Endress + Hauser Operating Instructions Liquiline CM442/CM444/CM448 Universal four-wire multichannel controller Field device

BA00444C/07/EN/20.17 71358039 Products Solutions Services Valid as of version 01.06.00 Operating Instructions Liquiline CM442/CM444/CM448 Universal four-wire multichannel controller Field device Liquiline CM442/CM444/CM448 Table of contents Table of contents 1 Document information . . . . . . . . . . . . . . 5 8.2 1.1 1.2 1.3 1.4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols at the device . . . . . . . . . . . . . . . . . . . . Documentation . . . . . . . . . . . . . . . . . . . . . . . . 8.3 Access to the operating menu via the local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration options . . . . . . . . . . . . . . . . . . 9 Commissioning . . . . . . . . . . . . . . . . . . . . 50 2 Basic safety instructions . . . . . . . . . . . . 7 2.1 2.2 2.3 2.4 2.5 Requirements for the personnel . . . . . . . . . . . . Designated use . . . . . . . . . . . . . . . . . . . . . . . . Occupational safety . . . . . . . . . . . . . . . . . . . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . Product safety . . . . . . . . . . . . . . . . . . . . . . . . . 9.1 9.2 9.3 9.4 Function check . . . . . . . . . . . . . . . . . . . . . . . Power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . User definable screens . . . . . . . . . . . . . . . . . Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . 53 3 Device description . . . . . . . . . . . . . . . . . . 9 3.1 3.2 3.3 3.4 Housing closed . . . . . . . . . . . . . . . . . . . . . . . . 9 Housing open . . . . . . . . . . . . . . . . . . . . . . . . . 9 Slot and port assignment . . . . . . . . . . . . . . . . 10 Terminal diagram . . . . . . . . . . . . . . . . . . . . . 11 4 Incoming acceptance and product identification . . . . . . . . . . . . . . . . . . . . . 12 4.1 4.2 4.3 4.4 Incoming acceptance . . . . . . . . . . . . . . . . . . . Product identification . . . . . . . . . . . . . . . . . . . Scope of delivery . . . . . . . . . . . . . . . . . . . . . . Certificates and approvals . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . 15 5.1 5.2 5.3 Installation conditions . . . . . . . . . . . . . . . . . . 15 Mounting the measuring device . . . . . . . . . . . 16 Post-installation check . . . . . . . . . . . . . . . . . . 19 6 Electrical connection . . . . . . . . . . . . . . 20 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 Connection conditions . . . . . . . . . . . . . . . . . . Connecting the measuring device . . . . . . . . . . Connecting the sensors . . . . . . . . . . . . . . . . . Connecting additional inputs, outputs or relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting digital communication . . . . . . . . . Hardware settings . . . . . . . . . . . . . . . . . . . . . Ensuring the degree of protection . . . . . . . . . . Post-connection check . . . . . . . . . . . . . . . . . . 7 System integration . . . . . . . . . . . . . . . . 41 7.1 7.2 7.3 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Service interface . . . . . . . . . . . . . . . . . . . . . . 42 Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 8 Operation options . . . . . . . . . . . . . . . . . 45 8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Endress+Hauser 5 5 5 6 7 7 7 8 8 12 12 13 13 20 21 27 30 34 38 39 40 10.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 General settings . . . . . . . . . . . . . . . . . . . . . . . 10.3 Current inputs . . . . . . . . . . . . . . . . . . . . . . . . 10.4 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 Binary inputs and outputs . . . . . . . . . . . . . . . 10.6 Additional functions . . . . . . . . . . . . . . . . . . . 46 47 50 50 51 52 53 55 67 68 75 81 11 Calibration . . . . . . . . . . . . . . . . . . . . . . 109 12 Diagnostics and troubleshooting . . 110 12.1 12.2 12.3 12.4 12.5 12.6 12.7 12.8 12.9 12.10 12.11 12.12 12.13 12.14 General troubleshooting . . . . . . . . . . . . . . . . Diagnostic information on the local display . . Diagnostic information via web browser . . . . Diagnostic information via fieldbus . . . . . . . . Adapting the diagnostic information . . . . . . Overview of diagnostic information . . . . . . . Pending diagnostic messages . . . . . . . . . . . . Diagnostics list . . . . . . . . . . . . . . . . . . . . . . Event logbook . . . . . . . . . . . . . . . . . . . . . . . Simulation . . . . . . . . . . . . . . . . . . . . . . . . . Device test . . . . . . . . . . . . . . . . . . . . . . . . . . Resetting the measuring device . . . . . . . . . . Device information . . . . . . . . . . . . . . . . . . . Firmware history . . . . . . . . . . . . . . . . . . . . . 13 Maintenance . . . . . . . . . . . . . . . . . . . . 128 13.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 14 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . 130 14.1 14.2 14.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 130 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 15 Accessories . . . . . . . . . . . . . . . . . . . . . . 134 15.1 Protective cover . . . . . . . . . . . . . . . . . . . . . . 15.2 Post mounting kit . . . . . . . . . . . . . . . . . . . . 15.3 Measuring cable . . . . . . . . . . . . . . . . . . . . . 15.4 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.5 Additional functionality . . . . . . . . . . . . . . . . 15.6 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 111 111 111 111 113 117 117 117 120 122 122 123 125 134 134 134 134 139 141 3 Table of contents 15.7 Other accessories . . . . . . . . . . . . . . . . . . . . . 142 16 Technical data . . . . . . . . . . . . . . . . . . . 144 17 Installation and operation in hazardous environment Class I Div. 2 (CM442 only) . . . . . . . . . . . . . . . . . . 156 Liquiline CM442/CM444/CM448 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 4 Endress+Hauser Liquiline CM442/CM444/CM448 Document information 1 Document information 1.1 Warnings Structure of information LDANGER Causes (/consequences) If necessary, Consequences of non-compliance (if applicable) ‣ Corrective action LWARNING Causes (/consequences) If necessary, Consequences of non-compliance (if applicable) ‣ Corrective action LCAUTION Causes (/consequences) If necessary, Consequences of non-compliance (if applicable) ‣ Corrective action NOTICE Cause/situation If necessary, Consequences of non-compliance (if applicable) ‣ Action/note 1.2 Symbol Meaning This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation will result in a fatal or serious injury. This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation can result in a fatal or serious injury. This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or more serious injuries. This symbol alerts you to situations which may result in damage to property. Symbols Meaning Additional information, tips Permitted or recommended Not permitted or not recommended Reference to device documentation Reference to page Reference to graphic  1.3 Symbol Result of a step Symbols at the device Meaning Reference to device documentation Endress+Hauser 5 Document information Liquiline CM442/CM444/CM448 1.4 Documentation The following instructions complement these Operating Instructions and are available on the product pages on the internet: • Brief Operating Instructions Liquiline CM44x, KA01159C • Operating Instructions Memosens, BA01245C – Software description for Memosens inputs – Calibration of Memosens sensors – Sensor-specific diagnostics and troubleshooting • Operating Instructions for HART communication, BA00486C – Onsite settings and installation instructions for HART – Description of HART driver • Guidelines for communication via fieldbus and web server – HART, SD01187C – PROFIBUS, SD01188C – Modbus, SD01189C – Web server, SD01190C – EtherNet/IP, SD01293C 6 Endress+Hauser Liquiline CM442/CM444/CM448 Basic safety instructions 2 Basic safety instructions 2.1 Requirements for the personnel • Installation, commissioning, operation and maintenance of the measuring system may be carried out only by specially trained technical personnel. • The technical personnel must be authorized by the plant operator to carry out the specified activities. • The electrical connection may be performed only by an electrical technician. • The technical personnel must have read and understood these Operating Instructions and must follow the instructions contained therein. • Faults at the measuring point may only be rectified by authorized and specially trained personnel. Repairs not described in the Operating Instructions provided must be carried out only directly at the manufacturer's site or by the service organization. 2.2 Designated use 2.2.1 Non-hazardous atmosphere Liquiline CM44x is a multichannel controller for connecting digital sensors with Memosens technology in non-hazardous environments. The device is designed for use in the following applications: • Water and wastewater • Power stations • Chemical industry • Other industrial applications 2.2.2 Hazardous location as per FM/CSA Class I Div. 2 (CM442 only) ‣ Pay attention to the control drawing and the specified operating conditions in the appendix to this manual and follow the instructions. 2.2.3 Non-designated use Use of the device for any purpose other than that described, poses a threat to the safety of people and of the entire measuring system and is therefore not permitted. The manufacturer is not liable for damage caused by improper or non-designated use. 2.3 Occupational safety As the user, you are responsible for complying with the following safety conditions: • Installation guidelines • Local standards and regulations • Regulations for explosion protection Electromagnetic compatibility • The product has been tested for electromagnetic compatibility in accordance with the applicable European standards for industrial applications. • The electromagnetic compatibility indicated applies only to a product that has been connected in accordance with these Operating Instructions. Endress+Hauser 7 Basic safety instructions Liquiline CM442/CM444/CM448 2.4 Operational safety 1. Before commissioning the complete measuring point, verify that all connections are correct. Ensure that electrical cables and hose connections are undamaged. 2. Do not operate damaged products, and protect them against unintentional operation. Label the damaged product as defective. 3. If faults cannot be rectified, products must be taken out of service and protected against unintentional operation. LCAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣ If a cleaning system is connected, switch if off before removing a sensor from the medium. ‣ If you wish to check the cleaning function and have therefore not switched off the cleaning system, please wear protective clothing, goggles and gloves or take other appropriate measures. 2.5 Product safety 2.5.1 State of the art The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and European standards have been observed. 2.5.2 IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings. IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves. 8 Endress+Hauser Liquiline CM442/CM444/CM448 Device description 3 Device description 3.1 Housing closed 1 2 6 5 1 Display 2 Weather protection cover (optional) 3 Navigator 4 Sensor cable or current output cable 5 Power supply cable 6 Soft keys, assignment depends on menu 3 4 A0025813 1 3.2 Mounted on a post Housing open 1 2 3 4 5 10 9 8 7 6 A0025814 Endress+Hauser 2 Example of a four-channel device with an open display cover (without wiring) 1 Storage slot for SD card 6 Cable mounting rail 2 Basic module 7 Threaded bolt for protective ground connection 3 Extension modules (optional) 8 Extension power unit with internal cable 4 Shock protection, dummy cover and end cover 9 M12 connectors for sensor connection (optional) 5 Extension backplane 10 Display cable 9 Device description Liquiline CM442/CM444/CM448 3.3 Slot and port assignment Slots 4R 1 2AO 1 2AI Ports 3 2 3 4 Sensor 1 Sensor 2 2 Sensor 1 Sensor 2 Sensor 2 2 1 Sensor 1 2 1 2 2 2 2 2 1 1 2DS 1 2DS 1 2DS 1 BASE-E Slot and port assignment of the hardware modules • Inputs are assigned to measuring channels in the ascending order of the slots and ports. Adjacent example: "CH1: 1:1 pH glass" means: Channel 1 (CH1) is slot 1 (basic module) : Port 1 (input 1), pH glass sensor • Outputs and relays are named according to their function, e.g. "current output", and are displayed with the slot and port numbers in ascending order 4 10 Slot and port assignment on the display Endress+Hauser Liquiline CM442/CM444/CM448 Device description 3.4 Terminal diagram The unique terminal name is derived from: Slot no. : Port no. : Terminal Example, NO contact of a relay Device with 4 inputs for digital sensors, 4 current outputs and 4 relays • Base module BASE-E (contains 2 sensor inputs, 2 current outputs) • 2DS module (2 sensor inputs) • 2AO module (2 current outputs) • 4R module (4 relays) 3 4 43 42 41 Relay 3 43 42 41 Relay 4 43 42 41 Relay 1 2 Slot 4 Port 1 Pin 41 Relay 2 1 43 42 41 Slot A0025105 5 Endress+Hauser Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay 11 Incoming acceptance and product identification Liquiline CM442/CM444/CM448 4 Incoming acceptance and product identification 4.1 Incoming acceptance 1. Verify that the packaging is undamaged.  Notify your supplier of any damage to the packaging. Keep the damaged packaging until the matter has been settled. 2. Verify that the contents are undamaged.  Notify your supplier of any damage to the delivery contents. Keep the damaged products until the matter has been settled. 3. Check the delivery for completeness.  Check it against the delivery papers and your order. 4. Pack the product for storage and transportation in such a way that it is protected against impact and moisture.  The original packaging offers the best protection. The permitted ambient conditions must be observed (see "Technical data"). If you have any questions, please contact your supplier or your local sales center. 4.2 Product identification 4.2.1 Nameplate The nameplate provides you with the following information on your device: • Manufacturer identification • Order code • Extended order code • Serial number • Firmware version • Ambient and process conditions • Input and output values • Activation codes • Safety information and warnings ‣ Compare the data on the nameplate with your order. 4.2.2 Product identification Product page www.endress.com/cm442 www.endress.com/cm444 www.endress.com/cm448 Interpreting the order code The order code and serial number of your product can be found in the following locations: • On the nameplate • In the delivery papers Obtaining information on the product 1. 12 Go to the product page for your product on the Internet. Endress+Hauser Liquiline CM442/CM444/CM448 Incoming acceptance and product identification 2. At the bottom of the page, click the link Online Tools and then select Access device specific information.  An additional window opens. 3. Enter the order code from the nameplate into the search field and then select Show details.  You will receive information on each feature (selected option) of the order code. Manufacturer's address Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen 4.3 Scope of delivery The scope of delivery comprises: • 1 multichannel controller in the version ordered • 1 mounting plate • 1 wiring label (attached at the factory to the inside of the display cover) • 1 printed copy of the Brief Operating Instructions in the language ordered If you have any questions, please contact your supplier or local sales center. 4.4 Certificates and approvals 4.4.1  mark The product meets the requirements of the harmonized European standards. As such, it complies with the legal specifications of the EU directives. The manufacturer confirms successful testing of the product by affixing to it the  mark. 4.4.2 EAC The product has been certified according to guidelines TP TC 004/2011 and TP TC 020/2011 which apply in the European Economic Area (EEA). The EAC conformity mark is affixed to the product. 4.4.3 cCSAus The product complies with "CLASS 2252 06 - Process Control Equipment" and "CLASS 2252 86 - Process Control Equipment - Certified to US Standards" requirements. Endress+Hauser 13 Incoming acceptance and product identification 4.4.4 Liquiline CM442/CM444/CM448 FM/CSA CM442 only The device has been developed and tested according to the following standards: • FM3600 • FM3611 • FM3810 • ANSI/ISA NEMA250 • ANSI/IEC 60529 • CAN/CSA-C22.2 No. 0 • CAN/CSA C22.2 No. 94 • CSA Std. C22.2 No. 213 • CAN/CSA-C22.2 No. 61010-1 • CAN/CSA-C22.2 No. 60529 • UL Std. No. 61010-1 • ISA S82.02.01 4.4.5 MCERTS CM442 only The device has been assessed by Sira Certification Service and complies with "MCERTS Performance Standards for Continuous Water Monitoring Equipment, Part 2: online analysers, Version 3.1, dated August 2010"; Certificate No.: Sira MC140246/01. 14 Endress+Hauser Installation 5 Installation 5.1 Installation conditions 5.1.1 Dimensions 5 C 6 7 E D 8 F I G A 1 2 3 4 Ø4 (0.16) H 14 (0.55) 162 (6.38) Liquiline CM442/CM444/CM448 B Ø9 (0.35) 199 (7.38) 128 (5.04) 194 (7.64) 76 (2.99) 95 (3.74) 237 (9.33) A0012396 Mounting plate 170 (6.69) 5.1.2 Dimensions of field housing in mm (inch) 190 (7.48) 6 80 (3.15) 125 (4.92) 3 (0.12) 4 x 6.5 (0.26) A0012426 7 Endress+Hauser Mounting plate in mm (inch) 15 Installation Liquiline CM442/CM444/CM448 5.1.3 Protective cover NOTICE Effect of climatic conditions (rain, snow, direct sunlight etc.) Impaired operation to complete transmitter failure ‣ When installing outside, always use the weather protection cover (accessory). 300 (11.8) 170 (6.69) 80 (3.15) 320 (12.6) 170 (6.69) 80 (3.15) 270 (10.6) 8 x Ø 7 (0.28) A0012428 8 Weather protection cover in mm (inch) 5.2 Mounting the measuring device 5.2.1 Post mounting You require the post mounting kit (optional) to mount the unit on a pipe, post or railing (square or circular, clamping range 20 to 61 mm (0.79 to 2.40")). 1 2 3 4 8 7 6 5 A0033044 16 9 Post mounting 1 Weather protection cover (optional) 5 Spring washers and nuts (post mounting kit) 2 Post mounting plate (post mounting kit) 6 Pipe or railing (circular/square) 3 Spring washers and nuts (post mounting kit) 7 Mounting plate 4 Pipe clamps (post mounting kit) 8 Threaded rods (post mounting kit) Endress+Hauser Liquiline CM442/CM444/CM448 Installation A0033045  10 Post mounting A0025885  11 Attach the device and click it into place 1. Bring the device to the mounting plate. 2. Slide the device downwards in the guide on the mounting rail until it clicks into place. 5.2.2 Rail mounting 1 2 3 4 7 6 5 9 8 A0012668  12 Rail mounting 1 Weather protection cover (optional) 6 Pipe or railing (circular/square) 2 Post mounting plate (post mounting kit) 7 Mounting plate 3 Spring washers and nuts (post mounting kit) 8 Threaded rods (post mounting kit) 4 Pipe clamps (post mounting kit) 9 Screws (post mounting kit) 5 Spring washers and nuts (post mounting kit)  13 Rail mounting  14 Attach the device and click it into place A0025886 Endress+Hauser A0027803 1. Bring the device to the mounting plate. 2. Slide the device downwards in the guide on the mounting rail until it clicks into place. 17 Installation Liquiline CM442/CM444/CM448 Wall mounting ≥ 340 (13.4) 1 2 ≥ 150 (5.91) 5.2.3 4 3 A0027798 A0012686  15 Mounting distance in mm (inch)  16 1 2 3 4 Wall mounting Wall 4 drill holes 1) Mounting plate Screws Ø 6 mm (not part of scope of supply) 1)The size of the drill holes depends on the wall plugs used. The wall plugs and screws must be provided by the customer. A0027799  17 Wall mounting A0027797  18 Attach the device and click it into place 1. Bring the device to the mounting plate. 2. Slide the device downwards in the guide on the mounting rail until it clicks into place. 5.2.4 Disassembly (for conversion, cleaning etc.) NOTICE The device can be damaged if dropped ‣ When pushing the housing out of the holder, secure the housing in such a way that you do not drop it. If possible, ask a second person to help you. 18 Endress+Hauser Liquiline CM442/CM444/CM448 Installation A0025890  19 A0025891  20 Disassembling 1. Hold down the catch. 2. Push up the device to remove it from the holder. 3. Remove the device towards the front. 5.3 Endress+Hauser Disassembling Post-installation check 1. After installation, check the transmitter for damage. 2. Check whether the transmitter is protected against moisture and direct sunlight (e.g. by the weather protection cover). 19 Electrical connection Liquiline CM442/CM444/CM448 6 Electrical connection 6.1 Connection conditions 6.1.1 Via HART (e.g. using HART modem and FieldCare) 2 USB 1 3 A0028995  21 1 2 3 1) HART using modem Device module Base L, H or E: current output 1 with HART HART modem for connection to PC, e.g. Commubox FXA191 (RS232) or FXA195 1) (USB) HART handheld terminal Switch position "on" (substitutes the resistor) 6.1.2 Via PROFIBUS DP Master class 1 (PLC, DCS) Master class 2 (FieldCare, PDM) T PROFIBUS DP (RS485) T FieldCare FXA291 Ethernet FieldCare / Webbrowser A0028991  22 T 20 PROFIBUS DP Terminating resistor Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection 6.1.3 Via Modbus RS485 Modbus Master / Gateway Modbus RS485 (RTU, ASCII) T T FXA291 Ethernet FieldCare / Webbrowser A0028993  23 T Modbus RS485 Terminating resistor 6.1.4 Via Ethernet/Web server/Modbus TCP/EtherNet/IP Modbus TCP client FieldCare/ Webbrowser Ethernet FieldCare FXA291 A0028994  24 6.2 Modbus TCP and/or EtherNet/IP Connecting the measuring device LWARNING Device is live Incorrect connection may result in injury or death ‣ The electrical connection may be performed only by an electrical technician. ‣ The electrical technician must have read and understood these Operating Instructions and must follow the instructions contained therein. ‣ Prior to commencing connection work, ensure that no voltage is present on any cable. Endress+Hauser 21 Electrical connection Liquiline CM442/CM444/CM448 NOTICE The device does not have a power switch ‣ The customer must provide a protected circuit breaker in the vicinity of the device. ‣ The circuit breaker must be a switch or power switch, and you must label it as the circuit breaker for the device. ‣ At the supply point, the power supply must be isolated from dangerous live cables by double or reinforced insulation in the case of devices with a 24 V supply voltage. 6.2.1 Open the housing NOTICE Pointed or sharp tools If unsuitable tools are used, they can scratch the housing or damage the seal, and thus have a negative impact on the leak-tightness of the housing. ‣ Do not use any sharp or pointed objects, such as a knife, to open the housing. ‣ Only use a suitable Phillips screwdriver. 2. 3. 4. 1. ≤180°  25 22 Releasing housing screws in a diagonally opposite sequence with Phillips screwdriver  26 Opening display cover, max. opening angle 180˚ (depends on installation position) 1. Release the housing screws step by step. Start with any screw and then release the screw diagonally opposite etc. 2. When closing the housing, also tighten the screws step-by-step in a diagonally opposite sequence. Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection 6.2.2 Cable mounting rail 1 2 3 4 A0025171  27 Cable mounting rail and associated function 1 Cable mounting rail 3 Additional threaded bolts for ground connections 2 Threaded bolt (protective ground connection, central grounding point) 4 Cable clamps (fixing and grounding the sensor cables) 6.2.3 Connecting the cable shield If possible, only use terminated genuine cables. The sensor, fieldbus and ethernet cables must be shielded. Cable sample (does not necessarily correspond to the genuine cable supplied) 1 2 4 3  28 1 2 3 1) Endress+Hauser Terminated cable Outer shield (exposed) Cable cores with ferrules Cable sheath (insulation)  29 4 Inserting the cable Grounding clip  30 Tighten screw (2 Nm) The cable shield is grounded using the grounding clamp. 1) Please note the instructions in the "Guaranteeing the degree of protection" section. (→  39) 1. Release a suitable cable gland on the underside of the housing and remove the dummy plug from the entry. 2. Making sure the gland is facing the right direction, thread the gland onto the cable end and pull the cable through the entry and into the housing. 3. Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the connection plug on the electronics module. 4. Screw on the cable clamp and clamp the cable in place. Then tighten the screw of the cable clamp. 5. Connect the cable cores as per the wiring diagram. 6. Lastly, tighten the cable gland from the outside. 23 Electrical connection Liquiline CM442/CM444/CM448 6.2.4 Cable terminals Plug-in terminals for Memosens and PROFIBUS/RS485 connections Press the screwdriver against the clip Insert the cable until the limit stop (opens the terminal) Remove the screwdriver (closes the terminal) After connection, make sure that every cable end is securely in place. Terminated cable ends, in particular, tend to come loose easily if they have not been correctly inserted as far as the limit stop. All other plug-in terminals Press the screwdriver against the clip Insert the cable until the limit stop (opens the terminal) 24 Remove the screwdriver (closes the terminal) Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection 98 97 88 87 PK GY Display SD 41 N L/+ N/– * PE WH GN YE 31 + 32 – Power L 2 BN 31+ 32 – 87+ 88– 97A 98 B 1 2 A0015825  31 H L Connecting power supply on the BASE-H or -L Sensor 32 31 43 1 + 87 BN – 88 WH A 97 GN 98 YE B 0/4 ... 20 mA HART 42 32 31 PE N/- L/+ GY Alarm 43 42 41 85 2+ –86 PK Service 85 1+ –86 Sensor supply Connecting the supply voltage for the CM442 86 85 86 85 6.2.5 A0012404  32 Overall wiring diagram for BASE-H or -L Power unit 100 to 230 VAC Power unit 24 VAC or 24 VDC Connecting the supply voltage 1. Route the power supply cable into the housing through the suitable cable entry. 2. Step 2 applies only to the 100 to 230 V AC power unit. Connect the protective ground of the power unit to the threaded bolt specially provided on the cable mounting rail. 3. Protective ground or grounding provided by customer (absolutely essential for 24 V power unit, additionally recommended for 100 to 230 V AC power unit): You must provide a ground cable (min. 0.75 mm2 (corresponding to 18 AWG))1. Guide the ground cable also through the cable entry and connect it to the threaded bolt on the cable mounting rail. 4. Connect the cable cores L and N (100 to 230 V AC) or + and ‐ (24 V DC) to the plugin terminals on the power unit in accordance with the wiring diagram. 1  33 1) Endress+Hauser 2 3 4 5 1 Protective ground of power unit 2 Serrated washer and nut 3 Protective ground / ground cable, provided by customer (min. 0.75 mm2 ( 18 AWG)) 1) 4 Serrated washer and nut 5 Mounting bolts Protective ground or grounding connection For a fuse with a rating of 10 A. For a fuse with a rating of 16 A, the protective ground / ground cable must have a cross-sectional area of at least 1.5 mm2 ( 14 AWG). 25 Electrical connection Liquiline CM442/CM444/CM448 NOTICE Protective ground/ground cable with end sleeve or open cable lug The cable can become loose. Loss of the protective function. ‣ To connect the protective ground or ground cable to the threaded bolt, only use a cable with a closed cable lug as per DIN 46211, 46225, form A. ‣ Never connect the protective ground or ground cable to the threaded bolt with an end sleeve or an open cable lug! 42 32 31 Power (internal) 32 31 43 + 87 – 88 A 97 98 B 1 BN WH GN YE 2 BN WH GN YE 31 + 32 – 31+ 32 – 87+ 88– 97 A 98 B Sensor GY Service Display PK SD 0/4 ... 20 mA HART GY 41 98 97 88 87 43 42 41 A PK Alarm 85 1 + – 86 85 2 + – 86 Sensor supply Connecting the supply voltage for the CM444 and the CM448 86 85 86 85 6.2.6 1 2 L+ N- PE Power B L/+ N/– PE B L/+ N/– * A0015872  34 A B Power supply connection on the BASE-E Internal power supply cable Extension power unit A0015873  35 Overall wiring diagram BASE-E and extension power unit (B) Connecting the supply voltage 26 1. Route the power supply cable into the housing through the suitable cable entry. 2. Step 2 applies only to the 100 to 230 V AC power unit. Connect the protective ground of the power unit to the threaded bolt specially provided on the cable mounting rail. 3. Protective ground or grounding provided by customer (absolutely essential for 24 V power unit, additionally recommended for 100 to 230 V AC power unit): You must provide a ground cable (min. 0.75 mm2 (corresponding to 18 AWG))1. Guide the ground cable also through the cable entry and connect it to the threaded bolt on the cable mounting rail. 4. Connect the cable cores L and N (100 to 230 V AC) or + and ‐ (24 V DC) to the plugin terminals on the power unit in accordance with the wiring diagram. Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection 1  36 1) 3 2 4 5 1 Protective ground of power unit 2 Serrated washer and nut 3 Protective ground / ground cable, provided by customer (min. 0.75 mm2 ( 18 AWG)) 1) 4 Serrated washer and nut 5 Mounting bolts Protective ground or grounding connection For a fuse with a rating of 10 A. For a fuse with a rating of 16 A, the protective ground / ground cable must have a cross-sectional area of at least 1.5 mm2 ( 14 AWG). NOTICE Protective ground/ground cable with end sleeve or open cable lug The cable can become loose. Loss of the protective function. ‣ To connect the protective ground or ground cable to the threaded bolt, only use a cable with a closed cable lug as per DIN 46211, 46225, form A. ‣ Never connect the protective ground or ground cable to the threaded bolt with an end sleeve or an open cable lug! 6.3 Connecting the sensors 6.3.1 Sensor types with Memosens protocol Sensors with Memosens protocol Sensor types Sensor cable Sensors Digital sensors without additional internal power supply With plug-in connection and inductive signal transmission • • • • • Fixed cable Conductivity sensors with inductive measurement of conductivity Fixed cable • Turbidity sensors • Sensors for interface measurement • Sensors for measuring the spectral absorption coefficient (SAC) • Nitrate sensors • Optical oxygen sensors • Ion-sensitive sensors Digital sensors with additional internal power supply Endress+Hauser pH sensors ORP sensors Combined sensors Oxygen sensors (amperometric and optical) Conductivity sensors with conductive measurement of conductivity • Chlorine sensors (disinfection) 27 Electrical connection Liquiline CM442/CM444/CM448 The following rule applies if connecting CUS71D sensors: • CM442 – Only one CUS71D is possible; an additional sensor is not permitted. – The second sensor input may also not be used for another type of sensor. • CM444 No restrictions. All the sensor inputs can be used as required. • CM448 – If a CUS71D is connected, the number of sensor inputs that can be used is limited to a maximum of 4. – Of these, all 4 inputs can be used for CUS71D sensors. – Every combination of CUS71D and other sensors is possible, provided that the total number of connected sensors does not exceed 4. 6.3.2 Connecting the sensors Types of connection • Direct connection of sensor cable to terminal connector of the sensor module 2DS or of base module L, H or E (→  37 ff.) • Optional: Sensor cable plug connected to the M12 sensor socket on the underside of the device With this type of connection, the device is already wired at the factory (→  40). 28 1. Sensor cable connected directly Connect the sensor cable to the Memosens terminal connector of the sensor module 2DS or of base module L, H or E. 2. When connecting via M12 connector Connect the sensor connector to an M12 sensor socket which has been previously installed or is supplied on delivery. Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection PK 86 85 86 85 32 31 GN YE 32 31 32 31 32 31 GY 98 97 88 87 43 42 41 BN WH GN YE 98 97 88 87 43 42 41 86 85 86 85 Sensor cable connected directly Sensor Sensor A0023038  37 sensors without additional supply voltage A0023039  38 sensors with additional supply voltage 85 GY 86 2 85 1 PK 86 2DS Sensor 98 97 88 87 Sensor 1 GN YE 98 97 88 87 Sensor 2 BN WH GN YE Sensor A0033206  39 Endress+Hauser sensors with and without additional supply voltage at sensor module 2DS 29 Electrical connection Liquiline CM442/CM444/CM448 PK GY 85 86 1 85 connection via M12 plug-in connection 3 7 NC 86 2 1 2 4 98 97 88 87 6 5 Sensor 1 BN WH GN YE 2 1 7 3 NC 6 4 Device versions with a pre-installed M12 socket are ready-wired upon delivery. Install an M12 socket, which is available as an accessory, in a suitable cable gland opening in the base of the housing, and connect the cables to the Memosens terminals of the sensor or base module as per the wiring diagram. Connecting the sensor ‣ Plug the connector of the sensor cable (item 1) directly into the M12 socket. Please note the following for these device versions: • The internal device wiring is always A0018021 the same regardless of what kind of  41 M12 assignment Top: sensor you connect to the M12 socket Bottom: connector socket (plug&play). (top view in each case) • The signal and power supply cables are assigned in the sensor plug-in 1 1 PK (24 V) head in such a way that the PK and 2 GY (Ground 24 V) A0018019 GY power supply cables are either 3 BN (3 V)  40 M12 plug-in connection (e.g. 4 used (e.g. optical sensors) or not WH (Ground 3 V) at sensor module) (e.g. pH or ORP sensors). 5 GN (Memosens) 6 YE (Memosens) 1 Sensor cable with M12 7, Not connected connector NC 5 6.4 Connecting additional inputs, outputs or relays LWARNING Module not covered No shock protection. Danger of electric shock! ‣ If you are modifying or extending your hardware, always fill the slots from left to right. Do not leave any gaps. ‣ If all of the slots are not occupied: Always insert a dummy cover or end cover in the slot to the right of the last module(→  2,  9). This ensures the that unit is shockprotected. ‣ Always ensure shock protection is guaranteed particularly in the case of relay modules (2R, 4R, AOR). 30 Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection 6.4.1 Digital inputs and outputs DIO module 47 48 + 1 – 47 + 48 2 – 45 + 1 46 – 45 + 46 – 2 91 + 1 – 91 + 2 92 – 92  42 Module 6.4.2  43 Wiring diagram Current inputs 23 1 24 23 24 2 + – 23+ – 24 23 24 0/4 ... 20 mA 2AI module  44 Endress+Hauser Module  45 Wiring diagram 31 Electrical connection Liquiline CM442/CM444/CM448 6.4.3 Current outputs 2AO 4AO 32 – 31+ 32 31 +1 0/4 ... 20 mA 0/4 ... 20 mA 31 2 – 32 31 + 32 0/4 ... 20 mA 31  46 Module 6.4.4  47 Wiring diagram  48 Module  49 +1 – 32 – +3 – 31 + 32 2 4 – Wiring diagram Relay 2R module 4R module 41 Relay 1 42 43 41 Relay 2 Relay 2 Relay 1 41 42 43 42 43 41 42 43 Relay 4 Relay 3 41  50 32 Module  51 Wiring diagram  52 Module  53 42 43 41 42 43 Wiring diagram Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection Example: Connecting the cleaning unit 71072583 for CAS40D NOTICE Power consumption too high for the Liquiline alarm relay Can cause irreparable damage to the base module ‣ Only connect the cleaning unit to terminals of an additional module (AOR, 2R or 4R), not to the alarm relay of the base module. T2.0A PE L1 N 1 PE Liquiline/Sampler/ Analyzer: AOR/2R/4R 41 42 43 230 V AC / 50 Hz A0028597  54 Connecting the cleaning unit for CAS40D Example: Connecting the Chemoclean CYR10 injector cleaning unit 1 L N PE Relay 2 Relay 1 CM44x/CM44xR/ CM44P 41 42 CYR10 1 2 1 2 43 41 2 42 43 5 3 4 A0028598  55 1 2 3 4 5 Endress+Hauser Connecting the CYR10 injector cleaning unit External power supply Cleaner to spray head Container with cleaner Motive water 2 to 12 bar (30 to 180 psi) Backflow valve (to be provided by the customer) 33 Electrical connection Liquiline CM442/CM444/CM448 Connecting digital communication 6.5.1 Module 485 on DIP switch T COM SF BF PWR RJ45 Ethernet 6.5 1 2 4 8 16 32 64 128/SW Service Termi- DGND nation VP 82 96 96' 95 81 DP/ RS485 95' 99' 99  56 Module  57 Wiring diagram Terminal PROFIBUS DP Modbus RS485 95 A B 96 B A 99 Not connected C 82 DGND DGND 81 VP VP LEDs on front of module 34 LED Description Color Description RJ45 LNK/ACT GN • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 YE • Off = Transmission rate 10 MBit/s • On = Transmission rate 100 MBit/s PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD Device error COM Communication YE Modbus message sent or received T Bus termination YE • Off = No termination • On = Termination is used Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection DIP switches on front of module DIP Factory setting Assignment 1-128 ON Bus address (→ "Commissioning/communication") OFF Write protection: "ON" = configuration not possible via the bus, only via local operation OFF If the switch is set to "ON" , the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off. If the switch is set to "OFF" , the saved user settings are reactivated. Service 6.5.2 Connection via M12 connector PROFIBUS DP M12 Y-section Wiring in M12 Y section P0V P5V 81 82 Pin assignment in connector and socket 1 4 1 P2 3 96 95 99 RD GN 3 4 5 2 2 1 4  60 5 P1 3 5 2 1 1 2 2 J1 3 3 P1 4 4 5 5 1 2 3 4 5 * Connector (left) and socket (right) P5V, 5 V power supply for external terminating resistor A P0V, reference potential for P5V B n.c., not connected Shielding P2 J1  58 M12 connection  59 Wiring When using the M12 Y-section, the maximum data transfer rate is limited to 1.5 MBit/s. For direct wiring, the maximum data transfer rate is 12 MBit/s. Endress+Hauser 35 Electrical connection Liquiline CM442/CM444/CM448 Modbus RS485 M12 Y-section Wiring in M12 Y section 1 P0V P5V 81 82 Pin assignment in connector and socket 4 2 1 P2 3 GN RD 96 95 99 3 3 5 4 5 2 2 1 4  63 5 1 1 2 2 J1 3 P1 3 P1 4 4 5 5 1 2 3 4 5 * Connector (left) and socket (right) P5V, 5 V power supply for external terminating resistor A P0V, reference potential for P5V B n.c., not connected Shielding P2 J1  61 M12 connection  62 Wiring Ethernet, Web server Internal connection Pin assignment in connector and socket 2 3 2 1 4  65 1 2 3 4  64 36 3 1 4 Connector (left) and socket (right) Tx+ Rx+ TxRxShielding (thread) Ethernet socket Endress+Hauser Liquiline CM442/CM444/CM448 Ethernet Module ETH DIP switch on COM SF BF PWR RJ45 6.5.3 Electrical connection 1 2 4 8 16 32 64 128/SW Service  66 Module  67 Wiring diagram LEDs on front of module LED Designation Color Description RJ45 LNK/ACT GN • Off = Connection is not active • On = Connection is active • Flashing = Data transmission RJ45 10/100 YE • Off = Transmission rate 10 MBit/s • On = Transmission rate 100 MBit/s PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Not used SF System failure RD Device error COM Communication YE Modbus message sent or received DIP switches on front of module DIP Factory setting Assignment 1-128 ON Bus address (→ "Commissioning/communication") OFF Write protection: "ON" = configuration not possible via the bus, only via local operation OFF If the switch is set to "ON" , the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated: IP address=192.168.1.212, Subnet mask=255.255.255.0, Gateway=0.0.0.0, DHCP=Off. If the switch is set to "OFF" , the saved user settings are reactivated. Service Endress+Hauser 37 Electrical connection Liquiline CM442/CM444/CM448 6.5.4 Bus termination There are two ways to terminate the bus: 1. Internal terminating resistor (via DIP switch on the module board) "OFF" "ON"  68 DIP switches for internal terminating resistor ‣ Using a suitable tool, such as a tweezers, set all 4 DIP switches to the "ON" position.  The internal terminating resistor is used. VP 390 W B/B'  69 390 W 220 W DGND A/A' Structure of the internal terminating resistor 2. External terminating resistor Here, leave the DIP switches on the module board in the "OFF" position (factory setting). ‣ Connect the resistor to terminals 81 and 82 on the front of module 485 for 5‐V power supply.  The external terminating resistor is used. 6.6 Hardware settings Setting the bus address 1. Open the housing. 2. Set the desired bus address via the DIP switches of module 485. For PROFIBUS DP, valid bus addresses are anything between 1 and 126, and anything between 1 and 247 for Modbus. If you configure an invalid address, software addressing is automatically enabled via the local configuration or via the fieldbus. 38 Endress+Hauser Liquiline CM442/CM444/CM448 Electrical connection on off on off 1 2 4 8 16 32 64 128 A0026776  70 on off 1 2 4 8 16 32 64 128 Valid PROFIBUS address 67 1 2 4 8 16 32 64 128 A0026777  71 Valid Modbus address 195 A0026778  72 Invalid address 255 1) 1) Order configuration, software addressing is active, software address configured at the factory: PROFIBUS 126, Modbus 247 6.7 Ensuring the degree of protection Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required, designated use, may be carried out on the device delivered. ‣ Exercise care when carrying out the work. Individual types of protection permitted for this product (impermeability (IP), electrical safety, EMC interference immunity, Ex protection) can no longer be guaranteed if, for example: • Covers are left off. • Different power units to the ones supplied are used. • Cable glands are not sufficiently tightened (must be tightened with 2 Nm for the confirmed level of IP protection). • Modules are not fully secured. • The display is not fully secured (risk of moisture entering due to inadequate sealing). • Loose or insufficiently tightened cables/cable ends. • Conductive cable strands are left in the device. Endress+Hauser 39 Electrical connection Liquiline CM442/CM444/CM448 6.8 Post-connection check LWARNING Connection errors The safety of people and of the measuring point is under threat. The manufacturer does not accept any responsibility for errors that result from failure to comply with the instructions in this manual. ‣ Operate the device only if you can answer yes to all of the following questions. Instrument status and specifications ‣ Is there any external damage to the device and cables? Electrical connection Are the mounted cables strain-relieved? Have the cables been routed without loops and cross-overs? Have the signal lines been connected correctly in accordance with the wiring diagram? Have all the other connections been established correctly? Have you connected unused connection wires to the protective ground connection? Are all plug-in terminals securely engaged? Are all the connection wires securely positioned in the cable terminals? Are all cable entries mounted, tightened and leak-tight? Does the supply voltage match the voltage indicated on the nameplate? ‣ ‣ ‣ ‣ ‣ ‣ ‣ ‣ ‣ 40 Endress+Hauser Liquiline CM442/CM444/CM448 System integration 7 System integration 7.1 Web server 7.1.1 Connection ‣ Connect the PC communication cable to the RJ45 port of module 485 or module ETH. 485 / ETH Web Browser A0026779  73 Web server/Ethernet connection 7.1.2 Establishing the data connection To ensure that your device has a valid IP address, you must disable the DHCP parameter in the Ethernet settings. (Menu/Setup/General settings/Extended setup/Ethernet/ Settings) You can then set the IP address in the same menu. 1. Start your PC. 2. First, set a manual IP address in the network connection settings of the operating system. Example: Microsoft Windows 7 Via the Control Panel, go to the Network and Sharing Center. You should see an active "Local Area Connection" link. Select this link. ‣ In the pop-up window select the "Properties" button. ‣ Double click "Internet Protocol Version 4 (TCP/IPv4)". ‣ Select "Use the Following IP Address". ‣ Enter the desired IP address. This address must be in the same subnetwork as the IP address of the device, e.g.: – IP address of Liquiline: 192.168.1.212 (as configured previously) – IP address for the PC: 192.168.1.213 Endress+Hauser 3. Start the Internet browser. 4. If you use a proxy server to connect to the Internet: Disable the proxy (browser settings under "Connections/LAN settings"). 5. Enter the IP address of your device in the address line (192.168.1.212 in the example).  The system takes a few moments to establish the connection and then the CM44 web server starts. You might be asked for a password. The factory setting is "admin" for the user name and "admin" for the password. 41 System integration Liquiline CM442/CM444/CM448 ‣ Enter the following address(es) to download logbooks:  192.168.1.212/logbooks_csv.fhtml (for logbooks in CSV format) 192.168.1.212/logbooks_fdm.fhtml (for logbooks in FDM format) Downloads in FDM format can be securely transmitted, saved and visualized with Endress+Hauser's "Field Data Manager Software". (→ www.endress.com/ms20) 7.1.3 Operation The menu structure of the web server corresponds to the onsite operation. A0026780  74 Example of web server (menu/language=English) • Clicking a menu name or a function corresponds to pressing the navigator. • You can make your settings conveniently via the computer keyboard. Instead of using an Internet browser, you can also use FieldCare for configuration via ethernet. The ethernet DTM required for this is an integral part of the "Endress +Hauser Interface Device DTM Library". Download: https://portal.endress.com/webdownload/FieldCareDownloadGUI/ 7.2 Service interface You can connect the device to a computer via the service interface and configure it using "Fieldcare". Furthermore, configurations can also be saved, transferred and documented. 7.2.1 42 Connection 1. Connect the service connector to the interface on the Liquiline base module and connect it to the Commubox. 2. Via the USB port, connect the Commubox to the computer running the Fieldcare software. Endress+Hauser Liquiline CM442/CM444/CM448 System integration Service FieldCare FXA291 A0026788  75 Connection overview 7.2.2 Creating the data connection 1. Start Fieldcare. 2. Establish a connection to the Commubox. For this, select the ComDTM "CDI Communication FXA291" 3. Then select the "Liquiline CM44x" DTM and start the configuration. You can now start online configuration via the DTM. Online configuration competes with onsite operation, i.e. each of the two options blocks the other one. On both sides it is possible to take away access from the other side. 7.2.3 Operation • In the DTM the menu structure corresponds to the onsite operation. The functions of the Liquiline soft keys are found in the main window on the left. • Clicking a menu name or a function corresponds to pressing the navigator. • You can make your settings conveniently via the computer keyboard. • Via Fieldcare, you can save logbooks, make backups of configurations and transfer the configurations to other devices. • You can also print out configurations or save them as PDFs. 7.3 Fieldbuses 7.3.1 HART You can communicate using the HART protocol via current output 1. 1. Connect the HART modem or handheld to current output 1 (communication load 230 ‐ 500 Ohm). 2. Establish the connection via your HART device. 3. Operate Liquiline via the HART device. To do so, follow the instructions in the manual. More detailed information on HART communication is provided on the product pages on the Internet (→ BA00486C). Endress+Hauser 43 System integration Liquiline CM442/CM444/CM448 7.3.2 PROFIBUS DP With the fieldbus module 485 and the appropriate device version, you can communicate via PROFIBUS DP. ‣ Connect the PROFIBUS data cable to the terminals of the fieldbus module as described (→  34). More detailed information on PROFIBUS communication is provided on the product pages on the Internet (→ SD01188C). 7.3.3 Modbus With the fieldbus module 485 and the appropriate device version, you can communicate via Modbus RS485 or Modbus TCP. For Modbus TCP, you can use the ETH module as an alternative to module 485. The RTU and ASCII protocols are available when connecting via Modbus RS485. You can switch to ASCII on the device. ‣ Connect the Modbus data cable to the terminals of the fieldbus module (RS 485) or to the RJ45 (TCP) port as described. More detailed information on Modbus communication is provided on the product pages on the Internet (→ SD01189C). 7.3.4 EtherNet/IP With the fieldbus module 485 or the ETH module and the appropriate device version, you can communicate via EtherNet/IP. ‣ Connect the EtherNet/IP data cable to the RJ45 socket of module 485 or ETH. More detailed information on EtherNet/IP communication is provided on the product pages on the Internet (→ SD01293C). 44 Endress+Hauser Liquiline CM442/CM444/CM448 Operation options 8 Operation options 8.1 Overview 8.1.1 Display and operating elements 1 3 2 A0011764  76 1 2 3 Overview of operation Display (with red display background in alarm condition) Navigator (jog/shuttle and press/hold function) Soft keys (function depends on menu) 8.1.2 1 4 Display 2 1 Menu path and/or device designation 2 Status display 3 Help if available 4 Assignment of the soft keys 3 A0031008 Endress+Hauser 45 Operation options Liquiline CM442/CM444/CM448 8.2 Access to the operating menu via the local display 8.2.1 Operating concept ‣ Pressing the soft key: selecting the menu directly ‣ Turning the navigator: moving the cursor in the menu Menu/Language English !" Čeština Nederlands Français Deutsch Italiano #$% Polski ‣ Pressing the navigator: launching a function ‣ Turning the navigator: selecting a value (e.g. from a list) Menu/Language English !" Čeština Nederlands Français Deutsch Italiano #$% Polski ‣ Pressing the navigator: accepting the new value 8.2.2  New setting is accepted Locking or unlocking operating keys Locking operating keys 1. 46 Press the navigator for longer than 2 s.  A context menu for locking the operating keys is displayed. You have the choice of locking the keys with or without password protection. "With password" means that you can only unlock the keys again by entering the correct password. This password is set here: Menu/Setup/General settings/ Extended setup/Data management/Change lock password. Endress+Hauser Liquiline CM442/CM444/CM448 2. Operation options Choose whether you want to lock without or without a password.  The keys are locked. No more entries can be made. In the soft key bar, you will see the symbol. The password is 0000 when the device is delivered from the factory. Make sure to note down any changes to the password, as otherwise you will not be able to unlock the keypad yourself. Unlocking operating keys 1. Press the navigator for longer than 2 s.  A context menu for unlocking the operating keys is displayed. 2. Select Key unlock.  The keys are unlocked immediately if you did not choose to lock with a password. Otherwise you are asked to enter your password. 3. Only if keypad is password-protected: enter the right password.  The keys are unlocked. It is possible to access the entire onsite operation again. The symbol is no longer visible on the display. 8.3 Configuration options 8.3.1 Display only • You can only read the values but cannot change them. • Typical read-only values are: sensor data and system information • Example: Menu/Setup/Inputs/../Sensor type 8.3.2 Picklists • You receive a list of options. In a few cases, these also appear in the form of multiple choice boxes. • Usually you just select one option; in rare instances you select one or more options. • Example: Menu/Setup/General settings/Temperature unit 8.3.3 Numerical values • You are changing a variable. • The maximum and minimum values for this variable are shown on the display. • Set a value within this range. • Example: Menu/Operation/Display/Contrast Endress+Hauser 47 Operation options Liquiline CM442/CM444/CM448 8.3.4 Actions • You trigger an action with the appropriate function. • You know that the item in question is an action if it is preceded by the following symbol: • Examples of typical actions include: – Deleting log entries – Saving or loading configurations – Triggering cleaning programs • Example: Diagnostics/Logbooks/Configuration logbook/Delete all entries 8.3.5 Free text • You are assigning an individual designation. • Enter a text. You can use the characters in the editor for this purpose (upper-case and lower-case letters, numbers and special characters). • Using the soft keys, you can: – Cancel your entries without saving the data () – Delete the character in front of the cursor ( ) – Move the cursor back one position ( ) – Finish your entries and save () • Example: Menu/Setup/General settings/Device tag 48 Endress+Hauser Liquiline CM442/CM444/CM448 8.3.6 Operation options Tables • Tables are needed to map mathematical functions . • You edit a table by navigating through rows and columns with the navigator and changing the values of the cells. • You only edit the numerical values. The controller automatically takes care of the engineering units. • You can add lines to the table ( INSERT) or delete lines from the table ( DEL). • Afterwards, you save the table ( SAVE). • You can also cancel your entries any time using the  soft key. • Example: Menu/Setup/Inputs/pH/Medium comp. Endress+Hauser 49 Commissioning Liquiline CM442/CM444/CM448 9 Commissioning 9.1 Function check LWARNING Incorrect connection, incorrect supply voltage Safety risks for staff and device malfunctions ‣ Check that all connections have been established correctly in accordance with the wiring diagram. ‣ Ensure that the supply voltage matches the voltage indicated on the nameplate. Saving the configuration settings as a screenshot Via the local display , you can take screenshots at any time and save them to a SD card. 1. Insert an SD card into the SD card slot in the base module. 2. Press the navigator button for at least 3 seconds. 3. In the context menu select the Screenshot.  The current screen is saved as a bitmap file to the SD card in the "Screenshots" folder. 9.2 Power up During the device startup phase, the relays and current outputs have an undefined status for a few seconds prior to initialization. Watch out for possible effects on any actuators which may be connected. 9.2.1 Setting the operating language Configure language If you have not already done so, close the housing cover and screw the device closed. 50 1. Switch on the supply voltage.  Wait for initialization. 2. Press the soft key MENU. Set your language in the top menu item.  The device can now be operated in your chosen language. Endress+Hauser Liquiline CM442/CM444/CM448 Commissioning 9.2.2 Display behavior Menu/Operation/Display Function Options Info Contrast 5 to 95 % Adjust the screen settings to suit your working environment. Factory setting 50 % Backlight Selection • On • Off • Automatic Screen rotation Backlight = Automatic The backlighting is switched off automatically after a short time if a button is not pressed. It switches back on again as soon as you press the navigator button. Factory setting Automatic Backlight = On The backlighting does not switch off automatically. Selection • Manual • Automatic If Automatic is selected, the single‐channel measured value display switches from one channel to the next every second. Factory setting Manual 9.3 User definable screens Menu/Operation/User definable screens Function Options Meas. screen 1 ... 6 Meas. screen You can create 6 measuring screens of your own and give them a name. The functions are identical for all 6 measuring screens. Selection • On • Off Factory setting Off Once you have defined your own measuring screen, you can switch it on here. You can find the new screen under User definable screensin the measuring mode. Label Customized text, 20 characters Name of the measuring screen Appears in the status bar of the display. Number of lines 1 to 8 Specify the number of measured values displayed. Factory setting 8 Line 1 ... 8 Source of data Display Information Label Specify the content of Label in the submenu of each line. Selection • None • See list in "Info" column ‣ Select a source of data. Factory setting None Measured value Source of data is an input Endress+Hauser Info Selection Depends on the input Factory setting None You can choose from the following: • Sensor inputs • Heartbeat diagnostics of sensor inputs • Controller • Current inputs • Fieldbus signals • Mathematical functions • Binary inputs and outputs • Current outputs • Relay • Measuring range switching You can display different main, secondary and raw measured values depending on the type of input. No options can be selected for outputs here. 51 Commissioning Liquiline CM442/CM444/CM448 Menu/Operation/User definable screens Function Actuator type Source of data is a controller Options Info Selection • None • Bipolar • Unipolar• Unipolar+ For more information on controllers and manipulated variables: →  70. Factory setting None Label Set label to "%0V" 1) 1) Customized text, 20 characters User-defined name for the parameter to be displayed Action If you perform this action you accept the parameter name that is automatically suggested. Your own parameter name (Label) is lost! "%0V" here stands for text that depends on the context. This text is generated automatically by the software and inserted in place of %0V. In the simplest situations, the generated text could be the name of the measuring channel, for example. 9.4 Basic setup Making basic settings 1. Go to the menu Setup/Basic setup.  Make the following settings. 2. Device tag: Give your device any name of your choice (max. 32 characters). 3. Set date: Correct the set date if necessary. 4. Set time: Correct the set time if necessary.  For quick commissioning, you can ignore the additional settings for outputs, relays etc. You can make these settings later in the specific menus. 5. Return to measuring mode by pressing and holding the soft key for ESC for at least one second.  Your controller now works with your basic settings. The sensors connected use the factory settings of the sensor type in question and the individual calibration settings that were last saved. If you wish to configure your most important input and output parameters in the Basic setup : ‣ Configure the current outputs, relays, limit switches, controllers, device diagnostics and cleaning cycles with the submenus which follow the time setting. 52 Endress+Hauser Liquiline CM442/CM444/CM448 Operation 10 Operation 10.1 Display 10.1.1 Soft keys in the measurement mode On the bottom row of the display you can find four soft keys in the measuring screens: • With MENU, CAL and DIAG take you directly to the specific software menu. • With HOLD you can activate an immediate, general hold for sensors. This also sets all the linked outputs, controllers and cleaning cycles to HOLD. Any sensor cleaning programs that are currently running are interrupted. However, you can also start manual sensor cleaning when a hold is active. 10.1.2 Measuring mode There are different display modes: (press the navigator button to change the mode) • (1) Overview of all the inputs and outputs • (2) Main measured value of an input or output or the status of a relay • (3) Main and secondary measured value of a sensor input • (4) All measured values of a sensor input • (5) Only for interface measurement: Graphic display of the separation zone There are also submenus: • (6) User-defined screens Choice of previously configured screens (→  51) • (7) Heartbeat diagnostics Quick overview of the health of the device and of each connected sensor that supports Heartbeat technology Changing to display modes (2) - (5) ‣ Turn the navigator.  The display changes from channel to channel. Endress+Hauser Sensor type Main value Main / secondary measured value All values pH, glass pH value pH value, temperature Main value, Raw value, Temperature, Glass Impedance Combined sensor pH and ORP pH value or ORP or rH value pH value or ORP or rH value, temperature Main value, Raw value, Temperature, Glass Impedance pH, ISFET pH value pH value, temperature Main value, Raw value, Temperature ORP ORP ORP, temperature Main value, Raw value, Offset, Temperature Conductivity, measured inductively Conductivity, concentration Conductivity, concentration, temperature Main value, Raw value, Temperature Conductivity, Conductivity, measured conductively resistivity, concentration Conductivity, resistivity, concentration, temperature Main value, Raw value, Temperature Oxygen, optical and amperometric Oxygen Oxygen, temperature Partial pressure, Saturation , Concentration, Temperature Disinfection Chlorine or chlorine dioxide (depending on the sensor) Chlorine or chlorine dioxide, temperature Main value, Raw value, Temperature 53 Operation Liquiline CM442/CM444/CM448 Sensor type Main value Main / secondary measured value All values Nitrate Nitrate Nitrate, temperature Main value, Raw value, Temperature Turbidity Turbidity Turbidity, temperature Main value, Raw value, Temperature Spectral absorption coefficient (SAC) SAC SAC, temperature Main value, Raw value, Temperature Sludge level Turbidity Turbidity, temperature Main value, Raw value, Temperature Ammonium, ionselective Ammonium Ammonium, temperature Main value, Raw value, Temperature Nitrate, ion-selective Nitrate Nitrate, temperature Main value, Raw value, Temperature Potassium, ionselective Potassium Potassium, temperature Main value, Raw value, Temperature Interface measurement UIS UIS Main value, Raw value, Temperature Separation zone (graphic) Heartbeat diagnostics (optional or with additional activation code) • Heartbeat status information on the health of the device and the condition of the sensor Smileys for immediate status information: good, OK, bad • Heartbeat diagnostics screen with graphic indicators for the health of the device and sensor and with a maintenance or (sensor-dependent) calibration timer • The Heartbeat sensor health is the evaluation of the calibration results and the sensor diagnostic functions. 10.1.3 Device status Icons on the display alert you to special devicestates. Icon Location Description Header bar Diagnostic message "Failure" Header bar Diagnostic message "Maintenancerequest" Header bar Diagnostic message "Check" Header bar Diagnostic message "Outof specification" Header bar Fieldbus orTCP/IP communication active Header bar Holdactive (forsensors) At measured value At measured value 54 Hold for the actuator (currentoutput, limit switch etc.) is active 1) An offset has been addedto the measured value At measured value Measured value in "Bad" or "Alarm" state At measured value Automatictemperature compensation active (forsensors) At measured value Manualtemperature compensation active (forsensors) Header bar Simulation mode active or Memocheck SIM connected At measured value The measured value is influencedby a simulated value At measured value The displayed measured valueis simulated (for sensors) After the channel number Heartbeat diagnostics: condition of sensor is good Endress+Hauser Liquiline CM442/CM444/CM448 Operation Icon 1) Location Description After the channel number Heartbeat diagnostics: condition of sensor is bad After the channel number Heartbeat diagnostics: condition of sensor is OK Only pH or ORP measurement If two or more diagnostic messages occur simultaneously, only the icon for the message with the highest priority is shown on the display (for the order of priority according to NAMUR, →  111). 10.1.4 Assignment views Assignment views, e.g. Channel assignment view, appear as the last function in many sections of the menu. You can use this function to see which actuators or functions are connected to an input or output. The assignments appear in hierarchical order. 