Det-Tronics FlexVu® Universal Display Unit Model UD10 DCU Emulator Instruction Manual

Instructions 95-8656 FlexVu® Universal Display Unit Model UD10 DCU Emulator 4.2 Rev: 9/12 95-8656 Table of Contents application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnetic Switches . . . . . . . . . . . . . . . . . . . . . . . . Device Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . Device Display . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration Overview . . . . . . . . . . . . . . . . . . . . Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Gas Concentration . . . . . . . . . . . . . . Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 3 3 4 4 5 IMPORTANT SAFETY NOTES . . . . . . . . . . . . . . . . . . 5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Identification of Vapor(s) to be Detected . . . . . . . . 6 Identification of Detector Mounting Locations . . . . 6 WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Supply Requirements . . . . . . . . . . . . . . . . . Wiring Cable Requirements . . . . . . . . . . . . . . . . . Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . Shield Connections . . . . . . . . . . . . . . . . . . . . . . . LON Address Switch Setting . . . . . . . . . . . . . . . . 7 7 7 7 9 Recommended STARTUP Procedure . . . . . . . . 9 S3 Configuration . . . . . . . . . . . . . . . . . . . . . . . 10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 15 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Device Repair and Return . . . . . . . . . . . . . . . 20 Ordering Information . . . . . . . . . . . . . . . . . . 20 APPENDIX A — FM Approval description . . . . a-1 appendix b — csa certification description . . b-1 appendix C — atex approval description . . . . . c-1 appendix d — iec approval description . . . . . . . d-1 Appendix E — Additional Approvals . . . . . . . . . . . E-1 Appendix F — UD10-DCU with GT3000 . . . . . . . . F-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2 Live Maintenance . . . . . . . . . . . . . . . . . . . . . . . F-2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . F-4 Appendix G — UD10-DCU WITH pir9400 . . . . . . . . . G-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1 Installation Notes . . . . . . . . . . . . . . . . . . . . . . . G-2 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2 Changing Operating Modes . . . . . . . . . . . . . . G-3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . G-3 Appendix H — UD10-DCU WITH model pirecl . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . H-1 H-1 H-2 H-3 H-4 Appendix I — UD10-DCU WITH MODEL OPECL . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPECL Transmitter Lamp Fault Condition . . . . . Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . I-1 I-1 I-3 I-3 I-4 I-4 Appendix J — UD10-DCU WITH NTMOS H2S Sensor . J-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1 Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . J-1 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . J-4 Appendix K — UD10-DCU WITH C706X GAS SENSOR . K-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . K-4 Appendix L — UD10-DCU with Model CGS Sensor . . . L-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1 Important Notes . . . . . . . . . . . . . . . . . . . . . . . . L-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-3 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-4 K-Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-4 Menu Structure. . . . . . . . . . . . . . . . . . . . . . . . . L-4 Appendix M — UD10-DCU WITH Model 505/CGS M-1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-2 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . M-2 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . M-3 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . M-4 Appendix N — UD10-DCU WITH Generic 4-20 ma sensor . N-1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-1 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . N-1 INSTRUCTIONS FlexVu® Universal Display Unit Model UD10 DCU Emulator Important Be sure to read and understand the entire instruction manual before installing or operating the gas detection system. This product can be used with a variety of Det-Tronics gas detectors to provide early warning of the presence of a toxic or explosive gas mixture. Proper device installation, operation, and maintenance is required to ensure safe and effective operation. If this equipment is used in a manner not specified in this manual, safety protection may be impaired. Application The FlexVu® Model UD10 DCU Emulator (UD10-DCU) is designed for applications that require a gas detector with digital readout of detected gas levels. Its LON interface board makes the UD10-DCU compatible with Eagle Quantum Premier systems by digitizing the 4-20 mA analog signal from the attached sensor/transmitter and transmitting the value as a process variable over the LON to the EQP controller. The UD10-DCU is designed for use with most currently available Det‑Tronics gas detectors. Refer to the Specifications section of this manual for a list of compatible gas detectors. When furnished with the CGS interface board, the device can be used only with a CGS sensor for detection of combustible gas. The UD10/CGS combination is certified as a “Gas Detector”. Gas concentration and unit of measurement are indicated on a digital display. All electronics are enclosed in an explosion-proof aluminum or stainless steel housing. The display unit is used with a single detector that may be either coupled directly to the UD10-DCU, or remotely located using a sensor termination box. The UD10-DCU features non-intrusive calibration. A magnet is used to perform calibration as well as to navigate the UD10-DCU’s internal menu. Description The UD10-DCU Universal Display can be used with various 4-20 mA gas detection devices, with or without HART. The unit provides display, output and control capabilities for the gas detector. The UD10-DCU utilizes the following I/O: Signal Inputs: 4-20 mA loop from the sensing device User Inputs: Magnetic switches on the display panel S3 Software Signal Outputs: LON communication Visible Outputs: Backlit LCD display Computer running S3 Software 4.2 © Detector Electronics Corporation 2012 Rev: 9/12 95-8656 To actuate a magnetic switch, lightly touch the magnet to the viewing window of the UD10-DCU directly over the switch icon on the faceplate. magnetic switches Four internal magnetic switches provide a non‑intrusive user interface that allows navigation through the menu. See Figure 1 for switch locations. Caution Handle magnets with care! Personnel wearing pacemakers/defibrillators should not handle magnets. Modern magnet materials are extremely strong magnetically and somewhat weak mechanically. Injury is possible to personnel, and magnets themselves can easily get damaged if allowed to snap towards each other, or if nearby metal objects are allowed to be attracted to the magnets. PREVIOUS CANCEL / ESCAPE ENTER / SELECT note Det-Tronics offers two magnet options for activating internal magnetic switches. While the two magnets can usually be used interchangeably, the best results will be achieved if they are used as follows: The Magnetic Tool (p/n 009700-001) is the stronger magnet and is recommended for activating the switches on the UD10-DCU viewing window. The Calibration Magnet (p/n 102740‑002) is recommended for applications that involve initiating calibration or resetting the detector by touching the side of a metal junction box or detector housing (PIRECL, OPECL, etc). Throughout this manual, the term “magnet” can refer to either device. NEXT B2426 Figure 1—Faceplate of UD10-DCU These switches are used for device configuration, checking status and event logs, and performing calibration. The switches are labeled as follows: CANCEL / ESCAPE Access To Menus To access the menus, use the magnet to activate the Enter/Select button. This will display the Main Menu. ENTER / SELECT / Menu ACCESS The actual menu structure varies depending upon the device that is connected to the UD10-DCU. Menus for the various devices can be found in the corresponding Appendix in this manual. Previous or if on Main Screen: Fault Shortcut Some areas of the menu contain additional information, which is indicated by the presence of an arrow on that particular line. By placing the magnet to the glass over the Enter/Select button, the next screen with the additional information will be shown. Next The UD10-DCU automatically returns to the main screen after 10 minutes if no activity occurs. 4.2 2 95-8656 Quick Access/Shortcut: Fault Menu Configuration overview To access the fault menu quickly, when a fault is present, touch the magnet to the glass by the Previous button. The user must select the sensor mode/type manually from the UD10-DCU display. The selection options are: HART Device (including Generic HART Device) Device ENCLOSURE PIR9400 The UD10-DCU housing is a 5 port aluminum or stainless steel explosion‑proof junction box with a clear viewing window. C706x 505 NTMOS CGS Device DISPLAY Generic Device (without HART) The UD10-DCU is provided with a 160 x 100 dot matrix backlit LCD display. See Figure 1. When “HART Device” is selected, the UD10-DCU communicates with the detector to determine the device type. The upper and lower range for the UD10-DCU display is determined by the detector type and must be selected before configuration data is sent from the EQP system. If the detector type or range is changed at the UD10-DCU, a configuration download from S3 should again be performed. During normal operation, the LCD continuously displays the detected gas level, gas type, and units of measurement. The real time clock can also be displayed if desired. The display shows the following alarm information: • High gas alarm • Low gas alarm • Aux alarm Alarm levels and calibration gas concentration level come from the S3 application. Configuration information is downloaded from S3 to the controller, which sends the data to the LON interface board in the UD10-DCU. The LON interface then sends configuration information to the main processor in the UD10-DCU for storage and display. Alarm levels and calibration gas concentration cannot be set from the UD10-DCU menu system, however, they can be viewed after download. The display indicates the following fault information: • Device fault • Display fault The UD10-DCU has smart capabilities to allow easy access to the following information: • Detector information • Measurement range • Alarm setpoints • Alarm and event logs Status information from the UD10-DCU and attached detector is passed to the EQP controller over the LON network, and then to S3 for display. For detailed menu structure, refer to the appropriate Appendix. 4.2 3 95-8656 Alarms Calibration Gas Concentration The UD10-DCU has a low and high alarm that are set from the S3 configuration software and then downloaded to the UD10-DCU. Alarm status can be viewed at the UD10-DCU display, the EQP controller, or S3. Alarms are non‑latching at the UD10-DCU, but can be latched using logic within the EQP Controller. The calibration gas concentration is programmed from S3 and downloaded to the UD10-DCU. See Table 2 for calibration gas limits. NTMOS, CGS, and PIR9400 require a gas concentration of 50% full scale. Calibration gas concentration can be viewed from the UD10-DCU menu under Display Status->LON Config. With some configurations, the alarm limits on the UD10‑DCU are tighter than on S3. If a value is out of range, the UD10-DCU will set the value as close as possible while remaining within the allowable range (See Table 1). After the configuration download is complete, the alarm setpoints can be viewed at the UD10-DCU under Display Status->LON Config menu. Table 1—UD10-DCU Alarm Limits UD10 Limits EQP Limits Detector Type Low Alarm High Alarm Recommended EQP Configuration GT3000 Toxic 5-50% 10-90% Universal Automatic GT3000 O2* 16-20.5% v/v 5-20.5% v/v Oxygen System Limits Low Alarm High Alarm Low Alarm 10-100% 20-100% 10-50% High Alarm 20-90% 1.3-25% v/v 2.5-25% v/v 16-20.5% v/v 5-20.5% v/v PIR9400 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60% Eclipse 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60% Open Path 5-50% 10-90% Universal Automatic 10-100% 20-100% 10-50% 20-90% C706x 5-50% 10-90% Universal Automatic 10-100% 20-100% 10-50% 20-90% 505/CGS 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60% NTMOS H2S 5-50% 10-90% Universal Automatic 10-100% 20-100% 10-50% 20-90% CGS 5-50% 10-60% Explosive 5-40% 10-60% 5-40% 10-60% Generic Device 0-100% 0-100% Universal Automatic 10-100% 20-100% 10-100% 20-100% *Sensor approved for oxygen depletion (<21% V/V) only. Table 2—Calibration Gas Concentration Limits 4.2 Detector Type UD10 Limits Recommended EQP Configuration EQP Limits System Limits GT3000 Toxic 30-90% Universal Automatic 20-100% 30-90% GT3000 O2 20.9% v/v Oxygen 5-25% v/v 20.9% v/v PIR9400 50% Explosive 20-100% 50% Eclipse 30-90% Explosive 20-100% 30-90% Open Path 30-90% Universal Automatic 20-100% 30-90% C706x 30-90% Universal Automatic 20-100% 30-90% 505/CGS N/A Explosive 20-100% N/A NTMOS H2S 50% Universal Automatic 20-100% 50% CGS 50% Explosive 20-100% 50% Generic Device N/A Universal Automatic 20-100% 20-100% 4 95-8656 important safety notes Logging Events that can be logged in the UD10-DCU include: CAUTION The wiring procedures in this manual are intended to ensure proper functioning of the device under normal conditions. However, because of the many variations in wiring codes and regulations, total compliance to these ordinances cannot be guaranteed. Be certain that all wiring complies with the NEC as well as all local codes. If in doubt, consult the authority having jurisdiction before wiring the system. Installation must be done by a properly trained person. • Calibration (Date, time and success Y/N are logged for detectors that do not provide their own calibration logging capabilities.) Faults that are logged in the UD10-DCU include: • Detector fault • Low power • General fault Alarms that are logged in the UD10-DCU for gas detector inputs include: CAUTION This product has been tested and approved for use in hazardous areas. However, it must be properly installed and used only under the conditions specified within this manual and the specific approval certificates. Any device modification, improper installation, or use in a faulty or incomplete configuration will render warranty and product certifications invalid. • High gas alarm • Low gas alarm. The UD10-DCU can display the detector event and calibration logs (if available). Detector calibration and event logs can also be read from the detector’s HART interface (where available). The UD10-DCU has its own 1,000‑entry event log available under the Display Status‑>History‑>Event Log menu. CAUTION The device contains no user serviceable components. Service or repair should never be attempted by the user. Device repair should be performed only by the manufacturer. The LON interface board in the UD10-DCU has eight alarm logs and eight calibration logs. These logs are available from the S3 “Point Display Screen” for the UD10‑DCU. Liabilities The manufacturer’s warranty for this product is void, and all liability for proper function of the detector is irrevocably transferred to the owner or operator in the event that the device is serviced or repaired by personnel not employed or authorized by Detector Electronics Corporation, or if the device is used in a manner not conforming to its intended use. The EQP Controller and S3 also maintain their own logs. Refer to the EQP system manual (95‑8533) and/or the S3 manual (95-8560) for details. Caution Observe precautions for handling electrostatic sensitive devices. caution Unused conduit entries must be closed with suitably certified blanking elements upon installation. 