Det-Tronics Instructions UVIR Flame Detector with Pulse Output X5200

Instructions UVIR Flame Detector with Pulse Output X5200 9.1 Rev: 11/15 95-8547 Table of Contents DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . 17 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 oi (Optical Integrity) . . . . . . . . . . . . . . . . . . . . . . 2 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . 18 oi Plate Removal and Replacement . . . . . . . . . 18 Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Periodic Checkout Procedure . . . . . . . . . . . . . . 18 Integral Wiring Compartment . . . . . . . . . . . . . . . 3 Clock Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 SIGNAL PROCESSING OPTIONS . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 IR Detector Options . . . . . . . . . . . . . . . . . . . . . . . 3 UV Detector Options . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 19 GENERAL APPLICATION INFORMATION . . . . . . . . 4 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . 21 Response Characteristics . . . . . . . . . . . . . . . . . . 4 False Alarm Sources . . . . . . . . . . . . . . . . . . . . . . 5 DEVICE REPAIR AND RETURN . . . . . . . . . . . . . . . 21 Factors Inhibiting Detector Response . . . . . . . . . 5 ORDERING INFORMATION . . . . . . . . . . . . . . . . . . 21 IMPORTANT SAFETY NOTES . . . . . . . . . . . . . . . . . 6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 X5200 Model Matrix . . . . . . . . . . . . . . . . . . . . . 22 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Detector Positioning . . . . . . . . . . . . . . . . . . . . . . 7 Detector Orientation . . . . . . . . . . . . . . . . . . . . . . 7 APPENDIX A – FM APPROVAL AND PERFORMANCE REPORT . . . . . . . . . . . . . . . . . . . 23 Protection Against Moisture Damage . . . . . . . . . 8 Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 8 APPENDIX B – CSA APPROVAL . . . . . . . . . . . . . . 28 EOL Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . 16 APPENDIX C – ATEX APPROVAL . . . . . . . . . . . . . 29 STARTUP PROCEDURE . . . . . . . . . . . . . . . . . . . . 16 Manual oi Test (Output to Controller) . . . . . . . . 16 Count Test Mode (Output to Controller) . . . . . . . . 16 Fire Alarm Test (Pulse Output to Fire Alarm Panel) . 17 APPENDIX D – IECEx APPROVAL . . . . . . . . . . . . . 31 INSTRUCTIONS UVIR Flame Detector with Pulse Output X5200 IMPORTANT Be sure to read and understand the entire instruction manual before installing or operating the flame detection system. Any deviation from the recommendations in this manual may impair system performance and compromise safety. ATTENTION The X5200 includes the Automatic oi ® (Optical Integrity) feature — a calibrated performance test that is automatically performed once per minute to verify complete detector operation capabilities. Testing with an external test lamp is not approved or required. DESCRIPTION When used as a field replacement, all operating features of the current controller are retained in addition to gaining the advanced features of the X5200 Flame Detector. In typical applications, the four wire X5200 can use all existing system wiring. The evolution continues with the new X5200 UVIR Flame Detector. The X5200 meets the most stringent requirements worldwide with advanced detection capabilities and immunity to extraneous sources, combined with a superior mechanical design. The mounting arrangement allows the UV and IR sensors to monitor the same hazardous location with a 90 degree cone of vision. When both sensors simultaneously detect the presence of a flame, an alarm signal is generated. The detector has Division and Zone explosion-proof ratings and is suitable for use in indoor and outdoor applications. The X5200 housing is available in copperfree aluminum or stainless steel, with NEMA/Type 4X and IP66/IP67 rating. The X5200 with pulse/relay output is designed for use in controller based systems. In addition to use in new systems, it can serve as a direct field replacement for Detector Electronics Corporation’s (Det-Tronics) controller based flame detectors that generate a pulse output (not compatible with R7484 and R7409B/C). 9.1 ©Detector Electronics Corporation 2016 A tri-color LED on the detector faceplate indicates normal condition and notifies personnel of fire alarm or fault conditions. Microprocessor controlled heated optics increase resistance to moisture and ice. 1 Rev: 11/15 95-8547 OUTPUTS ATTENTION The X5200 contains a source tube that is filled with a gas mixture containing Krypton 85 (Kr85), a radioactive material. Radioactive materials are subject to regulation under U.S. and international law. Relays The detector is furnished with fire and fault relays. The relays are rated 5 amperes at 30 Vdc. The Fire Alarm relay has redundant terminals and normally open / normally closed contacts, normally de-energized operation, and latching or non-latching operation. oi (OPTICAL INTEGRITY) Automatic oi The Fault relay has redundant terminals and normally open contacts, normally energized operation, and latching or non-latching operation. The X5200 includes the Automatic oi feature — a calibrated performance test that is automatically performed once per minute to verify complete detector operation capabilities. No testing with an external test lamp is required. The detector automatically performs the same test that a maintenance person with a test lamp would perform — once every minute. However, a successful Automatic oi test does not produce an alarm condition. Latching relays can be reset by removing input power (0.1 second minimum). An alarm condition will normally override a fault condition, unless the nature of the fault condition impairs the ability of the detector to generate or maintain an alarm output, i.e., loss of operating power. The detector signals a fault condition when less than half of the detection range remains. This is indicated by the fault relay and is evident by the yellow color of the LED on the face of the detector. See the “Troubleshooting” section for further information. LED A tri-color LED on the detector faceplate indicates normal condition and notifies personnel of fire alarm or fault conditions. Table 1 indicates the condition of the LED for each status. Magnetic oi / Manual oi CAUTION These tests require disabling of all extinguishing devices to avoid release resulting from a successful test. Table 1—Detector Status Indicator Detector Status Power On/Normal Auto oi (no fault or fire alarm) Power On/Normal Man oi Fault UV Alarm only IR Alarm only Pre-Alarm Fire (Alarm) LED Indicator Green Green, flashing off for 0.5 sec. every 5 sec. Yellow Red, flashing on for 5 sec. and off for 5 sec. Red, flashing on for 0.25 sec. and off for 0.25 sec. Red, flashing on for 1 sec. and off for 1 sec. Steady Red The detector incorporates both Magnetic oi (Mag oi) and Manual oi (Man oi) test capabilities. These tests provide pulses (80 to 100 CPS) to the controller (R7404 or R7494) when the detector is not in fault. If the test is successful, the controller indicates a fire and the appropriate zone output is active. NOTE If the detector is in a fault condition, a successful Mag oi or Man oi test cannot be performed. On Power-Up, The LED Flashes in Sequence as Follows, Indicating Sensitivity and Signal Processing Status Low UV Sensitivity Medium UV Sensitivity High UV Sensitivity Very High UV Sensitivity One Red Flash Two Red Flashes Three Red Flashes Four Red Flashes Stand. UV Signal Process. Arc Rej. UV Signal Process. One Yellow Flash Two Yellow Flashes Low IR Sensitivity Medium IR Sensitivity High IR Sensitivity Very High IR Sensitivity Quick Fire/TDSA IR Signal TDSA only IR Signal 9.1 One Green Flash Two Green Flashes Three Green Flashes Four Green Flashes One Yellow Flash Two Yellow Flashes 2 95-8547 The Mag oi test is performed by placing a magnet by the location marked “MAG OI” on the outside of the detector (see Figure 2). This action causes the detector to immediately send pulses to the controller. Controller response is as follows: • The Zone LED blinks. • The digital display indicates which zone is in alarm. • The status indicator shows “6” (fire). DATA LOGGING Data logging capability is also provided. Status conditions such as normal, power down, general and oi faults, prealarm, fire alarm, time and temperature are recorded. Each event is time and date stamped, along with the temperature and input voltage. Event data is stored in non-volatile memory when the event becomes active, and again when the status changes. Data is accessible using the Inspector Connector accessory or RS-485. INTEGRAL WIRING COMPARTMENT IMPORTANT Mag oi can be performed with the controller’s (R7404/R7494) keylock switch in either the NORMAL or TEST position. In NORMAL, the controller goes into alarm and activates its outputs. If no controller alarm output is desired, place the keylock switch in the TEST position before touching the magnet to the outside of the detector. Man oi operates only with the keylock switch in the TEST position. All external wiring to the device is connected within the integral junction box. The detector is furnished with four conduit entries, with either 3/4 inch NPT or M25 threads. SIGNAL PROCESSING OPTIONS The X5200 features signal processing options for both the UV and IR sensor. These options determine the type of logic that the detector will use for processing fire signals to customize the X5200 to the application. During the entire test, the detector gives no indication of alarm. IR DETECTOR OPTIONS To reset the controller status and alarms, place the keylock switch in RESET. Return the keylock switch to NORMAL when testing is complete. The IR detector in the X5200 can be programmed for: The Man oi test is nearly identical to the Mag oi test, except for the manner in which the test is initiated: • Press