10.2 General settings 10.2.1 Basic settings Menu/Setup/General settings Function Options Info Device tag Customized text, 32 characters Select any name for your controller. Use the TAG name for example. Temperature unit Selection • °C • °F • K Factory setting °C Current output range Selection • 0..20 mA • 4..20 mA Factory setting 4..20 mA Error current 0.0 to 23.0 mA Factory setting 22.5 mA In accordance with Namur NE43, the linear range is from 3.8 to 20.5 mA (4..20 mA) or from 0 to 20.5 mA (0..20 mA). If the range is exceeded or undershot, the current value stops at the range limit and a diagnostic message (460 or 461) is output. The function meets NAMUR NE43. Set the current value that should be output at the current outputs in the event of an error. The value for Error current should be outside the measuring range. If you decided that your Current  output range = 0..20 mA you should set an error current between 20.1 and 23 mA. If the Current output range = 4..20 mA you could also define a value < 4 mA as the error current. The device allows an error current within the measuring range. In such instances pay attention to possible affects this may have on your process. Alarm delay Device hold 0 to 9999 s Factory setting 0s The system only displays the errors that are present longer than the set delay time. This makes it possible to suppress messages that only occur briefly and are caused by normal processspecific fluctuations. Selection • Disabled • Enabled You can enable an immediate, general hold (for sensors) here. The function acts in the same way as the HOLD soft key in the screens. Factory setting Disabled Endress+Hauser 55 Operation Liquiline CM442/CM444/CM448 10.2.2 Date and time Menu/Setup/General settings/Date/Time Function Options Info Set date Depends on the format Editing mode: Day (two-digit): 01 to 31 Month (two-digit): 01 to 12 Year (four-digit): 1970 to 2106 Set time Depends on the format Editing mode: hh (hour): 00 to 23 / 0 am to 12 pm mm (minutes): 00 to 59 ss (seconds): 00 to 59 Selection • DD.MM.YYYY • YYYY-MM-DD • MM-DD-YYYY Decide which date format you want to use. Extended setup Date format Factory setting DD.MM.YYYY Time format Selection • HH:MM am (12h) • HH:MM (24h) • HH:MM:SS (24h) Decide whether you want to use the 12‐hour or 24‐hour clock. Seconds can also be displayed with the latter version. Factory setting HH:MM:SS (24h) Time zone Selection • None • Choice of 35 time zones None = Greenwich Mean Time (London). Factory setting None DST Selection • Off • Europe • USA • Manual Factory setting Off 10.2.3 The controller adapts the summertime/normal time changeover automatically if you choose European or American daylight saving time. Manual means that you can specify the start and end of daylight saving time yourself. Here, two additional submenus are displayed in which you specify the changeover date and time. Hold settings Menu/Setup/General settings/Hold settings Function Options Info 0 to 600 s Factory setting 0s The hold status is maintained for the duration of the delay time when you switch to the measuring mode. Selection • Disabled • Enabled Decide whether the device outputs should switch to the defined hold state when the particular menu is opened. Settings automatic Hold Hold release time Setup menu Diagnostics menu Factory setting Disabled Calibration active Factory setting Enabled If a device-specific hold status is activated, any cleaning previously started is interrupted. When a hold is active you can only start manual cleaning. 56 Endress+Hauser Liquiline CM442/CM444/CM448 Operation 10.2.4 Logbooks Logbooks record the following events: • Calibration/adjustment events • Operator events • Diagnostic events You define how the logbooks should store the data. In addition, you can also define individual data logbooks . 1. Assign the logbook name. 2. Select the measured value to be recorded. 3. Set the recording rate (Scan time).  You can set the recording rate individually for every data logbook. Further information on the logbooks: →  117. Menu/Setup/General settings/Logbooks Function Options Info Logbook ident Customized text, 16 characters Part of the file name when exporting a logbook Event logbook Selection • Off • Ring buffer • Fill up buffer All diagnostic messages are recorded Factory setting Ring buffer Fill up buffer If the memory is full, there is an overflow, i.e. no new values can be saved. The controller displays a corresponding diagnostic message. The memory then has to be cleared manually. Selection • Off • On Decide whether you want to receive a diagnostic message if the fill-up buffer of the relevant logbook overruns. Ring buffer If the memory is full, the most recent entry automatically overwrites the oldest entry. Overflow warnings Event logbook = Fill up buffer Calibration logbook Diagnostic logbook Configuration logbook Factory setting Off Data logbooks New You can create a maximum of 8 data logbooks. Logbook name Customized text, 20 characters Source of data Selection • Sensor inputs • Heartbeat signals • Controller • Current inputs • Fieldbus signals • Binary inputs • Mathematical functions Select a data source for the logbook entries. You can choose from connected sensors, available controllers, current inputs, fieldbus signals, binary input signals and mathematical functions. Factory setting None Measured value Selection depend on Source of data You can record different measured values depending on the data source. Factory setting None Endress+Hauser 57 Operation Liquiline CM442/CM444/CM448 Menu/Setup/General settings/Logbooks Function Scan time Options Info 0:00:01 to 1:00:00 Minimum interval between two entries Format: H:MM:SS Factory setting 0:01:00 Data logbook Overflow warnings Event logbook = Fill up buffer Selection • Ring buffer • Fill up buffer Ring buffer If the memory is full, the most recent entry automatically overwrites the oldest entry. Factory setting Ring buffer Fill up buffer If the memory is full, there is an overflow, i.e. no new values can be saved. The controller displays a corresponding diagnostic message. The memory then has to be cleared manually. Selection • Off • On Decide whether you want to receive a diagnostic message if the fill-up buffer of the relevant logbook overruns. Factory setting Off Add another logbook Action Only if you want to create another data logbook immediately. You add a new data logbook at a later date using New . Finished Action This allows you to exit the menu New. Start/stop simultaneously Action Appears if you have created more than one data logbook. With one mouse click, you can start or stop recording all the data logbooks. Logbook name The name of this submenu is based on the name of the logbook and only appears once you have created a logbook.  This menu appears several times if you have several data logbooks. Source of data Read only This is for information purposes only. If you want to record another value, delete this logbook and create a new data logbook. Read only Displays the days, hours and minutes remaining until the logbook is full. Read only Displays the number of entries remaining until the logbook is full. Logbook name Customized text, 20 characters You can change the name here again. Scan time 0:00:01 to 1:00:00 Factory setting 0:01:00 As above Minimum interval between two entries Format: H:MM:SS Selection • Ring buffer • Fill up buffer Ring buffer If the memory is full, the most recent entry automatically overwrites the oldest entry. Factory setting Ring buffer Fill up buffer If the memory is full, there is an overflow, i.e. no new values can be saved. The controller displays a corresponding diagnostic message. The memory then has to be cleared manually. Selection • Off • On Decide whether you want to receive a diagnostic message if the fill-up buffer of the relevant logbook overruns. Measured value Log time left Event logbook = Fill up buffer Log size Event logbook = Fill up buffer Data logbook Overflow warnings Event logbook = Fill up buffer Factory setting Off 58 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/General settings/Logbooks Function Options Line plotter Axes Info Menu to define the graphic display Selection • Off • On Should the axes (x, y) be displayed (On) or not (Off)? Factory setting On Orientation Selection • Horizontal • Vertical Factory setting Horizontal X-Description Y-Description Grids Pitches Selection • Off • On Factory setting On X Pitch/Grid distance 10 to 50% Y Pitch/Grid distance Factory setting 10 % Remove Action You can choose whether the value curves should be displayed from left to right (Horizontal) or from top to bottom (Vertical). If you want to display two data logbooks simultaneously, make sure that both logbooks have the same settings here. Decide whether a description should be displayed for the axes and whether gridlines should be shown. In addition, you can also decide whether pitches should be displayed. Specify the pitches. This action removes the data logbook. Any data that have not been saved are lost. Example: New data logbook (Setup/General settings/Logbooks/Data logbooks/New) 1. Make the settings: • Logbook name Assign a name. Example: "01". • Source of data Select a data source. Example Sensor connected to channel 1 (CH1). • Measured value Select the measured value to be recorded. Example: pH value. • Scan time Specify the time interval between two logbook entries. • Data logbook Activate the logbook: specify the data storage method. Endress+Hauser 2. Run the ../Finished: action.  The device shows the new logbook in the list of data logbooks. 3. Select data logbook "01".  Additional display: Log time leftin the measuring mode. 4. Only for Fill up buffer: Choose Overflow warning: On or Offin the measuring mode.  On: The device displays a diagnostic message in the event of memory overflow. 5. Submenu Line plotter: specify the type of graphic representation. 59 Operation Liquiline CM442/CM444/CM448 10.2.5 Advanced setup Diagnostics settings The list of diagnostic messages displayed depends on the path selected. There are devicespecific messages, and messages that depend on what sensor is connected. Menu/Setup/(General settings or Inputs)/Extended setup/Diagnostics settings/Diag. behavior Function Options List of diagnostic messages Select the message to be changed. Only then can you make the settings for this message. Diag. code Read only Diagnostic message Selection • On • Off Error current Info You can deactivate or reactivate a diagnostic message here. Factory setting Depends on the message Deactivating means: • No error message in the measuring mode • No error current at the current output Selection • On • Off Decide whether an error current should be output at the current output if the diagnostic message display is activated. Factory setting Depends on the message the event of general device errors, the  Inerror current is output at all the current outputs. In the event of channel-specific errors, the error current is only output at the assigned current output. Status signal Selection • Maintenance (M) • Out of specification (S) • Function check (C) • Failure (F) The messages are divided into different error categories in accordance with NAMUR NE 107. Decide whether you want to change a status signal assignment for your application. Factory setting Depends on the message Diag. output Selection • None • Alarm relay • Binary output • Relay 1 to n (depends on the device version) Factory setting None You can use this function to select an output to which the diagnostic message should be assigned. Before being able to assign the message to an output you must first configure a relay output to Diagnostics . (Menu/Setup/Outputs: Assign the Diagnostics function and set the Operating mode to as assigned .)  An alarm relay is always available, regardless of the device version. Other relays are optional. Cleaning program (for sensors) Selection • None • Cleaning 1 • Cleaning 2 • Cleaning 3 • Cleaning 4 Decide whether the diagnostic message should trigger a cleaning program. You can define the cleaning programs under: Menu/Setup/Additional functions/Cleaning. Factory setting None Detail information 60 Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem. Endress+Hauser Liquiline CM442/CM444/CM448 Operation HART bus address The list of diagnostic messages displayed depends on the path selected. There are devicespecific messages, and messages that depend on what sensor is connected. Menu/Setup/General settings/Extended setup/HART Function Options Info Bus address 0 to 63 You can change the device address to integrate several HART devices in a single network (Multidrop mode). Factory setting 0 If you reset the device to the factory settings (Diagnostics/Reset/Factory default), the bus address is not reset. Your setting is retained. PROFIBUS DP Menu/Setup/General settings/Extended setup/PROFIBUS Function Options Info Enable Selection • Off • On You can switch off communication at this point. The software can then only be accessed via local operation. Factory setting On Termination Read only If the device is the last in the bus, you can terminate via the hardware. →  38 Bus address 1 to 125 If you have addressed the bus via hardware (DIP switches on the module, →  38), you can only read the address here. If an invalid address is set via the hardware, you have to assign a valid address for your device either here or via the bus. Ident number Selection • Automatic • PA-Profile 3.02 (9760) • Liquiline CM44x (155D) • Manufacturer specific Factory setting Automatic Modbus Menu/Setup/General settings/Extended setup/Modbus Function Options Info Enable Selection • Off • On You can switch off communication at this point. The software can then only be accessed via local operation. Factory setting On Termination Endress+Hauser Read only If the device is the last in the bus, you can terminate via the hardware. →  38 61 Operation Liquiline CM442/CM444/CM448 Menu/Setup/General settings/Extended setup/Modbus Function Options Info Selection • TCP • RTU • ASCII The transmission mode is displayed depending on the version ordered. In the case of RS485 transmission, you can choose between RTU and ASCII . There are no choices for Modbus-TCP. Settings Transmission Mode Factory setting (Modbus-RS485 only) RTU Baudrate Modbus-RS485 only Selection • 1200 • 2400 • 4800 • 9600 • 19200 • 38400 • 57600 • 115200 Factory setting 19200 Parity Modbus-RS485 only Selection • Even (1 Stopbit) • Odd (1 Stopbit) • None (2 Stopbit) Factory setting Even (1 Stopbit) Byte order Selection • 1-0-3-2 • 0-1-2-3 • 2-3-0-1 • 3-2-1-0 Factory setting 1-0-3-2 Watchdog 0 to 999 s Factory setting 5s If no data transmission takes place for longer than the time set, this is an indicator that communication has been interrupted. After this time, input values received via the Modbus are considered to be invalid. Web server Menu/Setup/General settings/Extended setup/Webserver Function Options Info Webserver Selection • Off • On You can switch off communication at this point. The software can then only be accessed via local operation. Factory setting On Webserver TCP Port 80 Read only The Transmission Control Protocol (TCP) is an arrangement (protocol) as to how data should be exchanged between computers. A port is a part of an address which assigns data segments to a network protocol. Webserver login Selection • Off • On You can switch user administration on and off at this point. This makes it possible to create multiple users with password access. Factory setting On 62 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/General settings/Extended setup/Webserver Function Options Info View/edit You can change user names or passwords or delete users. A user is already created at the factory: "admin" with password "admin". Name Free text Enter new user password Free text Confirm new user password Free text Change user password Free text Create new user 1. Press INSERT. 2.Assign any name to the new user. 3.Select a password for the user. 4.Confirm the password.  You can now change the password at any time. User administration List of users already created New user: EtherNet/IP Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Enable Selection • Off • On You can switch off communication at this point. The software can then only be accessed via local operation. Factory setting On Settings Link settings Selection • Auto negotiation • 10MBps Half duplex • 10MBps Full duplex • 100MBps Half duplex • 100MBps Full duplex Factory setting Auto negotiation Transmission methods of the communication channels • Full duplex: Data can be transmitted simultaneously in both directions. • Half-duplex: Data can only be transmitted alternately in both directions, i.e. not at the same time. Source: Wikipedia DHCP Selection • Off • On Factory setting On The Dynamic Host Configuration Protocol (DHCP) makes it possible to assign the network configuration to clients via a server. With DHCP, it is possible to automatically integrate the device into an existing network without the need for manual configuration. Normally only the automatic assignment of the IP address must be configured at the client. During startup, the IP address, the netmask and the gateway are retrieved from a DHCP server. you want to assign the IP address of the  Do device manually? If so, you must set DHCP = Off . IP-Address Endress+Hauser xxx.xxx.xxx.xxx An IP address is an address in computer networks which are based on the Internet protocol (IP). You can only set the IP address if DHCP is switched off. 63 Operation Liquiline CM442/CM444/CM448 Menu/Setup/General settings/Extended setup/Ethernet Function Options Info Netmask xxx.xxx.xxx.xxx On the basis of the IP address of a device, the netmask specifies which IP addresses this device searches for in its own network and which addresses it could access in other networks via a router. It therefore divides the IP address into a network part (network prefix) and a device part. The network part must be identical for all devices in the individual network, and the device part must be different for every device within the network. Gateway x.x.x.x A gateway (protocol converter) enables communication between networks that are based on completely different protocols. Service switch Read only MAC-Address Read only The MAC address (Media Access Control address) is the hardware address of every individual network adapter which is used to uniquely identify the device in a computer network. EtherNetIP Port 44818 Read only A port is a part of an address which assigns data segments to a network protocol. Accepting settings Have you changed settings manually, such as the IP address? ‣ Before you leave the Ethernet menu: Select SAVEto apply your settings.  In the DIAG/System information menu you can check whether the new settings are used. Data management Firmware update Please contact your local sales office for information on firmware updates available for your controller and its compatibility with earlier versions. The current firmware version can be found at: Menu/Diagnostics/System information/. Back up your current setup and your logbooks to an SD card. To install a firmware update, you must have the update available on an SD card. 1. Insert the SD card into the controller card reader. 2. Go to: Menu/Setup/General settings/Extended setup/Data management/ Firmware update.  The update files on the SD card are displayed. 3. Select the desired update and select yes when the following question is displayed: The current firmware will be overwritten. After this the device will reboot. Do you want to proceed?  The firmware is loaded and the device is then started with the new firmware. 64 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Saving the setup Saving the setup gives you the following advantages: • Copying settings for other devices • Quick and easy switching between various setups, e.g. for different user groups or for recurring sensor type change • Restoring a tried-and-tested setup, e.g. if you have changed a lot of settings and no longer know what the original settings were 1. Insert the SD card into the controller card reader. 2. Go to: Menu/Setup/General settings/Extended setup/Data management/Save setup. 3. Name: Assign a file name. 4. Then select Save.  If you have already assigned the file name, you will be asked whether you want to overwrite the existing setup. 5. Select OK to confirm, or cancel the operation and assign a new file name.  Your setup is stored on the SD card and you can upload it quickly to the device at a later date. Loading the setup When you load a setup, the current configuration is overwritten. 1. Insert the SD card into the controller card reader. A setup must have been saved to the SD card. 2. Go to: Menu/Setup/General settings/Extended setup/Data management/Load setup.  A list of all the setups on the SD card is displayed. An error message is displayed if there is no valid setup on the card. 3. Select the desired setup.  A warning is displayed: The current parameters will be overwritten and the device will reboot. Warning: Please note that cleaning and controller programs can be active. Do you want to proceed? 4. Select OK to confirm, or cancel the operation.  If you select OK to confirm, the device restarts with the desired setup. Exporting the setup Exporting the setup offers the following advantages: • Export in XML format with a stylesheet for formatted display in an XML‐compatible application such as Microsoft Internet Explorer • Importing the data (drag and drop the XML file into a browser window) Endress+Hauser 1. Insert the SD card into the controller card reader. 2. Go to: Menu/Setup/General settings/Extended setup/Data management/Export setup. 3. Name: Assign a file name. 4. Then select Export.  If you have already assigned the file name, you will be asked whether you want to overwrite the existing setup. 65 Operation Liquiline CM442/CM444/CM448 5. Select OK to confirm, or cancel the operation and assign a new file name.  Your setup is saved on the SD card in the "Device" folder. You cannot upload the exported setup to the device again. You must use the Save setup function for this purpose. This is the only way you can save a setup to an SD card and reload it later on or upload it to other devices. Activation code You require activation codes for: • Additional functions, e.g. fieldbus communication • Firmware upgrades • Retrofits, e.g. deactivation of fieldbus protocols If activation codes are available for your device, these codes are provided on the inner nameplate. The corresponding device functions are activated at the factory. You only require the codes if servicing the device or deactivating fieldbus protocols. 1. Enter the activation code: Menu/Setup/General settings/Extended setup/Data management/Activation code. 2. Confirm your entry.  Your new hardware or software function is activated and can be configured. The table below tells you what functions an activation code enables: Function Activation code beginning with Second Memosens input (CM442 only) Deactivation of fieldbus when 485 or ETH module is removed 062... 1) 0B0... Two current outputs (BASE‐E module only) 081... HART 0B1... PROFIBUS PA 0B2... PROFIBUS DP 0B3... Modbus TCP 0B4... Modbus RS485 0B5... EtherNet/IP 0B6... Measuring range switching, set 1 Measuring range switching, set 2 211... 2) 212... Feedforward control 220... Chemoclean Plus 25... Mathematical function Cation exchanger capacity 301... Heartbeat monitoring 2D1... Heartbeat verification 2E1... 1) 2) The device displays an error message if you remove the 485 or ETH module with the fieldbus protocol activated. You must now enter the activation code on the inside nameplate. The fieldbus is only deactivated once you do this. Afterwards you must enter the appropriate activation code to activate current outputs of the base module. Additional current outputs (CM444R and CM448R only) are activated as soon as the corresponding module is used. When you order the "Measuring range switching" option, you receive two activation codes. Enter both codes to have two sets for measuring range switching. Change password You can lock the operating keys with a password (access the context menu by pressing the navigator for longer). The keys can then only be enabled by entering the right password. 66 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Set the password to lock the keys here: Menu/Setup/General settings/Extended setup/ Data management/Change lock password. 1. Enter the current password (factory setting 0000).  Enter new lock password 2. Enter a new password.  Confirm new lock password 3. Enter the new password again.  The lock password has been changed successfully. Press the navigator for longer to return to the measuring mode. 10.3 Current inputs The input can be used as the data source for limit switches and logbooks, for example. Furthermore, external values can be made available as set points for controllers. Menu/Setup/Inputs/Current input x:y 1) Function Options Info Mode Selection • Off • 0 - 20mA • 4 - 20mA Select the same current range as in the data source (connected device). Factory setting 4 - 20mA Input mode Selection • Flow rate • Parameter • Current Select the input variable. Factory setting Current Meas. value format Selection • # • #.# • #.## • #.### Specify the number of decimal places. Factory setting #.# Parameter name Input mode = Parameter Unit of measure Input mode = Parameter Lower range value Input mode = Parameter Customized text, 16 characters Assign a useful name, such as the parameter name, which the data source uses. Customized text, 16 characters You cannot choose the unit from a list. If you want to use a unit, you must enter it here as customized text. -20.0 ... Upper range value Enter the measuring range. The lower and upper range values are assigned to the 0 or 4 mA value and the 20 mA value respectively. The system uses the engineering unit which you entered beforehand. Factory setting 0.0 Upper range value Input mode = Parameter Lower range value to 10000.0 Factory setting 10.0 Damping 0 to 60 s Factory setting 0s 1) Endress+Hauser The damping causes a floating average curve of the measured values over the time specified. x:y = slot no. : input number 67 Operation Liquiline CM442/CM444/CM448 10.4 Outputs 10.4.1 Current outputs The basic version of the device always has two current outputs. You can configure additional current outputs with extension modules. Setting the current output range ‣ Menu/Setup/General settings: select 0..20 mA or 4..20 mA. Menu/Setup/Outputs/Current output x:y 1) Function Options Info Current output Options • Off • On Use this function to activate or deactivate a variable being output at the current output Factory setting Off Source of data Options • None • Connected inputs • Controller The sources of data on offer depend on your device version. The all the sensors and controllers connected to inputs are available for selection. Factory setting None Measured value Options • None • Depends on the Source of data The measured value you can select depends on the option selected under Source of data . Factory setting None list of the dependent measured values can be found in the Measured value depending on the Source  The of data→  68. Apart from measured values from connected sensors, you can also select a controller as the data source. The best way to do so is by using the Additional functionsmenu. Here, you can select and configure the current output for outputting the controlled variable. Range lower value Range upper value Hold behavior Range of adjustment and factory settings depending on the Measured value You can output the entire measuring range or just some of it at the current output. For this purpose, specify the upper and lower range values in accordance with your requirements. Options • Freeze • Fixed value • None Freeze The device freezes the last current value. Factory setting Depends on the channel:output Hold current 0.0 to 23.0 mA Hold behavior = Fixed value Factory setting 22.0 mA 1) Fixed value You define a fixed current value that is output at the output. None A hold does not affect this current output. Specify which current should be output at this current output in the hold state. x:y = slot: output number Measured value depending on the Source of data Source of data Measured value pH Glass Selection • Raw value mV • pH • Temperature pH ISFET 68 Endress+Hauser Liquiline CM442/CM444/CM448 Source of data Measured value ORP Selection • Temperature • ORP mV • ORP % Oxygen (amp.) Selection • Temperature • Partial pressure • Concentration liquid • Saturation • Raw value nA (only Oxygen (amp.)) • Raw value μs (only Oxygen (opt.)) Oxygen (opt.) Cond i Cond c Cond c 4-pol Selection • Temperature • Conductivity • Resistance (only Cond c) • Concentration (only Cond i and Cond c 4-pol) Disinfection Selection • Temperature • Sensor current • Concentration ISE Selection • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride TU/TS Selection • Temperature • Turbidity g/l (only TU/TS) • Turbidity FNU (only TU/TS) • Turbidity Formazine (only TU) • Turbidity solid (only TU) TU Endress+Hauser Operation Nitrate Selection • Temperature • NO3 • NO3-N Ultrasonic interface Selection • Temperature • Interface • Turbidity SAC Selection • Temperature • SAC • Transm. • Absorption • COD • BOD 69 Operation Liquiline CM442/CM444/CM448 Source of data Measured value Controller 1 Selection • Bipolar (only for current outputs) • Unipolar+ • Unipolar- Controller 2 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value. Outputting the controller manipulated variable via the current output Assign Unipolar+ to the output to which an actuator that can increase the measured value is connected. Assign Unipolar- to the output to which an actuator that can decrease the measured value is connected. To output the manipulated variable of a two-sided controller, positive manipulated variables and negative manipulated variables generally have to be output to different actuators, as most actuators are able to influence the process in one direction only (not in both). For this purpose, the instrument splits the bipolar manipulated variable y into two unipolar manipulated variables, y+ and y‐. Only the two unipolar manipulated variable parts are available for selection for outputting to modulated relays. If outputting the values via a current output, you also have the possibility of outputting the bipolar manipulated variable y to one current output only (split range). 10.4.2 Alarm relay and optional relays The basic version of the device always has one alarm relay. Additional relays are also available depending on the version of the device. The following functions can be output via a relay: • Limit switch status • Controller manipulated variable for controlling an actuator • Diagnostic messages • Status of a cleaning function in order to control a pump or a valve You can assign a relay to multiple inputs in order to clean several sensors with just one cleaning unit, for example. Menu/Setup/Outputs/Alarm relay or relay at channel no. Function Options Info Function Options • Off • Limit switch • Controller • Diagnostics • Cleaning (sensor) The following functions depend on the option selected. These versions are illustrated individually in the following sections to provide a clearer understanding of the options. Factory setting • Alarm relays: Diagnostics • Other relays: Off 70 Function = Off Switches off the relay function and means no further settings are required. Endress+Hauser Liquiline CM442/CM444/CM448 Operation Outputting the status of a limit switch Function = Limit switch Function Options Info Source of data Options • None • Limit switch 1 ... 