4.2 5 95-8656 Installation Identification of detector mounting locations NOTE For complete instructions regarding wiring, installation, and use of the Eagle Quantum Premier system, refer to manual number 95-8533. Identification of the most likely leak sources and leak accumulation areas is typically the first step in identifying the best detector mounting locations. In addition, identification of air current/wind patterns within the protected area is useful in predicting gas leak dispersion behavior. This information should be used to identify optimum detector installation points. note The gas detector housing must be electrically connected to earth ground. A dedicated earth ground terminal is provided on the UD10-DCU. If the vapor of interest is lighter than air, place the detector above the potential gas leak. Place the detector close to the floor for gases that are heavier than air. Note that air currents may cause a gas that is slightly heavier than air to rise under some conditions. Heated gases may also exhibit the same phenomenon. The detector must always be installed per local installation codes. Before installing the gas detector, define the following application details: The most effective number and placement of detectors varies depending on the conditions on site. The individual designing the installation must often rely on experience and common sense to determine the detector quantity and best locations to adequately protect the area. Note that it is typically advantageous to locate detectors where they are accessible for maintenance. Locations near excessive heat or vibration sources should be avoided. Identification of vapor(s) to be detected It is necessary to identify the vapor(s) of interest at the job site. The fire hazard properties of the vapor, such as vapor density, flashpoint, and vapor pressure should be identified and used to assist in selecting the optimum detector mounting location within the area. For cross sensitivity information, refer to each gas detector’s corresponding instruction manual. Refer to the Specifications section in this manual for a list of gas detectors and their corresponding instruction manuals. Final suitability of possible gas detector locations should be verified by a job site survey. The gas detector must be mounted with the sensor in the correct orientation as shown in Table 3. If the UD10-DCU faceplate is not correctly oriented, it can be rotated at 90 degree increments by pulling the electronic module from the four mounting posts that secure it to the junction box and repositioning it as desired. Note that the module is held in place by a compression fitting – no screws are involved. Table 3—Device Orientation 4.2 6 Device Orientation GT3000 Vertical with Sensor Pointing Down PIR9400 Horizontal PIRECL Horizontal OPECL Horizontal (Fixed to a vertical post) CGS Vertical with Sensor Pointing Down 505/CGS Vertical with Sensor Pointing Down C706X Vertical with Sensor Pointing Down NTMOS Vertical with Sensor Pointing Down 95-8656 WIRING to Figure 2 for an illustration of the UD10-DCU wiring terminal board. power SUPPLY requirements COM 1 - Communication network connections: Connect to COM 2 terminals of the next device on the loop, A to A and B to B. Calculate the total gas detection system power consumption rate in watts from cold start-up. Select a power supply with adequate capability for the calculated load. Ensure that the selected power supply provides regulated and filtered 24 Vdc output power for the entire system. If a back-up power system is required, a float‑type battery charging system is recommended. If an existing source of 24 Vdc power is being utilized, verify that system requirements are met. The acceptable voltage range is 18-30 Vdc measured at the input to the UD10-DCU. COM 2 - Communication network connections: Connect to COM 1 terminals of the previous device on the loop, A to A and B to B. 24 VDC - Connect the “+” terminal to the positive side of the 24 vdc power source. (Both “+” terminals are connected internally.) Wiring cable requirements Always use proper cabling type and diameter for input power as well as output signal wiring. 14 to 18 AWG shielded stranded copper wire is recommended. Correct wire size depends on the device and wire length. Refer to the appropriate Appendix for additional information. The maximum cable length from power source to UD10-DCU is 2000 feet. Maximum cable length from UD10-DCU to sensor is 2000 feet. Figure 3 shows a UD10-DCU Wired to a generic sensing device. Refer to the appropriate Appendix for information regarding a specific detector. Grease/Lubrication To ease installation and future removal, ensure that all junction box covers and sensor threads are properly lubricated. If the need arises for additional lubrication, use either Lubriplate grease (see Ordering Information for part number) or Teflon tape. Avoid the use of silicone grease. note The use of shielded cable in conduit or shielded armored cable is highly recommended. In applications where the wiring is installed in conduit, dedicated conduit is recommended. Avoid low frequency, high voltage, and non‑signaling conductors to prevent nuisance EMI problems. Shield Connections The UD10 provides terminals for proper grounding of wiring cable shields (located on the sensor, 4-20 mA, and operating power terminal blocks). These shield terminals are not connected internally, but are connected to ground through capacitors. The capacitors ensure an RF ground, while preventing 50/60 Hz ground loops. caution The use of proper conduit installation techniques, breathers, glands, and seals is required to prevent water ingress and/or maintain the explosion-proof rating. Ground all shields as shown in the wiring examples throughout this manual. Wiring Procedure NOTE Since the UD10-DCU can be used with a variety of different detection devices, information that is specific to each detector model (wiring, calibration, HART menus, etc.) is covered in an Appendix that is dedicated to that device. Refer to the appropriate Appendix at the back of this manual for specific information when wiring the detection system. For information on devices not covered in an Appendix, refer to the manual provided by the device’s manufacturer. important For proper grounding, all junction boxes / metal enclosures must be connected to earth ground. The following are required for installations requiring CE Mark compliance: • For shielded cable installed in conduit, attach the wire shields to the “shield” connections on the terminal blocks, or to earth ground on the case. • For installations without conduit, use double shielded cable. Terminate the outer shield to earth ground on the case. Terminate the inner shield to the “shield” connection on the terminal blocks. Connect 24 vdc power lead wires and communication network cable to the appropriate terminal block. Refer 4.2 Connect the “–” terminal to the negative side of the 24 vdc power source. (Both “–” terminals are connected internally.) 7 95-8656 J4-1 J4-2 J4-3 J4-4 J4-5 SHIELD CALIBRATE 24 VDC – 4-20 mA 24 VDC + J4 LON ADDRESS SELECTION SWITCHES J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 J2 1 2 ON ON 4 1 2 3 4 5 6 7 8 SHIELD 2 B COM 8 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-5 J7-4 J7-3 J7-2 J7-1 VALUES OF ALL SWITCHES IN THE ON POSITION ARE ADDITIVE. J3 J7-6 64 32 128 16 SW3 LON Connector UD10 DISPLAY UNIT Sensor Connector FACTORY USE ONLY J7 Power Supply Connector A2509 Figure 2—Wiring Terminal Board GENERIC GAS DETECTOR SEE NOTE 3 CALIBRATE 24 VDC – UD10 DISPLAY UNIT 4-20 MA SIGNAL J4-2 J4-3 J4-4 J4-5 24 VDC – 4-20 mA 24 VDC + 24 VDC + J4 GROUND SEE NOTE 1 J2 ON J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 SHIELD B A SHIELD B A LON FROM PREVIOUS DEVICE LON TO NEXT DEVICE SHIELD J7-1 24 VDC + J7-2 24 VDC – J3 J7-3 24 VDC – SHIELD J7-4 J7-5 J7-6 24 VDC + SW3 SHIELD 2 B COM LON Connector J4-1 SHIELD CALIBRATE Sensor Connector NOTE 1 CONNECT THE SENSOR GROUND LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. NOTE 3 GENERIC SENSOR SHOWN AS EXAMPLE. REFER TO THE APPROPRIATE APPENDIX FOR SPECIFIC SENSOR WIRING INFORMATION. 24 VDC J7 + Power Supply Connector – A2510 Figure 3—UD10-DCU Wired to a Generic Gas Detector 4.2 8 95-8656 LON Address Switch Setting Detector Type/mode selection procedure Each device on the LON/SLC must be assigned a unique address. This is accomplished by setting DIP switches on the module’s circuit board. See Figure 2. Each rocker switch has a specific binary value. The node address is equal to the added value of all rocker switches in the “ON” position. All “OFF” switches are ignored. The valid address range is from 5 to 250. After power has been applied and the warm-up period is complete, select the UD10-DCU operating mode. To do this: 1. Access the Main Menu by touching the magnet to the ENTER/SELECT button. From there, navigate to the “Mode Select” menu. The switch value is read at power-up. If a change is made with power applied (not recommended), power must be cycled before the change will be recognized. The LON address can be read from the UD10-DCU menu under Display Status->LON Config. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test For additional information, refer to the Eagle Quantum Premier system manual (number 95-8533). Display Setup Mode Select Mode Select General Options RTC Input Loop Cal Contrast Contrl Backlight Ctrl Write Protect HART Device PIR9400 C706X 505 NTMOS CGS Generic Device 2. From the “Mode Select” menu, select and enter the appropriate operating mode based on the type of detector being used. Recommended Startup Procedure note If using a PIR9400, note that changing the gas type on the UD10-DCU does not change the gas type at the PIR9400. This change is made using a switch located in the PIR9400. Refer to the PIR9400 instruction manual (95‑8440) for details. 1. Check the UD10-DCU LON address switches for proper setting. 2. Check all system wiring for proper connection. 3. With power applied to the system, select the correct sensor type or mode. See “Detector Type/Mode Selection Procedure” for details. NOTE If using a C706X detector, navigate to the “Device Setup” menu and select the appropriate gas type and unit of measurement. Note A fault may be displayed until the configuration is downloaded. 3. To exit, activate Cancel/Escape three times to return to the main display screen. 4. Note the units on the main UD10-DCU display. (This will typically be PPM or %.) note If the detector is replaced with another detector type, the UD10-DCU will not recognize it until the mode is changed. 5. Record the LON address, range, and units for each detector. 6. Complete the steps in the “S3 Configuration” section of this manual to configure the LON network from S3. Note If the UD10-DCU Display is in PIR9400 mode and if: a. The connection between PIR9400 and the UD10‑DCU is removed, the UD10-DCU will show a FAULT on the Gas Screen. When the connection between PIR9400 and UD10‑DCU is restored, the UD10-DCU will remove the FAULT indication when current increases beyond 3.6 mA. b. Someone removes the PIR9400 & connects a HART enabled Gas Detector, it will not be recognized by the UD10-DCU Display until the mode is changed to HART. 4.2 9 95-8656 S3 Configuration Create a new DCU point with the correct LON address/ point number. See Figure 4. Figure 4—Point Type Selection Screen 4.2 10 95-8656 The DCU configuration software supports six detector types: Explosive Oxygen Universal (Automatic Calibration) Universal (Manual Calibration) Pointwatch Ductwatch Table 4 shows the recommended settings for each detector type. Table 4—Recommended Settings for each Detector Type 4.2 Detector Type Recommended Configuration Comments GT3000 - All but O2 Universal Automatic GT3000 O2 Oxygen Eclipse Explosive Proper range and units are automatically set. Alarms are limited to approval requirements. Open Path Universal Automatic Enter the proper range and units (LFL-M) for the detector. PIR9400 Explosive Proper range and units are automatically set. Alarms are limited to approval requirements. Calibration gas must be set to 50%. C706x Universal Automatic Enter the proper range for the detector and PPM for units. Then select the alarm and calibration levels. 505 Explosive Alarms are limited to approval requirements. Uses %LFL for units. NTMOS Universal Automatic CGS Explosive Generic Universal Automatic Enter the proper range for the detector. Enter PPM for units. Then select the alarm and calibration levels. Units and range will automatically be set. Cal level must be set to 20.9%. Enter the proper range (0-100) and units (PPM) for the detector. Calibration gas must be set to 50%. Proper range and units are automatically set. Alarms are limited to approval requirements. Calibration gas must be set to 50%. Enter the proper range and units for the detector. Calibration is not supported, so 50% should be used as the default. 