine: (user selectable for code -CL): 6.0 to 10.0 pH temperature compensation: Automatic (via RTD) or manual (0-50°C). perFormanCe speCiFiCations – transmitter (DissolveD oxyGen input) resolution: 0.01 ppm; 0.1 ppb for 499A TrDO sensor (when O2 <1.00 ppm); 0.1% input range: 0nA – 100μA temperature Compensation: Automatic (via RTD) or manual (0-50°C). input filter: Time constant 1 - 999 sec, default 5 sec response time: 8 seconds to 90% of final reading perFormanCe speCiFiCations – transmitter (DissolveD ozone input) resolution: 0.001 ppm or 0.01 ppm – selectable input range: 0nA – 100μA input filter: Time constant 1 - 999 sec, default 5 sec. temperature Compensation: Automatic (via RTD) or manual (0-35°C) response time: 8 seconds to 90% of final reading input filter: Time constant 1 - 999 sec, default 5 sec. response time: 8 seconds to 90% of final reading 5 1066 December 2014 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI Installation unpaCkinG anD inspeCtion Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Save the box. If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present. If items are missing, notify Rosemount Analytical immediately. installation General information 1. Although the transmitter is suitable for outdoor use, installation is direct sunlight or in areas of extreme temperatures is not recommended unless a sunshield is used. 2. Install the transmitter in an area where vibration and electromagnetic and radio frequency interference are minimized or absent. 3. Keep the transmitter and sensor wiring at least one foot from high voltage conductors. Be sure there is easy access to the transmitter. 4. The transmitter is suitable for panel, pipe, or surface mounting. 5. The transmitter case has six 1/2-inch (PG13.5) conduit openings. Use separate conduit openings for the power/output cable, the sensor cable, and the other the sensor cable as needed (pH input for free chlorine with continuous pH correction). 6. Use weathertight cable glands to keep moisture out to the transmitter. If conduit is used, plug and seal the connections at the transmitter housing to prevent moisture from getting inside the instrument. preparinG ConDuit openinGs There are six conduit openings in all configurations of Model 1066. (Note: four enclosure opening plugs will be provided upon shipment.) Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with Type 4X or IP66 conduit plugs. note: Use watertight fittings and hubs that comply with your requirements. Connect the conduit hub to the conduit before attaching the fitting to the transmitter. WarninG: risk oF eleCtriCal shoCk electrical installation must be in accordance with the national electrical Code (ansi/nFpa-70) and/or any other applicable national or local codes. eleCtrostatiC iGnition hazarD special condition for safe use (when installed in hazardous area) 1. The plastic enclosure, excepting the front panel, must only be cleaned with a damp cloth. The surface resistivity of the non-metallic enclosure materials is greater than one gigaohm. Care must be taken to avoid electrostatic charge build-up. The Model 1066 Transmitter must not be rubbed or cleaned with solvents or a dry cloth. 2. The panel mount gasket has not been tested for type of protection IP66 or Class II and III. Type of protection IP66 and Class II, III refer the enclosure only. 3. The surface resistivity of the non-metallic enclosure materials is greater than one gigaohm. Care must be taken to avoid electrostatic charge build-up. The Model 1066 Transmitter must not be rubbed or cleaned with solvents or a dry cloth. 