8 Select the limit switch via which the status of the relay is to be output. Factory setting None The limit switches are configured in the menu: Setup/Additional functions/Limit switchesin the measuring mode. Outputting the manipulated variable of a controller To output a controller manipulated variable via a relay, the relay is modulated. The relay is energized (pulse, t1) and is then de-energized (interval, t0). Function = Controller Function Options Info Source of data Options • None • Controller 1 • Controller 2 Select the controller that should act as the data source. Factory setting None Operating mode Options • PWM • PFM PWM=pulse width modulation PFM=pulse frequency modulation Factory setting PWM Endress+Hauser 71 Operation Liquiline CM442/CM444/CM448 1. PWM (pulse width modulation): The duty cycle is varied within a period T (T=t1+t0). The cycle duration remains constant. y = t1 / T 10 % 50 % t1 100 % t0 1 "High" 0 "Low" t T 0  77 2T 3T Typical application: solenoid valve 2. PFM (pulse frequency modulation): Here, pulses of a constant length (t1) are output and the interval between the pulses varies (t0). At a maximum frequency, t1 = t0. y = f / fmax= Tmin / T 100 % 20 % 50 % t1 1 "High" t0 0 "Low" t T  78 2T 3T Typical application: dosing pump Function = Controller Function Options Info Actuator type Options • None • Unipolar(-) • Unipolar(+) Here you specify what part of the controller should power the relay. Unipolar(+) is the part of the manipulated variable which the controller uses to increase the process value (e.g. for heating purposes). On the other hand, select Unipolar(-)if you want to connect an actuator to the relay that causes the controlled variable to drop (e.g. for cooling purposes). Factory setting None Cycle duration Operating mode = PWM Shortest turn-on time to 999.0 s Specify the cycle duration within which the duty cycle should be varied (only PWM). Factory setting 10.0 s The settings for Cycle duration and Shortest turn-on time mutually affect one another. The following  applies Cycle duration ≥ Shortest turn-on time. 72 Shortest turn-on time 0.3 s to Cycle duration Operating mode = PWM Factory setting 0.3 s Maximum frequency 1 to 180 min-1 Operating mode = PFM Factory setting 60 min‐1 Pulses that are shorter than this limit value are not output in order to conserve the actuator. Maximum number of pulses per minute The controller calculates the pulse duration based on this setting. Endress+Hauser Liquiline CM442/CM444/CM448 Operation Outputting diagnostic messages via the relay If a relay is defined as a diagnostic relay (Function = Diagnostics), it works in the "failsafe mode". This means that the relay is always energized ("normally closed", n.c.) in the basic state if an error is not present. In this way it can also indicate a drop in voltage, for example. The alarm relay always works in the failsafe mode. You can output two categories of diagnostic messages via the relay: • Diagnostic messages from one of the 4 Namur classes →  111 • Diagnostic messages which you have individually assigned to the relay output A message is individually assigned to the relay output at 2 specific points in the menu: • Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag. behavior (device-specific messages) • Menu/Setup/Inputs//Extended setup/Diagnostics settings/Diag. behavior (sensor-specific messages) Before being able to assign the relay output to a special message in Diag. behavior you must first configure Outputs/Relay x:y or /Alarm relay/Function = Diagnostics . Function = Diagnostics Function Options Info Operating mode Options • as assigned • Namur M • Namur S • Namur C • Namur F as assigned If this option is selected, the diagnostic messages which you have individually assigned to the relay are output via the relay. Factory setting as assigned Attributed diagnostic messages Read only Operating mode = as assigned Namur M ... Namur F If you decided to use one of the Namur classes, all the messages that are assigned to the individual class are output via the relay. You can also change the Namur class assignment for every diagnostic message. (Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag. behavior or Menu/Setup/Inputs//Extended setup/Diagnostics settings/Diag. behavior) All the messages assigned to the relay output appear on the display. You do not have the option of editing the information here. Outputting the status of a cleaning function Function = Cleaning Function Options Info Assignments Options • None • Depends on the type of cleaning Here you can specify how a cleaning function should be displayed for the relay. Factory setting None 1) Endress+Hauser Depending on the cleaning program selected (Menu/Setup/Additional functions/Cleaning) you can choose from the following: • Cleaning type = Standard clean Cleaning 1 - Water, Cleaning 2 - Water, Cleaning 3 - Water, Cleaning 4 - Water • Cleaning type = Chemoclean Cleaning 1 - Water, Cleaning 1 - Cleaner, Cleaning 2 - Water, Cleaning 2 - Cleaner, Cleaning 3 - Water, Cleaning 3 - Cleaner, Cleaning 4 - Water, Cleaning 4 - Cleaner • Cleaning type = Chemoclean Plus 4x Cleaning 1 - %0V, 4x Cleaning 2 - %0V 1) %0V is variable text which you can assign in Menu/Setup/Additional functions/Cleaning/Chemoclean Plus/Output label 1 ... 4 . 73 Operation Liquiline CM442/CM444/CM448 10.4.3 HART Specify which device variables should be output via HART communication. You can define a maximum of 16 device variables. 1. Define the data source.  You can choose from sensor inputs and controllers. 2. Choose the measured value which should be output. 3. Define how the device should behave in a hold state. (Configuration options of Source of data, Measured value and Hold behavior) →  68 Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes" the measured value. More information is provided in: Operating Instructions "HART Communication", BA00486C 10.4.4 PROFIBUS DP Device variables (device → PROFIBUS) Specify which process values should be mapped to the PROFIBUS function blocks and are thereby available for transmission via PROFIBUS communication. You can define a maximum of 16 device variables (AI Blocks). 1. Define the data source.  You can choose from sensor inputs, current inputs and mathematical functions. 2. Choose the measured value which should be transmitted. In addition, you can define 8 binary variables (DI Blocks): 1. Define the data source. 2. Select the limit switch or relay whose status should be transmitted. PROFIBUS variables (PROFIBUS → device) A maximum of 4 analog (AO) and 8 digital (DO) PROFIBUS variables are available as measured values in the controller, limit switch or current output menus. Example: Using an AO or DO value as the set point for the controller Menu/Setup/Additional functions/Controller 1 1. In the menu mentioned, define PROFIBUS as the data source. 2. Select the desired analog output (AO) or digital output (DO) as the measured value. More information is provided in: Guidelines for Communication via PROFIBUS, SD01188C 10.4.5 Modbus RS485 and Modbus TCP Specify which process values should be output via Modbus RS485 communication or via Modbus TCP. In the case of Modbus RS485, you can switch between the RTU and the ASCII protocol. You can define a maximum of 16 device variables. 1. 74 Define the data source.  You can choose from sensor inputs and controllers. Endress+Hauser Liquiline CM442/CM444/CM448 Operation 2. Choose the measured value which should be output. 3. Define how the device should behave in the event of a "Hold" . (Configuration options of Source of data, Measured value and Hold behavior) →  68 Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes" the measured value. More information is provided in: Guidelines for Communication via Modbus, SD01189C 10.4.6 EtherNet/IP Specify which process values should be output via EtherNet/IP communication. You can define a maximum of 16 analog device variables (AI). 1. Define the data source.  You can choose from sensor inputs and controllers. 2. Choose the measured value which should be output. 3. Define how the device should behave in the event of a "Hold" . (Configuration options of Source of data, Measured value and Hold behavior) →  68 4. In the case of controllers, also specify the type of manipulated variable. Please note that if you select Hold behavior = Freeze , the system not only flags the status but also actually "freezes" the measured value. In addition you can define digital device variables (DI): ‣ Define the data source.  You can choose from relays, binary inputs and limit switches. More information is provided in: Guidelines for Communication via EtherNet/IP, SD01293C 10.5 Binary inputs and outputs Hardware options, such as the "DIO" module with 2 digital inputs and 2 digital outputs or fieldbus module "485" enable the following: • Via a digital input signal – measuring range switching for conductivity (upgrade code required, →  140) – switching between different calibration datasets in the case of optical sensors – external hold – a cleaning interval to be triggered – PID controller switch-on/switch-off, e.g. via the proximity switch of the CCA250 – the use of the input as an "analog input" for pulse-frequency modulation (PFM) • Via a digital output signal – diagnostic states, point level switches, or similar states transmitted statically (similar to a relay) – the dynamic transmission (comparable to a non-wearing "analog output") of PFM signals, e.g. to control dosing pumps Endress+Hauser 75 Operation Liquiline CM442/CM444/CM448 10.5.1 Application examples Chlorine control with feedforward control CM44xX DIO 47 CCA250 INS 48 BN BK BU 91 Dig.in 92 CM44xX DIO Dig.out: PFM 1 CCA250 CM44x / CM44xR 45 + 46 – 2 Flow, e.g. Promag53 CM44xX: DIO Dig.in: PFM 91 92 3 A A0028316  79 1 2 3 A Example of chlorine control with feedforward control Connection of the inductive proximity switch INS of CCA250 to the digital input of the DIO module Connection of the signal from a flowmeter to the digital input of the DIO module Activation of a (pulse) dosing pump via a digital output of the DIO module Dosing pump Utilize the advantage of the effectively wear-free control with binary outputs versus a control system with relay. With pulse frequency modulation (PFM), it is possible to achieve virtually continuous dosing using a dosing pump with higher input frequency. 1) 76 1. Connect the proximity switch INS of the CCA250 assembly to a digital input of the DIO module (e.g. slot 6, port 1). 2. Configure a controller in the software and for the source select the binary input (e.g. Binary input 1) to which the proximity switch is connected. (Menu/Additional functions/Controllers/Controller 1/Controller Enable = Binary input 1) 3. Signal type: For the selected input, select the factory setting (Static signal). 4. Connect the measured value of a flowmeter to the second input of the DIO module (e.g. slot 6, port 2). 5. Signal type: for this input, select PFM. (Menu/Inputs/Binary input 6:2/Signal type = PFM) 6. Input mode: select the corresponding measured value (Flow rate).  You can now use the input you have just configured as the disturbance variable for your controller 1). An activation code, Order No. 71211288, is necessary for the "feedforward control" function. Endress+Hauser Liquiline CM442/CM444/CM448 Operation 7. Disturbance variable: In the controller menu, select the binary input to which the flow measured value is connected. (Menu/Additional functions/Controllers/ Controller 1/Disturbance variable/Source of data = Binary input 6:2 and Measured value = PFM value) 8. You can activate a dosing pump through PFM via a digital output of the DIO module. Connect the pump to an output of the DIO module (e.g. slot 6, port 1) and choose the following settings in the menu: Menu/Outputs/Binary output 6:1/Signal type = PFM and Source of data = Controller 1. Take the direction of action of your dosing into account. Select the correct parameter (Actuator type = Unipolar+ or Unipolar-). You must make additional settings in the controller menu to fully customize the control to suit your process conditions. CM44x as the cleaning master 47 48 1 91 2 Dig.in CM44x / CM44xR CM44x / CM44xR 92 3 CM44x / CM44xR A0028320  80 1 2 3 Endress+Hauser Example of a central cleaning control External cleaning trigger at the binary input Transferring the external hold over binary output to other measuring devices without connected cleaning functions Transferring the cleaning trigger over a binary output to other self-cleaning measuring points 1. An external trigger actuates a cleaning operation at the master. A cleaning unit is connected via a relay or a binary output, for example. 2. The cleaning trigger is transferred to another device via a binary output. This does not have its own connected cleaning unit, but its sensors are installed in the medium affected by cleaning the master and are set to hold by the trigger. 3. The trigger is transferred via an additional binary output to another device, whose connected sensors have their own cleaning units. The signal can be used to simultaneously activate a self-cleaning with the master. 77 Operation Liquiline CM442/CM444/CM448 10.5.2 Binary input configuration Menu/Setup/Inputs/Binary input x:y 1) Function Options Info Binary input Selection • Off • On Switches the input on/off Factory setting On Signal type Selection • Static signal • PFM Factory setting Static signal Select the signal type. Static signal Use this setting to read out the position of, for example, an on/off switch, an inductive proximity switch or a PLC binary output. Signal application: for measuring range switching, acceptance of an external hold, as a cleaning trigger or for controller activation PFM The PFM setting produces a pulse-frequencymodulated signal that is subsequently available on the device as a quasi-continuous process value. Example: Measuring signal of a flowmeter Signal type = Static signal Signal level Selection • Low • High Determine which input signal levels should activate, for example, measuring range switching or a cleaning. Factory setting High Low Input signals between 0 and 5 V DC High Input signals between 11 and 30 V DC Signal type = PFM Max. frequency 100.00 to 1000.00 Hz Factory setting 1000.00 Hz Meas. value format Selection • # • #.# • #.## • #.### Maximum frequency of the PFM input signal Is to equal the maximum possible upper limit of the measuring range. If the value selected is too small, higher frequencies will not be detected. If the value is too large, on the other hand, the resolution for small frequencies will be relatively inexact. Specify the number of decimal places. Factory setting #.## 78 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Inputs/Binary input x:y 1) Function Options Info Input mode Selection • Frequency • Parameter • Flow rate Frequency Display in Hz in the measuring menu Factory setting Frequency Parameter You subsequently determine the parameter name and unit. These are then displayed in the measuring menu. Flow rate For connecting a flowmeter Parameter name Input mode = Parameter Unit of measure Input mode = Parameter Flow rate unit Input mode = Flow rate Customized text, 16 characters Define a name for the parameter, e.g. "pressure". Customized text, 16 characters Define the unit for your parameter, e.g. "hPa". Selection • l/s • l/h • m³/s • m³/h • cfs • cfd • mgd Define the unit for the flow. cfs = cubic feet per second cfd = cubic feet per day mgd = mega gallon per day Factory setting l/s Lower range value -2000.00 to 0.00 Input mode = Parameter or Flow rate Factory setting 0.00 Upper range value 0.00 to 10000.00 Input mode = Parameter or Flow rate Factory setting 0.00 Damping 0 to 60 s Factory setting 0s 1) The start of measuring range corresponds to a frequency of 0 Hz. Your previously defined unit is additionally displayed. The end of measuring range corresponds to the maximum frequency defined above. Your previously defined unit is additionally displayed. The damping causes a floating average curve of the measured values over the time specified. x:y = slot no. : input number 10.5.3 Configuration of binary outputs Menu/Setup/Outputs/Binary output x:y 1) Function Options Info Binary output Options • Off • On Switches the output on/off Factory setting On Signal type Options • Static signal • PFM Factory setting Static signal Endress+Hauser Select the signal type. Static signal Comparable to a relay: output of a diagnostic status or a limit switch PFM You can output a measured value, e.g. the chlorine value or the manipulated variable of a controller. It functions as a "wear-free" switching contact that can be used to activate a dosing pump, for example. 79 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Outputs/Binary output x:y 1) Function Options Info Options • None • Limit switches • Diagnostics message • Cleaning Source for the outputted switching state The following functions depend on the option selected. Function = None Switches off the function. There are no other settings. Signal type = Static signal Function Factory setting None Assignments Function = Cleaning Data sources Function = Limit switches Operating mode Function = Diagnostics message Multiple selection • Cleaning 1 - Water ... • Cleaning 4 - Cleaner Here you can decide which binary outputs should be used for activating the valves and pumps. Here you concretely assign a control signal to the binary output for the cleaner/water dosing of a cleaning program. You can define cleaning programs under: Menu/ Setup/Additional functions/Cleaningin the measuring mode. Multiple selection Limit switch 1 ... 8 Select the limit switches that should be output via the binary output. Configuration of the limit switches: Menu/ Setup/Additional functions/Limit switchesin the measuring mode. Options • as assigned • Namur M • Namur S • Namur C • Namur F as assigned With this selection, the diagnosis messages are transmitted over the binary output that you individually allocated to it. Factory setting as assigned Namur M ... F When you choose one of the Namur classes, all messages allocated to that respective class are output. You can change the Namur class assignment for every diagnostic message →  112. Signal type = PFM Max. frequency 1.00 to 1000.00 Hz Factory setting 1000.00 Hz Meas. value format Options • # • #.# • #.## • #.### Maximum frequency of the PFM output signal Is to equal the maximum possible upper limit of the measuring range. Specify the number of decimal places. Factory setting #.## 80 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Outputs/Binary output x:y 1) Function Options Info Source of data Options • None • Sensor inputs • Binary inputs • Controller • Fieldbus signals • Mathematical functions Source, whose value should be read out as a frequency over the binary output. Factory setting None Measuring value Source of data ≠ Controller Actuator type Source of data = Controller Options Depends on: Source of data Choose the measured value which should be output as the frequency via the binary output. Options • None • Bipolar • Unipolar+ • Unipolar- Specify which controller component the connected actuator, e.g. the dosing pump, should trigger. Factory setting None Unipolar+ Part of the manipulated variable that the controller uses to increase the process value Bipolar "Split range" UnipolarFor connected actuators that decrease the controlled variable Hold behavior Options • Freeze • Fixed value • None Factory setting None Hold value 0 to 100 % Hold behavior = Fixed value Factory setting 0% Error behavior Options • Freeze • Fixed value Factory setting Fixed value Error value 0 to 100 % Error behavior = Fixed value Factory setting 0% 1) Freeze The device freezes the last value. Fixed value You define a fixed current value that is transmitted at the output. None A hold does not affect this output. Freeze The device freezes the last value. Fixed value You define a fixed current value that is transmitted at the output. x:y = slot no. : input number 10.6 Additional functions 10.6.1 Limit switches There are different ways to configure a limit switch: • Assigning a switch-on and switch-off point • Assigning a switch-on and switch-off delay for a relay • Setting an alarm threshold and also outputting an error message • Starting a cleaning function Endress+Hauser 81 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Source of data Selection • None • Sensor inputs • Binary inputs • Controller • Fieldbus signals • Mathematical functions • MRS set 1 ... 2 Specify the input or output which should be the source of data for the limit switch. The sources of data on offer depend on your device version. You can choose from connected sensors, binary inputs, fieldbus signals, mathematical functions, controllers and sets for measuring range switching. Factory setting None Measuring value Selection Depends on: Source of data Select the measured value, see the following table. Measured value depending on the Source of data Source of data Measured value pH Glass Selection • Raw value mV • pH • Temperature pH ISFET ORP Selection • Temperature • ORP mV • ORP % Oxygen (amp.) Selection • Temperature • Partial pressure • Concentration liquid • Saturation • Raw value nA (only Oxygen (amp.)) • Raw value μs (only Oxygen (opt.)) Oxygen (opt.) Cond i Cond c Cond c 4-pol 82 Selection • Temperature • Conductivity • Resistance (only Cond c) • Concentration (only Cond i and Cond c 4-pol) Disinfection Selection • Temperature • Sensor current • Concentration ISE Selection • Temperature • pH • Ammonium • Nitrate • Potassium • Chloride Endress+Hauser Liquiline CM442/CM444/CM448 Operation Source of data Measured value TU/TS Selection • Temperature • Turbidity g/l (only TU/TS) • Turbidity FNU (only TU/TS) • Turbidity Formazine (only TU) • Turbidity solid (only TU) TU Nitrate Selection • Temperature • NO3 • NO3-N Ultrasonic interface Selection • Temperature • Interface • Turbidity SAC Selection • Temperature • SAC • Transm. • Absorption • COD • BOD Controller 1 Selection • Bipolar (only for current outputs) • Unipolar+ • Unipolar- Controller 2 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value. You can monitor the manipulated variable by assigning the controller manipulated variable to a limit switch (e.g. configure a dosing time alarm). Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Cleaning program Selection • None • Cleaning 1 ... 4 Use this function to choose the cleaning instance which should be started when the limit switch is active. Factory setting None Function Selection • Off • On Activating/deactivating the limit switch Factory setting Off Operating mode Selection • Above limit check • Below limit check • In range check • Out of range check • Change rate Type of limit value monitoring: • Limit value overshoot or undershoot→  81 • Measured value within or outside a range →  82 • Rate of change →  84 Factory setting Above limit check Endress+Hauser 83 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Limit value Settings depend on the measured value Operating mode = Above limit check or Below limit check A B MV MV 2 1 1 2 t1 t2 t3 t4 t5 t t1 t2 t3 t4 t5 t A0028523  81 1 2 t1,3,5 t2,4 Exceeding (A) and undershooting (B) a limit value (without hysteresis and switch-on delay) Limit value Alarm range No action An event is generated • If the measured values (MV) are increasing, the relay contact is closed when the on-value is exceeded (Limit value + Hysteresis) and the start delay (Start delay) has elapsed. • If the measured values are decreasing, the relay contact is reset when the off-value is undershot (Limit value - Hysteresis) and following the drop-out delay (Switch off delay). Range lower value Settings depend on the measured value Range upper value Operating mode = Out of range check or In range check A B MV MV 3 1 1 3 2 2 3 t1 t2 t3 t4 t t1 t2 t3 t4 t A0028524  82 1 2 3 t1-4 Range monitoring outside (A) and within (B) a range (without hysteresis and switch-on delay) End of range Start of range Alarm range An event is generated • If the measured values (MV) are increasing, the relay contact is closed when the on-value is exceeded (Range lower value + Hysteresis) and the start delay (Start delay) has elapsed. • If the measured values are decreasing, the relay contact is reset when the off-value is undershot (Range upper value - Hysteresis) and following the drop-out delay (Switch off delay). 84 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Additional functions/Limit switches/Limit switch 1 ... 8 Function Options Info Hysteresis Settings depend on the measured value Operating mode ≠ Change rate The hysteresis is needed to ensure a stable switching behavior. The device software adds or subtracts the value set here to/from the limit value (Limit value, Range lower value or Range upper value). This results in double the Hysteresisvalue for the hysteresis range around the limit value. An event is then only generated if the measured value (MV) completely passes through the hysteresis range. MV 2 1 3 t1 t2 t A0028525  83 1 2 3 t1,2 Hysteresis taking the example of limit value overshoot Limit value Alarm range Hysteresis range An event is generated Start delay 0 to 9999 s Operating mode ≠ Change rate Factory setting 0s Synonyms: pick-up and drop-out delay Switch off delay Operating mode ≠ Change rate Delta value Settings depend on the measured value Delta time 00:01 to 23:59 Factory setting 01:00 Auto Confirm 00:01 to 23:59 Factory setting 00:01 MV Events are triggered by the following conditions in the example given: t2 - t1 < Delta time and ∆MV1 > Delta value t4 - t3 >Auto Confirm and ∆MV2 < Delta value t6 - t5 < Delta time and ∆MV3 > Delta value MV2 MV3 MV1 t1 t2 t3 t4 t5 t6 Operating mode = Change rate The slope of the measured value (MV) is monitored in this mode. An event is generated if, in the given timeframe (Delta time), the measured value increases or decreases by more than the specified value (Delta value). No further event is generated if the value continues to experience such a steep increase or decrease. If the slope is back below the limit value, the alarm status is reset after a preset time (Auto Confirm). t A0028526  84 Endress+Hauser Rate of change 85 Operation Liquiline CM442/CM444/CM448 10.6.2 Controller Controller structure in Laplace representation A B A0015007  85 Block diagram of the controller structure A Neutral zone I B Output limiting D Integral value Derivative value Kp Gain (P‐value) αTV Damping time constant with α = 0 to 1 Tn Integral action time (I‐value) e Control deviation Tv Derivative action time (D‐value) w Set point Tw Time constant for set point damping x Controlled variable Twu Time constant for anti‐windup feedback y Manipulated variable P Proportional value The controller structure of the device comprises set point damping at the input to prevent erratic changes in the manipulated variable if the set point changes. The difference between the set point w and the controlled variable (measured value) X results in the control deviation which is filtered by a neutral zone. The neutral zone is used to suppress control deviations (e) that are too small. The control deviation thus filtered is now fed to the actual PID controller which divides into three parts based on the P (proportional), I (integral) and D (derivative) values (top-down). The integral section (middle) also comprises an anti‐windup mechanism for limiting the integrator. A low-pass filter is added to the D‐section to damp hard D‐terms in the manipulated variable. The sum of the 3 sections results in the internal controller manipulated variable which is limited according to the settings (for PID‐2s to ‐100% to +100%). The graphic does not illustrate a downstream filter for limiting the rate of change of the manipulated variable (can be configured in the menu in Max y change rate). In the menu do not configure the gain Kp. Instead configure the reciprocal value, the proportional band Xp (Kp=1/Xp). Configuration Make the following decisions when configuring a controller: • (1) What type of process can your process be assigned to? → Process type • (2) Should it be possible to influence the measured variable (controlled variable) in one direction or in both directions? One-sided or two-sided controller, → Controller type • (3) What should be the controlled variable (sensor, measured value)? → Controlled variable • (4) Do you have a disturbance variable that should be active at the controller output? → Disturbance variable 86 Endress+Hauser Liquiline CM442/CM444/CM448 Operation • (5) Define the parameters for the controller: – Set point, → Setpoint – Neutral zone, → Xn – Proportional band, → Xp – Integral action time (I-value), → Tn – Derivative action time (D-value), → Tv • (6) What should the controller do in the event of a hold (measured error, sensor replacement, cleaning etc.)? – Pause or continue with dosing? →Hold behavior/Manipulated Variable – At the end of a hold, continue or restart the control loop (affects I‐value)? →Hold behavior/State • (7) How should the actuator be triggered? – Unipolar+: Assign this setting to the output for an actuator which can increase the measured value. – Unipolar-: Assign this setting to the output for an actuator which can decrease the measured value. – Bipolar: Select this setting if you want to output the manipulated variable via one current output only (split range). • (8) Configure the outputs and switch on the controller. Menu/Setup/Additional functions/Controller 1 ... 2 Function Options Info Control Selection • Off • Automatic • Manual mode First configure the controller and leave the switch at the factory setting (Off). Once you have made all the settings, you can assign the controller to an output and switch it on. Factory setting Off Manual mode y -100 to 100 % Factory setting 0% y Actual output Read only Specify the manipulated variable that should be output in manual mode. Manipulated variable actually output. Setpoint Current set point x Current measured value Disturbance variable Current measured value of disturbance variable Norm. disturb. value Name Free text Give the controller a name so you can identify it later on. Controller Enable Selection • None • Binary inputs • Limit switches • Fieldbus variables In connection with the DIO module, you can select a binary input signal, e.g. from an inductive proximity switch, as a source for enabling the controller. Factory setting None Setup Level Selection • Standard • Advanced Factory setting Standard Endress+Hauser Changes the number of parameters that can be configured. → Parameters →  91 Standard: If you choose this, the other controller parameters are active nevertheless. The system uses the factory settings which usually suffice in most cases. 87 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Controller 1 ... 