11 95-8656 Enter the appropriate data on the DCU Editor Screen. See Figure 5. The units and range entered at S3 will be seen in S3 and the Controller, but are not sent to the UD10-DCU. It is the user’s responsibility to ensure that S3 matches the actual detector type. The alarm and calibration gas setpoints are downloaded to the UD10-DCU. Figure 5—DCU Editor Screen The LON parameters can be checked at the UD10‑DCU display under the “LON Config” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 4.2 Display Status General Info Fault/Status LON Config History Display Info Debug Menu LON Config Hgh Alarm Level Low Alarm Level Cal Gas Conc Status Rate Lon Address 12 95-8656 RTC UD10-DCU Input Trim Time and date for the UD10-DCU is automatically set by the EQP controller via the LON network. Changes to the time on the S3 computer will be reflected at the UD10-DCU when the controller RTC is set. When the UD10-DCU is used with a detector that supports HART communication, an automated process can be used to trim the UD10-DCU input. Navigate down the menu to “Input Loop Cal”. When used with the GT3000, the RTC for the GT3000 can be synchronized to the RTC of the display by going through the Main Menu->Device Setup->RTC->“Sync W/Disp”. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 4-20 ma input loop Calibration If the detector connected to the UD10-DCU is HART enabled, its 4-20 mA output signal can be trimmed. (A detector calibration should be performed prior to trimming the detector output or UD10-DCU input). Navigate down the menu to Device Test > D/A (Digital to Analog) Trim. If a non-HART detector is being used, the Input Loop Cal may be performed with a mA current source or loop calibrator connected to the UD10-DCU Sensor Connector. Follow the loop calibration instructions shown by the UD10-DCU for this procedure. Device Test Self Test Response Test Loop Test D/A Trim Mode Select General Options RTC Input Loop Cal Contrast Contrl Backlight Ctrl Write Protect Upon entering Input Loop Cal, the UD10-DCU commands the detector to output 4 mA, and then automatically calibrates its own input. The UD10-DCU then commands the detector to output 20 mA and subsequently calibrates its own input. HART Detector Signal Calibration Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Display Setup D/A Trim Zero Trim Gain Trim Select Zero Trim. When this screen is entered, a warning message is presented. Select ENTER to continue. When the message “Connect Reference Meter” is presented, install the current meter on the mA line between the detector and UD10-DCU. Select ENTER to continue. When the message “Set Input Current to 4mA?” is presented, select ENTER to begin the Zero Trim function. The detector will now set its 4 mA output value. If the value indicated on the current meter is not 4.00 mA, enter the measured value into the UD10-DCU using the Previous and Next switches. The UD10-DCU calculates and corrects for the difference between the actual and entered values. When the current meter value is at the desired 4.00 mA, select ENTER to accept the new zero trim value. Select Gain Trim. Follow the same procedure for gain/ span calibration. 4.2 13 95-8656 Optional System Tests Display Backlight Operation The following tests are available for verifying proper operation of various functions of the gas detection system: – The Self Test and Response Test are accessed from the “Display Test” screen. (A “Device Test” screen is available for performing the same tests on HART enabled detectors.) – The Proof Test is performed by applying test gas to the sensor. It is not accessed from the “Display Test” screen and does not inhibit the outputs. The UD10 can be programmed to turn on the backlight feature of the digital display when an alarm or fault occurs or a magnetic switch is activated. Navigate to the Backlight Ctrl screen. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Display Setup Mode Select General Options Input Loop Cal Contrast Contrl Backlight Ctrl Backlight Ctrl Off On Automatic Off = The backlight is always off. Display Test Self Test Response Test On = The backlight is always on. Automatic = Normal operation – Backlight is off Alarm – Backlight flashes on and off Fault – Backlight is on steady Magnetic Switch – Backlight is on steady Self-Test This test commands the UD10-DCU to perform a fully automatic internal test. At the completion of the test, the UD10-DCU will indicate a pass or fail. The backlight automatically turns off 10 minutes after the last Magnetic Switch activation. Response Test If the backlight is on following a magnetic switch activation and then an alarm condition occurs, the backlight will remain on steady and not flash until the 10 minute time-out is complete. Then it will begin flashing. This test inhibits the UD10-DCU’s outputs, thereby providing a means of testing the system by applying gas to the detector without activating any alarms or affecting the output. note If the Response Test is not terminated by the operator, the test will automatically time out after ten minutes and the UD10-DCU will return to normal operation. Proof Test A Proof Test (bump test) can be performed at any time to verify proper operation and calibration of the system. Since this test does not inhibit the UD10-DCU’s outputs, secure any output devices prior to performing the test to prevent unwanted actuation. History There are two separate histories, one for the display and one for the detector (if available). Both will state the number of hours that the unit has been operating, and the highest and lowest recorded temperature (with time and date stamp). 4.2 14 95-8656 Troubleshooting Example: If a Fault condition is indicated on the UD10-DCU faceplate, the nature of the fault can be determined by using the magnetic tool to navigate to the appropriate Fault screen. For a Display (UD10-DCU) related fault: Main Menu > Display Status > Fault/Status > Fault For a Device (Sensor) related fault: Main Menu > Device Status > Fault/Status > Sensor Fault NOTE Refer to the Menu in the appropriate Appendix of this manual for the path to the proper Fault screen. When the active fault has been identified, refer to the Troubleshooting Tables for a description of the fault and suggested corrective action. Shortcut: From the main display screen, touch the magnet to the “Previous” switch to go directly to the Fault screen. Refer to Table 5 for Display Faults and Table 6 for Device Faults. Table 5—Troubleshooting Guide - Display Faults Display Faults Description Recommended Action Input Loop FLT Fault in sensor or sensor loop Check sensor wiring. Calibrate sensor. Ensure that sensor type matches configuration. EE Fault Fault in non-volatile memory Return to factory. ADC Ref Fault ADC reference voltage too high or low Return to factory. 24V Fault Problem in 24 volt power supply or power wiring Check power wiring and output voltage of power supply. Flash Fault FLASH memory Fault Return to factory. RAM Fault Fault in volatile memory Return to factory. WDT Fault Watchdog timer is non-functional Return to factory. 12V Fault 12 volt internal power supply out of tolerance Check power source. Return to factory. 5V Fault 5 volt internal power supply out of tolerance Check power source. Return to factory. 3V Fault 3 volt internal power supply out of tolerance Check power source. Return to factory. Note: A fault condition will cause an oxygen detector to generate an alarm output as the decreasing 4-20 mA signal passes through the alarm range. 4.2 15 95-8656 Table 6—Troubleshooting Guide - Device Faults Device Faults Description Recommended Action Loop Fault Current loop below fault threshold Check 4-20 mA loop wiring for shorts or opens. Supply Voltage Fault 24 volt power supply voltage too low Verify proper wiring to the device and correct voltage output from the power supply. Calibration Fault Bad calibration This fault can be caused if the calibration is allowed to time out. If so, recalibrate. Ensure that there is enough gas in the calibration bottle to complete the calibration. Ensure that the gas being used for calibration is the correct type and concentration. It must match the configured setting. Memory Fault Self-detected memory fault Return to factory. ADC Fault Self-detected ADC fault Return to factory. Internal Voltage Fault Self-detected voltage fault Check supply voltage. Return to factory. Zero Drift Sensor signal has drifted negative Device may have been calibrated with background gas present. Recalibrate the detector. Purge with clean air if needed. Temperature Sensor Fault Temperature sensor is out of range Return to factory. Wrong Sensor Type Wrong sensor type is installed Sensor type must match configuration. Change sensor or configuration. Lamp Fault Open or shorted lamp Replace lamp. Return to factory. Alignment Fault Open path alignment problem Align the device as specified in the instruction manual. Blocked Optic Fault Optical path is blocked Locate and remove obstruction from the optical path. Cal Line Active Cal line is active at start-up Ensure that the Cal line wiring is not shorted and the switch is open. Low Cal Line Cal line is shorted. Check wiring. Sensor Fault Self-detected fault with the sensor Check sensor wiring. Calibrate sensor. Ensure that sensor type matches configuration. Noise Fault* Excessive noise on signal Check OPECL alignment. Align ADC Fault* Alignment ADC saturated Check OPECL alignment. Align Fault* Alignment fault Check OPECL alignment. Align Warning* Alignment warning Check OPECL alignment. DAC Fault DAC fault detected Return to factory. General Fault Unspecified fault Verify correct power wiring and supply voltage. Consult the factory. High Fault Detector output is higher than specified limit Verify correct sensor type and calibration. Low Fault Detector output is lower than specified limit Verify correct sensor type and calibration. Dirty Optics Detector optics are dirty Perform the cleaning procedure as described in the detector manual, then perform calibration. Start Cal Fault Calibration fault Verify correct sensor type and calibrate. *OPECL only. 4.2 16 95-8656 Table 6—Troubleshooting Guide - Device Faults, Continued Device Faults Description Recommended Action EE Fault Fault in non-volatile memory Power may have been interrupted while the device was updating its internal data logs. Recycle power. Ref ADC Sat Sensor signal level is outside the range of the AD converter Return to factory. Active ADC Sat Sensor signal level is outside the range of the AD converter Return to factory. 24V Fault Problem in 24 volt power supply or power wiring Check power wiring and output voltage of power supply. Flash CRC Fault Memory fault Return to factory. RAM Fault Fault in volatile memory Return to factory. Low Voltage Power supply voltage outside of limits Check power supply voltage. Return to factory. Temp Fault Temperature sensor fault Return to factory. Software Fault Internal software fault Return to factory. EE Safety Fault Internal configuration fault Return to factory. Gas Under Range Sensor signal has drifted negative Device may have been calibrated with background gas present. Recalibrate the detector. Purge with clean air if needed. Sensor Mismatch Wrong sensor type is installed Sensor type must match configuration. Change sensor or configuration. ADC CNTR Fault Internal hardware fault Return to factory. 3V Fault 3 volt internal power supply out of tolerance Return to factory. Comm Fault Communication fault Check detector wiring and power supply. GEN Fault Unspecified fault Verify correct power wiring and supply voltage. Consult the factory. 12V Fault 12 volt internal power supply out of tolerance Return to factory. 5V Fault 5 volt internal power supply out of tolerance Return to factory. 4.2 17 95-8656 Specifications Detector compatibility— The UD10-DCU can be used with the Det‑Tronics gas detectors listed in Table 7. operating voltage— 24 Vdc nominal, operating range is 18 to 30 Vdc. Ripple cannot exceed 0.5 volt P-P. Unit of Measurement— PPM, % LFL, % V/V, LFLM, or Mg/M3. operating power— Heater off: 1.3 watts nominal @ 24 Vdc with backlit display off. 2 watts @ 24 Vdc with backlit display on. Heater on: 4 watts additional. CGS model: Add 4 watts with CGS interface board and CGS sensor installed. Operating temperature— –40°C to +75°C. Storage Temperature— –55°C to +75°C. Humidity Range— 5 to 95% RH (Det-Tronics verified). Maximum power with heater and display on: 6 watts @ 30 Vdc (Standard model) 10 watts @ 30 Vdc (CGS model). electro-magnetic compatibility— EMC Directive 2004/108/EC EN55011 (Emissions) EN50270 (Immunity) note Heater turns on when the internal temperature drops below –10°C (default operation). DIMENSIONS— See Figures 6 and 7. Lon communication — Digital communication, transformer isolated (78.5 kbps). EQP/UD10 System Accuracy— <1 ppm error. <1 %LFL error. With CGS sensor: ±3 %LFL, 0-50 range, ±5 %LFL 51-100 range. 5.86 (14.9) 5.2 (13.2) 2.7 (6.9) EQP/UD10 System Response— Toxic gas: T90 < 10 sec. Combustible gas: T90 < 10 sec. With CGS sensor: T90 < 12 sec. 4.7 (11.9) Table 7—Gas Detectors Compatible with the UD10-DCU Device Toxic1 GT3000 X 95-8616 PIR9400 X 95-8440 PIRECL X 95-8526 OPECL X 95-8556 CGS X 90-1041 505/CGS X 95-8472 C706X3 X 95-8396 95-8411 95-8414 95-8439 NTMOS4 X 95-8604 1 2 3 4 3.46 (8.8) Catalytic IR2 Instruction Combustible Combustible Manual 3.77 (9.6) 1.28 (3.3) Hydrogen sulfide, Ammonia, Chlorine, Hydrogen, Oxygen, Carbon Monoxide, and Sulfur Dioxide. Methane, Ethane, Ethylene, Propane, and Propylene. C7065E Oxygen detector is not supported. Hydrogen sulfide only. 4.2 C2281 Figure 6—Dimensions of Model STB Termination Box in Inches (Centimeters) 18 95-8656 Wiring terminals— 14 to 18 AWG wire can be used. Certification— For complete approval details, refer to the appropriate Appendix: Conduit Entries— 3/4” NPT or M25. FM ® APPROVED ENCLOSURE MATERIAL— Epoxy coated aluminum or 316 stainless steel. Appendix A – FM Appendix B – CSA Appendix C – ATEX Appendix D – IECEx Appendix E – INMETRO SHIPPING WEIGHT— Aluminum: 4.15 pounds (1.88 kilograms). Stainless steel: 10.5 pounds (4.76 kilograms). WARRANTY— 12 months from date of installation or 18 months from date of shipment, whichever occurs first. 