Servomex OxyExact (2200H) Oxygen Transmitter Installation Manual

PROCESS ANALYSERS SERVOTOUGH OxyExact (2200H) Oxygen Transmitter Installation Manual Part Number: Revision: Language: 02222/005A 9 UK English This page intentionally blank SERVOTOUGH OxyExact Installation Manual 02222005A_9 TABLE OF CONTENTS 1. INTRODUCTION ....................................................................................................................... 1 1.1 SAFETY INFORMATION .............................................................................................................. 1 1.2 SCOPE OF THIS MANUAL........................................................................................................... 1 1.3 EC DIRECTIVE COMPLIANCE..................................................................................................... 1 1.4 GENERAL DESCRIPTION ........................................................................................................... 2 1.4.1 Standard Attributes............................................................................................................ 2 1.4.2 Optional Attributes ............................................................................................................. 2 1.5 HAZARDOUS AREA APPROVAL AND CERTIFICATION.................................................................... 3 2. INSTALLATION ......................................................................................................................... 5 2.1 OVERVIEW OF THE INSTALLATION .............................................................................................. 5 2.2 INSTALLATION LOCATION .......................................................................................................... 7 2.3 SAMPLE GAS CONDITIONING .................................................................................................... 8 2.4 ELECTRICAL SUPPLY REQUIREMENTS ....................................................................................... 8 2.5 SIGNAL OUTPUTS/INPUTS ......................................................................................................... 9 2.5.1 Analog Output Board ......................................................................................................... 9 2.5.2 Status Outputs ................................................................................................................. 10 2.5.3 Analog inputs ................................................................................................................... 11 2.5.4 External flow alarm inputs ............................................................................................... 11 2.5.5 Digital status inputs ......................................................................................................... 11 2.6 TAG NUMBERS ....................................................................................................................... 12 3. 3.1 3.2 3.3 4. MECHANICAL INSTALLATION ............................................................................................. 13 UNPACKING AND INSPECTION.................................................................................................. 13 TRANSMITTER UNIT DESCRIPTION........................................................................................... 13 FIXING CENTRES.................................................................................................................... 14 ELECTRICAL INSTALLATION ............................................................................................... 15 4.1 CE MARKINGS ....................................................................................................................... 15 4.2 GLANDS AND CABLE ENTRIES ................................................................................................. 16 4.3 IDENTIFICATION AND LOCATION OF COMPONENTS .................................................................... 16 4.4 EARTH/GROUND REQUIREMENTS ............................................................................................ 18 4.5 ELECTRICAL POWER SUPPLY CONNECTION ............................................................................. 18 4.6 TRANSMITTER UNIT TO CONTROL UNIT CONNECTION............................................................... 19 4.6.1 Cable Termination Switch ............................................................................................... 20 4.6.2 Transmitter Unit Address Switch ..................................................................................... 21 4.7 SIGNAL AND OUTPUT/INPUT CONNECTIONS ............................................................................. 22 4.7.1 Analog Output ................................................................................................................. 22 4.7.2 Status Outputs ................................................................................................................. 23 4.7.3 Analog Inputs .................................................................................................................. 23 4.7.4 External Flow Alarm Inputs ............................................................................................. 24 4.7.5 Digital Status Inputs ........................................................................................................ 24 5. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 SAMPLE GAS CONDITIONING AND CONNECTION ........................................................... 25 SAMPLE W ETTED MATERIALS ................................................................................................. 25 SAMPLE GAS CONDITIONS ...................................................................................................... 26 SAMPLE GAS CONNECTION ..................................................................................................... 26 CALIBRATION GAS FACILITIES .................................................................................................. 27 HIGH PRESSURE OPERATION ................................................................................................. 28 CORROSIVE SAMPLE PURGE ................................................................................................... 28 LEAK TEST ............................................................................................................................. 