2 Function Options Info Process type Selection • Inline • Batch Decide what type of process best describes your particular process. Factory setting Inline Batch process The medium is in a closed system. The task of the control system is to dose in such a way that the measured value (controlled variable) changes from its start value to its target value. No more dosing is needed once the set point has been reached and the system is stable. If the target value is overshot, a two-sided control system can compensate for this. In the case of 2-sided batch control systems, a neutral zone is used/configured to suppress oscillations around the set point. In-line process In an in-line process, the control system works with the medium flowing by in the process. Here, the controller has the task of using the manipulated variable to set a mixture ratio between the medium and dosing agent such that the resulting measured variable corresponds to the set point. The properties and volume of the medium flow can change at any time and the controller has to react to these changes on a continuous basis. If the flow rate and medium remain constant, the manipulated variable can also assume a fixed value once the process has settled. Since the control process is never "finished" here, this type of control is also referred to as continuous control. mixture of both process types can often be found in practice: the semi‐batch process. Depending on the  Aratio between the flow and the container volume, this arrangement behaves either like a batch process or an in-line process. Controller type Selection • PID 1-sided • PID 2-sided Depending on the actuator connected, you influence the process in just one direction (e.g. heating) or in both directions (e.g. heating and cooling). Factory setting PID 2-sided A 2‐sided controller can output a manipulated variable in the range from ‐100% to +100%, i.e. the manipulated variable is bipolar. The manipulated variable is positive if the controller should increase the process value. In the case of a pure P-controller, this means that the value of the controlled variable x is smaller than the set point w. On the other hand, the manipulated variable is negative if the process value should be decreased. The value for x is greater than the set point w. y Xp Xp +100 % xw -100 %  86 88 Relationship y = (w-x)/Xp Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Additional functions/Controller 1 ... 2 Function Options Info Effective direction Selection • Direct • Reverse In what direction should the controller influence the measured value? • The measured value should increase as a result of dosing (e.g. heating) → Reverse • The measured value should decrease as a result of dosing (e.g. cooling) → Direct Controller type = PID 1-sided Factory setting Reverse A 1‐sided controller has a unipolar manipulated variable, i.e. it can only influence the process in one direction. Reverse: If the controller should increase the process value, set this as the direction of action. The controller becomes active when the process value is too small (range A). Direct: With this direction of action, the controller acts as a "downwards controller". It becomes active when the process value (e.g. the temperature) is too high (range B). y Xp Xp +100 % A 0% x w B -100 %  87 Red: overlap between the curves of the two 1‐sided controllers. Controlled variable Source of data Selection • None • Sensor inputs • Current inputs • Fieldbus signals • Binary inputs • Mathematical functions Specify the input or output which should be the source of data for the controlled variable. Factory setting None Measured value Selection depend on Source of data Factory setting None Setpoint Target value of the controlled variable This menu is not displayed if you selected a fieldbus as the source (Source of data = fieldbus). Setpoint Range of adjustment and factory setting depending on the Source of data Specify the target value for the controlled variable. Tw 0.0 to 999.9 s Time constant for the set point damping filter Setup Level = Advanced Factory setting 2.0 s Disturbance variable Endress+Hauser Specify the measured value that should be your controlled variable. You can use different measured values depending on the data source. →  81  optional, activation code necessary 89 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Controller 1 ... 2 Function Options Info With "flowing medium" (inline) controls, it can happen that the flow rate is non-constant. In some circumstances, strong fluctuations are possible. In the case of a settled control system in which the flow rate is suddenly halved, it is desirable that the dosed quantity from the controller is also directly halved. In order to achieve this type of "flow-rate‐proportional" dosing, this task is not left to the I‐component of the controller, but rather one enters the (to be measured) flow rate as disturbance variable z multiplicative at the controller output. z + z0 w 1 1+Tw s - 1 zp er + y x x Strictly speaking, feedforward control involves an open-loop control system, since its effect is not measured directly. That means that the feed flow is directed exclusively forward. Hence the designation "feedforward control." For the additive feedforward control that is alternatively available in the device, the (standardized) disturbance variable is added to the controller manipulated variable. This enables you to set up a type of variable base load dosing. The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 (zero point) and Zp (proportional band): zn = (z ‐ z0)/zp zn +100 % 0% z0 z zP -100 % Example Flowmeter with measuring range 0 to 200 m3/ h The controller would currently dose 100% without feedforward control. The feedforward control should be configured such that at z = 200m3/h, the controller still doses at 100% (zn = 1). If the flow rate drops, the dosing rate should be reduced, and at a flow rate of less than 4 m3/h, dosing should stop entirely (zn = 0). → Select the zero point z0 = 4 m3/h and the proportional band Zp= 196 m3/h. Function Selection • Off • Multiply • Add Selecting multiplicative or additive feedforward control Factory setting Off Source of data Selection • None • Sensor inputs • Current inputs • Fieldbus signals • Binary inputs • Mathematical functions Specify the input which should be the source of data for the disturbance variable. Factory setting None 90 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Additional functions/Controller 1 ... 2 Function Measured value Options Info Selection depend on Source of data Specify the measured value that should be your disturbance variable. You can use different measured values depending on the data source. →  81 Factory setting None Zp Range of adjustment Proportional band ‐‐> depending on the selection Zero point of the measured value Z0 Parameters The Liquiline PID controller has been implemented in the serial structural form, i.e. it has the following parameters: • Integral action time Tn • Derivative action time Tv • Proportional band Xp Setup Level = Advanced: With this setup level, you can also configure the following: • Time constant Twu • Time constant α • Width of the neutral zone Xn • Width of the hysteresis range of the neutral zone Xhyst • Cycle time of the controller Tn 0.0 to 9999.0 s Factory setting 0.0 s The integral action time specifies the effect of the I-value If Tn > 0 the following applies: Clock < Twu < 0.5(Tn + Tv) The integral action time is the time needed in a step-function response to achieve a change in the manipulated variable - as a result of the I effect - which has the same magnitude as the P-value. e 0 t y PI P 0 Tn t e = control deviation, e=w‐x (set point controlled variable) Endress+Hauser 91 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Controller 1 ... 2 Function Twu Options Info 0.1 to 999.9 s Time constant for anti‐windup feedback The lower the value the greater the integrator inhibition. Exercise extreme caution when making changes. Clock < Twu < 0.5(Tn + Tv) Factory setting 20.0 s Tv 0.1 to 999.9 s Factory setting 0.0 s The derivative action time specifies the effect of the D-value The derivative action time is the time by which the ramp response of a PD controller reaches a specific value of the manipulated variable at an earlier stage than it would solely as a result of its P-value. e 0 t PD y P 0 TV alpha Process balance Controller type = PID 2sided Xp Process balance = Symmetric Xp Low Process balance = Asymmetric t 0.0 to 1.0 Factory setting 0.3 Affects the additional damping filter of the D‐ controller. The time constant is calculated from α.Tv. Selection • Symmetric • Asymmetric Symmetric There is only one control gain and this applies for both sides of the process. Factory setting Symmetric Asymmetric You can set the control gain individually for both sides of the process. Range of adjustment and factory setting depending on the Source of data Proportional band, reciprocal value of the proportional gain Kp As soon as controlled variable x deviates more than xp from the set point w, manipulated variable y reaches 100%. Range of adjustment and factory setting depending on the Source of data xp for y < 0 (manipulated variable < 0) Xp High xp for y > 0 (manipulated variable > 0) Process balance = Asymmetric Xn Range of adjustment and factory setting depending on the Source of data Tolerance range about the set point that prevents minor oscillations about the set point if using two-sided control loops. XN Low Range of adjustment and factory setting depending on the Source of data xn for x < w (controlled variable < set point) Process balance = Asymmetric XN High xn for x > w (controlled variable > set point) Process balance = Asymmetric 92 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Additional functions/Controller 1 ... 2 Function XHyst Options Info 0.0 to 99.9 % Width of the hysteresis range of the neutral zone, relative component of xn Factory setting 0.0 % x hyst y xn e = w-x The graphic illustrates the manipulated variable (with a pure P‐controller) over the control deviation e (set point minus controlled variable). Very low control deviations are set to zero. Control deviations > xn are processed "in the normal way". Via xhyst it is possible to configure a hysteresis to suppress oscillations at the edges. Clock 0.333 to 100.000 s Factory setting 1.000 s Max y change rate 0.00 to 1.00 Factory setting 0.40 Hold behavior Manipulated Variable Expert setting! Only change the cycle time of the controller if you know exactly what you are doing! Clock < Twu < 0.5(Tn + Tv) Limits the change of the output variable A value of 0.5 permits a maximum manipulated variable change of 50% within one second. Hold=measured value is no longer reliable Selection • Freeze • Fixed value Factory setting Freeze How should the controller react to a measured value that is no longer reliable? Freeze The manipulated variable is frozen at the current value Fixed value Manipulated variable is set to 0 (no dosing) State Selection • Freeze • Reset Internal controller status Factory setting Freeze Reset After a hold, the control system starts from scratch, and settling time takes place again. Freeze No change Outputs Goes to the menu Outputs →  68 Controller assignment view Shows an overview of the inputs and outputs used 10.6.3 Cleaning programs LCAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣ If a cleaning system is connected, switch if off before removing a sensor from the medium. ‣ If you wish to check the cleaning function and have therefore not switched off the cleaning system, please wear protective clothing, goggles and gloves or take other appropriate measures. Endress+Hauser 93 Operation Liquiline CM442/CM444/CM448 Cleaning types The user can choose from the following cleaning types: • Standard clean • Chemoclean • Chemoclean Plus State of cleaning: Indicates whether the cleaning program is active or not. This is for information purposes only. Selecting the cleaning type 1. Menu/Setup/Additional functions/Cleaning: Select a cleaning program.  You can configure 4 different types of cleaning which you can assign individually to the inputs. 2. Cleaning type: For each cleaning program decide which type of cleaning should be performed. Standard cleaning Standard cleaning involves cleaning a sensor with compressed air, for instance, as performed with the ion-selective sensor CAS40D (connection of the cleaning unit for CAS40D→  33) Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Standard clean Function Options Info Cleaning time 5 to 600 s Cleaning duration The cleaning duration and interval depend on the process and sensor. Determine the variables empirically or based on experience. Factory setting 10 s ‣ Defining the cleaning cycle →  96 Chemoclean An example is the use of the CYR10 injector unit to clean pH glass sensors. (CYR10 connection →  33) Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Function Options Info Cleaning time 0 to 900 s Cleaning duration Factory setting 5s 94 Prerinse time 0 to 900 s Postrinse time Factory setting 0s The cleaning duration, pre-rinse and post-rinse times and the interval depend on the process and sensor. Determine the variables empirically or based on experience. Endress+Hauser Liquiline CM442/CM444/CM448 Operation Chemoclean Plus An example is the use of the CYR10 injector unit to clean pH glass sensors. (CYR10 connection →  33) Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4/Chemoclean Plus/ChemoCleanPlus setup Function Options Info Cleaning steps setup Table to create a time program You define a maximum of 30 program steps which should be performed one after the other. For each step enter the duration [s] and the state (0 = "off", 1 = "on") of each relay or output. You can specify the number and name of the outputs further down in the menu. See below for an example of programming. Failsafe step setup Table view In the table specify the states that the relays or outputs should assume in the event of an error. Limit contacts 0 to 2 Select the number of digital input signals (e.g. from limit position switches of the retractable assembly). Limit contact 1 ... 2 Selection • Binary inputs • Fieldbus signals Define the signal source for each limit position switch. Outputs 0 to 4 Select the number of outputs that actuators, such as valves or pumps, should activate. Output label 1 ... 4 Free text You can assign a meaningful name to each output, e.g. "assembly", "cleaner 1", "cleaner 2" etc. Programming example: regular cleaning with water and 2 cleaning agents Limit switch Duration [s] Assembly CPA87x Water Cleaner 1 Cleaner 2 ES1 1 5 1 1 0 0 ES2 1 5 1 1 0 0 0 30 1 1 0 0 0 5 1 1 1 0 0 60 1 0 0 0 0 30 1 1 0 0 0 5 1 1 0 1 0 60 1 0 0 0 0 30 1 1 0 0 ES1 0 5 0 1 0 0 ES2 0 5 0 1 0 0 0 5 0 0 0 0 The pneumatic retractable assembly, e.g. CPA87x, is activated by compressed air via a twoway valve. As a result, the assembly assumes either the "Measure" position (sensor in medium) or the "Service" position (sensor in rinse chamber). Media such as water or cleaning agents are supplied via valves or pumps. Here there are two states: 0 (= "off" or "closed") and 1 (= "on" or "open"). The hardware required for "Chemoclean Plus", such as control valves, pumps, compressed air supply, media supply etc., must be provided by the customer. Endress+Hauser 95 Operation Liquiline CM442/CM444/CM448 Defining the cleaning cycle Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Cleaning cycle Selection • Off • Interval • Weekly program Choose from a cleaning routine that is restarted at set intervals and a user-definable weekly program. Factory setting Weekly program Cleaning interval Cleaning cycle = Interval 0-00:01 to 07-00:00 (D-hh:mm) Factory setting 1-00:00 Daily event times Cleaning cycle = Weekly program Weekdays Cleaning cycle = Weekly program 00:00 to 23:59 (HH:MM) Selection Monday ... Sunday The interval value can be between 1 minute and 7 days. Example: You have set the value "1‐00:00". Each day, the cleaning cycle starts at the same time you started the first cleaning cycle. 1. Define up to 6 times (Event time 1 ... 6).  You can then choose from these for each weekday afterwards. 2.For each day of the week, individually choose which of the 6 times is to be used for a cleaning routine on this particular day. In this way you create weekly programs that are perfectly adapted to suit your process. Other settings and manual cleaning Menu/Setup/Additional functions/Cleaning/Cleaning 1 ... 4 Function Options Info Start signal Selection • None • Fieldbus signals • Signals of digital or analog inputs In addition to cyclic cleaning, you can also use an input signal to start event-controlled cleaning. Choose the trigger for such a cleaning process here. Interval programs and weekly programs are executed as normal, i.e. conflicts can occur. Priority is given to the cleaning program that was the first to be started. Factory setting None Hold Selection • Off • On Decide whether there should be a hold during the cleaning process. This hold affects the inputs to which this cleaning process is assigned. Factory setting On Start single Action Start an individual cleaning process with the selected parameters. If cyclical cleaning is enabled, there are times in which it is not possible to manually start the process. Stop or Stop Failsafe Action End the cleaning process (cyclically or manually) Outputs Goes to the menu Outputs →  68 Cleaning program assignment view 10.6.4 Shows an overview of the cleaning processes Mathematical functions In addition to "real" process values, which are provided by connected physical sensors or analog inputs, mathematical functions can be used to calculate a maximum of 6 "virtual" process values. 96 Endress+Hauser Liquiline CM442/CM444/CM448 Operation The "virtual" process values can be: • Output via a current output or a fieldbus • Used as a controlled variable • Assigned as a measured variable to a limit switch • Used as a measured variable to trigger cleaning • Displayed in user-defined measuring menus Difference You can subtract the measured values of two sensors and use the result to detect incorrect measurements, for example. To calculate a difference, you must use two measured values with the same engineering unit. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Difference Function Options Info Calculation Selection • Off • On On/off switch for the function Factory setting Off Y1 Measured value The options depend on the sensors connected Select the sensors and the measured variables that should act as the minuend (Y1) or subtrahend (Y2). Read only View this value in a user-defined measuring screen or output the value via the current output. Y2 Measured value Difference value Mathematical function assignment view Overview of the configured functions Redundancy Use this function to monitor two or three sensors with redundant measurements. The arithmetic average of the two closest measured values is calculated and output as the redundancy value. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Redundancy Function Options Info Calculation Selection • Off • On On/off switch for the function Factory setting Off Y1 Measured value Y2 Measured value Y3 (optional) The options depend on the sensors connected You can select a maximum of 3 different types of sensor that output the same measured value. Example for temperature redundancy You have a pH sensor and an oxygen sensor at inputs 1 and 2. Select the pH sensor as Y1 and the oxygen sensor as Y2. Measured value: In each case select Temperature. Measured value Endress+Hauser 97 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Redundancy Function Options Info Deviation control Selection • Off • On You can monitor the redundancy. Specify an absolute limit value that may not be exceeded. Factory setting Off Deviation limit Depends on the selected measured value Redundancy Read only Mathematical function assignment view View this value in a user-defined measuring screen or output the value via the current output. Overview of the configured functions rH value To calculate the rH value, a pH sensor and an ORP sensor must be connected. It is irrelevant whether you are using a pH glass sensor, an ISFET sensor or the pH electrode of an ISE sensor. Instead of the mathematical functions, you can also connect a combined pH/ORP sensor. Simply set the main measured value to rH (Setup/). Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = rH calculation Function Options Info Calculation Selection • Off • On On/off switch for the function Factory setting Off pH source Connected pH sensor ORP source Connected ORP sensor Calculated rH Read only Mathematical function assignment view Set the input for the pH sensor and the input for the ORP sensor. Measured value interrogation is obsolete as you must select pH or ORP mV. View this value in a user-defined measuring screen or output the value via the current output. Overview of the configured functions Degassed conductivity Carbon dioxide from the air can be a contributing factor to the conductivity of a medium. The degassed conductivity is the conductivity of the medium excluding the conductivity caused by carbon dioxide. Advantages of using degassed conductivity taking the example of a power station: • The conductivity caused by corrosion products or contamination in the feed water is determined as soon as the turbines are started. The system excludes the initially high conductivity values resulting from the ingress of air. • If carbon dioxide is regarded as non-corrosive, the live steam can be directed to the turbine far earlier during startup. • If the conductivity value increases during normal operation, it is possible to immediately determine an ingress of coolant or air by calculating the degassed conductivity. 98 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Degassed conductivity Function Options Info Calculation Selection • Off • On On/off switch for the function Factory setting Off Cation conductivity Connected conductivity sensor Degassed conductivity Connected conductivity sensor CO2 concentration Read only Mathematical function assignment view Cation conductivity is the sensor downstream from the cation exchanger and upstream from the "degassing module", Degassed conductivity is the sensor at the outlet of the degassing module. Measured value interrogation is obsolete as you can only choose conductivity. View this value in a user-defined measuring screen or output the value via the current output. Overview of the configured functions Dual conductivity You can subtract two conductivity values and use the result, for example, to monitor the efficiency of an ion exchanger. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Dual conductivity Function Options Info Calculation Selection • Off • On On/off switch for the function Factory setting Off Inlet Measured value The options depend on the sensors connected Select the sensors that should act as the minuend (Inlet, e.g. sensor upstream from the ion exchanger) or subtrahend (Outlet, e.g. sensor downstream from the ion exchanger). Selection • Auto • # • #.# • #.## • #.### Specify the number of decimal places. Outlet Measured value Main value format Factory setting Auto Cond. unit Selection • Auto • µS/cm • mS/cm • S/cm • µS/m • mS/m • S/m Factory setting Auto Dual conductivity Mathematical function assignment view Endress+Hauser Read only View this value in a user-defined measuring screen or output the value via the current output. Overview of the configured functions 99 Operation Liquiline CM442/CM444/CM448 Calculated pH value The pH value can be calculated from the measured values of two conductivity sensors under certain conditions. Areas of application include power stations, steam generators and boiler feedwater. Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = pH calculation from conductivity Function Options Info Calculation Selection • Off • On On/off switch for the function Factory setting Off Method Selection • NaOH • NH3 • LiOH The calculation is performed on the basis of Guideline VGB‐R‐450L of the Technical Association of Large Power Plant Operators (Verband der Großkesselbetreiber, (VGB)). Factory setting NaOH NaOH pH = 11 + log {(κv - 1/3 κh)/273} NH3 pH = 11 + log {(κv - 1/3 κh)/243} LiOH pH = 11 + log {(κv - 1/3 κh)/228} κv ... Inlet ... direct conductivity κh ... Outlet ... acid conductivity Inlet Measured value The options depend on the sensors connected Outlet Inlet Sensor upstream from the cation exchanger, "direct conductivity" Outlet Sensor downstream from the cation exchanger, "acid conductivity" Measured value The choice of measured value is obsolete since it must always be Conductivity . Calculated pH Mathematical function assignment view Read only View this value in a user-defined measuring screen or output the value via the current output. Overview of the configured functions Cation exchanger capacity (optional, with activation code) Cation exchangers are used to monitor the water/steam circuit for inorganic contamination. The cation exchangers eliminate the disruptive influence of alkalizing agents, such as ammonium hydroxide or caustic soda, which are added to the boiler feedwater. The service life of cation exchangers depends on: • The type of alkalizing agent • The concentration of the alkalizing agent • The amount of contamination in the medium • The capacity of the cation exchanger (efficiency of the resin) To ensure the smooth operation of power stations, it is important to continuously monitor the exchange column load. When a user-defined remaining capacity is reached, the transmitter displays a diagnostic message so that the ion exchange column can be replaced or regenerated in good time. 100 Endress+Hauser Liquiline CM442/CM444/CM448 Operation The calculation of the remaining capacity depends on the following factors: • Flow rate • Volume of the exchanger • Salinity of the water at the exchanger inlet • Total volume capacity of the resin • Degree of efficiency of the exchanger Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Cation exchanger capacity Function Options Cond IEX output Read only Info Cond IEX input Flow rate Remaining capacity Remaining op. hours Time until %0B 1) Configuration Calculation Selection • Off • On On/off switch for the function Factory setting Off Unit of volume Selection • l • gal Factory setting l Exchanger volume TVC Resin 0.0 to 99999 Factory setting 0.0 Volume of the cation exchanger Unit depending on the option selected in Unit of volume 0.0 to 99999 eq/l or eq/gal TVC = total volume capacity Unit as equivalent per Unit of volume Factory setting 0.0 eq/l Resin efficiency 1.0 to 100.0 % Factory setting 100.0 % Set remaining capacity Selection • Yes • No Factory setting No Remaining capacity 0.0 to 100.0 % Set remaining capacity = Yes Factory setting 0.0 % Warning limit 1.0 to 100.0 % Factory setting 20.0 % Endress+Hauser For information on the resin efficiency, refer to the data provided by the manufacturer of the resin used. Before you start monitoring, specify the remaining capacity of the exchanger resin. This value makes allowances for the re-use of resin that has already been used. If a value is not entered manually, 100% is taken as the initial value for calculating the current remaining capacity. Specify the remaining capacity at which the transmitter should display a diagnostic message. 101 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Mathematical functions/MF1 to 6/Mode = Cation exchanger capacity Function Options Info Cond IEX input Connected conductivity sensor Select the conductivity sensor upstream from the inlet of the exchanger column. Cond IEX output Connected conductivity sensor Select the conductivity sensor downstream from the outlet of the exchanger column. Max cond at IEX output 0.0 to 99999 µS/cm Factory setting 0.0 µS/cm Here, enter the maximum value which the acid conductivity may have at the outlet of the cation exchanger. The transmitter displays a diagnostic message if this value is exceeded. Selection • Source value • Fixed value Source value You have connected the measured value of a flowmeter via a current input or a binary input. Factory setting Source value Fixed value Manual entry of a fixed flow rate Selection • None • Current inputs • Binary inputs Specify the input at which you have connected and configured the measured value of a flowmeter (Menu/Setup/Inputs). Flow rate type Flow rate Factory setting None Fixed value Free text Flow rate type = Fixed value Min flow rate 0.0 to 99999 l/h Max flow rate Factory setting 0.0 l/h Mathematical function assignment view 1) Specify the fixed flow value which you have read on an external flowmeter, for example. Overview of the configured functions %0B is a variable whose value depends on the configuration. The configured value is displayed, e.g. 20%. Formula (optional, with activation code) With the formula editor, it is possible to calculate a new value from a maximum of 3 measured values. A wide range of mathematical and logical (Boolean) operations are available for this purpose. The Liquiline firmware offers you a powerful mathematics tool with the formula editor. You are responsible for the feasibility of your formula, and therefore of the result. 102 Symbol Operation Type of operands Type of result Example + Addition Numerical Numerical A+2 - Subtraction Numerical Numerical 100-B * Multiplication Numerical Numerical A*C / Division Numerical Numerical B/100 ^ Power Numerical Numerical A^5 ² Square Numerical Numerical A² ³ Cube Numerical Numerical B³ SIN Sine Numerical Numerical SIN(A) COS Cosine Numerical Numerical COS(B) Numerical Numerical EXP(A) Numerical Numerical LN(B) EXP Exponential function LN Natural logarithm ex Endress+Hauser Liquiline CM442/CM444/CM448 Operation Symbol Operation Type of operands Type of result Example LOG Decadic logarithm Numerical Numerical LOG(A) MAX Maximum of two values Numerical Numerical MAX(A,B) MIN Minimum of two values Numerical Numerical MIN(20,B) ABS Absolute value Numerical Numerical ABS(C) NUM Boolean → numerical conversion Boolean Numerical NUM(A) = Equals Boolean Boolean A=B <> Not equal to Boolean Boolean A<>B > Greater than Numerical Boolean B>5.6 < Smaller than Numerical Boolean A 3) AND (C < 0.9) (where 3 is the lower limit value of the volume flow and 0.9 is the lower limit value of the chlorine concentration) 5. Configure the relay output with the mathematical function Formula and connect the dosing pump to the corresponding relay. The pump is switched on if all 3 conditions are met. If one of the conditions is no longer met, the pump is switched off again.  Instead of outputting the result of the formula directly to a relay, you can also connect a limit switch in between in order to attenuate the output signal via a switch-on and switchoff delay. Example: Load-based control The load - i.e. the product of the concentration and volume flow - is needed for the dosage of precipitants, for instance. 104 1. Connect the input signal of a phosphate analyzer to the AI module. 2. Connect an analog input signal of a volume flow meter to the AI module. 3. Configure the mathematical function Formula : Source A = phosphate input signal and Source B = volume flow input signal.  