6.48 (16.5) 3.46 (8.8) 4.7 (11.9) 5.2 (13.2) 5.86 (14.9) 11.28 (28.7) R0.175 A2442 Figure 7—Dimensions of UD10-DCU with GT3000 in Inches (Centimeters) 4.2 19 95-8656 DEVICE REPAIR AND RETURN ORDERING INFORMATION Prior to returning devices, contact the nearest local Detector Electronics office so that a Return Material Identification (RMI) number can be assigned. A written statement describing the malfunction must accompany the returned device or component to assist and expedite finding the root cause of the failure. Sensor module, transmitter module and termination boxes (if used) must be ordered separately. Pack the unit properly. Always use sufficient packing material. Where applicable, use an antistatic bag as protection from electrostatic discharge. The RMI number should be clearly marked on the outside of the box. Part Number Description Refer to the UD10-DCU Model Matrix for ordering details. Replacement Parts 009700-001 010535-001 101197-001* 101197-004* 101197-005 101197-003 010816-001 010817-001 010818-001 010819-001 104190-001 104190-002 104190-003 104190-004 102804-001 102804-003 103922-001 005003-001 note Inadequate packaging that ultimately causes damage to the returned device during shipment will result in a service charge to repair the damage incurred during shipment. Return all equipment transportation prepaid to the factory in Minneapolis. NOTE It is highly recommended that a spare be kept on hand for field replacement to ensure continuous protection. Magnetic Tool Electronics Module, DCU Stop Plug, 3/4" NPT, AL Stop Plug, 3/4" NPT, SS Stop Plug, M25, AL, IP66 Stop Plug, M25, SS, IP66 Stop Plug, 20PK, 3/4" NPT, AL Stop Plug, 20PK, 3/4" NPT, SS Stop Plug, 20PK, M25, AL, IP66, EXDE Stop Plug, 20PK, M25, SS, IP66, EXDE Stop Plug, M25, AL, INMETRO Stop Plug, 3/4" NPT, AL, INMETRO Stop Plug, M25, SS, INMETRO Stop Plug, 3/4" NPT, SS, INMETRO Reducer, M25 to M20, AL Reducer, M25 to M20, SS 475 Field Communicator Lubriplate grease, 1 oz. *NEMA/Type 4X, IP66 rating requires addition of Teflon tape. 4.2 20 95-8656 Assistance For assistance in ordering a system to meet the needs of a specific application, please contact: Detector Electronics Corporation 6901 West 110th Street Minneapolis, Minnesota 55438 USA Operator: (952) 941-5665 or (800) 765-FIRE Customer Service: (952) 946-6491 Fax: (952) 829-8750 Web site: www.det-tronics.com E-mail: det-tronics@det-tronics.com UD10 Model Matrix MODEL UD10 DESCRIPTION Universal Display Unit TYPE MATERIAL A Aluminum S Stainless Steel (316) TYPE THREAD TYPE 5M 5 Port, Metric M25 5N 5 Port, 3/4" NPT TYPE OUTPUTS 25 Relay, 4-20 mA, RS485, HART 28 EQP / DCU Emulator TYPE APPROVAL B INMETRO (Brazil) R VNIIFTRI (Russia) W FM/CSA/ATEX/CE/IECEx TYPE 2 CLASSIFICATION (Div/Zone) Ex d (Flameproof) TYPE OPTIONAL CONDITIONING BOARD (Blank) None C CGS N NTMOS* *Not required for DCU Emulator model. 4.2 21 95-8656 Appendix A FM APPROVAL DESCRIPTION Class I, Div. 1, Groups B, C & D T5; Class I, Div. 2, Groups B, C & D T4; Class I, Zone 1/2 AEx d IIC T5; Class II/III, Div. 1/2, Groups E, F & G. Tamb –40°C to +75°C NEMA/Type 4X, IP66 Conduit seal not required. Performance verified in accordance with: ANSI/ISA-92.00.01 ANSI/ISA-12.13.01 (CGS excluded) FM 6310/6320 ANSI/ISA-12.13.04/FM 6325 This approval does not include or imply approval of gas detector heads or other apparatus to which the subject instrument may be connected. In order to maintain a Factory Mutual Research approved system, the measurement input signal to which this instrument is connected must also be approved by Factory Mutual Research. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 A-1 95-8656 Appendix B CSA CERTIFICATION DESCRIPTION CSA 08 2029512. Class I, Div. 1, Groups B, C & D T5; Class I, Div. 2, Groups B, C & D T4; Class II/III, Div. 1/2, Groups E, F & G. (Tamb = –40°C to +75°C) Type 4X Conduit seal not required. Performance verified in accordance with: CSA C22.2 #152. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 B-1 95-8656 Appendix C ATEX APPROVAL DESCRIPTION 0539 II 2 G Ex d IIC T5 Gb Tamb –40°C to +75°C FM08ATEX0042X IP66 Performance verified in accordance with: EN 60079-29-1 and EN 60079-29-4. FM APPROVED Special Conditions for Safe Use (‘X’): The UD10-DCU control unit complies with EN 60079-29-1 and/or EN 60079-29-4 only when connected to a Detector Head that also has been evaluated to EN 60079-29-1 and/or EN 60079-29-4. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 C-1 95-8656 Appendix D IECEx APPROVAL DESCRIPTION Ex d IIC T5 Gb Tamb –40°C to +75°C IECEx FMG 08.0010X IP66 Performance verified in accordance with: IEC 60079-29-1. Special Conditions for Safe Use (‘X’): The UD10-DCU control unit complies with IEC 60079-29-1 when connected to a Detector Head with an IEC certificate of conformity to IEC 60079-29-1. Note Consideration must be given to overall Gas System Performance Requirements. Warning When a sensor/detector is connected directly to the UD10 housing, the lower ratings of the two devices will prevail. 4.2 D-1 95-8656 Appendix E Additional APPROVALS INMetro (Brazil) CEPEL 09.1803 Ex d IIC T5 Gb IP66 T5 (Tamb –40°C to +75°C) With integral CGS – OR – Ex d IIC T6 Gb IP66 T6 (Tamb –55°C to +60°C) Without integral CGS All cable entry devices shall be Brazil certified in the type of explosion protection, flameproof enclosure ‘d’, suitable for the conditions of use and correctly installed, with an ingress protection rating of IP66. A screw or cover lock is provided for a secondary means of fastening the cover. 4.2 E-1 95-8656 Appendix F UD10-DCU with GT3000 TOXIC GAS DETECTOR note For complete information regarding the GT3000 Gas Detector, refer to instruction manual 95-8616. wiring UD10-DCU with GT3000/C706X 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. BLACK RED UD10 DISPLAY UNIT GREEN J4-2 J4-3 J4-4 J4-5 24 VDC – 4-20 mA 24 VDC + J4 SEE NOTE 1 J2 ON SW3 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 LON Connector J4-1 SHIELD CALIBRATE Sensor Connector GT3000 GAS DETECTOR 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 J7 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. Power Supply Connector A2511 GT3000 Detector Wired Directly to UD10-DCU 4.2 F-1 95-8656 SEE NOTE 1 BLACK RED UD10 DISPLAY UNIT J4-3 J4-4 J4-5 4-20 mA 24 VDC + GREEN RE D J4-2 24 VDC – SENSOR TERMINATION BOX J4 J2 ON SW3 J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 RED SHIELD 2 B COM LON Connector BL AC K J4-1 SHIELD CALIBRATE Sensor Connector BLACK 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 GT3000 GAS DETECTOR J7 Power Supply Connector A2512 NOTE 1 GROUND THE SHIELD AT THE DISPLAY UNIT END ONLY. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10-DCU Wired to GT3000 Detector with Sensor Termination Box ORIENTATION Live Maintenance The device must be mounted in a vertical position only, with the GT3000 pointing down. Note The sensor module on the GT3000 Gas Detector can be hot swapped, i.e. replaced without removing power or de‑classifying the area. To replace a GTX Transmitter connected to the UD10-DCU with a new transmitter or a different detector type, the area must be de‑classified. note Removing the sensor module with power applied will result in a fault condition until a new sensor module of the same type is installed. When replacing an oxygen sensor, this action will also result in an alarm condition as the decreasing 4-20 mA signal passes through the alarm range. Inhibit response devices to prevent unwanted actuation. For complete information regarding sensor replacement with the GT3000 Gas Detector, refer to the GT3000 instruction manual number 95-8616. 4.2 F-2 95-8656 CALIBRATION From UD10-DCU GT3000 with Toxic Gas Sensor 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the Calibration menu. From GT3000: 1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to yellow. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test LED Device Cal Cal Gas Conc Calibration Change Snsr Type Calibration Execute Abort 2. Activate “Execute” (Enter/Select) to start calibration. MAGNETIC SWITCH 3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector housing illuminated continuously. 4. The UD10-DCU will then display “Waiting for Gas” on the screen, while the yellow LED on the detector is flashing. 5. Apply calibration gas to the sensor. A2443 6. The UD10-DCU will display “Waiting for Span” on the screen, while the yellow LED on the detector is flashing. Location of Magnetic Switch on GT3000 2. The UD10-DCU will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector housing illuminated continuously. 7. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LEDs on the detector housing are off, remove the calibration gas. 3. The UD10-DCU will then display “Waiting for Signal” on the screen, while the yellow LED on the detector is flashing. 8. After completion of a successful calibration, the UD10-DCU automatically returns to the normal mode with the green LED illuminated on the detector. 4. The UD10-DCU will display “Waiting for Gas” on the screen, while the yellow LED on the detector is flashing. 5. Apply calibration gas to the sensor. 6. The UD10-DCU will display “Waiting for Span” on the screen, while the yellow LED on the detector is flashing. 7. When the UD10-DCU displays “Remove Cal Gas” on the screen and all LEDs on the detector housing are off, remove the calibration gas. 8. After successful calibration, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the detector. 4.2 F-3 95-8656 GT3000 with Oxygen Sensor From UD10-DCU 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the Calibration menu. From GT3000: 1. Using the magnet, activate the magnetic calibration switch on the GT3000. The green LED turns to yellow. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 2. The device automatically performs the zero calibration. The yellow LED on the GT3000 is on continuously. The UD10-DCU displays “Waiting for Zero” on the main display screen. 3. When the yellow LED on the GT3000 flashes, the device automatically performs the span calculation. If using bottled 20.9% oxygen, apply immediately. The UD10-DCU displays “Waiting for Span” on the screen. Device Cal Cal Gas Conc Calibration Change Snsr Type Calibration Execute Abort 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with the yellow LED on the detector housing illuminated continuously. The device automatically performs the zero calibration. 4. After successful calibration, the green LED on the GT3000 is on continuously and the UD10-DCU automatically returns to the normal display. Remove calibration gas (if used). 4. When the UD10-DCU displays “Waiting for Span” on the screen and the yellow LED on the detector is flashing, the device automatically performs the span calculation. If using bottled 20.9% oxygen, apply immediately. 5. After completion of a successful calibration, the UD10-DCU automatically returns to the normal mode with the green LED illuminated on the detector. Remove calibration gas (if used). MENU STRUCTURE UD10-DCU with GT3000 Detector Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 F-4 95-8656 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N GENERAL INFO MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT DISPLAY STATUS GENERAL INFO MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID DEVICE STATUS GENERAL INFO FAULT/STATUS TX INFO SENSOR INFO HISTORY DEBUG MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST FGP_TX XXXXX XXXXX XXXX XXXXX XXXXX MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE OP MODE CAL STATE TX STATUS TX FAULT SENSOR STATUS SENSOR FAULT TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE SETUP DEVICE OPTION HART OPTION RTC XXXXX XXXXX Y/N Y/N Y/N Y/N GENERAL OPTIONS XXXX XXXX XXXX XXXX RTC TAG DESCRIPTOR MESSAGE FINAL ASSY NUM XXXXX XXXXX XXXX XXXX OFF ON AUTOMATIC XXXXX XXXXX XXXX XXXX TX INFO RTC SERIAL NUMBER H/W REV F/W REV UNIVERSAL REV FIELD DEV REV S/W REV RUNNING HOURS TEMPERATURE XXXXX XX.XX XX.XX XXXXX XXXXX XX.XX XXXXX XX.XXC DEVICE CAL XX.XX CALIBRATION UNIT OF MEASURE PPM % MGM3 EXECUTE ABORT XX XX XX XX XX XX SENSITIVITY GAS TYPE SERIAL NUMBER H/W REV F/W REV REV USL LSL RUNNING HOURS CAL POINT ZERO CAL POINT SPAN PPM HOURS TEMPERATURE XXXXX XXXXX XXXXX XX.XX XX.XX XXXXX XX.XX XX.XX XXXXX XX.XX XX.XX XXXXX XX.XXC XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX DEVICE TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM LOOP TEST SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MIN RESET TEMP XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XXXX C XXXX C CALIBRATION LOG HISTORY CAL ID DATE TIME ZERO SPAN TX HISTORY SENSOR HISTORY CALIBRATION LOG EVENT LOG XXX DD/MMM/YYYY HH:MM:SS XX.XX XX.XX EVENT LOG EVENT DATE TIME DEBUG MENU MODBUS ERRORS XXXX ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXXX Y/N Y/N Y/N INVALID CONFIG LON OFFLINE TERM BD FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXXX DD/MMM/YYYY HH:MM:SS ON/OFF ON/OFF ON/OFF LON CONFIG HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS SENSOR FAULT WARM UP CAL ACTIVE CAL SWITCH WRITE PROTECT EOL SENSOR CHANGE CONFIG GEN ACTIVE GEN INSTALLED ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT XX.XX XX.XX XX.XX XXX MS XXX DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME HISTORY DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG EVENT DATE TIME SENSOR HISTORY SELF TEST RESPONSE TEST SET 4-20 MA EE FAULT ADC FAULT DAC FAULT LOW VOLTAGE FLASH CRC FAULT RAM FAULT TEMP FAULT SOFTWARE FAULT EE SAFETY FAULT ZERO DRIFT FAULT SENSOR MISMATCH SENSOR FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART SENSOR STATUS RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME SENSOR INFO XX XX XX XX XX XX SECONDS MINUTES HOURS DAY MONTH YEAR TX HISTORY RTC SYNC W/DISP SECONDS MINUTES HOURS DAY MONTH YEAR OP MODE FAULT STATUS LON FAULT TX FAULT XXXX BACKLIGHT CTRL DISPLAY TEST ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF FAULT/STATUS FAULT/STATUS DEVICE OPTION GAS NAME UNIT OF MEASURE URV LRV USL LSL HART OPTION CAL GAS CONC CALIBRATION CHANGE SNSR TYPE 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA TX FAULT WARM UP CHANGE CONFIG MULTI DROP WRITE PROTECT SELF TEST RESPONSE TEST CURRENT FIXED LOOP TEST FACTORY MODE SNSR ASSY REMOVE MODE SELECT DISPLAY SETUP MAIN MENU LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT TX STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO SENSOR FAULT CAL FAULT EE FAULT ADC FAULT ADC CNTR FAULT 3V FAULT ZERO DRIFT FAULT FLASH CRC FAULT RAM FAULT TEMP FAULT COMM FAULT CELL MISSING FLT GEN FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX Detector Electronics GT3000 20-Feb-13 4.21 Appendix G UD10-DCU with PIR9400 POINTWATCH IR Gas Detector note For complete information regarding the PIR9400 Gas Detector, refer to instruction manual 95-8440. wiring UD10-DCU with PIR9400 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to PIR9400/PIRTB termination box is 2000 feet. UD10 DISPLAY UNIT J4-1 J4-2 J4-3 J4-4 J4-5 SHIELD CALIBRATE 24 VDC – 4-20 mA 24 VDC + Sensor Connector PIR9400 POINTWATCH J4 YELLOW BLACK WHITE J2 ON SW3 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 RED GREEN LON Connector Notes: SEE NOTE 1 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 J7 Power Supply Connector A2513 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. PIR9400 Wired Directly to UD10-DCU 4.2 G-1 95-8656 PIRTB JUNCTION BOX UD10 DISPLAY UNIT SEE NOTE 1 J4-2 J4-3 J4-4 J4-5 24 VDC – 4-20 mA 24 VDC + J4 SPARE CAL 4 – 20 J2 ON SW3 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 CHASSIS CAL 4 – 20 RET RET +24 +24 GREEN YELLOW WHITE BLACK RED LON Connector J4-1 SHIELD CALIBRATE Sensor Connector PIR9400 DETECTOR 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 J7 Power Supply Connector A2557 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE PIRTB. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10-DCU Wired to PIR9400 with PIRTB Termination Box INSTALLATION Notes ORIENTATION It is highly recommended that the PIR9400 be installed in the horizontal position. The detector is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when installed in a horizontal position. (See illustration below). IMPORTANT Hydrocarbon-based grease emits hydrocarbon vapors that will be measured by PointWatch, resulting in inaccurate gas level readings. Use only low vapor pressure Lubriplate grease or Teflon tape on the PointWatch detector and associated termination box. Do not get grease on the optics of the detector. A suitable grease is listed in the “Ordering Information” section in this manual. IMPORTANT In applications where both PointWatch and catalytic type sensors are used, ensure that the grease used to lubricate the PointWatch detector threads does not come into contact with the catalytic sensors, since poisoning of the catalytic sensors could result. It is strongly recommended that maintenance personnel wash their hands between handling the two types of sensors. 4.2 G-2 95-8656 changing operating modes CALIBRATE SWITCH HOLD CALIBRATION MAGNET AT OUTSIDE BASE OF JUNCTION BOX AT THIS LOCATION TO ACTIVATE CALIBRATION SWITCH When used with a PIR9400, the operating mode of the UD10-DCU must be changed from “HART Device” to “PIR9400” mode. Refer to the “Startup” section of this manual for details. REMOTE LED CALIBRATION To initiate calibration of the PIR9400 from the UD10‑DCU Display: 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibration” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Cal Calibration Calibration Cal Gas Conc Execute Abort B2056 PIRTB Termination Box 3. The UD10-DCU will then display “Waiting for Gas” on the screen, while the LED at the PIRTB is flashing red. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen. 4. Apply calibration gas to the PIR9400 detector. 4. The UD10-DCU will then display “Waiting for Gas” on the screen. 5. The UD10-DCU will display “Waiting for Span” on the screen, with a red flashing LED at the PIRTB. 5. Apply calibration gas to the PIR9400. 6. The UD10-DCU will continue to display “Waiting for Gas” on the screen. 6. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LED at the PIRTB turns off, remove the calibration gas. 7. When the UD10-DCU displays “Remove Cal Gas” on the screen, remove the calibration gas from the PIR9400. 7. After successful calibration, the UD10-DCU automatically returns to the normal mode, and the LED on the PIRTB remains off. 8. The UD10-DCU automatically returns to the normal mode after successful calibration. MENU STRUCTURE UD10-DCU with PIR9400 PointWatch Detector To initiate calibration from the PIRTB Termination Box while monitoring calibration using the UD10-DCU display: Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. 1. Using the magnet, activate the magnetic calibration switch on the PIRTB Termination Box. The LED at the PIRTB turns from off to steady red. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 2. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED at the PIRTB. 4.2 G-3 95-8656 GENERAL INFO PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DEVICE INFO STATUS MANUFACTURER MODEL GAS NAME UNIT OF MEASURE URV LRV PIR9400 XXXXX XXXXX XX.XX XX.XX FAULT/STATUS 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA OP MODE FAULT STATUS LON FAULT XXXXX Y/N Y/N Y/N FAULTS MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE STATUS FAULT/ STATUS DEVICE INFO FAULT/ STATUS CALIBRATION LOG FAULTS Y/N CALIBRATION LOG DISPLAY SETUP CAL ID DATE TIME ZERO SPAN WARM UP REF. CHANNEL FLT ACT. CHANNEL FLT STARTUP CAL FLT 24 V FAULT BLOCK OPTICS CAL FAULT LOW FAULT HIGH FAULT XXXX DD/MMM/YYYY HH:MM:SS XX.XX XX.XX OFF/ ON OFF/ ON OFF/ ON OFF/ ON OFF/ ON OFF/ ON OFF/ ON OFF/ ON OFF/ ON MODE SELECT TAG DESCRIPTOR MESSAGE FINAL ASSY NUM ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE INVALID CONFIG LON OFFLINE TERM BD FAULT LON CONFIG HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX GENERAL OPTIONS MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART XXXXX XXXXX XXXX XXXX HISTORY DISPLAY HISTORY EVENT LOG ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG DEVICE OPTION DEVICE SETUP DEVICE OPTION DEVICE CAL CALIBRATION CAL GAS CONC GAS TYPE GAS NAME UNIT OF MEASURE URV LRV CALIBRATION 50.00 EXECUTE ABORT XXXXX %LFL XX.XX XX.XX GAS TYPE METHANE ETHANE PROPANE PROPYLENE ETHYLENE BACKLIGHT CTRL OFF ON AUTOMATIC EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DISPLAY TEST SELF TEST RESPONSE TEST DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX Detector Electronics PIR9400 20-Feb-13 4.21 Appendix H UD10-DCU with MODEL PIRECL note For complete information regarding the PIRECL Gas Detector, refer to instruction manual 95-8526. WIRING UD10-DCU with PIRECL/OPECL/NTMOS/CGS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: 4.2 Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. H-1 95-8656 MODEL PIRECL 1 2 CALIBRATE 3 24 VDC – 4 24 VDC + 5 4-20 MA + 6 4-20 MA – 7 RS-485 B 8 RS-485 A 9 BLACK RED 1 WHITE RELAY POWER (RED) 10 WIRING TO OPTIONAL RELAY BOARD NO USER CONNECTION UD10 DISPLAY UNIT FAULT (ORANGE) 11 Sensor Connector J4-1 J4-2 J4-3 J4-4 J4-5 SHIELD CALIBRATE 24 VDC – 4-20 mA 24 VDC + LOW ALARM (WHITE) 12 HIGH ALARM (YELLOW) 13 J4 J2 ON SW3 24 VDC – SHIELD 24 VDC – 24 VDC + SHIELD J7-4 J7-3 J7-2 J7-1 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. 24 VDC + NOTE 2 J7-5 INTERNAL JUMPER REQUIRED FOR NON-ISOLATED CURRENT OUTPUT (SINGLE POWER SUPPLY). J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 J3 J7-6 NOTE 1 SHIELD 2 B COM LON Connector 24 VDC – 24 VDC + J7 Power Supply Connector A2515 Model PIRECL Wired Directly to UD10-DCU ORIENTATION It is highly recommended that the PIRECL be installed in the horizontal position. The detector is not position-sensitive in terms of its ability to detect gas. However, the weather baffle assembly provides superior performance when the PIRECL is installed with the baffle in a horizontal position. CORRECT 4.2 INCORRECT H-2 95-8656 CALIBRATION To initiate calibration from the PIRECL while monitoring calibration using the UD10-DCU display: To initiate calibration of the PIRECL from the UD10‑DCU Display: 1. Using the magnet, activate the magnetic calibration switch on the PIRECL detector. See Figure below. The LED turns from green to red. 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibration” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test 2. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED on the PIRECL housing illuminated. Device Cal Cal Gas Conc Cal Gas Type Calibration Cal Date 3. The UD10-DCU will then display “Waiting for Gas” on the screen, while the LED on the PIRECL is flashing red. Calibration Execute Abort 4. Apply calibration gas to the PIRECL detector. 5. The UD10-DCU will display “Waiting for Span” on the screen, while a red flashing LED on the PIRECL housing is illuminated. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED on the PIRECL housing illuminated. 6. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LED on the PIRECL housing is off, remove the calibration gas. 4. The UD10-DCU will then display “Waiting for Gas” on the screen, while the LED on the PIRECL is flashing red. 7. After successful calibration, the UD10-DCU automatically returns to the normal mode with the green LED illuminated on the PIRECL 5. Apply calibration gas to the PIRECL 6. The UD10-DCU will display “Waiting for Span” on the screen, while a red flashing LED on the PIRECL housing is illuminated. MULTICOLOR LED HART COMMUNICATION PORT (COVER INSTALLED) 7. When the UD10-DCU displays “Remove Cal Gas” on the screen and the LED on the PIRECL housing is off, remove the calibration gas. PLACE CALIBRATION MAGNET HERE TO ACTIVATE INTERNAL REED SWITCH 8. After successful calibration, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the PIRECL housing. CALIBRATION MAGNET B2435 CALIBRATION NOZZLE Model PIRECL Gas Detector 4.2 H-3 95-8656 MENU STRUCTURE UD10-DCU with Model PIRECL Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 H-4 95-8656 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N GENERAL INFO MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID GENERAL INFO MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU ECLIPSE XXXXX XXXXX XXXXX XXXXX XXXXX FAULT/STATUS DEVICE STATUS GENERAL INFO FAULT/STATUS DEVICE INFO SENSOR INFO HISTORY GAS TYPE UNIT OF MEASURE URV LRV USL LSL ANALOG CODE VAL ANALOG FLT CODE XX.XX XX.XX XX.XX XX.XX DISPLAY SETUP MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH LOW ALARM LEVEL LOW ALARM LATCH XX.XX Y/N XX.XX Y/N METHANE ETHANE PROPANE ETHYLENE PROPYLENE BUTANE SPECIAL MODE SELECT MAIN MENU DEVICE SETUP TAG DESCRIPTOR MESSAGE FINAL ASSY NUM BAUD RATE XXX XX.XX XX.XX XX.XX XX.XX ANALOG FAULT CODE RS485 BAUD RATE PARITY POLL ADDRESS DEVICE INFO SERIAL NUMBER UNIVERSAL REV FIELD DEV REV S/W REV XXXXX XXXXX XXXXX XXXXX ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF 1200 2400 4800 9600 19.2K TAG DESCRIPTOR MESSAGE FINAL ASSY NUM XXXXX XXXXX XXXX XXXX BACKLIGHT CTRL OFF ON AUTOMATIC ACTIVE REFERENCE RATIO ABSORPTION TEMPERATURE VOL % USL LSL SPAN FACTOR HISTORY DEVICE HISTORY CALIBRATION LOG EVENT LOG XX.XX XX.XX XX.XX XX.XX XX.XXC XX.XX XX.XX XX.XX XX.XX CAL ACTIVE WARM UP LOW ALARM HIGH ALARM HART SELF TEST CHANGE CONFIG ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DEVICE HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME DD/MMM/YYYY NONE EVEN ODD XX.XXC XX:XX:XX XX.XXC XX:XX:XX STATUS ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF INVALID CONFIG LON OFFLINE TERM BD FAULT LON CONFIG HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX HISTORY SAME AS MEASURE GAS METHANE PROPANE ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO EVENT ID HOURS CAL GAS TYPE XXXXX XXXXX RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX EXECUTE ABORT SELF TEST RESPONSE TEST SET 4-20 MA LOOP TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM XXXXX Y/N Y/N Y/N XXXXX XXXXX EVENT LOG CALIBRATION DEVICE TEST OP MODE FAULT STATUS LON FAULT XXXXX XX.XXC XX:XX:XX XX.XXC XX:XX:XX PARITY XX.XX FAULT/STATUS CALIBRATION LOG CAL ID HOURS DEVICE CAL ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT SENSOR INFO ANALOG CODE VAL XXXXX XXXXX XXXXX XXXXX HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE XXXXX XXXXX Y/N Y/N CAL FAULT DIRTY OPTICS LAMP FAULT START CAL FAULT EE 1 FAULT EE 2 FAULT REF ADC SAT ACTIVE ADC SAT 24V FAULT 12V FAULT 5V FAULT ZERO DRIFT FAULT FLASH CRC FAULT RAM FAULT GENERAL OPTIONS ECLIPSE PIR9400 USER DEFINED DEVICE OPTION ALARM SETTING HART OPTION RS485 DISPLAY TEST LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA STATUS %LFL PPM VOL % WARM UP BLOCKED OPTIC CALIBRATION FAULT HART OPTION OP MODE CAL STATE FAULT STATUS GAS TYPE UNIT OF MEASURE ALARM SETTING CAL GAS CONC CAL GAS TYPE CALIBRATION CAL DATE FAULT FAULT DEVICE OPTION PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX SET 4-20 MA D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX Detector Electronics PIRECL 20-Feb-13 4.21 Appendix I UD10-DCU with OPEN PATH ECLIPSE MODEL OPECL note For complete information regarding the OPECL Gas Detector, refer to instruction manual 95-8556. WIRING UD10-DCU with PIRECL/OPECL/NTMOS/CGS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: 4.2 Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. I-1 95-8656 MODEL OPECL RS-485 B 8 RS-485 A 9 10 NO USER CONNECTION WHITE Sensor Connector UD10 DISPLAY UNIT 11 12 13 J4 J2 ON SW3 NOTE 2 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-5 J7-4 J7-3 J7-2 J7-1 INTERNAL JUMPER REQUIRED FOR NON-ISOLATED CURRENT OUTPUT (SINGLE POWER SUPPLY). J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 J3 J7-6 NOTE 1 SHIELD 2 B COM LON Connector 7 J4-5 6 4-20 MA – J4-4 4-20 MA + 1 24 VDC + 5 J4-3 4 24 VDC + 4-20 mA 3 24 VDC – J4-2 CALIBRATE RED 24 VDC – 2 J4-1 24 VDC + BLACK SHIELD 1 CALIBRATE 24 VDC – J7 Power Supply Connector UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. A2516 Model OPECL Wired Directly to UD10-DCU 4.2 I-2 95-8656 ORIENTATION CALIBRATION OPECL modules must be affixed to a solid, non-vibrating structure capable of supporting a minimum of 100 lbs (46 kg), located within the system’s rated separation distance. See examples below. To initiate zero calibration of the OPECL from the UD10‑DCU Display: 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibration” menu. In all cases, the maximum movement of the supporting structure under all anticipated operating conditions must be no more than ±0.25 degrees. When using a vertical post, the post should be absolutely stable and without vibration. Generally, when the post is set into the ground, the portion below grade should be set in concrete at least 1 meter deep. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test Device Cal Cal Gas Type Zero Calibration Span Cal Factor Cal Date Calibration Execute Abort 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED on the OPECL housing illuminated. 4. After the calibration is successfully completed, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the OPECL housing. A2306 4.2 I-3 95-8656 OPECL Transmitter Lamp Fault Condition To initiate zero calibration from the OPECL: 1. Using the magnet, activate the magnetic calibration switch on the OPECL receiver. See Figure below. The green LED will turn red. If the OPECL system experiences a Transmitter (Tx) Lamp Fault condition, the UD10-DCU display will not indicate a fault condition and its output will remain at 4 mA. The OPECL system is still fully functional and able to detect gas. If a gas alarm condition should occur, the alarm condition will override the Tx Lamp Fault condition. 2. The UD10-DCU will display “Waiting for Zero” on the main display screen, with a solid red LED on the OPECL housing illuminated. 3. After the calibration is successfully completed, the UD10-DCU automatically returns to the normal display with the green LED illuminated on the OPECL housing. The OPECL system indicates a fault condition by amber indicator LEDs on both the transmitter and the receiver. To verify an OPECL Tx Lamp Fault condition, within the Menu Structure of the UD10-DCU Display navigate to the device Fault/Status menu: Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Test PLACE CALIBRATION MAGNET HERE TO ACTIVATE INTERNAL REED SWITCH A2349 Device Status General Info Fault/Status Device Info Sensor Info History Fault/Status Op Mode Cal State Fault Status Y The Fault status will indicate Y (Yes). Click on “Fault” and the Fault menu will identify the fault as a “Lamp Fault”. Location of Receiver’s Internal Magnetic Switch For complete information regarding OPECL fault indications and operation of the OPECL transmitter lamps, refer to the OPECL instruction manual, number 95‑8556. MENU STRUCTURE UD10-DCU with Open Patch Eclipse Model OPECL Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 I-4 95-8656 GENERAL INFO PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N GENERAL INFO MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU MODE SELECT DEVICE STATUS GENERAL INFO FAULT/STATUS DEVICE INFO SENSOR INFO HISTORY GAS NAME UNIT OF MEASURE URV LRV USL LSL ANALOG CODE VAL ANALOG FLT CODE BLOCK OPTIC TIME HEATER CONTROL MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL RST LATCH ALARMS HGH ALARM LEVEL HGH ALARM LATCH LOW ALARM LEVEL LOW ALARM LATCH HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE GAS NAME XXXXX XXXXX XXXXX XXXXX XXXXX X ALARM SETTING DISPLAY SETUP MAIN MENU OPECL_RX XXXXX XXXXX XXXXX XXXX XXXXX METHANE ETHANE PROPANE PROPYLENE BUTANE SPECIAL FAULT/STATUS UNIT OF MEASURE GENERAL OPTIONS TAG DESCRIPTOR MESSAGE FINAL ASSY NUM LFLM VOLM PPMM XXXXX XXXXX XXXX XXXX OP MODE CAL STATE FAULT STATUS XXXXX XXXXX Y/N Y/N ANALOG CODE VAL WARM UP BLOCKED OPTIC CALIBRATION FAULT XXXXXX XXXXXX XXXXXX XXXXXX FAULT 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA OFF ON AUTOMATIC LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT BAUD RATE PARITY POLL ADDRESS DEVICE OPTION ALARM SETTING HART OPTION RS485 RTC XXXXX XXXXX XXXXX XXXXX ANALOG FAULT CODE OPECL PIR9400 USER DEFINED RTC SERIAL NUMBER UNIVERSAL REV FIELD DEV REV S/W REV XXXXX XXXXX XXXXX XXXXX BAUD RATE XXX RTC SYNC W/DISP SECONDS MINUTES HOURS DAY MONTH YEAR ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF OP MODE FAULT STATUS LON FAULT XXXXX Y/N Y/N Y/N XXXX XXXX XXXX XXXX XXXX XXXX SENSOR INFO 1200 2400 4800 9600 19.2K PARITY ACTIVE REFERENCE RATIO GAS GAIN TEMPERATURE ABSORPTION COEFFICIENT NONE EVEN ODD XX.XX XX.XX XX.XX XX.XX XX.XX C XX.XX XX XX XX XX XX XX DEVICE HISTORY CALIBRATION LOG EVENT LOG CAL GAS TYPE XX.XX SAME AS MEASURE GAS METHANE PROPANE CALIBRATION EXECUTE ABORT HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX X.XXXXX X.XXXXX X.XXXXX X.XXXXX X.XXXXX RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME XXXX XX.XX C X:XX:XX XX.XX C X:XX:XX DISPLAY TEST SET 4-20 MA EVENT DATE TIME LOOP TEST SET 4-20 MA DEVICE TEST SELF TEST RESPONSE TEST LOOP TEST D/A TRIM D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA CAL ID DTIME DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX XXXXX MM/DD-HH:MM EVENT LOG EVENT DTIME XXXXX MM/DD-HH:MM XX.XX C XX:XX:XX XX.XX C XX:XX:XX XXXXX DD/MMM/YYYY HH:MM:SS XX.XX C X:XX:XX XX.XX C X:XX:XX CALIBRATION LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG DEBUG MENU SELF TEST RESPONSE TEST ON/OFF ON/OFF ON/OFF HISTORY COEFFICIENT COEFF A COEFF B COEFF C COEFF D COEFF E ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME DISPLAY HISTORY EVENT LOG DEVICE HISTORY DEVICE CAL INVALID CONFIG LON OFFLINE TERM BD FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF HISTORY XXXXX DD/MMM/YYYY FAULT/STATUS ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART LON FAULT RTC SECONDS MINUTES HOURS DAY MONTH YEAR ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF STATUS LON CONFIG RS485 DEVICE SETUP CAL FAULT DIRTY OPTICS LAMP FAULT START CAL FAULT EE FAULT NOISE FAULT REF ADC SAT ACTIVE ADC SAT 24V FAULT ALIGN ADC SAT ALIGN FAULT ZERO DRIFT FAULT FLASH CRC FAULT RAM FAULT ALIGN WARNING BLOCKED OPTICS CAL ACTIVE WARM UP LOW ALARM HIGH ALARM HART SELF TEST ALIGN MODE CHANGE CONFIG BACKLIGHT CTRL DEVICE INFO TAG DESCRIPTOR MESSAGE FINAL ASSY NUM 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA STATUS XXXXX Y/N XXXXX Y/N HART OPTION CAL GAS CONC CAL GAS TYPE ZERO CALIBRATION SPAN CAL FACTOR CAL DATE UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX FAULT DEVICE OPTION PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST DEVICE TEST MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID Detector Electronics OPECL 20-Feb-13 4.21 Appendix J UD10-DCU with NTMOS H2S Sensor note For complete information regarding the NTMOS Gas Detector, refer to instruction manual 95-8604. WIRING UD10-DCU with PIRECL/OPECL/NTMOS/CGS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. INSTALLATION notes Proper Termination of Orange and Grey Wires The orange and grey wires on the NTMOS detector are for factory use only. Proper field termination of these wires can be accomplished in any of the following ways: NOTE Never use silicone grease with the NTMOS sensor. – If codes allow, they can be taped off and left unconnected. note A junction box spacer or standoff may be used to increase the distance between the device and the mounting surface, thereby facilitating installation and use of the ampoule calibrator. – Connect both wires to the “Shield” terminal (J4‑1). – Connect both wires to Power Supply Minus (24 Vdc –). – Connect to unused terminals in the STB Sensor Termination Box. Note For non-HART applications, the NTMOS sensor can be wired to the Sensor Connector terminals (J3) on the UD10-DCU module. If HART communication will be used, the NTMOS sensor must be wired to the optional NTMOS Connector Board, located on the inside bottom of the UD10‑DCU housing. Refer to the appropriate wiring diagram. 4.2 J-1 95-8656 ORANGE GREY SEE NOTE 1 YELLOW BLACK WHITE RED UD10 DISPLAY UNIT J4-2 J4-3 J4-4 J4-5 24 VDC – 4-20 mA 24 VDC + J4 J2 ON SW3 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 LON Connector J4-1 SHIELD CALIBRATE Sensor Connector NTMOS SENSOR 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 J7 Power Supply Connector B2521 NOTE 1 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. NTMOS Sensor Wired Directly to UD10-DCU STB TERMINATION BOX UD10 DISPLAY UNIT J4-3 J4-4 J4-5 4-20 mA 24 VDC + J2 ON SW3 J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 Power Supply Connector A2522 SHIELD 2 B COM RED WHITE BLACK YELLOW GREY ORANGE J4-2 24 VDC – J4 LON Connector J4-1 SHIELD CALIBRATE Sensor Connector NTMOS H2S SENSOR J7 NOTE 1 GREY AND ORANGE WIRES FOR FACTORY USE ONLY. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10-DCU Wired to NTMOS Sensor with STB Termination Box 4.2 J-2 95-8656 ORIENTATION 2. Humidification Tube Calibration Kit (p/n 010272‑001) with bottled 50 ppm H2S in air (p/n 227117-014). For complete information regarding use of the Humidification Tube Calibration Kit, refer to Instruction Manual number 95-8648. The UD10-DCU/NTMOS assembly must be mounted with the detector pointing down (see photo below). Note When calibrating with bottled 50 ppm H2S in air, the humidification tube must be used. calibration Calibration Notes The NTMOS sensor must be calibrated using 50 ppm H2S in air (never use H2S in nitrogen). Det-Tronics provides two acceptable sources of 50 ppm H2S calibration gas for use with NTMOS sensors. Warning The use of any other H2S calibration mixture will produce inaccurate calibration results, possibly resulting in a dangerous condition if the sensor under-reports the level of H2S. FLEXVU UD10 NTMOS H2S SENSOR 1. 50 ppm Ampoule Calibration Kit (p/n 007098-005) with 50 ppm ampoules (p/n 225741-001) AMPOULE CALIBRATOR To operate the Ampoule Calibrator: – Remove the cover and insert a 50 ppm H2S ampoule into the ampoule holder inside the calibrator. Tighten the thumb screw until snug. – Place the cover back on the calibrator and connect it snugly to the NTMOS sensor. – Tighten the thumb screw until the ampoule breaks. – Rotate the mixing fan by slowly turning the mixing fan lever. 4.2 THUMB SCREW MIXING FAN LEVER Ampoule Calibrator Attached to NTMOS Sensor J-3 95-8656 2. Activate “Execute” (Enter/Select) to begin the zero calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen. 4. When zero calibration is complete (approximately one minute), the UD10-DCU will display “Waiting for Span” on the main display screen. 5. Apply calibration gas to the sensor. 6. With 50 ppm H2S applied to the sensor, the UD10‑DCU display will continue to show “Waiting for Span” while the span calibration is being performed. 7. When the UD10-DCU Display shows “Remove Cal Gas” the calibration is complete. Remove calibration gas from the sensor. 8. When the gas level falls below the lowest alarm setpoint, the UD10-DCU automatically exits the Calibrate mode and returns to normal operating mode. Humidification Tube Calibration Kit Attached to NTMOS Sensor MENU STRUCTURE UD10-DCU with NTMOS H2S Sensor Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. Calibration Procedure To calibrate the NTMOS sensor with the FlexVu UD10‑DCU Display: Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 1. Touch the magnet to the ENTER/SELECT button to display the Main Menu. Follow the illustration below to navigate to the “Calibrate” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test 4.2 Device Cal Calibration Calibration Cal Gas Conc Execute Abort J-4 95-8656 PROCESS VARS GENERAL INFO GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU FAULT/STATUS FAULTS FAULT/ STATUS FAULTS Y/N HIGH FAULT LOW FAULT CAL FAULT OFF/ ON OFF/ ON OFF/ ON OP MODE FAULT STATUS LON FAULT XXXXX Y/N Y/N Y/N DEVICE STATUS CALIBRATION LOG CAL ID DATE TIME ZERO SPAN XXXX XX/XXX/XXXX HH:MM:SS XXXX XXXX MAIN MENU MODE SELECT DISPLAY SETUP PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST STATUS ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART FAULT/STATUS CALIBRATION LOG MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX GAS NAME DETECTOR TYPE UNIT OF MEASURE DETECTOR TYPE XXXX NTMOS NTMOS ON/OFF ON/OFF ON/OFF DISPLAY HISTORY HISTORY DEVICE SETUP INVALID CONFIG LON OFFLINE TERM BD FAULT RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME GENERAL OPTIONS TAG DESCRIPTOR MESSAGE FINAL ASSY NUM ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT LON CONFIG HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF XXXXX XXXXX XXXX XXXX DISPLAY HISTORY EVENT LOG H2S 100 PPM H2S 50 PPM XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG UNIT OF MEASURE OFF ON AUTOMATIC PPM MGM3 DEVICE CAL CALIBRATION CAL GAS CONC CALIBRATION XXX.XX EXECUTE EVENT DATE TIME BACKLIGHT CTRL XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX DISPLAY TEST SELF TEST RESPONSE TEST Detector Electronics NTMOS 20-Feb-13 4.21 Appendix K UD10-DCU with C706X TOXIC GAS sensor note For complete information regarding the C7064E H2S Gas Sensor, refer to instruction manual 95-8396. For the C7067E Chlorine Gas Sensor, refer to instruction manual 95-8439. WIRING UD10-DCU with GT3000/C706X 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: 4.2 Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to sensor/STB termination box is 2000 feet. K-1 95-8656 BLACK RED UD10 DISPLAY UNIT GREEN J4-2 J4-3 J4-4 J4-5 24 VDC – 4-20 mA 24 VDC + J4 SEE NOTE 1 J2 ON SW3 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 LON Connector J4-1 SHIELD CALIBRATE Sensor Connector C706X SENSOR 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J3 J7 NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE DISPLAY ENCLOSURE. NOTE 2 UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. Power Supply Connector A2517 C706X Sensor Wired Directly to UD10-DCU BLACK SEE NOTE 1 RED UD10 DISPLAY UNIT SENSOR TERMINATION BOX J4-2 J4-3 J4-4 J4-5 24 VDC – 4-20 mA 24 VDC + J4 + J2 ON 24 VDC – 24 VDC + SHIELD J7-1 J7-4 J7-2 SHIELD J7-5 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 – G – G GROUND LUG* * CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG IN THE INSIDE BOTTOM OF THE JUNCTION BOX. J3 J7-3 24 VDC – 24 VDC + J7-6 SW3 D RE + BLK LON Connector J4-1 SHIELD CALIBRATE Sensor Connector C706X SENSOR J7 Power Supply Connector A2518 NOTE 1 GROUND THE SHIELD AT THE DISPLAY UNIT END ONLY. NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. UD10-DCU Wired to C706X Sensor with STB Termination Box 4.2 K-2 95-8656 INSTALLATION INSTALLATION AND WIRING procedure WIRING REQUIREMENTS 1. Determine the best mounting locations for the detectors. The simplest installation involves installing the sensor into one of the UD10-DCU openings and connecting the wiring directly to the UD10-DCU. If the installation requires separation of the C706X sensor and the UD10-DCU Display, the sensor can be connected to a STB sensor termination box, and the C706X/STB combination wired to the UD10-DCU. In this case, shielded cable is recommended to help protect against interference caused be extraneous electrical “noise.” In applications where the cable is installed in conduit, the conduit should not be used for wiring to other electrical equipment whenever possible. If other equipment power wiring is run in the same conduit, the cabling must be shielded. The maximum allowable distance between the C706X sensor and UD10-DCU Display Unit is limited by the resistance of the cabling used. 2. Install the C706X sensor within the proper opening in the UD10-DCU or STB junction box. Mount the UD10-DCU/C706X with the sensor oriented vertically and the opening pointing down. The UD10-DCU should be electrically connected to earth ground. Note The electrochemical sensor cell does not need to be installed within the C706X housing while installing and wiring the detector/junction box. It is recommended to keep the sensor in the manufacturer’s sealed shipping bag in a cool storage environment until actual power-up and calibration commissioning is performed. This will ensure that the sensor will provide maximum longevity. 