28 6. INSTALLATION CHECK LIST ................................................................................................ 29 7. ROUTINE MAINTENANCE ..................................................................................................... 30 APPENDIX 1 TECHNICAL SPECIFICATION ............................................................................. 31 APPENDIX 2 CERTIFICATION ................................................................................................... 33 I SERVOTOUGH OxyExact Installation Manual 02222005A_9 FIGURES FIGURE 1-1: ATEX CERTIFICATION DETAILS ..................................................................................................... 4 FIGURE 1-2: IECEX CERTIFICATION DETAILS ..................................................................................................... 4 FIGURE 2-1: ANALYSER SYSTEM CONFIGURATIONS ............................................................................................ 6 FIGURE 3-1: MECHANICAL ARRANGEMENT ....................................................................................................... 14 FIGURE 4-1: ELECTRICAL CONNECTIONS ........................................................................................................... 17 FIGURE 4-2: CABLE TERMINATION SWITCH [S005]........................................................................................... 20 FIGURE 4-3: TRANSMITTER UNIT ADDRESS SWITCH [S001] ............................................................................... 21 TABLES TABLE 2-1: NAMUR NAS4 VS SYSTEM DISPLAY ............................................................................................ 10 TABLE 2-2: STATUS OUTPUTS – FACTORY SETTINGS ......................................................................................... 10 TABLE 2-3: CALIBRATION PARAMETERS ........................................................................................................... 12 TABLE 6-1: INSTALLATION CHECKLIST ............................................................................................................. 29 II SERVOTOUGH OxyExact Installation Manual 02222005A_9 1. 1.1 INTRODUCTION Safety Information This manual includes WARNINGS, CAUTIONS and NOTES which provide information relating to the following WARNING Warnings highlight specific hazards which, if not taken into account, may result in personal injury or death. CAUTION Cautions highlight hazards which, if not taken into account, can result in damage to the Laser monitor or to other equipment or property. This manual also incorporates “be aware of” information, which is used as follows:  This highlights information which it is useful for you to be aware of (for example, specific operating conditions, and so on). 1.2 Scope of this Manual This manual covers installation and routine maintenance of the SERVOTOUGH OxyExact (2200H) Transmitter Unit. For details of operation refer to the Operator manual, part number 02210/001A. For technical specification refer to Appendix 1. Contacts for technical assistance and spares are given at the back of this manual. A service manual is available for use by qualified personnel, part number 02200002A. About this manual Ref: 02222/005A/9 Order as part number: 02222005A 1.3 EC Directive Compliance The SERVOTOUGH OxyExact (2200H) Transmitter complies with the EMC Directive 89/336/EEC (as amended by Directives 92/31/EEC and 93/68/EEC) and the ATEX Directive 94/9/EC. INTRODUCTION 1 SERVOTOUGH OxyExact Installation Manual 02222005A_9 1.4 General Description The SERVOTOUGH OxyExact (2200H) Transmitter Unit is a high temperature paramagnetic oxygen transmitter specifically designed for high performance measurements in the process industry. it offers the following:      Servomex oxygen specific, field proven paramagnetic technology Cell temperature up to 110°C Measurement of oxygen in potentially flammable sample gases Certification for hazardous areas, flammable dust and flammable gas atmospheres Simple transmitter operation or it may be used in conjunction with a SERVOTOUGH OxyExact Control Unit (by two-wire digital connection for ease of installation) The transmitter is designed for use on process control applications such as the manufacture of ethylene oxide, propylene oxide, ethylene dichloride, vinyl acetate monomer acid and similar applications, where high temperature and high performance oxygen measurement is required. 1.4.1           1.4.2   2 Standard Attributes The measurement is made using Servomex proven paramagnetic technology All internal pipework is metallic An intrinsically safe configurable mA output Three intrinsically safe ‘NAMUR’ (fault, maintenance required, in service) contact pairs Connections for an external pressure transducer Connections for an external cross interference signal Connections and drivers for two external flow sensors Connections for four digital logic inputs The integral software, coupled with a number of the above, will allow the transmitter to operate as a ‘stand-alone’ entity Simple connection, when required, to control unit – two-wire, intrinsically safe, digital link Optional Attributes Internal filter (for cell protection purposes only) Internal flow alarm INTRODUCTION SERVOTOUGH OxyExact Installation Manual 02222005A_9 1.5 Hazardous Area Approval and Certification Copies of the Hazardous Area Certificates are held in Appendix 2. In summary, the SERVOTOUGH OxyExact (2200H) Transmitter Unit is certified for use in Zone 1/Division 1 areas (both gases and dusts) and is available with the following hazardous area approvals: USA     FM Class I, Division 1, Groups A, B, C and D FM Class II, Division 1, Groups E, F and G FM Class III, Division 1 T3, ambient temperature 50°C maximum Also American Class I, Zone 1 approval, AEx d ia IIC T3 (Ta = 50°C). Canada     CSA Class I, Groups A, B, C and D CSA Class II, Groups E, F and G CSA Class III Type 4X, T3, ambient temperature 50°C maximum Also Canadian Class I, Zone 1 approval, Ex d ia [ia] IIC T3 (Ta = 50°C). Europe The transmitter unit is ATEX approved (both gases and dusts) as shown on the marking plate (see Figure 1-1). In addition, the serial number and year of manufacture are marked on an external rating label with duplicate details within the unit. International The transmitter unit is IEC Ex approved non-incendive and intrinsically safe. Code: Ex d ia [ia Ga] IIC T3 Gb -20°C