Formula: A*B*x (where x is an application-specific proportionality factor) 4. Select this formula as the source e.g. of the current output or of a modulated binary output. Endress+Hauser Liquiline CM442/CM444/CM448 5. Operation Connect the valve or pump. 10.6.5 Measuring range switching A measuring range switching (MRS) configuration includes the following options for each of the four binary input states: • Operating mode (conductivity or concentration) • Concentration table • Temperature compensation • Current output turndown • Limit switch range An MRS set is assigned to a channel and switched on. The measuring range configuration selected via the binary inputs is now applied instead of the normal configuration of the linked sensor channel. For current outputs and limit switches to be controlled by the MRS, they must be linked to the MRS set, not to the measuring channel. Current outputs and limit switches can be linked to an MRS set. This MRS set gives you the measured value and the associated turn down (current outputs) or the range for limit value monitoring (limit switches). A limit switch connected to an MRS set always uses the Out of range checkmode. Consequently, it switches when the value is outside the configured range. If a current output or limit switch is connected to an MRS set, the turndown, monitoring range and limit switch mode can no longer be configured manually. Therefore, these options are hidden in the menus (current outputs and limit switch). Programming example: CIP cleaning in a brewery Beer Water Alkali Acid Binary input 1 0 0 1 1 Binary input 1 0 1 0 1 Measuring range 00 Measuring range 01 Measuring range 10 Measuring range 11 Operating mode Conductivity Conductivity Concentration Concentration Conc. Table - - NaOH 0..15% User table 1 Compensation User table 1 Linear - - Range lower value 1.00 mS/cm 0.1 mS/cm 0.50 % 0.50 % Range upper value 3.00 mS/cm 0.8 mS/cm 5.00 % 1.50 % Range lower value 2.3 mS/cm 0.5 mS/cm 2.00 % 1.30 % Range upper value 2.5 mS/cm 0.7 mS/cm 2.10 % 1.40 % Current output Limit switches Endress+Hauser 105 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Measuring range switch Function Options MRS set 1 ... 2 MRS Info If you enter both activation codes, you have two independent parameter sets available for measuring range switching. The submenus are the same for both sets. Selection • Off • On Switches the function on or off Factory setting Off Sensor Selection • None • Connected conductivity sensors This function can be used on conductivity sensors only. Factory setting None Binary input 1 ... 2 Selection • None • Binary inputs • Fieldbus signals • Limit switches Source of the switching signal, can be selected for input 1 and 2 in each case Factory setting None Measuring range 00 ... 11 Operating mode Select the MRSs; a maximum of 4 are possible. The submenus are identical for each and thus are displayed only once. Selection • Conductivity • Concentration • TDS • Resistance Factory setting Conductivity Conc. Table Operating mode = Concentration Selection • NaOH 0..15% • NaOH 25..50% • HCl 0..20% • HNO3 0..25% • HNO3 24..30% • H2SO4 0..28% • H2SO4 93..100% • H3PO4 0..40% • NaCl 0..26% • User table 1 ... 4 Selection depends on the sensor used: • Inductive sensor and conductive four-pin sensor – Conductivity – Concentration – TDS • Conductive sensor – Conductivity – Resistance – TDS Concentration tables saved at the factory: • NaOH: 0 to 15%, 0 to 100 °C (32 to 212 °F) • NaOH: 25 to 50%, 2 to 80 °C (36 to 176 °F) • HCl: 0 to 20%, 0 to 65 °C (32 to 149 °F) • HNO3: 0 to 25%, 2 to 80 °C (36 to 176 °F) • H2SO4: 0 to 28%, 0 to 100 °C (32 to 212 °F) • H2SO4: 40 to 80%, 0 to 100 °C (32 to 212 °F) • H2SO4: 93 to 100%, 0 to 100 °C (32 to 212 °F) • H3PO4: 0 to 40%, 2 to 80 °C (36 to 176 °F) • NaCl: 0 to 26%, 2 to 80 °C (36 to 176 °F) Factory setting NaOH 0..15% Compensation Operating mode = Conductivity Selection • None • Linear • NaCl (IEC 746-3) • Water ISO7888 (20°C) • Water ISO7888 (25°C) • UPW NaCl • UPW HCl • User table 1 ... 4 Various methods are available to compensate for the temperature dependency. Depending on your process, decide which type of compensation you want to use. Alternatively, you can also select None and thus measure uncompensated conductivity. Factory setting Linear 106 Endress+Hauser Liquiline CM442/CM444/CM448 Operation Menu/Setup/Additional functions/Measuring range switch Function Options Info Depends on the Operating mode Units are only queried for Operating mode = Conductivity . The other units are pre-defined and cannot be modified. • Conductivity S/m, mS/cm, µS/cm, S/cm, µS/m, mS/m • Concentration % • TDS ppm • Resistance Ωcm Depends on the Operating mode Units are only queried for Operating mode = Conductivity . The other units are pre-defined and cannot be modified. • Conductivity S/m, mS/cm, µS/cm, S/cm, µS/m, mS/m • Concentration % • TDS ppm • Resistance Ωcm Current output Range lower unit Range lower value Range upper unit Range upper value Limit switches Range lower unit Range lower value Range upper unit Range upper value 10.6.6 Diagnostic modules Here you can configure a maximum of 8 individual diagnostic messages. A diagnostic module has the following properties: • The feed source can be configured like a binary output (relay, digital output). • You can choose whether the diagnostic message should be output at a high level or low level. • You decide which error category (Namur class) should be assigned to the message. • You can define a customized text to be output as the diagnostic message text. In addition you can switch off the factory diagnostic code for limit switches. This allows you to: • Use the limit switch on a purely functional basis (without a message) • Configure application-specific message texts • Control diagnostic modules directly by a digital signal or via a limit switch output (enables the use of switch-on/switch-off delay, for example). Menu/Setup/Additional functions/Diagnostic modules Function Options Info Selection • None • Fieldbus signals • Binary inputs • Limit switches Specify the input which should be the source of data for the diagnostic message. Diagnostic module 1 (961) ... 8 (968) Source of data Factory setting None Measured value Selection depend on Source of data Factory setting None Endress+Hauser Specify the measured value that should trigger the diagnostic message. You can use different measured values depending on the data source. →  81 107 Operation Liquiline CM442/CM444/CM448 Menu/Setup/Additional functions/Diagnostic modules Function Active low Options Info Selection • Off • On On: The output value is equal to the inverse output value. Factory setting On Short text Diagnostic module assignment view 108 Free text Give the diagnostic message a name. Shows an overview of the diagnostic modules used. Endress+Hauser Liquiline CM442/CM444/CM448 11 Calibration Calibration • Sensors with Memosens protocol are calibrated at the factory. • Users must decide whether the process conditions present require calibration during initial commissioning. • Additional calibration is not required in many standard applications. • Calibrate the sensors at sensible intervals depending on the process. Operating Instructions "Memosens", BA01245C Endress+Hauser 109 Diagnostics and troubleshooting Liquiline CM442/CM444/CM448 12 Diagnostics and troubleshooting 12.1 General troubleshooting The analyzer transmitter continuously monitors its functions itself. If a diagnostic message occurs, the display alternates between the diagnostic message and the measured value in the measuring mode. The color of the display background changes to red if a diagnostic message for error category "F" occurs. 12.1.1 Troubleshooting A diagnostic message appears on the display or via the fieldbus, measured values are not plausible, or you identify a fault. 1. See the Diagnostics menu for the details on the diagnostic message.  Follow the instructions to rectify the problem. 2. If this does not help: search for the diagnostic message under "Overview of diagnostic information" (→  113) in these Operating Instructions. Use the message number as a search criterion. Ignore the letters indicating the Namur error category.  Follow the troubleshooting instructions provided in the last column of the error tables. 3. If the measured values are implausible, the local display is faulty or you encounter other problems, search for the faults under "Process errors without messages" (→ Operating Instructions for Memosens, BA01245C) or "Device-specific errors" (→  110).  Follow the recommended measures. 4. Contact the Service Department if you cannot rectify the error yourself. Only cite the error number. 12.1.2 Process errors without messages Operating Instructions "Memosens", BA01245C 12.1.3 Device-specific errors Problem Possible cause Tests and/or remedial measures Dark display No supply voltage Check if supply voltage applied. Base module defective Replace base module Values appear on display but: • Display does not change and / or • Device cannot be operated Module not wired correctly Check modules and wiring. Impermissible operating system condition Switch off device and switch it on again. Implausible measured values Inputs defective First perform tests and take measures as outlined in "Process-specific errors" section Measuring input test: ‣ Connect the Memocheck Sim CYP03D to the input and use it to check the function of the input. 110 Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting Problem Possible cause Tests and/or remedial measures Current output, incorrect current value Incorrect adjustment Check with integrated current simulation, connect mA meter directly to current output. Load too large Shunt / short to ground in current loop No current output signal 12.2 Base module defective Check with integrated current simulation, connect mA meter directly to current output. Diagnostic information on the local display Up-to-date diagnostic events are displayed along with their status category, diagnostic code and short text. Clicking on the navigator lets you retrieve more information and tips on remedial measures. 12.3 Diagnostic information via web browser The same information as for the local display is available via the web server. 12.4 Diagnostic information via fieldbus Diagnostic events, status signals and more information are transmitted according to the definitions and technical capability of the respective fieldbus systems. 12.5 Adapting the diagnostic information 12.5.1 Classification of diagnostic messages In the DIAG/Diagnostics list menu you can find more detailed information on the current diagnostic messages displayed. In accordance with Namur specification NE 107, the diagnostic messages are characterized by: • Message number • Error category (letter in front of the message number) – F = (Failure) a malfunction has been detected The measured value of the affected channel is no longer reliable. The cause of the malfunction is to be found in the measuring point. Any control system connected should be set to manual mode. – C = (Function check), (no error) Maintenance work is being performed on the device. Wait until the work has been completed. – S = (Out of specification), the measuring point is being operated outside its specification Operation is still possible. However, you run the risk of increased wear, shorter operating life or lower measurement accuracy. The cause of the problem is to be found outside the measuring point. – M = (Maintenance required), action should be taken as soon as possible The device still measures correctly. Immediate measures are not necessary. However, proper maintenance efforts would prevent a possible malfunction in the future. • Message text If you contact the Service Department, please cite the message number only. Since you can individually change the assignment of an error to an error category, the Service Department cannot use this information. Endress+Hauser 111 Diagnostics and troubleshooting Liquiline CM442/CM444/CM448 12.5.2 Adapting the diagnostic behavior All the diagnostic messages are assigned to specific error categories at the factory. Since other settings might be preferred depending on the application, error categories and the effect errors have on the measuring point can be configured individually. Furthermore, every diagnostic message can be disabled. Example Diagnostic message 531 Logbook fullappears on the display. You want to change this message so that an error is not shown on the display for example. 1. Select: Menu/Setup/General settings/Extended setup/Diagnostics settings/Diag. behavior. 2. Select the diagnostic message and press the navigator button. 3. Decide: (a) Should the message be deactivated? (Diagnostics message = Off) (b) Do you want to change the error category?(Status signal) (c) Should an error current be output? (Error current = On) (d) Do you want to trigger a cleaning program? (Cleaning program) 4. Example: You deactivate the message.  The message is no longer displayed. In the DIAG menu, the message appears as Past message. Possible settings The list of diagnostic messages displayed depends on the path selected. There are devicespecific messages, and messages that depend on what sensor is connected. Menu/Setup/../Extended setup/Diagnostics settings/Diag. behavior Function Options List of diagnostic messages Select the message to be changed. Only then can you make the settings for this message. Diag. code Read only Diagnostic message Selection • Off • On Factory setting Depends on the Diag. code Error current Selection • Off • On Factory setting Depends on the Diag. code Status signal Info Selection • Maintenance (M) • Out of specification (S) • Function check (C) • Failure (F) You can deactivate or reactivate a diagnostic message here. Deactivating means: • No error message in the measuring mode • No error current at the current output Decide whether an error current should be output at the current output if the diagnostic message display is activated. In the event of general device errors, the error current is switched to all the current outputs. In the event of channel-specific errors, the error current is only switched to the current output in question. The messages are divided into different error categories in accordance with NAMUR NE 107. Decide whether you want to change a status signal assignment for your application. Factory setting Depends on the Diag. code 112 Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting Menu/Setup/../Extended setup/Diagnostics settings/Diag. behavior Function Diag. output Options Info Selection • None • Binary outputs • Alarm relay • Relay You can use this function to select an output to which the diagnostic message should be assigned. alarm relay is always available,  An regardless of the device version. Other Factory setting None Cleaning program relays are optional. Before you can assign the message to an output: Configure one of the output types mentioned as follows: Menu/Setup/Outputs/(Alarm relay or Binary output or relay)/Function = Diagnostics and Operating mode = as assigned. Selection • None • Cleaning 1 ... 4 Decide whether the diagnostic message should trigger a cleaning program. You can define cleaning programs under: Menu/Setup/Additional functions/Cleaning. Factory setting None Detail information Read only 12.6 Overview of diagnostic information 12.6.1 Device-specific, general diagnostic messages No. Message Factory settings S 1) D 2) Tests or remedial action F 3) 202 Selftest active F On Off Wait for self-test to be finished 216 Hold active C On Off Output values and status of the channel are on hold 241 Firmware failure F On On Internal device error 242 Firmware incomp. F On On 1. Update the software 243 Firmware failure F On On 2. Contact the Service Department 3. Replace the backplane (Service) 261 262 263 284 Endress+Hauser Here you can find more information on the diagnostic message and instructions on how to resolve the problem. Electronics module Module connection Incomp. detected Firmware update F F F M On On On On On On On Off Electronics module defective 1. Replace the module 2. Contact the Service Department Electronics module not communicating 1. Check the module , replace it if necessary 2. Contact the Service Department Wrong kind of electronics module 1. Replace the module 2. Contact the Service Department Update completed successfully 113 Diagnostics and troubleshooting No. Liquiline CM442/CM444/CM448 Message Factory settings S 285 302 Update error Battery low 1) F M D 2) On On Tests or remedial action F 3) On Off Firmware update failed 1. Repeat 2. SD card error → use another card 3. Incorrect firmware → repeat with suitable firmware 4. Contact the Service Department Buffer battery of real time clock is low The date and time are lost if the power is interrupted. ‣ Contact the Service Department (battery replacement) 304 305 306 Module data Power consumption Software error F F F On On On On On On At least 1 module has incorrect configuration data 1. Check the system information 2. Contact the Service Department Total power consumption too high 1. Check installation 2. Remove sensors/modules Internal firmware error ‣ Contact the Service Department 366 Module connection F On On No communication with the actuator module ‣ Check the internal connecting cable to the 1IF module 370 Internal voltage F On On Internal voltage outside the valid range ‣ Check supply voltage 373 Electronictemp. high M On Off High electronics temperature ‣ Check ambient temperature and energy consumption 374 Sensor check F On Off No measurement signal from sensor 1. Check sensor connection 2. Check sensor, replace if necessary 401 Factory reset F On On Factory reset is performed 403 Device verification M Off Off Device verification active, please wait 405 Service IP active C Off Off Service switch is switched on The device can be addressed at 192.168.1.212. ‣ Switch off the service switch to change to the saved IP settings 114 406 Param. active C Off Off ‣ Wait for configuration to be finished 407 Diag. setup active C Off Off ‣ Wait for maintenance to be finished 412 Writing backup F On Off ‣ Wait for the write process to be finished 413 Reading backup F On Off ‣ Wait 460 Output below limit S On Off 461 Output above limit S On Off Reasons • Sensor in air • Air pockets in assembly • Sensor fouled • Incorrect flow to sensor 1. Check sensor installation 2. Clean sensor 3. Adjust assignment of current outputs Endress+Hauser Liquiline CM442/CM444/CM448 No. Diagnostics and troubleshooting Message Factory settings S 1) D 2) Tests or remedial action F 3) 502 No text catalog F On On ‣ Contact the Service Department 503 Language change M On Off Language change failed ‣ Contact the Service Department 529 Diag. setup active C Off Off 530 Logbook at 80% M On Off 531 Logbook full M On Off ‣ Wait for maintenance to be finished. 1. Save the logbook to the SD card and then delete the logbook in the device 2. Set memory to ring memory 3. Deactivate logbook 532 License error M On Off ‣ Contact the Service Department 540 Parameter save fail M On Off Storage of configuration has failed ‣ Repeat 541 Parameter load ok M On Off 542 Parameter load fail M On Off Configuration successfully loaded Loading of configuration has failed ‣ Repeat 543 Parameter load abort M On Off Configuration loading aborted 544 Parameter reset ok M On Off Factory default successful 545 Parameter reset fail M On Off Setting of device configuration to factory setting has failed 906 Cat.exchanger failure F On Off Invalid values for conductivity or flow 907 Cat.exchanger warning S On Off 1. Check for valid measured values in the menu of the mathematical function. 2. Check sensors. 3. Check minimum flow. Limit values exceeded for conductivity or flow. Possible reasons: • Resin depleted • Blocked pipe ‣ Check application. 908 IEX capacity low M On Off The capacity of the exchange resin will soon be exhausted. ‣ Schedule resin regeneration or replacement. 909 IEX capacity exhausted F On Off The capacity of the exchange resin is exhausted. ‣ Regenerate or replace the resin. 910 Limit switch S On Off Limit switch activated 937 Controlled variable S On Off Controller input warning Status of the controller variable is not OK ‣ Check application 938 Controller setpoint S On Off Controller input warning Status of set point is not OK ‣ Check application 939 Control. disturbance S On Off Controller input warning Status of disturbance variable is not OK ‣ Check application 951 - Hold active CH1 .. 958 Endress+Hauser C On Off Output values and status of the channels are on hold. Wait until the hold is released again. 115 Diagnostics and troubleshooting No. Liquiline CM442/CM444/CM448 Message Factory settings S 1) D 2) Tests or remedial action F 3) 961 - Diagnostic module 1 968 (961) ... Diagnostic module 8 (968) S Off Off Diagnostic module is enabled 969 Modbus Watchdog S Off Off The device did not receive a Modbus telegram from the master within the specified time. The status of Modbus process values received is set to invalid 970 Curr. input overload S On On Current input overloaded The current input is switched off from 23 mA due to overload and reactivated automatically when a normal load is present. 971 Current Input low S On On Current input too low At 4 to 20 mA, the input current is less than the lower error current. ‣ Check the input for short-circuiting 972 Curr. input > 20 mA S On On Current output range exceeded 973 Current Input < 4 mA S On On Current output range undershot 974 Diagnostics confirm. C Off Off User has acknowledged the message displayed in the measuring menu. 975 Device restart C Off Off Device reset 976 PFM value high S On Off 977 PFM value low S On Off Pulse frequency modulation: output signal exceeded/undershot. Measured value outside the specified range. • Sensor in air • Air pockets in assembly • Incorrect flow to sensor • Sensor fouled 978 S On On Clean sensor 2. Check plausibility 3. Adjust the PFM configuration No feedback signal detected within the configured period. 1. Check the application 2. Check the wiring 3. Extend the duration 990 Deviation limit F On On Redundancy: limit value of percentage deviation exceeded 991 CO2 conc. range F On On CO2 concentration (degassed conductivity) outside the measuring range 992 pH calculation range F On On pH calculation outside the measuring range 993 rH calculation range F On On rH calculation outside the measuring range 994 Difference conduct. F On On Dual conductivity outside the measuring range 995 Mathematical error S On On Incorrect calculation result 1) 2) 3) 116 ChemoClean Failsafe 1. 1. Check the mathematical functions. 2. Check the input variables. Status signal Diagnostic message Error current Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting 12.6.2 Sensor-specific diagnostic messages Operating Instructions "Memosens", BA01245C 12.7 Pending diagnostic messages The Diagnostics menu contains all the information on the device status. Furthermore, various service functions are available. The following messages are directly displayed every time you enter the menu: • Most important message Diagnostic message recorded with the highest criticality level • Past message Diagnostic message whose cause is no longer present. All the other functions in the Diagnostics menu are described in the following chapters. 12.8 Diagnostics list All the current diagnostic messages are listed here. A time stamp is available for each message. Furthermore, the user also sees the configuration and description of the message as saved in Menu/Setup/General settings/ Extended setup/Diagnostics settings/Diag. behavior . 12.9 Event logbook 12.9.1 Available logbooks Types of logbooks • Logbooks physically available (all apart from the overall logbook) • Database view of all logbooks (=overall logbook) Logbook Max. entries Can be disabled 1 Logbook can be deleted Entries can be deleted Can be exported ) Overall logbook All events 20000 Yes No Yes No Calibration logbook Calibration events 75 (Yes) No Yes Yes Operation logbook Configuration events 250 (Yes) No Yes Yes Diagnostics logbook Diagnostic events 250 (Yes) No Yes Yes Version logbook All events 50 No No No Yes Hardware version logbook All events 125 No No No Yes Data logbook for sensors (optional) Data logbooks 150 000 Yes Yes Yes Yes Debugging logbook Debug events 1000 (only accessible by entering the special service activation code) Yes No Yes Yes 1) Endress+Hauser Visible in Data in brackets means this depends on the overall logbook 117 Diagnostics and troubleshooting Liquiline CM442/CM444/CM448 12.9.2 Menu Logbooks DIAG/Logbooks Function Options All events Info Chronological list of all the logbook entries, with information on the type of event Show Events are displayed Select a particular event to display more detailed information. Go to date User entry • Go to date • Time Use this function to go directly to a specific time in the list. In this way, you avoid having to scroll through all the information. The complete list is always visible, however. Calibration events Chronological list of the calibration events Show Events are displayed Select a particular event to display more detailed information. Go to date User entry • Go to date • Time Use this function to go directly to a specific time in the list. In this way, you avoid having to scroll through all the information. The complete list is always visible, however. Delete all entries Action You can delete all the calibration logbook entries here. Configuration events Chronological list of the configuration events. Show Events are displayed Select a particular event to display more detailed information. Go to date User entry • Go to date • Time Use this function to go directly to a specific time in the list. In this way, you avoid having to scroll through all the information. The complete list is always visible, however. Delete all entries Action You can use this to delete all the operation logbook entries. Diagnostic events Chronological list of the diagnostics events Show Events are displayed Select a particular event to display more detailed information. Go to date User entry • Go to date • Time Use this function to go directly to a specific time in the list. In this way, you avoid having to scroll through all the information. The complete list is always visible, however. Delete all entries Action You can use this to delete all the diagnostics logbook entries. You can view your data logbook entries graphically on the display (Show plot). You can also adapt the display to suit your individual requirements: • Press the navigator button in the graphic display: you are given additional options such as the zoom function and x/y movement of the graph. • Define the cursor: if you select this option, you can move along the graph with the navigator and view the logbook entry (data stamp/measured value) in text form for every point in the graph. • Simultaneous display of two logbooks: Select 2nd plot and Show plot – A small cross marks the currently selected graph for which the zoom can be changed or a cursor used, for example. – In the context menu (press the navigator button), you can select the other graph. You can then apply the zoom function, a movement or a cursor to this graph. – Using the context menu, you can also select both graphs simultaneously. This enables you, for example, to use the zoom function on both graphs simultaneously. 118 Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting 126.00 nA 34.00 nA 09.11.2011 14:02:20 23.11.2011 11:25:32 09.11.2011 14:02:20 23.11.2011 11:25:32 12.00 pH 6.00 pH A0016688  88 Simultaneous display of two graphs, the upper one is "selected" DIAG/Logbooks Function Options Data logbooks Info Chronological list of the data logbook entries for sensors Data logbook 1 ... 8 This submenu is available for each data logbook that you have set up and activated. Source of data Read only Input or mathematical function is displayed Measured value Read only Measured value being recorded is displayed Log time left Read only Display of days, hours and minutes until logbook is full. Pay attention to the information on selecting the memory type in the General settings/Logbooks. Show Events are displayed Select a particular event to display more detailed information. Go to date User entry • Go to date • Time Use this function to go directly to a specific time in the list. In this way, you avoid having to scroll through all the information. The complete list is always visible, however. Show plot Graphic display of the logbook entries The entries are displayed according to your settings in the General settings/Logbooks. Select another data logbook You can view a second logbook at the same time as the current one. Action You can use this to delete all data logbook entries. Selection • CSV • FDM Save the logbook in the preferred file format. You can then open the CSV file you saved on the PC in MS Excel, for example, and process it further 1). You can import the FDM files into Fieldcare and archive them so they are tamperproof. Select 2nd plot Delete all entries Save logbooks File format Endress+Hauser 119 Diagnostics and troubleshooting Liquiline CM442/CM444/CM448 DIAG/Logbooks Function All data logbooks Data logbook 1 ... 8 All event logbooks Calibration logbook Diagnostic logbook Configuration logbook HW version logbook Version logbook Options Info Action, commences as soon as the option is selected Use this function to save the logbook to an SD card. Insert the SD card into the device card reader and select the logbook to be saved. Save the logbook in the preferred file format. You can then open the saved CSV file on a computer, such as in MS Excel, and make further edits there. You can import the FDM files into Fieldcare and archive them so they are tamperproof. file name consists of Logbook ident (Menu/Setup/General settings/Logbooks), an abbreviation for  The the logbook and a time stamp. 1) CSV files use international number formats and separators. Therefore they must be imported into MS Excel as external data with the correct format settings. If you double-click the file to open it, the data are only displayed correctly if MS Excel is installed with the US country setting. 12.10 Simulation You can simulate values at inputs and outputs for testing purposes: • Current values at current outputs • Measured values at inputs • Relay contact opening or closing Only current values are simulated. Via the simulation function, it is not possible to calculate the totalized value for the flow or rainfall. DIAG/Simulation Function Options Current output x:y Simulation Info Simulation of an output current This menu appears once for each current output. Selection • Off • On If you simulate the value at the current output, this is indicated on the display by a simulation icon in front of the current value. Factory setting Off Current 2.4 to 23.0 mA Set the desired simulation value. Factory setting 4 mA Alarm relay Relay x:y Simulation Simulation of a relay state This menu appears once for each relay. Selection • Off • On If you simulate the relay state, this is indicated on the display by a simulation icon in front of the relay display. Factory setting Off State Selection • Low • High Factory setting Low 120 Set the desired state. The relay switches in accordance with your setting when you switch on the simulation. In the measured value display you see On (= Low) or Off(= High) for the simulated relay state. Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting DIAG/Simulation Function Options Meas. inputs Simulation of a measured value (only for sensors) This menu appears once for each measuring input. Channel : parameter Simulation Info Selection • Off • On If you simulate the measured value, this is indicated on the display by a simulation icon in front of the measured value. Factory setting Off Main value Depends on the sensor Set the desired simulation value. Sim. temperature Selection • Off • On If you simulate the temperature measured value, this is indicated on the display by a simulation icon in front of the temperature. Factory setting Off Temperature -50.0 to +250.0 °C (-58.0 to 482.0 °F) Set the desired simulation value. Factory setting 20.0 °C (68.0 °F) Endress+Hauser 121 Diagnostics and troubleshooting Liquiline CM442/CM444/CM448 12.11 Device test DIAG/Systemtest Function Power Supply Options Info Read only • Digital Supply 1: 1.2V • Digital Supply 2: 3.3V • Analog Supply: 12.5V • Sensor Supply: 24V • Temperature Detailed list of power supply to instrument. actual values can vary without a  The malfunction being present. Heartbeat Perform verification Heartbeat verification will influence the device’s output signals and their statuses. Please ensure safe process control conditions. Verification results 1. Press OK. 2. Answer the questions and confirm at the end by pressing OK.  