3. Terminate all three C706X conductors at the proper terminals. Refer to the appropriate illustration for details. 4. Double check that all wiring is the proper size and type and has been installed correctly. Check operating voltage at the C706X sensor and the UD10-DCU Display Unit. NOTE Do not apply power to the system with the junction box cover removed unless the area has been declassified. 5. Proceed with startup and calibration. 4.2 K-3 95-8656 CALIBRATION MENU STRUCTURE To initiate calibration of the C706X sensor from the UD10-DCU Display: UD10-DCU with C706X Series Sensor Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibrate” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test Device Cal Calibration Calibration Cal Gas Conc Execute Abort Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen as it performs zero calibration. 4. When zero calibration is complete, the UD10-DCU will display “Waiting for Gas” on the screen. 5. Apply calibration gas to the sensor. 6. The UD10-DCU will display “Waiting for Span” on the screen while the span calibration is being performed. 7. When the UD10-DCU displays “Remove Cal Gas” on the screen, remove the calibration gas from the sensor. 8. When calibration is complete, “Remove Cal Gas” is no longer displayed on the screen and the UD10‑DCU automatically returns to the normal operating mode. 4.2 K-4 95-8656 PROCESS VARS GENERAL INFO GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF FAULTS FAULT/ STATUS FAULTS HIGH FAULT ZERO DRIFT FAULT CAL FAULT Y/N OFF/ ON OFF/ ON OFF/ ON DEVICE STATUS FAULT/STATUS FAULT/STATUS CALIBRATION LOG OP MODE FAULT STATUS LON FAULT CALIBRATION LOG CAL ID DATE TIME ZERO SPAN XXXXX Y/N Y/N Y/N XXXX XX/XXX/XXXX HH:MM:SS XXXX XXXX ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT MAIN MENU MODE SELECT DISPLAY SETUP PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST STATUS ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART LON CONFIG HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX DETECTOR SETUP DEVICE SETUP GAS NAME DETECTOR TYPE XXXX C7064 C7064 C7064 C7067 C7066 C7066 C7066 C7068 C7069 20 50 100 10 100 500 1000 100 20 CALIBRATION DEVICE CAL CALIBRATION CAL GAS CONC H2S H2S H2S CL2 CO CO CO SO2 NO2 XXX.XX EXECUTE ABORT PPM PPM PPM PPM PPM PPM PPM PPM PPM XXXXX XXXXX XXXX XXXX HISTORY DISPLAY HISTORY EVENT LOG ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME GENERAL OPTIONS TAG DESCRIPTOR MESSAGE FINAL ASSY NUM INVALID CONFIG LON OFFLINE TERM BD FAULT XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG BACKLIGHT CTRL OFF ON AUTOMATIC EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX DISPLAY TEST SELF TEST RESPONSE TEST Detector Electronics C706X 20-Feb-13 4.21 Appendix L UD10-DCU with MODEL CGS COMBUSTIBLE GAS sensor WIRING UD10-DCU with PIRECL/OPECL/NTMOS/CGS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Notes: Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to CGS sensor is 500 feet (using 16 AWG cable minimum). important notes Note The UD10-DCU with CGS Interface option and CGS sensor is certified as a “Gas Detector” and performance approved to standards FM6310/6320, ATEX 60079-29-1, and IEC 60079-29-1. CAUTION Silicone based lubricants must never be used on or near the CGS sensor, since this can result in irreversible damage to the sensing element. CAUTION When the UD10-DCU is configured for a non‑latching high alarm, the EQP Controller must always latch and require a deliberate manual action to clear a high gas alarm. Note Only Constant Current type CGS sensors may be used with the UD10. caution The sintered metal flame arrestor is an integral part of the combustible gas sensor. DO NOT operate the gas detector if the flame arrestor is damaged or missing, since the exposed element is a potential ignition source. 4.2 L-1 95-8656 SET ALL SWITCHES TO THE “ON” POSITION (FACTORY DEFAULT SETTING) CGS INTERFACE BOARD LOCATED INSIDE UD10 HOUSING TERMINAL J11 FOR FACTORY USE ONLY SW 1 4-20 mA 24 VDC + SHIELD 24 VDC – CONNECT TO UD10 MODULE VIA CABLE (FACTORY INSTALLED) 3 CONNECT CGS SENSOR TO TERMINAL J10 CALIBRATE J3 J11 2 BL K CGS INTERFACE BOARD 1 W HT D RE J10 P10 CGS SENSOR NOTE 1 REMOVE UD10 ELECTRONICS MODULE FOR ACCESS TO CGS INTERFACE BOARD (NO TOOLS REQUIRED). NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. B2507 CGS Sensor Wired Directly to UD10-DCU SET ALL SWITCHES TO THE “ON” POSITION (FACTORY DEFAULT SETTING) CGS INTERFACE BOARD LOCATED INSIDE UD10 HOUSING SW 1 CONNECT SHIELD TO EARTH GROUND TERMINAL WITHIN UD10 HOUSING 4-20 mA 24 VDC + 24 VDC – SHIELD CALIBRATE J3 J11 CONNECT TO UD10 MODULE VIA CABLE (FACTORY INSTALLED) MODEL STB1 SENSOR TERMINATION BOX TERMINAL J11 FOR FACTORY USE ONLY K BL HT W 3 D RE 2 CGS INTERFACE BOARD 1 J10 P10 BLK WHT RED CONNECT KEYED SENSOR PLUG TO PIN CONNECTOR B2508 NOTE 1 REMOVE UD10 ELECTRONICS MODULE FOR ACCESS TO CGS INTERFACE BOARD (NO TOOLS REQUIRED). NOTE 2 HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. CGS SENSOR UD10-DCU Wired to CGS Sensor with STB Termination Box 4.2 L-2 95-8656 INSTALLATION INSTALLATION AND WIRING procedure WIRING REQUIREMENTS 1. Determine the best mounting locations for the detectors. The simplest installation involves installing the sensor into one of the UD10-DCU openings and connecting the wiring directly to the CGS interface board. 2. Install the CGS sensor within the proper opening in the UD10-DCU or STB junction box. Mount the device with the sensor oriented vertically and the opening pointing down. All junction boxes should be electrically connected to earth ground. Sensor Separation If the installation requires separation of the CGS sensor and the UD10-DCU Display, the sensor can be connected to a model STB1 sensor termination box, and the CGS/STB combination wired to the UD10. 3. Terminate all wiring at the proper terminals. Refer to the appropriate illustration for details. 4. Double check that all wiring is the proper size and type and has been installed correctly. Check for correct operating voltage at the device. In this case, shielded cable is recommended to help protect against interference caused by extraneous electrical “noise.” NOTE Do not apply power to the system with the junction box cover removed unless the area has been de‑classified. In applications where the cable is installed in conduit, the conduit should not be used for wiring to other electrical equipment whenever possible. If other equipment power wiring is run in the same conduit, the cabling must be shielded. 5. Proceed with startup and calibration. The maximum allowable distance between the CGS sensor and UD10-DCU Display Unit is 500 feet, with connecting cable 16 AWG minimum. 4.2 L-3 95-8656 CALIBRATION along with the Span value. In addition, "Weak Sensor" is shown on the UD10 display for about 20 seconds. After 20 seconds, the "Weak Sensor" message is no longer seen, but a "Weak Sensor" status is recorded (Device Status > Fault/Status > Status). To initiate calibration of the CGS sensor from the UD10‑DCU Display: 1. Using the magnet to activate the switches on the UD10-DCU display, navigate to the “Calibrate” menu. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test • At 14 mV or less, "Weak Sensor" is shown on the UD10 display for about 20 seconds, then a Cal Fault is shown. The Cal Log shows "Cal Fail" with a Span value of 0.00 mV. Device Cal Calibration Cal Gas Cal Gas Conc K Factor Calibration K Factor Execute If the system will be detecting a gas/vapor other than the gas used in the actual calibration process, a conversion K-Factor must be used. The K-Factor can be entered prior to calibration by navigating to the “Device Option” menu. 2. Activate “Execute” (Enter/Select) to start calibration. 3. The UD10-DCU will display “Waiting for Zero” on the main display screen as it performs zero calibration. Main Menu Process Vars Display Status Device Status Display Setup Device Setup Device Cal Display Test 4. When zero calibration is complete, the UD10‑DCU will display “Waiting for Gas” on the screen. 5. Apply calibration gas to the sensor. 6. The UD10-DCU will display “Waiting for Span” on the screen while the span calibration is being performed. Device Option Device Option Gas Name K-Factor The UD10-DCU communicates the K-Factor to the CGS Interface Board during the calibration process, where the proper correction is made to ensure accurate calibration. 7. When the UD10-DCU shows “Remove Cal Gas” on the screen, remove the calibration gas from the sensor. The actual effect of the K-Factor can be observed as the span portion of the calibration is completed. For example, suppose a K-Factor of 0.865 has been programmed. When calibration is performed, the UD10-DCU will display 50% as span is accepted. It will then apply the K-Factor, and the displayed value will change to 43.3% LFL. 8. The UD10-DCU automatically exits the Calibrate mode and returns to normal operating mode upon completion of a successful calibration. Determining Sensor Life Remaining At the time of calibration, the UD10 logs the sensor mV signal. This value can be used for determining the approximate sensor life remaining. For additional information regarding K-Factors, including a list of K-Factors for many common gases, refer to Technical Bulletin number 76-1017. To view all the recorded mV signal values for the sensor, from the Main Menu, navigate to: Device Status > Calibration Log > Span. MENU STRUCTURE To view the mV signal from the most recent calibration only, from the Main Menu, navigate to: Device Status > Device Info > Response. UD10-DCU with CGS Series Sensor Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. A typical new sensor reads between 45 and 55 mV. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. • At 21-55 mV, "Cal OK" is recorded in the Cal Log, along with the Span value. • At 15-20 mV, "Cal OK" is recorded in the Cal Log, 4.2 Device Setup L-4 95-8656 GENERAL INFO PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DEVICE INFO MANUFACTURER MODEL GAS NAME UNIT OF MEASURE URV LRV K-FACTOR RESPONSE STATUS CGS XXXXX %LFL 100% 0% XXXX XXXX MV FAULT/ STATUS DEVICE INFO FAULT/ STATUS CALIBRATION LOG FAULT/STATUS 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULTS STATUS Y/N Y/N MAIN MENU HIGH FAULT LOOP FAULT WARM UP SENSOR FAULT CAL FAULT ZERO DRIFT FAULT CGS COMM FAULT ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF CALIBRATION LOG DISPLAY SETUP OP MODE FAULT STATUS LON FAULT XXXXX Y/N Y/N Y/N FAULTS DEVICE STATUS PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA CAL ID DATE TIME ZERO SPAN XXXX DD/MMM/YYYY HH:MM:SS XX.XX XX.XX MV MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE INVALID CONFIG LON OFFLINE TERM BD FAULT LON CONFIG HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX ON/OFF GENERAL OPTIONS TAG DESCRIPTOR MESSAGE FINAL ASSY NUM XXXXX XXXXX XXXX XXXX HISTORY DISPLAY HISTORY EVENT LOG DEVICE OPTION GAS NAME K-FACTOR DEVICE OPTION XXXXX XXXXX ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME BACKLIGHT CTRL DEVICE SETUP ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT MODE SELECT STATUS WEAK SENSOR ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG OFF ON AUTOMATIC EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO DEVICE CAL CALIBRATION CAL GAS CONC CAL GAS K FACTOR CALIBRATION 50.00 XXXX XX.XX EXECUTE RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DEBUG MENU DISPLAY TEST HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX SELF TEST RESPONSE TEST Detector Electronics CGS 20-Feb-13 4.21 Appendix M UD10-DCU with Model 505 transmitter / CGS sensor note For complete information regarding the Model 505 Transmitter, refer to instruction manual 95-8472. WIRING UD10-DCU with PIRECL/OPECL/NTMOS/CGS 4000 3500 Distance in ft. 3000 AWG Wire Size 2500 12 14 16 18 2000 1500 1000 500 0 18 19 20 21 22 23 24 25 26 27 28 29 30 Power Supply Voltage Maximum cable length from power source to UD10 is 2000 feet. Maximum cable length from UD10 to CGS sensor is 500 feet (using 16 AWG cable minimum). J4-1 J4-2 J4-3 J4-4 J4-5 SHIELD CALIBRATE 24 VDC – 4-20 mA 24 VDC + Sensor Connector UD10 DISPLAY UNIT J4 MODEL 505 TRANSMITTER J2 ON SW3 SHIELD J3-1 2 B COM J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 SIG LON Connector Notes: J3 RED WHT – + BLK SEN 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 SOR J7 CGS SENSOR Power Supply Connector NOTE UD10 HOUSING MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. A2519 UD10-DCU Wired to Model 505 Transmitter/CGS Sensor 4.2 M-1 95-8656 J4-1 J4-2 J4-3 J4-4 J4-5 SHIELD CALIBRATE 24 VDC – 4-20 mA 24 VDC + Sensor Connector UD10 DISPLAY UNIT J4 MODEL 505 TRANSMITTER ON SW3 J3-1 J3-2 2 A COM J3-3 SHIELD J3-4 1 B COM J3-5 1 A COM J3-6 SIG LON Connector J2 SHIELD 2 B COM J3 RED WHT – + BLK SEN 24 VDC – 24 VDC + SHIELD 24 VDC – 24 VDC + SHIELD J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 SOR J7 Power Supply Connector CONNECT KEYED SENSOR PLUG TO PIN CONNECTOR BLK WHT RED NOTES 1. SHIELDED SENSOR WIRING CABLE REQUIRED. 