6 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI 1066 December 2014 FiGure 3. panel mounting Dimensions 7 1066 December 2014 FiGure 4. pipe and wall mounting dimensions (mounting bracket pn: 23820-00) 8 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 FiGure 5. ph/orp sensor wiring to 1066 printed circuit board (1066-p) HINGE SIDE OF FRONT PANEL OUTPUT 2 (OUTPUT1) LOOP PWR TB5 SENSOR WIRING TB3 TB2 +24V ANODE RTN GND GND CATHODE SNS SHLD RTN IN GND SOL TB7 TB6 THUM +24V REF +V SHLD pH -V TB4 TB1 1066 CIRCUIT BOARD ASSY 24359- 00 pH/ORP SENSOR WIRING (FOLLOW RECOMMENDED ORDER) 1) TB3/RTD RETURN SENSE RTD IN 2) TB2/REFERENCE & SOLUTION GND REFERENCE IN REFERENCE SHIELD SOLUTION GROUND 3) TB4/PREAMP (IF PRESENT) +VOLTS -VOLTS 4) TB1/pH INPUT pH SHIELD pH IN NOTE: A) IF GROUND LEAD IS PRESENT, TERMINATE IT TO GREEN GROUND SCREW ON INNER ENCLOSURE. B) TB5, TB6 AND TB7 NOT USED FOR pH/ORP SENSOR WIRING. 1066 pH/ORP SENSOR WIRING 40106612 A 9 1066 instruction sheet December 2014 LIQ_MAN_ABR_1066-PA-HT-FF-FI FiGure 6. Chlorine, oxygen, ozone sensor wiring to 1066 printed circuit board (1066-Cl, 1066-Do, 1066-oz) HINGE SIDE OF FRONT PANEL OUTPUT 2 (OUTPUT1) LOOP PWR TB5 SENSOR WIRING TB3 TB2 +24V ANODE RTN REF GND GND CATHODE SNS SHLD RTN IN GND SOL TB7 TB6 THUM +24V +V SHLD pH -V TB4 TB1 1066 CIRCUIT BOARD ASSY 24359- 00 CHLORINE, OXYGEN, OZONE SENSOR WIRING (FOLLOW RECOMMENDED ORDER) 1) TB5/ANODE & CATHODE ANODE CATHODE 2) TB3/RTD RETURN SENSE RTD IN 3) TB2/ SOLUTION GROUND NO CONNECTION NO CONNECTION SOLUTION GROUND NOTE: A) TB1, TB4, TB6 AND TB7 NOT USED FOR OXYGEN AND OZONE SENSOR WIRING. B) TB1, TB2 AND TB4 MAY BE USED FOR pH SENSOR WIRING IF FREE CHLORINE MEASEMENT REQUIRES LIVE pH INPUT. 1066 AMP SENSOR WIRING 40106611 A 10 instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 Intrinsically Safe Installation SCHEMATIC, INSTALLATION MODEL 1066 XMTR, (CSA) FiGure 7. Csa installation 11 1066 December 2014 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI SCHEMATIC, INSTALLATION MODEL 1066 XMTR, (CSA) FiGure 8. Csa installation 12 instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 SCHEMATIC, INSTALLATION MODEL 1066 XMTR, (CSA) FiGure 9. Csa installation 13 1066 December 2014 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI LABEL, INFO, 1066 CSA FiGure 10. Csa label information 14 instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 9241717-00 LABEL, INFO, 1066 ATEX FiGure 11. atex, ieCex label information 15 1066 December 2014 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI SCHEMATIC, INSTALLATION MODEL 1066 XMTR, (FM) FiGure 12. Fm installation 16 instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 SCHEMATIC, INSTALLATION MODEL 1066 XMTR, (FM) FiGure 13. Fm installation 17 1066 December 2014 instruction sheet LIQ_MAN_ABR_1066-PA-HT-FF-FI SCHEMATIC, INSTALLATION MODEL 1066 XMTR, (FM) FiGure 14. Fm installation 18 instruction sheet 1066 LIQ_MAN_ABR_1066-PA-HT-FF-FI December 2014 LABEL, INFO, 1066 FM FiGure 15. Fm label information 19 LIQ_MAN_ABR_1066-PA-HT-FF-FI Rev. C December 2014 facebook.com/EmersonRosemountAnalytical 8 AnalyticExpert.com Credit Cards for U.S. Purchases Only. twitter.com/RAIhome youtube.com/user/RosemountAnalytical emerson process management ©2014 Rosemount Analytical, Inc. All rights reserved. 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 The Emerson logo is a trademark and service mark of Emerson Electric Co. Brand name is a mark of one of the Emerson Process Management family of companies. All other marks are the property of their respective owners. rosemountanalytical.com © Rosemount Analytical Inc. 2014 The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. We reserve the right to modify or improve the designs or specifications of our products at any time without notice.