The overall result of the verification is displayed. Result display • Customer Customized text, maximum 32 characters • Location Customized text, maximum 32 characters • Verification report Automatic time stamp • Verification ID Automatic counter • Overall result Passed or failed Export to SDcard Export the verification report as a pdf file • Detailed report on various device tests • Input and output information • Device information • Sensor information The report is ready to be printed out and signed. You can file it immediately in an operations log, for example. 12.12 Resetting the measuring device DIAG/Reset Function 122 Options Info Device restart Selection • OK • ESC Restart and keep all the settings Factory default Selection • OK • ESC Restart with factory settings Settings that have not been saved are lost. Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting 12.13 Device information 12.13.1 System information DIAG/System information Function Options Info Device tag Read only Individual device tag → General settings Order code Read only You can order identical hardware with this code. This code changes on account of changes to the hardware and you can enter the new code you received from the manufacturer here 1). To discover the version of your device, enter the order code into the search screen at the following  address: www.products.endress.com/order-ident Orig. order code ext. Read only Complete order code for the original device, resulting from the product structure. Current order code ext. Read only Current code, taking into account changes to the hardware. You must enter this code yourself. Serial number Read only The serial number allows you to access device data and documentation on the Internet: www.endress.com/device-viewer Software version Read only Current version Read only • Bus address • Unique address • Manufacturer ID • Device type • Device revision • Software revision HART‐specific information The unique address is linked to the serial number and is used to access devices in a Multidrop environment. Device and software version numbers are incremented as soon as changes have been made. Read only • Enable • Bus address • Termination • Modbus TCP Port 502 Modbus‐specific information Read only • Termination • Bus address • Ident number • Baudrate • DPV0 state • DPV0 fault • DPV0 master addr • DPV0 WDT [ms] Module status and other PROFIBUS-specific information Read only • Enable • Webserver • Link settings • DHCP • IP-Address • Netmask • Gateway • Service switch • MAC-Address • EtherNetIP Port 44818 • Modbus TCP Port 502 • Webserver TCP Port 80 Ethernet‐specific information Display depends on the fieldbus protocol used. HART Only with the HART option Modbus Only with the Modbus option PROFIBUS Only with the PROFIBUS option Ethernet Only with the Ethernet, EtherNet/IP, Modbus TCP, Modbus RS485 or PROFIBUS DP option SD card Endress+Hauser Read only • Total • Free memory 123 Diagnostics and troubleshooting Liquiline CM442/CM444/CM448 DIAG/System information Function Options Info Read only • Description • Serial number • Order code • Hardware version • Software version This information is provided for every electronics module available. Specify the serial numbers and order codes when servicing, for example. Read only • Description • Serial number • Order code • Hardware version • Software version This information is provided for every sensor available. Specify the serial numbers and order codes when servicing, for example. File name assigned automatically (includes a time stamp) The information is saved on the SD card in a "sysinfo" subfolder. The csv file can be read and edited in MS Excel for example. This file can be used when servicing the device. System modules Backplane Base Display module Extension module 1 ... 8 Sensors Save system information Save to SD card Heartbeat operation Device Heartbeat functions are only available with the appropriate device version or optional access code. Read only • Total operating time • Counters since reset – Availability – Operating time – Time in failure – Number of failures – MTBF – MTTR • Reset counters Availability Percentage of time no error with the status signal F was pending (Operating time - Time in failure)*100% / Operating time Time in failure Total amount of time an error with the status signal F was pending MTBF Mean Time Between Failures (Operating time - Time in failure)/Number of failures MTTR Mean Time To Repair Time in failure/Number of failures 1) Provided you give the manufacturer all the information about changes to the hardware. 12.13.2 Sensor information ‣ Select the channel you want from the list of channels. Information in the following categories is displayed: • Extreme values Extreme conditions to which the sensor was previously exposed, e.g. min./max. temperatures 2) • Operating time Operating time of the sensor under defined extreme conditions • Calibration information Calibration data of the last calibration • Sensor specifications Measuring range limits for main measured value and temperature • General information Information on sensor identification 2) 124 Not available for all sensor types. Endress+Hauser Liquiline CM442/CM444/CM448 Diagnostics and troubleshooting The specific data that are displayed depends on what sensor is connected. 12.14 Firmware history Date Version Changes to firmware 06/2017 01.06.04 Extension • Heartbeat Monitoring and Verification • New mathematical function Formula • New sensors: CUS50D and chlorine dioxide • Calibration via EtherNet/IP • pdf generator for Heartbeat • Sample calibration CAS51D Documentation BA00444C/07/EN/20.17 BA00486C/07/EN/02.13 BA01245C/07/EN/05.17 Improvements • Changes to conductivity concentration tables • Renaming of parameter chlorine → Disinfection • Last active measuring screen restored after reboot • Cap and electrolyte replacements are logged in the calibration logbook (oxygen, disinfection) • Manual factor for nitrate 12/2016 01.06.03 Expansion • Sensor calibration via Modbus or EtherNet/IP: conductivity, oxygen, chlorine and turbidity • Four-factor adjustment, SAC • Flash meter, nitrate and SAC • New sludge model CUS51D BA00444C/07/EN/19.16 BA00486C/07/EN/02.13 BA01245C/07/EN/04.16 Improvement • Local display can be locked via Modbus or EtherNet/IP • The output status can also be recorded in the data logbook • Name of Endress+Hauser pH buffer 9.18 changed to 9.22 • CUS51D factor can be read out via fieldbus 03/2016 01.06.00 Expansion • Heartbeat verification • User-configurable diagnostic modules • Four-factor adjustment, SAC • Offset calibration CUS71D • New mathematical function, cation exchanger • Configurable byte order for Modbus BA00444C/07/EN/19.16 BA00486C/07/EN/02.13 BA01245C/07/EN/03.16 Improvement • Sensor calibration validity check (adaptation to batch processes) • pH-Offset can be saved in either the sensor or the transmitter (previously only possible in the transmitter) • CUS71D screens (gain display, trend information) • Modified menu texts 03/2015 01.05.02 Expansion • Conductivity: – New sensor: CLS82D – Concentrationalways visible in measuring menus – Expansion of concentration tables • Oxygen: New sensor: COS81D • SAC, nitrate, turbidity: – Calibration settings adjusted – Adjustable flash rate (expert function) BA00444C/07/EN/18.15 BA00486C/07/EN/02.13 BA01245C/07/EN/02.15 Improvement Menu corrections(functions, designations) Endress+Hauser 125 Diagnostics and troubleshooting Date Liquiline CM442/CM444/CM448 Version Changes to firmware 12/2013 01.05.00 Expansion • Chemoclean Plus • Calendar functionfor cleaning • Conductivity: – Measuring range switchingalso for conductive conductivity measurement – External temperature signal viacurrent input • Oxygen: – Externalpressure or temperature signals via current input – Connected conductivity sensor can be used to calculate the salinity. • SAC, nitrate, turbidity: Calibration settings can be configured via fieldbus • Channel-specific diagnostics codesfor HOLD function • Support for EtherNet/IP Documentation BA00444C/07/EN/17.13 BA00486C/07/EN/02.13 BA01245C/07/EN/01.13 Improvement • Web server login for managing multiple users • Set point and PID parametersfor controllers can be configured via fieldbus 04/2013 01.04.00 Expansion • Conductivity: – Measuring range switching – Temperature compensationISO 7888 at 20 °C • Support forDIO module – Triggering of an external hold – Triggering acleaning – PID regulatorenable/disable – PFM can be used as analog input – Limit switch signals via digital output • Keylock withpassword protection • PID regulator:disturbance variable feedforward is supported • pH: – Iconfor manual and automatic temperature compensation (ATC/MTC+MED) – Monitoringfor the upper and lower limits of the glass SCS value canbe switched on or off independently of each other • ISE – Simultaneouscalibration of two parameters – User-definedelectrode type – Raw measured value forcurrent output selectable – Timer formembrane replacement • Logbooks remainintact after a firmware update BA00444C/07/EN/16.13 BA00445C/07/EN/16.13 BA00450C/07/EN/16.13 BA00451C/07/EN/15.13 BA00486C/07/EN/01.11 Improvement • PROFIBUS address rangefor Siemens S7 moved to the lower area. • Offset iconstill only present for pH or ORP • Turbidity:Autoranging can be switched off • Export print (xml): devicealso provides a stylesheet. 06/2012 01.03.01 Improvement • Hold viasoft key • Globalor channel-specific hold stops automatic cleaning. Manualcleaning can be started, however. • Adapted factory settings 126 BA00444C/07/EN/15.12 BA00445C/07/EN/15.12 BA00450C/07/EN/15.12 BA00451C/07/EN/14.11 BA00486C/07/EN/01.11 Endress+Hauser Liquiline CM442/CM444/CM448 Date Diagnostics and troubleshooting Version Changes to firmware 12/2011 01.03.00 Expansion • Max. 8 sensor channels supported • Current inputs • PROFIBUS DP supported incl. Profile 3.02 • Modbus RTU (RS485) supported • Modbus TCP supported • Integrated web server supported via TCPIP (RJ45) • USP/EP(United States Pharmacopoeia and European Pharmacopoeia) and TDS(Total Dissolved Solids) for conductivity • Icon for "controller active" in measuring screen Documentation BA00444C/07/EN/14.11 BA00445C/07/EN/14.11 BA00450C/07/EN/14.11 BA00451C/07/EN/14.11 BA00486C/07/EN/01.11 Improvement • Controller hold via analog input • Adapted factory settings • SAC: factory calibration in the field incl. reset filter operation time and lamp change • ISFET leakage visible in measuring screen • Multiselect for limit switch and cleaning cycles 12/2010 01.02.00 Expansion • Support for additional sensors: – Chlorine – ISE – SAC – Interface • HART Communication • Mathematical functions BA444C/07/EN/13.10 BA445C/07/EN/13.10 BA450C/07/EN/13.10 BA451C/07/EN/13.10 BA00486C/07/EN/01.11 Improvement • Modifiedsoftware structures • Adapted factory settings • User-definedmeasuring screens 03/2010 01.00.00 Original firmware Endress+Hauser BA444C/07/EN/03.10 BA445C/07/EN/03.10 BA450C/07/EN/03.10 BA451C/07/EN/03.10 127 Maintenance Liquiline CM442/CM444/CM448 13 Maintenance Effects on process and process control ‣ Take all the necessary precautions in time to ensure the operational safety and reliability of the entire measuring point. The maintenance of the measuring point comprises: • Calibration • Cleaning the controller, assembly and sensor • Checking the cables and connections. LWARNING Process pressure and temperature, contamination, electrical voltage Risk of serious or fatal injury ‣ If the sensor has to be removed during maintenance work, avoid hazards posed by pressure, temperature and contamination. Make sure the device is de-energized before you open it. ‣ Power can be supplied to switching contacts from separate circuits. De-energize these ‣ circuits before working on the terminals. NOTICE Electrostatic discharge (ESD) Risk of damaging the electronic components ‣ Take personal protective measures to avoid ESD, such as discharging beforehand at PE or permanent grounding with a wrist strap. For your own safety, only use genuine spare parts. With genuine parts, the function, ‣ accuracy and reliability are also ensured after maintenance work. 13.1 Cleaning 13.1.1 Controller ‣ Clean the front of the housing using commercially available cleaning agents only. The front of the housing is resistant to the following in accordance with DIN 42 115: • Ethanol (for a short time) • Diluted acids (max. 2% HCl) • Diluted bases (max. 3% NaOH) • Soap-based household cleaning agents NOTICE Cleaning agents not permitted Damage to the housing surface or housing seal ‣ Never use concentrated mineral acids or alkaline solutions for cleaning. ‣ Never use organic cleaners such as acetone, benzyl alcohol, methanol, methylene chloride, xylene or concentrated glycerol cleaner. Never use high-pressure steam for cleaning purposes. ‣ 128 Endress+Hauser Liquiline CM442/CM444/CM448 Maintenance 13.1.2 Digital sensors LCAUTION Cleaning not switched off during calibration or maintenance activities Risk of injury due to medium or cleaning agent ‣ If a cleaning system is connected, switch if off before removing a sensor from the medium. ‣ If you wish to check the cleaning function and have therefore not switched off the cleaning system, please wear protective clothing, goggles and gloves or take other appropriate measures. Replacing the sensor while ensuring measuring point availability If an error occurs or the maintenance schedule stipulates that the sensor has to be replaced, use a new sensor, or a sensor that has been precalibrated in the laboratory. • A sensor is calibrated in the laboratory under optimum external conditions, thereby ensuring better quality of measurement. • You must perform onsite calibration if you use a sensor that is not precalibrated. 1. Remove the sensor that requires maintenance. 2. Insert the new sensor.  The sensor data are automatically accepted by the transmitter. A release code is not required. Measurement is resumed. 3. Take the used sensor back to the laboratory.  In the laboratory you can get the sensor ready for reuse while ensuring the availability of the measuring point. Prepare the sensor for reuse 1. Clean the sensor.  For this purpose, use the cleaning agent specified in the sensor manual. 2. Inspect the sensor for cracks or other damage. 3. If no damage is found, regenerate the sensor. Where necessary, store the sensor in a regeneration solution (→ sensor manual). 4. Recalibrate the sensor for reuse. 13.1.3 Assemblies Refer to the assembly operating manual for information on servicing and troubleshooting the assembly. The assembly operating manual describes the procedure for mounting and disassembling the assembly, replacing the sensors and seals, and contains information on the material resistance properties, as well as on spare parts and accessories. Endress+Hauser 129 Repairs Liquiline CM442/CM444/CM448 14 Repairs 14.1 Spare parts 1 2 3 4 10 5 11 6 12 7 13 8 14 9 15 16 A0027961  89 130 Spare parts: You can find the names of spare parts and their order numbers in the following table. Item Kit Order no. 1 Kit CM44x: mounting plate • Mounting plate • Instructions for spare parts kit CM44x 71101763 2 Kit CM44x: housing base of field housing • Housing base of field housing • Cable mounting rail with double clamps and screws (item 12) • Instructions for spare parts kit CM44x 71101734 3 Kit CM44x/CM44xR: electronics module backplane • Backplane complete • To be replaced only by Endress+Hauser Service 71101457 Endress+Hauser Liquiline CM442/CM444/CM448 Repairs Item Kit Order no. 4 Kit CM44x/CM44xR: electronics module extension backplane • Extension backplane complete • To be replaced only by Endress+Hauser Service 71141366 5 Kit CM44x: power distribution terminals N+L • Power distribution terminals • Instructions for spare parts kit CM44x 71101461 6, 13 Kit CM44x: end covers and blanking covers 5 pcs. each 71107455 7, 8 Kit CM442: base module BASE‐L 24V AC/DC • Base module 24V AC/DC complete • End cover (item 8) • Instructions for spare parts kit CM44x 71100607 Kit CM442: base module BASE‐H 230V AC • Base module 230V AC, complete • End cover (item 8) • Instructions for spare parts kit CM44x 71100611 Kit CM444/CM448: base module BASE‐E • Base module, complete • End cover (item 8) • Connecting cable to connect to the power unit • Instructions for spare parts kit CM44x 71141336 Kit CM44x: terminal set, base module 71107452 9 Kit CM44x: cover KS field housing cpl. with display • Cover KS field housing cpl. with display • Display cable • Instructions for spare parts kit CM44x 71104106 10, 12 Kit CM44x: internal housing parts, mechanical • Insert side panels (item 10) • Cable mounting rail with double clamps and screws (item 12) • Instructions for spare parts kit CM44x 71101765 11 Kit CM444/CM448: expansion power unit • EPS‐H or EPS‐L expansion power unit • Instructions for spare parts kit CM44x On request No graphic Kit CM44x: connecting cable, power unit • To connect to base module BASE‐E • Instructions for spare parts kit CM44x Endress+Hauser 71155580 131 Repairs Liquiline CM442/CM444/CM448 Item Kit Order no. 14 Kit CM44x/ CM44xR: extension module AOR (2 relays + 2 current outputs) • Extension module AOR, complete • Instructions for spare parts kit CM44x 71111053 Kit CM44x/CM44xR: terminal set, extension module AOR 71107453 Kit CM44x/CM44xR: extension module 2R (2 relays) • Extension module 2R complete • Instructions for spare parts kit CM44x 71125375 Kit CM44x/CM44xR: extension module 4R (4 relays) • Extension module 4R complete • Instructions for spare parts kit CM44x 71125376 Kit CM44x/CM44xR: terminal set, extension module 2R, 4R 71155581 Kit CM44x/CM44xR: extension module 2AO (2 x 0/4 to 20 mA) • Extension module 2AO complete • Instructions for spare parts kit CM44x 71135632 Kit CM44x/CM44xR: extension module 4AO (4 x 0/4 to 20 mA) • Extension module 4AO complete • Instructions for spare parts kit CM44x 71135633 Kit CM44x/CM44xR: terminal set, extension module 2AO, 4AO 71155582 Kit CM44x/CM44xR: extension module DIO (2 x digital input, digital output in each case) • Extension module DIO, complete • Instructions for spare parts kit CM44x 71135638 Kit CM44x/CM44xR: terminal set, extension module DIO 71219784 Kit CM44x/CM44xR: extension module 2DS (2 x digital sensor) • Extension module 2DS complete • Instructions for spare parts kit CM44x 71135631 Kit CM44x/CM44xR: extension module 2AI (2 x analog input 0/4 to 20 mA) • Extension module 2AI complete • Instructions for spare parts kit CM44x 71135639 Kit CM44x/CM44xR: extension module 485 (Ethernet configuration) • Extension module 485 complete • With activation code extendable to PROFIBUS DP or Modbus RS 485 or Modbus TCP or EtherNet/IP • Instructions for spare parts kit CM44x 71135634 Kit CM44x/CM44xR: terminal set for extension module 2AI, 485 71155583 Kit CM44x: set of 6 glands, metric • Accessories kit, M cable glands • Instructions for spare parts kit CM44x 71101768 Kit CM44x: set of 6 glands, NPT • Accessories kit, NPT cable glands • Instructions for spare parts kit CM44x 71101770 Kit CM44x: set of 6 glands, G • Accessories kit, G cable glands • Instructions for spare parts kit CM44x 71101771 M12 built-in socket 6‐pin, complete with cables 71107456 No graphic Kit CM44x: field housing display cable • Display cable • Instructions for spare parts kit CM44x 71101762 No graphic Kit CM44x: dummy plug for cable bushing 6 pieces 71104942 No graphic Kit CM44x: set of hinges 10 pieces 71107454 No graphic CDI plug-in connector with counter nut M20x1.5 51517507 15 16 132 Endress+Hauser Liquiline CM442/CM444/CM448 Repairs 14.2 Return The product must be returned if repairs or a factory calibration are required, or if the wrong product was ordered or delivered. As an ISO-certified company and also due to legal regulations, Endress+Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with medium. To ensure swift, safe and professional device returns, please read the return procedures and conditions at www.endress.com/support/return-material. 14.3 Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste. Observe the local regulations. Always dispose of batteries in accordance with local regulations on battery disposal. Endress+Hauser 133 Accessories Liquiline CM442/CM444/CM448 15 Accessories The following are the most important accessories available at the time this documentation was issued. For accessories not listed here, please contact your service or sales office. 15.1 Protective cover CYY101 • Weather protection cover for field devices • Absolutely essential for field installation • Material: stainless steel 1.4301 (AISI 304) • Order No. CYY101-A 15.2 Post mounting kit Post mounting kit CM44x • For securing the field housing to horizontal and vertical posts and pipes • Order No. 71096920 15.3 Measuring cable CYK10 Memosens data cable • For digital sensors with Memosens technology • Product Configurator on the product page: www.endress.com/cyk10 Technical Information TI00118C Memosens data cable CYK11 • Extension cable for digital sensors with Memosens protocol • Product Configurator on the product page: www.endress.com/cyk11 Technical Information TI00118C 15.4 Sensors 15.4.1 Glass electrodes Orbisint CPS11D • pH electrode for process technology • Optional SIL version for connecting to SIL transmitter • With dirt-repellent PTFE diaphragm • Product Configurator on the product page: www.endress.com/cps11d Technical Information TI00028C Memosens CPS31D • pH electrode with gel-filled reference system with ceramic diaphragm • Product Configurator on the product page: www.endress.com/cps31d Technical Information TI00030C 134 Endress+Hauser Liquiline CM442/CM444/CM448 Accessories Ceraliquid CPS41D • pH electrode with ceramic junction and KCl liquid electrolyte • Product Configurator on the product page: www.endress.com/cps41d Technical Information TI00079C Ceragel CPS71D • pH electrode with reference system including ion trap • Product Configurator on the product page: www.endress.com/cps71d Technical Information TI00245C Memosens CPS171D • pH electrode for bio-fermenters with digital Memosens technology • Product Configurator on the product page: www.endress.com/cps171d Technical Information TI01254C Orbipore CPS91D • pH electrode with open aperture for media with high dirt load • Product Configurator on the product page: www.endress.com/cps91d Technical Information TI00375C Orbipac CPF81D • Compact pH sensor for installation or immersion operation • In industrial water and wastewater • Product Configurator on the product page: www.endress.com/cpf81d Technical Information TI00191C 15.4.2 Enamel pH electrodes Ceramax CPS341D • pH electrode with pH-sensitive enamel • Meets highest demands of measuring accuracy, pressure, temperature, sterility and durability • Product Configurator on the product page: www.endress.com/cps341d Technical Information TI00468C 15.4.3 ORP sensors Orbisint CPS12D • ORP sensor for process technology • Product Configurator on the product page: www.endress.com/cps12d Technical Information TI00367C Ceraliquid CPS42D • ORP electrode with ceramic junction and KCl liquid electrolyte • Product Configurator on the product page: www.endress.com/cps42d Technical Information TI00373C Ceragel CPS72D • ORP electrode with reference system including ion trap • Product Configurator on the product page: www.endress.com/cps72d Technical Information TI00374C Endress+Hauser 135 Accessories Liquiline CM442/CM444/CM448 Orbipac CPF82D • Compact ORP sensor for installation or immersion operation in process water and wastewater • Product Configurator on the product page: www.endress.com/cpf82d Technical Information TI00191C Orbipore CPS92D • ORP electrode with open aperture for media with high dirt load • Product Configurator on the product page: www.endress.com/cps92d Technical Information TI00435C 15.4.4 pH ISFET sensors Tophit CPS441D • Sterilizable ISFET sensor for low-conductivity media • Liquid KCl electrolyte • Product Configurator on the product page: www.endress.com/cps441d Technical Information TI00352C Tophit CPS471D • Sterilizable and autoclavable ISFET sensor for food and pharmaceutics, process engineering • Water treatment and biotechnology • Product Configurator on the product page: www.endress.com/cps471d Technical Information TI00283C Tophit CPS491D • ISFET sensor with open aperture for media with high dirt load • Product Configurator on the product page: www.endress.com/cps491d Technical Information TI00377C 15.4.5 pH and ORP combined sensors Memosens CPS16D • Combined pH/ORP sensor for process technology • With dirt-repellent PTFE diaphragm • With Memosens technology • Product Configurator on the product page: www.endress.com/cps16D Technical Information TI00503C Memosens CPS76D • Combined pH/ORP sensor for process technology • Hygienic and sterile applications • With Memosens technology • Product Configurator on the product page: www.endress.com/cps76d Technical Information TI00506C Memosens CPS96D • Combined pH/ORP sensor for chemical processes • With poison-resistant reference with ion trap • With Memosens technology • Product Configurator on the product page: www.endress.com/cps96d Technical Information TI00507C 136 Endress+Hauser Liquiline CM442/CM444/CM448 Accessories 15.4.6 Conductivity sensors with inductive measurement of conductivity Indumax CLS50D • High-durability inductive conductivity sensor • For standard and hazardous area applications • With Memosens technology • Product Configurator on the product page: www.endress.com/cls50d Technical Information TI00182C Indumax H CLS54D • Inductive conductivity sensor • With certified, hygienic design for foodstuffs, beverages, pharmaceuticals and biotechnology • Product Configurator on the product page: www.endress.com/cls54d Technical Information TI00508C 15.4.7 Conductivity sensors with conductive measurement of conductivity Condumax CLS15D • Conductive conductivity sensor • For pure water, ultrapure water and Ex applications • Product Configurator on the product page: www.endress.com/CLS15d Technical Information TI00109C Condumax CLS16D • Hygienic, conductive conductivity sensor • For pure water, ultrapure water and Ex applications • With EHEDG and 3A approval • Product Configurator on the product page: www.endress.com/CLS16d Technical Information TI00227C Condumax CLS21D • Two-electrode sensor in plug-in head version version • Product Configurator on the product page: www.endress.com/CLS21d Technical Information TI00085C Memosens CLS82D • Four-electrode sensor • With Memosens technology • Product Configurator on the product page: www.endress.com/cls82d Technical Information TI01188C 15.4.8 Oxygen sensors Oxymax COS22D • Sterilizable sensor for dissolved oxygen • With Memosens technology or as an analog sensor • Product Configurator on the product page: www.endress.com/cos22d Technical Information TI00446C Endress+Hauser 137 Accessories Liquiline CM442/CM444/CM448 Oxymax COS51D • Amperometric sensor for dissolved oxygen • With Memosens technology • Product Configurator on the product page: www.endress.com/cos51d Technical Information TI00413C Oxymax COS61D • Optical oxygen sensor for drinking water and industrial water measurement • Measuring principle: quenching • With Memosens technology • Product Configurator on the product page: www.endress.com/cos61d Technical Information TI00387C Memosens COS81D • Sterilizable, optical sensor for dissolved oxygen • With Memosens technology • Product Configurator on the product page: www.endress.com/cos81d Technical Information TI01201C 15.4.9 Disinfection sensors CCS142D • Membrane-covered amperometric sensor for free chlorine • Measuring range 0.01 to 20 mg/l • With Memosens technology • Product Configurator on the product page: www.endress.com/ccs142d Technical Information TI00419C 15.4.10 Ion-selective sensors ISEmax CAS40D • Ion selective sensors • Product Configurator on the product page: www.endress.com/cas40d Technical Information TI00491C 15.4.11 Turbidity sensors Turbimax CUS51D • For nephelometric measurements of turbidity and solids in wastewater • 4-beam scattered light method • With Memosens technology • Product Configurator on the product page: www.endress.com/cus51d Technical Information TI00461C Turbimax CUS52D • Hygienic Memosens sensor for turbidity measurement in drinking water, process water and in utilities • With Memosens technology • Product Configurator on the product page: www.endress.com/cus52d Technical Information TI01136C 138 Endress+Hauser Liquiline CM442/CM444/CM448 Accessories 15.4.12 SAC and nitrate sensors Viomax CAS51D • SAC and nitrate measurement in drinking water and wastewater • With Memosens technology • Product Configurator on the product page: www.endress.com/cas51d Technical Information TI00459C 15.4.13 Interface measurement Turbimax CUS71D • Immersion sensor for interface measurement • Ultrasonic interface sensor • Product Configurator on the product page: www.endress.com/cus71d Technical Information TI00490C 15.5 Additional functionality 15.5.1 Hardware extension modules Kit, extension module AOR • 2 x relay, 2 x 0/4 to 20 mA analog output • Order No. 71111053 Kit, extension module 2R • 2 x relay • Order No. 71125375 Kit, extension module 4R • 4 x relay • Order No. 71125376 Kit, extension module 2AO • 2 x 0/4 to 20 mA analog output • Order No. 71135632 Kit, extension module 4AO • 4 x analog output 0/4 to 20 mA • Order No. 71135633 Kit, extension module 2DS • 2 x digital sensor, Memosens • Order No. 71135631 Kit, extension module 2AI • 2 x 0/4 to 20 mA analog input • Order No. 71135639 Kit, extension module DIO • 2 x digital input • 2 x digital output • Auxiliary voltage supply for digital output • Order No. 71135638 Kit, extension module 485 • Ethernet configuration • Can be extended to PROFIBUS DP or Modbus RS485 or Modbus TCP or EtherNet/IP. This requires an additional activation code which can be ordered separately. • Order No. 71135634 Endress+Hauser 139 Accessories Liquiline CM442/CM444/CM448 Kit, extension module ETH • Ethernet configuration • Can be extended to Modbus TCP or EtherNet/IP. This requires an additional activation code which can be ordered separately. • Order No. 71279810 Upgrade kit, extension module 485 with PROFIBUS DP • Extension module 485 • PROFIBUS DP (+ Ethernet configuration) • Order No. 71140888 Upgrade kit, extension module 485 with Modbus RS485 • Extension module 485 • Modbus RS485 (+ Ethernet configuration) • Order No. 71140889 Upgrade kit, extension module 485 with Modbus TCP • Extension module 485 • Modbus TCP (+ Ethernet configuration) • Order No. 71140890 Upgrade kit, extension module 485 with EtherNet/IP • Extension module 485 • EtherNet/IP (+ Ethernet configuration) • Order No. 71219868 Upgrade kit, extension module ETH with Modbus TCP • Extension module ETH • Modbus TCP (+ Ethernet configuration) • Order No. 71279809 Upgrade kit, extension module ETH with EtherNet/IP • Extension module ETH • EtherNet/IP (+ Ethernet configuration) • Order No. 71279812 Kit CM442: upgrade kit to CM444/CM448 • Extension power supply unit 100 to 230 V AC and extension backplane • Base module BASE-E • You must quote the serial number of the device when ordering the kit. • Order No. 71135644 Kit CM442: upgrade kit to CM444/CM448 • Extension power supply unit 24 V DC and extension backplane • Base module BASE-E • You must quote the serial number of the device when ordering the kit. • Order No. 71211434 15.5.2 Firmware and activation codes SD card with Liquiline firmware • Industrial Flash Drive, 1 GB • Order No. 71127100 You must quote the