2. GROUND SENSOR WIRE SHIELD AT TRANSMITTER END ONLY. 3. SHIELDS SHOULD BE STRIPPED BACK WITHIN JUNCTION BOXES. 4. P/N 102883-001 TERMINAL CONNECTOR REQUIRED FOR SENSOR CONNECTION 4. (PROVIDED WITH SENSOR TERMINATION BOX). CGS SENSOR 5. HOUSINGS MUST BE ELECTRICALLY CONNECTED TO EARTH GROUND. A2520 UD10-DCU Wired to Model 505 Transmitter/CGS Sensor Using Sensor Separation Termination Box Installation Orientation Refer to the Model 505 Instruction Manual (number 95-8472) for complete information regarding proper installation of the Model 505 with combustible gas sensor. The Model 505/CGS must be mounted with the CGS sensor opening pointing down. 4.2 M-2 95-8656 Calibration Model 505 ZERO/SPAN SWITCH The Model 505/CGS must be calibrated when the system is commissioned as well as when the CGS sensor is replaced. Calibration is performed at the Model 505 using the following procedure. Calibration at the UD10-DCU is not supported. SENSOR VOLTAGE ADJUST CAL/NORM SWITCH CALIBRATE LED 4 mA ADJUST ZERO ADJUST SPAN ADJUST TEST POINTS A1944 WARNING Before removing the junction box cover, verify that no dangerous levels of gas are present. Step Switch Position Operator Action 1 CAL/NORM switch in the CAL position. 1. LED turns on. 2. Connect a digital voltmeter to the transmitter test jacks. 3. Set the meter range to 2 Vdc. 2 ZERO/SPAN switch in the ZERO position. 1. Adjust the ZERO potentiometer to read 0.000 Vdc on the voltmeter. See Note 3 below. ZERO/SPAN switch in the SPAN position. 1. Adjust the 4 mA potentiometer to read 0.167 Vdc on the voltmeter. 2. Apply the 50% LFL calibration gas to the sensor. When the output has stabilized, adjust the SPAN potentiometer for a reading of 0.500 on the voltmeter. 4 ZERO/SPAN switch in the ZERO position. 1. Sensitivity test. The meter must read greater than 0.015 Vdc. See Note 4 below. 2. Remove the calibration gas. 3. When the meter reads 0.002 Vdc or less, remove the test probes. 5 CAL/NORM switch in NORM position. 1. The LED turns off. 2. The calibration is complete. 3. Replace the junction box cover. 3 NOTES: 1. When the CAL/NORM switch is in the CAL position, the yellow LED turns on and the 4-20 mA output signal goes to 3.4 mA. 2. The voltmeter must be suitable for use in a hazardous location. 3. If the possibility of background gases exists, purge the sensor with clean air prior to the zero adjustment to assure accurate calibration. 4. A typical sensitivity reading with 50% LFL gas applied to the sensor is 35 to 50 millivolts for a new sensor. Sensor replacement is recommended when the sensitivity reading is less than 15 millivolts. 5. If a dust cover or splash shield is used, inspect it to be sure that it is not dirty or plugged. A plugged dust cover can restrict the flow of gas to the sensing element, seriously reducing its effectiveness. For optimum performance, sensor covers/filters should be replaced frequently to ensure that they are not degraded or plugged. 4.2 M-3 95-8656 MENU STRUCTURE UD10-DCU with Model 505 / CGS Sensor Refer to the following menu when using the UD10‑DCU’s LCD display and internal magnetic switches. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. 4.2 M-4 95-8656 PROCESS VARS GAS NAME GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT GENERAL INFO XXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU FAULTS FAULT/ STATUS FAULTS FAULT/STATUS STATUS Y/N DEVICE STATUS HIGH FAULT LOW FAULT OFF/ ON OFF/ ON OP MODE FAULT STATUS\ LON FAULT FAULT/STATUS CALIBRATION LOG CALIBRATION LOG CAL ID DATE TIME ZERO SPAN XXXX XX/XXX/XXXX H:MM:SS XXXX XXXX MAIN MENU DISPLAY SETUP PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DEVICE CAL DISPLAY TEST MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL XXXXX Y/N Y/N Y/N ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART MODE SELECT HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE INVALID CONFIG LON OFFLINE TERM BD FAULT LON CONFIG HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME DISPLAY HISTORY EVENT LOG GAS NAME DETECTOR TYPE XXXX 505 CH4 100 %LFL ON/OFF ON/OFF ON/OFF DISPLAY HISTORY XXXXX XXXXX XXXX XXXX HISTORY DETECTOR TYPE ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON FAULT GENERAL OPTIONS TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE SETUP ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF BACKLIGHT CTRL OFF ON AUTOMATIC XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS DISPLAY INFO CALIBRATION DEVICE CAL CALIBRATION CAL GAS CONC XXX.XX EXECUTE ABORT RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE RTC XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX DISPLAY TEST SELF TEST RESPONSE TEST Detector Electronics 505 20-Feb-13 4.21 Appendix N UD10-DCU with Generic 4-20 mA sensors note For complete information regarding installation, wiring, and calibration of the sensor, refer to the instruction manual provided by the sensor manufacturer. Operation Alarms The Low, High and Auxiliary alarm levels are independently field adjustable. Alarm levels are set and displayed with the selected measurement units. All alarm levels must be within the LRV to URV range. The UD10-DCU can be used with generic sensors that generate a calibrated linear 4-20 mA signal, with or without HART. The UD10‑DCU allows the operator to select the upper and lower range values and unit of measurement. The UD10-DCU then analyzes the 4-20 mA input signal from the sensor and displays the value with the designated measurement unit, and also controls the alarm outputs. Alarm Latching Latching or non-latching function is independently selectable for each alarm. The default setting is non‑latching. Latched alarms can be reset with a “Reset Latched Alarms” command from the menu system or a power cycle. Upper and Lower Range Values The upper range value (URV) and lower range value (LRV) are selected using the magnetic tool and the UD10-DCU’s menu system (Main Menu > Device Setup). The URV corresponds to the 20 mA signal while the LRV corresponds to 4 mA. The default values are 0 for the LRV and 100 for the URV. When the generic detector supports HART communication, the URV and LRV come from the attached detector. Sensor Calibration The UD10-DCU does not support generic sensor calibration. Generic sensors must be pre-calibrated following the procedure described in the instruction manual provided by the sensor manufacturer. 4-20 ma output reading Measurement Unit Text While in Generic mode, the UD10-DCU displays values below the 4 mA level to allow the use of 0-20 mA sensors. The operator can select the appropriate measurement unit from a pre-entered list: % (default), PPM, LFL, or PPB, or he can enter his own custom 4-character string. Measurement unit text is displayed on the main screen with the process variable. When the generic detector supports HART communication, the unit text comes from the attached detector. MENU STRUCTURE UD10-DCU with Generic 4-20 mA Sensors Low Fault Threshold Refer to the following menus when using the UD10‑DCU’s LCD display and internal magnetic switches. Two different menus are provided to accommodate sensors with or without HART communication. The operator can enter a low input fault threshold in the range of 0.5 to 4 mA (default is 3.5 mA). When the input signal is at or below this point, an “Out of Range Low Fault” is annunciated. This feature can be enabled/ disabled as desired. Menu Help Status menus only allow the user to view the data. The Setup menus allow the user to both view and edit the data. High Fault Threshold The operator can enter a high input fault threshold in the range of 20 to 27 mA (default is 21 mA). When the input signal is at or above this point, an “Out of Range High Fault” is annunciated. This feature can be enabled/ disabled as desired. 4.2 N-1 95-8656 PROCESS VARS USER TEXT HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT GENERAL INFO XXXXX Y/N Y/N X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM DEVICE ID UD-10 XXXXX XXXXX XXXXX XXXXX XXXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF FAULT/STATUS MODE SELECT DEVICE STATUS FAULT/ STATUS HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT FAULTS FAULT/ STATUS XX.XX ENABLED/DISBALED XX.XX ENABLED/DISBALED OP MODE FAULT STATUS LON FAULT FAULTS Y/N HIGH FAULT LOW FAULT OFF/ ON OFF/ ON HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE XXXXX Y/N Y/N Y/N STATUS ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON CONFIG MAIN MENU PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DISPLAY TEST DISPLAY SETUP GENERAL OPTIONS MODE SELECT GENERAL OPTIONS INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL TAG DESCRIPTOR MESSAGE FINAL ASSY NUM XXXXX XXXXX XXXX XXXX HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX LON FAULT INVALID CONFIG LON OFFLINE TERM BD FAULT ON/OFF ON/OFF ON/OFF DISPLAY HISTORY RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME BACKLIGHT CTRL OFF ON AUTOMATIC HISTORY SELECT UNIT DEVICE SETUP USER TEXT SELECT UNIT USER UNIT URV LRV HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT DISPLAY TEST SELF TEST RESPONSE TEST XXXX % XXXX XXXX XX.XX XX.XX % PPM %LFL PPB USER SELECT DISPLAY HISTORY EVENT LOG DISABLED ENABLED LOW FAULT XX.XX C XX:XX:XX XX.XX C XX:XX:XX EVENT LOG EVENT DATE TIME DISPLAY INFO HIGH FAULT XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FIELD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX DISABLED ENABLED DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS XXXXX XX.XX MA XXXX Detector Electronics GENERIC 20-Feb-13 4.21 GENERAL INFO PROCESS VARS PROCESS VARS USER TEXT GAS VALUE HIGH ALARM LOW ALARM ANALOG INPUT URV LRV FAULT PV PV % RANGE PV LOOP CURRENT SENSOR INFO SV TV QV XXXXXX X.XX Y/N Y/N X.XX MA X.XX X.XX Y/N MANUFACTURER MODEL TAG DESCRIPTOR DATE MESSAGE FINAL ASSM NUM DEVICE ID SENSOR INFO PV LSL PV USL PV MIN SPAN XXXX XXXX XXXX XXXX XXXX XXXX UD-10 XXXXX XXXXX DD/MMM/YYYY XXXXX XXXXX XXXXX DEVICE REVIEW DISTRIBUTOR PV UNIT PV USL PV LSL PV MIN SPAN PV DAMP PV % RANGE PF TX FUNCTION PV UNIT RANGE PV URV PV LRV PV LOOP CURRENT PV ALARM TYPE PV SENSOR S/N WRITE PROTECT MANUFACTURE DEVICE ID TAG DESCRIPTOR MESSAGE DATE UNIVERSAL REV FIELD DEV REV SOFTWARE REV POLL ADDRESS REQ NO PREAMBLES DISPLAY STATUS GENERAL INFO FAULT/STATUS LON CONFIG HISTORY DISPLAY INFO DEBUG MENU DEVICE STATUS PROCESS VARS DEVICE REVIEW PV PV LOOP CURRENT PV LRV PV URV FAULT/ STATUS HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT XXXX XXX % 4.00 MA X.XX MA X.XX MA X.XX X.XX XX.XX ENABLE/DISABLE XX.XX ENABLE/DISABLE XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX Y/N XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX XXXX 6901 WEST 110TH STREET MINNEAPOLIS, MN 55438 USA FAULT LOW CAL LINE EE FAULT ADC FAULT 24V FAULT FLASH FAULT RAM FAULT WDT FAULT 12V FAULT 5V FAULT 1.25V FAULT INPUT LOOP FAULT 0V FAULT ADC REF FAULT STATUS FAULT/STATUS OP MODE FAULT STATUS LON FAULT XXXXX Y/N Y/N Y/N FAULTS HIGH FAULT LOW FAULT ANY FAULT CAL ACTIVE WARM UP LOW ALARM HIGH ALARM LON ATTACHED RESPONSE TEST MANUAL SELF TEST INPUT HART MODE SELECT HART DEVICE PIR9400 C706X 505 NTMOS CGS GENERIC DEVICE FAULT/ STATUS MAIN MENU DISPLAY SETUP MODE SELECT GENERAL OPTION INPUT LOOP CAL CONTRAST CONTRL BACKLIGHT CTRL FAULTS Y/N USER TEXT ENTER TEXT COPY TAG XXXX HGH ALARM LEVEL LOW ALARM LEVEL CAL GAS CONC STATUS RATE LON ADDRESS XX.XX XX.XX XX.XX XXXXXX MS XXXXXX LON FAULT PV URV PV LRV PV LSL PV USL XXXX XXXX GENERAL OPTIONS TAG DESCRIPTOR MESSAGE FINAL ASSY NUM XXXXX XXXXX XXXX XXXX HISTORY DISPLAY HISTORY EVENT LOG XXXX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX XX.XX C XX:XX:XX DEVICE INFORMATION DEVICE SETUP BASIC SETUP DETAILED SETUP FAULT SETUP UNIT SETUP XXXX XXXX XXXX XXXX ON/OFF ON/OFF ON/OFF RUNNING HOURS MAX TEMP MAX TEMP TIME MIN TEMP MIN TEMP TIME RESET MAX MIN MAX RESET TEMP MAX RESET TIME MIN RESET TEMP MIN RESET TIME RANGE VALUES XXXX INVALID CONFIG LON OFFLINE TERM BD FAULT DISPLAY HISTORY BASIC SETUP USER TEXT TAG RANGE VALUES PV TXF FUNC PV DAMP DEV INFORMATION ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF LON CONFIG PROCESS VARS DISPLAY STATUS DEVICE STATUS DISPLAY SETUP DEVICE SETUP DISPLAY TEST DEVICE TEST ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF DISTRIBUTOR DEVICE ID TAG DATE WRITE PROTECT DESCRIPTOR MESSAGE PV SNSR S/N FINAL ASSM NUM REVISION #S DETAILED SETUP SIGNAL CONDITION CONDITION OUTPUT FAULT SETUP HIGH FAULT LEVEL HIGH FAULT LOW FAULT LEVEL LOW FAULT XX.XX XX.XX LOW FAULT XXXX XXXX EVENT LOG REVISION #S UNIVERSAL REV FLD DEVICE REV SOFTWARE REV XXXX XXXX XXXX HIGH FAULT DISABLED ENABLED UNIT SETUP PV SENSOR UNIT USER UNIT XXXX XXXX XXXX XXXX Y/N XXXX XXXX XXXX XXXX DISABLED ENABLED DISPLAY TEST SIGNAL CONDITION PV DAMP PV URV PV LRV PV TXF FUNCTION PV % RANGE XXXX XXXX XXXX XXXX XXXX CONDITION OUTPUT SELF TEST RESPONSE TEST BACKLIGHT CTRL OFF ON AUTOMATIC DISPLAY INFO RTC SERIAL NUMBER I/O BOARD ID MFG DATE F/W REV UNIVERSAL REV FLD DEV REV RUNNING HOURS TEMPERATURE HEATER CTRL BACKLIGHT CTRL INPUT VOLTAGE XXXXX XXX DD/MM/YYYY XXXXX XXXXX XXXXX XXXXX XX.XX C AUTO/ON/OFF AUTO/ON/OFF XX.XX EVENT DATE TIME XXXXX DD/MMM/YYYY HH:MM:SS RTC DISPLAYED SECONDS MINUTES HOURS DAY MONTH YEAR Y/N XX XX XX XX XX XX ANALOG OUTPUT PV LOOP CURRENT AO ALARM TYPE LOOP TEST D/A TRIM XXXX XXXX DEBUG MENU HART ERRORS ANALOG INPUT LON COMM ERRORS ANALOG OUTPUT HART OUTPUT XXXXX XX.XX MA XXXX SET 4-20 MA LOOP TEST DEVICE TEST SET 4-20 MA SELF TEST LOOP TEST D/A TRIM D/A TRIM ZERO TRIM GAIN TRIM 3.5 MA 4 MA 6 MA 8 MA 10 MA 12 MA 14 MA 16 MA 18 MA 20 MA HART OUTPUT POLL ADDRESS REQ NO PRMBLES XXXX XXXX Detector Electronics GENERIC HART 20-Feb-13 4.21 95-8656 ­Detector Electronics Corporation 6901 West 110th Street Minneapolis, MN 55438 USA X3301 Multispectrum IR Flame Detector PointWatch Eclipse® IR 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