serial number of the device when ordering the activation code. Activation code for digital HART communication Order No. 71128428 Activation code for PROFIBUS DP Order No. 71135635 Activation code for Modbus RS485 Order No. 71135636 140 Endress+Hauser Liquiline CM442/CM444/CM448 Accessories Activation code for Modbus TCP for module 485 Order No. 71135637 Activation code for EtherNet/IP for module 485 Order No. 71219871 Activation code for Modbus TCP for module ETH Order No. 71279813 Activation code for EtherNet/IP for module ETH Order No. 71279830 Kit CM442: activation code for 2nd digital sensor input Order No. 71114663 Kit CM444/CM448: upgrade code for 2 x 0/4 to 20 mA for BASE-E Order No. 71140891 Activation code for feedforward control • Requires current input or fieldbus communication • Order No. 71211288 Activation code for measuring range switch • Requires digital inputs or fieldbus communication • Order No. 71211289 Activation code for ChemocleanPlus • Requires relays or digital outputs or fieldbus communication and optional digital inputs • Order No. 71239104 Activation code for Heartbeat Verification and Monitoring Order No. 71367524 Activation code for ion exchanger operating time • Mathematical function • Order No. 71367531 Activation code for mathematics • Formula editor • Order No. 71367541 Activation code for remote calibration interface Order No. 71367542 15.6 Software Memobase Plus CYZ71D • PC software to support laboratory calibration • Visualization and documentation of sensor management • Sensor calibrations saved in the database • Order as per product structure, www.endress.com/cyz71d Technical Information TI00502C Field Data Manager Software MS20 • PC software for central data management • Visualization of series of measurements and logbook events • SQL database for secure data storage • Order No. 71129799 Endress+Hauser 141 Accessories Liquiline CM442/CM444/CM448 15.7 Other accessories 15.7.1 SD card • Industrial Flash Drive, 1 GB • Weight: 2 g • Order No. 71110815 15.7.2 Cable glands Kit CM44x: gland M • Set, 6 pieces • Order No. 71101768 Kit CM44x: gland NPT • Set, 6 pieces • Order No. 71101770 Kit CM44x: gland G • Set, 6 pieces • Order No. 71101771 Kit CM44x: dummy plug for cable gland • Set, 6 pieces • Order No. 71104942 15.7.3 M12 built-in socket and cable junction with Velcro strip Kit CM42/CM442/CM444/CM448: external CDI socket • Socket with terminated connecting cables and counter nut • Order No. 51517507 Kit CM442/CM444/CM448/CSF48: M12 built-in socket for digital sensors • Pre-terminated • Order No. 71107456 Kit CM442/CM444/CM448/CSF48: M12 built-in socket for PROFIBUS DP/Modbus RS485 • B-coded, pre-terminated • Order No. 71140892 Kit CM442/CM444/CM448/CSF48: M12 built-in socket for Ethernet • D-coded, pre-terminated • Order No. 71140893 Kit: external CDI socket, complete • Retrofit kit for CDI interface, with terminated connecting cables • Order No. 51517507 Cable junction with Velcro strip • 4 pieces, for sensor cable • Order No. 71092051 15.7.4 Communication-specific accessories Commubox FXA191 • Intrinsically safe HART communication with FieldCare via the RS232C interface • Transforms HART signals on RS 232C interface Technical Information TI00237F 142 Endress+Hauser Liquiline CM442/CM444/CM448 Accessories Commubox FXA195 Intrinsically safe HART communication with FieldCare via the USB port Technical Information TI00404F Commubox FXA291 Connects the CDI interface of measuring devices with the USB port of the computer or laptop Technical Information TI00405C Wireless HART adapter SWA70 • Wireless device connection • Easily integrated, offers data protection and transmission safety, can be operated in parallel with other wireless networks, minimum cabling complexity Technical Information TI00061S Fieldgate FXA320 Gateway for the remote interrogation of 4-20 mA measuring devices via a Web browser Technical Information TI00025S FieldXpert SFX100 Compact, flexible and robust industrial handheld terminal for remote configuration and for obtaining measured values via the HART current output Operating Instructions BA00060S 15.7.5 System components RIA14, RIA16 • Field display unit for integration into 4-20 mA circuits • RIA14 in flameproof metal enclosure Technical Information TI00143R and TI00144R RIA15 • Process display unit, Digital display unit for integration into 4-20 mA circuits • Panel mounting • With optional HART communication Technical Information TI01043K Endress+Hauser 143 Technical data Liquiline CM442/CM444/CM448 16 Technical data 16.1 Input Measured values → Documentation of the connected sensor Measuring ranges → Documentation of the connected sensor Types of input • Digital sensor inputs for sensors with Memosens protocol • Analog current inputs (optional) • Digital inputs (optional) Input signal Depending on version: • Max. 8 x binary sensor signal • 2 x 0/4 to 20 mA (optional), passive, potentially isolated from one another and from the sensor inputs • 0 to 30 V Cable specification Cable type Memosens data cable CYK10 or sensor fixed cable, each with cable end sleeves or M12 round-pin connector (optional) Cable length Max. 100 m (330 ft) 16.2 Digital inputs, passive Electrical specification • drawing power (passive) • Galvanically isolated Span High: Low: Nominal input current max. 8 mA PFM function Minimum pulse width: 500 µs (1 kHz) Test voltage 500 V Cable specification Max. 2.5 mm2 (14 AWG) 16.3 Span 144 11 to 30 V DC 0 to 5 V DC Current input, passive > 0 to 20 mA Endress+Hauser Liquiline CM442/CM444/CM448 Signal characteristic Linear Internal resistance Non-linear Test voltage 500 V 16.4 Output signal Technical data Output Depending on version: • 2 x 0/4 to 20 mA, active, galvanically isolated from one another and from the sensor circuits • 4 x 0/4 to 20 mA, active, galvanically isolated from one another and from the sensor circuits • 6 x 0/4 to 20 mA, active, galvanically isolated from one another and from the sensor circuits • 8 x 0/4 to 20 mA, active, galvanically isolated from one another and from the sensor circuits • Optional HART communication (only via current output 1:1) HART Signal encoding FSK ± 0.5 mA above current signal Data transmission rate 1200 baud Galvanic isolation Yes Load (communication resistor) 250 Ω PROFIBUS DP/RS485 Signal encoding EIA/TIA-485, PROFIBUS DP-compliant acc. to IEC 61158 Data transmission rate 9.6 kBd, 19.2 kBd, 45.45kBd, 93.75 kBd, 187.5 kBd, 500 kBd, 1.5 MBd, 6 MBd, 12 MBd Galvanic isolation Yes Connectors Spring terminal (max. 1.5 mm), bridged internally (T‐function), optional M12 Bus termination Internal slide switch with LED display Modbus RS485 Endress+Hauser Signal encoding EIA/TIA-485 Data transmission rate 2,400, 4,800, 9,600, 19,200, 38,400, 57,600 and 115,200 baud Galvanic isolation Yes Connectors Spring terminal (max. 1.5 mm), bridged internally (T‐function), optional M12 Bus termination Internal slide switch with LED display 145 Technical data Liquiline CM442/CM444/CM448 Ethernet and Modbus TCP Signal encoding IEEE 802.3 (Ethernet) Data transmission rate 10/100 MBd Galvanic isolation Yes Connection RJ45, M12 optional IP address DHCP (default) or configuration via menu EtherNet/IP Signal encoding IEEE 802.3 (Ethernet) Data transmission rate 10/100 MBd Galvanic isolation Yes Connection RJ45, M12 optional (D-encoded) IP address DHCP (default) or configuration via menu Signal on alarm Adjustable, as per NAMUR Recommendation NE 43 • In measuring range 0 to 20 mA (HART is not available with this measuring range): Error current from 0 to 23 mA • In measuring range 4 to 20 mA: Error current from 2.4 to 23 mA • Factory setting for error current for both measuring ranges: 21.5 mA Load Max. 500 Ω Linearization/transmission behavior Linear 16.5 Digital outputs, passive Electrical specification • Passive • Open collector, max. 30 V, 15 mA PFM function Minimum pulse width: 500 µs (1 kHz) Auxiliary voltage Electrical specification • Galvanically isolated • Unregulated, 24 V DC ± 20% • Max. 50 mA (per DIO module) Test voltage 500 V Cable specification Max. 2.5 mm2 (14 AWG) 146 Endress+Hauser Liquiline CM442/CM444/CM448 16.6 Span Technical data Current outputs, active 0 to 23 mA 2.4 to 23 mA for HART communication Signal characteristic Linear Electrical specification Output voltage Max. 24 V Test voltage 500 V Cable specification Cable type Recommended: shielded cable Cable specification Max. 2.5 mm2 (14 AWG) Endress+Hauser 147 Technical data Liquiline CM442/CM444/CM448 16.7 Electrical specification Relay outputs Relay types • 1 single-pin changeover contact (alarm relay) • 2 or 4 single-pin changeover contacts (optional with extension modules) Maximum load • Alarm relay: 0.5 A • All other relays: 2.0 A Relay switching capacity Base module (Alarm relay) Switching voltage Load (max.) Switching cycles (min.) 230 V AC, cosΦ = 0.8 to 1 0.1 A 700,000 0.5 A 450,000 0.1 A 1,000,000 0.5 A 650,000 0.1 A 500,000 0.5 A 350,000 Switching voltage Load (max.) Switching cycles (min.) 230 V AC, cosΦ = 0.8 to 1 0.1 A 700,000 0.5 A 450,000 2A 120,000 0.1 A 1,000,000 0.5 A 650,000 2A 170,000 0.1 A 500,000 0.5 A 350,000 2A 150,000 115 V AC, cosΦ = 0.8 to 1 24 V DC, L/R = 0 to 1 ms Extension modules 115 V AC, cosΦ = 0.8 to 1 24 V DC, L/R = 0 to 1 ms Cable specification Max. 2.5 mm2 (14 AWG) 16.8 HART 148 Protocol-specific data Manufacturer ID 11h Device type 155Dh Device revision 001h HART version 7.2 Device description files (DD/DTM) www.endress.com/hart Device Integration Manager DIM Device variables 16 user-definable and 16 predefined device variables, dynamic variables PV, SV, TV, QV Supported features PDM DD, AMS DD, DTM, Field Xpert DD Endress+Hauser Liquiline CM442/CM444/CM448 PROFIBUS DP Modbus RS485 Modbus TCP Endress+Hauser Technical data Manufacturer ID 11h Device type 155Dh Profile version 3.02 GSD files www.endress.com/profibus Device Integration Manager DIM Output values 16 AI blocks, 8 DI blocks Input variables 4 AO blocks, 8 DO blocks Supported features • 1 MSCY0 connection (cyclical communication, master class 1 to slave) • 1 MSAC1 connection (acyclical communication, master class 1 to slave) • 2 MSAC2 connections (acyclical communication, master class 2 to slave) • Device lock: The device can be locked using the hardware or software. • Addressing using DIL switches or software • GSD, PDM DD, DTM Protocol RTU/ASCII Function codes 03, 04, 06, 08, 16, 23 Broadcast support for function codes 06, 16, 23 Output data 16 measured values (value, unit, status), 8 digital values (value, status) Input data 4 setpoints (value, unit, status), 8 digital values (value, status), diagnostic information Supported features Address can be configured using switch or software TCP port 502 TCP connections 3 Protocol TCP Function codes 03, 04, 06, 08, 16, 23 Broadcast support for function codes 06, 16, 23 Output data 16 measured values (value, unit, status), 8 digital values (value, status) Input data 4 setpoints (value, unit, status), 8 digital values (value, status), diagnostic information Supported features Address can be configured using DHCP or software 149 Technical data EtherNet/IP Liquiline CM442/CM444/CM448 Log EtherNet/IP ODVA certification Yes Device profile Generic device (product type: 0x2B) Manufacturer ID 0x049Eh Device type ID 0x109Ch Polarity Auto-MIDI-X Connections CIP 12 I/O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms (default) Maximum RPI 10000 ms System integration EtherNet/IP EDS Rockwell Add-on-Profile Level 3, Faceplate for Factory Talk SE Input (T → O) Device status and diagnostic message with highest priority IO data Measured values: • 16 AI (analog input) + Status + Unit • 8 DI (discrete input) + Status Output (O → T) Web server The web server enables full access to the device configuration, measured values, diagnostic messages, logbooks and service data via standard WiFi/WLAN/LAN/GSM or 3G routers with a user-defined IP address. TCP port 80 Supported features • • • • • • 16.9 Supply voltage Actuating values: • 4 A0 (analog output) + status + unit • 8 DO (discrete output) + Status Remote-controlled device configuration(1 session) Save/restore device configuration (via SD card) Logbook export (file formats: CSV, FDM) Access to web server via DTM or Internet Explorer Login Web server can be switched off Power supply CM442 Depending on version: • 100 to 230 V AC ± 15 %, 50/60 Hz • 24 V AC/DC +20/-15 %, 50/60 Hz CM444 and CM448 Depending on the version,: • 100 to 230 V AC ± 15 %, 50/60 Hz • 24 V DC +20 / -15 % Fieldbus connection 150 Supply voltage: not applicable Endress+Hauser Liquiline CM442/CM444/CM448 Power consumption Technical data CM442 Depending on supply voltage • 100 to 230 V AC and 24 V AC: Max. 55 VA • 24 V DC: Max. 22 W CM444 and CM448 Depending on supply voltage • 100 to 230 V AC: Max. 73 VA • 24 V DC: Max. 68 W Fuse Fuse not exchangeable Overvoltage protection Integrated overvoltage/lightning protection as per EN 61326 Protection category 1 and 3 Cable entries Identification of the cable entry on housing base Suitable gland B, C, H, I, 1-8 M16x1.5 mm/NPT3/8"/G3/8 A, D, F, G M20x1.5 mm/NPT1/2"/G1/2 E -  M12x1.5 mm Recommended assignment H 5 6 7 8 1-8 A B C D,F,G H I E I E C D F G A 1 2 3 4 B Sensors 1-8 Power supply RS485 In or M12 DP/RS485 Can be used freely Current outputs and inputs, relays Can be used freely RS485 Out or M12 Ethernet Do not use A0018025 Cable specification Cable gland Permitted cable diameter M16x1.5 mm 4 to 8 mm (0.16 to 0.32") M12x1.5 mm 2 to 5 mm (0.08 to 0.20") M20x1.5 mm 6 to 12 mm (0.24 to 0.48") NPT3/8" 4 to 8 mm (0.16 to 0.32") G3/8 4 to 8 mm (0.16 to 0.32") NPT1/2" 6 to 12 mm (0.24 to 0.48") G1/2 7 to 12 mm (0.28 to 0.48") Cable glands mounted at the factory are tightened with 2 Nm. Endress+Hauser 151 Technical data Liquiline CM442/CM444/CM448 16.10 Performance characteristics Response time Current outputs t90 = max. 500 ms for an increase from 0 to 20 mA Current inputs t90 = max. 330 ms for an increase from 0 to 20 mA Digital inputs and outputs t90 = max. 330 ms for an increase from low to high Reference temperature 25 °C (77 °F) Measured error for sensor inputs → Documentation of the connected sensor Measured error for current inputs and outputs Typical measured errors: < 20 µA (with current values < 4 mA) < 50 µA (with current values 4 to 20 mA) at 25 ˚C (77˚ F) each Additional measured error depending on the temperature: < 1.5 µA/K Frequency tolerance of digital inputs and outputs ≤ 1% Resolution of current inputs and outputs < 5 µA Repeatability → Documentation of the connected sensor 16.11 Environment Ambient temperature range 152 CM442 –20 to 60 ˚C (0 to 140 ˚F) Endress+Hauser Liquiline CM442/CM444/CM448 Technical data CM444 • Generally –20 to 55 ˚C (0 to 130 ˚F), with the exception of packages under the second point in the list • –20 to 50 ˚C (0 to 120 ˚F) for the following packages: – CM444-**M40A7FI******+... – CM444-**M40A7FK******+... – CM444-**N40A7FI******+... – CM444-**N40A7FK******+... – CM444-**M4AA5F4******+... – CM444-**M4AA5FF******+... – CM444-**M4AA5FH******+... – CM444-**M4AA5FI******+... – CM444-**M4AA5FK******+... – CM444-**M4AA5FM******+... – CM444-**M4BA5F4******+... – CM444-**M4BA5FF******+... – CM444-**M4BA5FH******+... – CM444-**M4BA5FI******+... – CM444-**M4BA5FK******+... – CM444-**M4BA5FM******+... – CM444-**M4DA5F4******+... – CM444-**M4DA5FF******+... – CM444-**M4DA5FH******+... – CM444-**M4DA5FI******+... – CM444-**M4DA5FK******+... – CM444-**M4DA5FM******+... CM448 • Generally –20 to 55 ˚C (0 to 130 ˚F), with the exception of packages under the second point in the list • –20 to 50 ˚C (0 to 120 ˚F) for the following packages: – CM448-***6AA******+... – CM448-***8A4******+... – CM448-***8A5******+... – CM448-**28A3******+... – CM448-**38A3******+... – CM448-**48A3******+... – CM448-**58A3******+... – CM448-**68A3******+... – CM448-**26A5******+... – CM448-**36A5******+... – CM448-**46A5******+... – CM448-**56A5******+... – CM448-**66A5******+... – CM448-**22A7******+... – CM448-**32A7******+... – CM448-**42A7******+... – CM448-**52A7******+... – CM448-**62A7******+... – CM448-**A6A5******+... – CM448-**A6A7******+... – CM448-**B6A5******+... – CM448-**B6A7******+... – CM448-**C6A5******+... – CM448-**C6A7******+... – CM448-**D6A5******+... – CM448-**D6A7******+... Storage temperature Endress+Hauser -40 to +80 °C (-40 to 175 °F) 153 Technical data Liquiline CM442/CM444/CM448 Humidity 10 to 95 %, non-condensating Degree of protection IP 66/67, impermeability and corrosion resistance in accordance with NEMA TYPE 4X Vibration resistance Environmental tests Vibration test based on DIN EN 60068-2, October 2008 Vibration test based on DIN EN 60654-3, August 1998 Post or pipe mounting Frequency range Amplitude Test duration Wall mounting Frequency range Amplitude Test duration 1) 10 to 500 Hz (sinusoidal) 10 to 57.5 Hz: 0.15 mm 57.5 to 500 Hz: 2 g 1) 10 frequency cycles/ spatial axis, in 3 spatial axes (1 oct./ min) 10 to 150 Hz (sinusoidal) 10 to 12.9 Hz: 0.75 mm 12.9 to 150 Hz: 0.5 g 1) 10 frequency cycles/ spatial axis, in 3 spatial axes (1 oct./ min) g ... gravitational acceleration (1 g ≈ 9.81 m/s2) Electromagnetic compatibility Interference emission and interference immunity as per EN 61326-1:2013, Class A for Industry Electrical safety IEC 61010-1, Class I equipment Low voltage: overvoltage category II Environment < 3000 m (< 9840 ft) above MSL Degree of contamination The product is suitable for pollution degree 4. Pressure compensation to environment Filter made of GORE-TEX used as pressure compensation element Ensures pressure compensation to environment and guarantees IP protection. 16.12 Mechanical construction Dimensions →  15 Weight Complete device Individual module SD card 154 Approx. 2.1 kg (4.63 lbs), depending on the version Approx. 0.06 kg (0.13 lbs) Max. 5 g (0.17 oz) Endress+Hauser Liquiline CM442/CM444/CM448 Materials Technical data Housing base PC-FR Display cover PC-FR Display foil and soft keys PE Housing seal EPDM Module side panels PC-FR Module covers PBT GF30 FR Cable mounting rail PBT GF30 FR, stainless steel 1.4301 (AISI304) Clamps Stainless steel 1.4301 (AISI304) Threaded fasteners Stainless steel 1.4301 (AISI304) Cable glands Endress+Hauser Polyamide V0 as per UL94 155 Installation and operation in hazardous environment Class I Div. 2 (CM442 only) 17 Liquiline CM442/CM444/CM448 Installation and operation in hazardous environment Class I Div. 2 (CM442 only) Non-sparking device for use in specified hazardous environment in accordance with: • Class I Div. 2 • Gas group A, B, C, D • Temperature class T4, Ta < 60 °C • Control drawing: 401204 • Suitable for indoor and outdoor use according to NEMA 4X, IP66/67 156 Endress+Hauser Liquiline CM442/CM444/CM448 Index Index A Accessories Additional functionality . . . . . . . . . . . . . . . . . . . 139 Communication-specific . . . . . . . . . . . . . . . . . . . 142 Firmware and activation codes . . . . . . . . . . . . . . 140 Hardware extension modules . . . . . . . . . . . . . . . 139 Measuring cable . . . . . . . . . . . . . . . . . . . . . . . . . 134 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Post mounting kit . . . . . . . . . . . . . . . . . . . . . . . . 134 Protective cover . . . . . . . . . . . . . . . . . . . . . . . . . 134 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Activation code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Adapting the diagnostic behavior . . . . . . . . . . . . . . . 112 Additional functions Cleaning programs . . . . . . . . . . . . . . . . . . . . . . . . 93 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Mathematical functions . . . . . . . . . . . . . . . . . . . . 96 Measuring range switching . . . . . . . . . . . . . . . . . 105 Advanced setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Alarm relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Ambient temperature range . . . . . . . . . . . . . . . . . . 152 Assignment views . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 B Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Bus termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 C Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Cable specification . . . . . . . . . . . . . . . . . . . . . . 144, 151 Cable terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Calculated pH value . . . . . . . . . . . . . . . . . . . . . . . . . 100 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Cation exchanger capacity . . . . . . . . . . . . . . . . . . . . 100 Change password . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Check Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Installation and function . . . . . . . . . . . . . . . . . . . . 50 Chemoclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 94 Chemoclean Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Chlorine control with feedforward control . . . . . . . . . 76 Cleaning cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Cleaning function . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Cleaning programs Chemoclean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Chemoclean Plus . . . . . . . . . . . . . . . . . . . . . . . . . 95 Manual cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 96 Standard cleaning . . . . . . . . . . . . . . . . . . . . . . . . 94 Cleaning types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Cleaning unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Endress+Hauser Configuration Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Binary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Configure Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Display behavior . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Free text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Numerical values . . . . . . . . . . . . . . . . . . . . . . . . . 47 Operating language . . . . . . . . . . . . . . . . . . . . . . . 50 Picklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 User definable screens . . . . . . . . . . . . . . . . . . . . . 51 Connection Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Measuring device . . . . . . . . . . . . . . . . . . . . . . . . . 21 Optional module . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Protective ground . . . . . . . . . . . . . . . . . . . . . . . . . 23 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 86 Controller structure . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 D Data management . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . 13 Degassed conductivity . . . . . . . . . . . . . . . . . . . . . . . . 98 Degree of contamination . . . . . . . . . . . . . . . . . . . . . 154 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . 154 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Device information . . . . . . . . . . . . . . . . . . . . . . . . . 123 Device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Device test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Device variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Device-specific diagnostic messages . . . . . . . . . . . . . 113 Device-specific errors . . . . . . . . . . . . . . . . . . . . . . . . 110 Diagnostic messages Adapting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Device-specific . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Outputting via the relay . . . . . . . . . . . . . . . . . . . . 73 Pending . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Sensor-specific . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Web browser . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Diagnostic modules . . . . . . . . . . . . . . . . . . . . . . . . . 107 Diagnostics list . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15, 154 Disassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 157 Index Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Display behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dual conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 E Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Electromagnetic compatibility . . . . . . . . . . . . . . . . . 154 Ensuring the degree of protection . . . . . . . . . . . . . . . 39 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . 44, 63, 75, 150 Event logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Exporting the setup . . . . . . . . . . . . . . . . . . . . . . . . . . 65 F Fieldbus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Firmware history . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 H Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 74, 148 HART bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Heartbeat diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 53 Heartbeat verification . . . . . . . . . . . . . . . . . . . . . . . 122 Hold settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 I Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . 12 Input Current input, passive . . . . . . . . . . . . . . . . . . . . . 144 Digital inputs, passive . . . . . . . . . . . . . . . . . . . . . 144 Measured values . . . . . . . . . . . . . . . . . . . . . . . . 144 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Inputs Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Installation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . 15 L Laplace representation . . . . . . . . . . . . . . . . . . . . . . . 86 Limit switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 81 Loading the setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57, 118 M M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 158 Liquiline CM442/CM444/CM448 Manipulated variable . . . . . . . . . . . . . . . . . . . . . . . . . 71 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Mathematical functions . . . . . . . . . . . . . . . . . . . . . . . 96 Calculated pH value . . . . . . . . . . . . . . . . . . . . . . 100 Cation exchanger capacity . . . . . . . . . . . . . . . . . 100 Degassed conductivity . . . . . . . . . . . . . . . . . . . . . 98 Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Dual conductivity . . . . . . . . . . . . . . . . . . . . . . . . . 99 Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 rH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Measured values . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Measuring mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Measuring range switching . . . . . . . . . . . . . . . . . . . 105 Measuring ranges . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44, 61, 74 Modbus RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Mounting the measuring device . . . . . . . . . . . . . . . . . 16 N Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 O Occupational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Operating language . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Operation Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 General settings . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Output Current outputs, active . . . . . . . . . . . . . . . . . . . . 147 Digital outputs, passive . . . . . . . . . . . . . . . . . . . . 146 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Outputs Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 68 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . 151 P Post-installation check . . . . . . . . . . . . . . . . . . . . . . . 50 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . 151 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Cable specification . . . . . . . . . . . . . . . . . . . . . . . 151 Connecting digital communication . . . . . . . . . . . . 34 Connecting optional modules . . . . . . . . . . . . . . . . 30 Connecting the measuring device . . . . . . . . . . . . . 21 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Overvoltage protection . . . . . . . . . . . . . . . . . . . . 151 Power consumption . . . . . . . . . . . . . . . . . . . . . . 151 Endress+Hauser Liquiline CM442/CM444/CM448 Protective ground connection . . . . . . . . . . . . . . . . 23 Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . 27 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Process errors without messages . . . . . . . . . . . . . . . 110 Product identification . . . . . . . . . . . . . . . . . . . . . . . . 12 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . 44, 61, 149 Device variables . . . . . . . . . . . . . . . . . . . . . . . . . . 74 PROFIBUS variables . . . . . . . . . . . . . . . . . . . . . . . 74 PROFIBUS variables . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Protocol-specific data . . . . . . . . . . . . . . . . . . . . . . . 148 R Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Requirements for the personnel . . . . . . . . . . . . . . . . . . 7 Resetting the measuring device . . . . . . . . . . . . . . . . 122 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 rH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 S Safety IT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Occupational safety . . . . . . . . . . . . . . . . . . . . . . . . 7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Saving the setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Sensor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Sensor information . . . . . . . . . . . . . . . . . . . . . . . . . 124 Sensor-specific diagnostic messages . . . . . . . . . . . . . 117 Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Settings Advanced . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 HART bus address . . . . . . . . . . . . . . . . . . . . . . . . 61 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Setup Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Slot and port assignment . . . . . . . . . . . . . . . . . . . . . . 10 Soft keys in the measurement mode . . . . . . . . . . . . . . 53 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Standard cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 State of the art . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . 153 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 System information . . . . . . . . . . . . . . . . . . . . . . . . . 123 Endress+Hauser Index System integration Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Service interface . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 T Technical data Current input, passive . . . . . . . . . . . . . . . . . . . . . 144 Current outputs, active . . . . . . . . . . . . . . . . . . . . 147 Digital inputs, passive . . . . . . . . . . . . . . . . . . . . . 144 Digital outputs, passive . . . . . . . . . . . . . . . . . . . . 146 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Mechanical construction . . . . . . . . . . . . . . . . . . . 154 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Performance characteristics . . . . . . . . . . . . . . . . 152 Protocol-specific data . . . . . . . . . . . . . . . . . . . . . 148 Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Technical personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Terminal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Diagnostic information . . . . . . . . . . . . . . . . . . . . 111 General troubleshooting . . . . . . . . . . . . . . . . . . . 110 Types of input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 U Use Designated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Non-designated . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 User definable screens . . . . . . . . . . . . . . . . . . . . . . . . 51 V Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . 154 W Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 150 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 159 *71358039* 71358039 www.addresses.endress.com