the SELECT button to select the appropriate detector for test. • Press the TEST/ACCEPT button to initiate the test. TDSA enabled –– Both TDSA and Quick Fire enabled (either initiates fire alarm). Time Domain Signal Analysis (TDSA) Place the keylock switch on the controller (R7404/ R7494) in the TEST position. • –– The TDSA signal processing technique analyzes the input signal in real time, requiring the IR signal to flicker randomly to recognize it as a fire condition. Using TDSA signal processing, the X5200 ignores regularly chopped blackbody sources (occurring in areas where moving conveyors and hot objects in proximity to one another result in a regularly chopped IR signal), because it looks for a less uniform signal. However, in the presence of a regularly chopped signal, the unit is more susceptible to false alarms due to sporadic IR that functions as a trigger when occurring in conjunction with the regularly chopped signal. Controller and detector responses are identical to the Mag oi test described above. To reset the controller status and alarms, place the keylock switch in RESET. Return the keylock switch to NORMAL when testing is complete. NOTE Refer to Appendix A for FM verification of the o i function. COMMUNICATION The X5200 is furnished with an RS-485 interface for communicating status and other information with external devices. The RS-485 uses Modbus protocol, with the detector configured as a slave device. 9.1 3 95-8547 GENERAL APPLICATION INFORMATION Quick Fire (High Speed) The Quick Fire (High Speed) feature can be used in conjunction with the TDSA signal processing method. This method overrides TDSA requirements in the event of an intense signal. When Quick Fire is activated, the detector is capable of responding to an intense fire signal in less than 30 milliseconds (0.030 seconds). Using the Quick Fire feature in conjunction with TDSA signal processing allows the detector to provide a high speed response to a large, non-flickering fire (such as in high pressure gas applications) while maintaining an ability to respond to smaller fires. RESPONSE CHARACTERISTICS Response is dependent on the detector’s sensitivity setting, arc rejection, and time delay settings. Other factors include distance, type of fuel, temperature of the fuel, and time required for the fire to come to equilibrium. As with all fire tests, results must be interpreted according to an individual application. See Appendix A for third-party approved fire test results. Additional fire test results are available from Det-Tronics. UV DETECTOR OPTIONS Welding The UV detector in the X5200 can be programmed for: –– Arc Rejection –– Standard Electric arc welding is a source of intense ultraviolet radiation. UV radiation from arc welding readily scatters and can deflect across significant distances, even when direct obstructions exist. Any open door or window can allow nuisance UV radiation from arc welding to enter an enclosed area. Arc Rejection (Recommended Factory Setting) The Arc Rejection mode enables the detector to prevent nuisance fire alarms caused by UV from shortduration electrical arcs or electrostatic discharge, while maintaining the ability to reliably detect the UV given off by a flame. Typical applications that benefit from arc rejection logic include electrostatic coating processes and uncontrolled environments where transient UV sources can be present, such as many typical outdoor applications. Most false alarm sources have short transient UV signatures, while fire creates a long UV signature over many seconds. Most fires are detected in a few seconds (see response times in Appendix A). It is recommended that the system be bypassed during welding operations in situations where the possibility of a false alarm cannot be tolerated. Gas welding mandates system bypass, since the gas torch is an actual fire. Arc welding rods can contain organic binder materials in the flux that burn during the welding operation and are detectable by the X5200. Welding rods with clay binders do not burn and will not be detected by the X5200. However, system bypass is always recommended, since the material being welded may be contaminated with organic substances (paint, oil, etc.) that will burn and possibly cause the X5200 to alarm. Standard Signal Processing Standard signal processing is recommended for high-speed suppression systems only. To allow for high-speed operation, the standard processing mode does not incorporate the arc rejection programming. This mode should only be used in a controlled, indoor environment. Artificial Lighting The X5200 should not be located within 3 feet (0.9m) of artificial lights. Excess heating of the detector could occur due to heat radiating from the lights. EMI/RFI Interference The X5200 is resistant to interference by EMI and RFI, and is EMC Directive compliant and CE Marked. It will not respond to a 5 watt walkie-talkie at distances greater than 1 foot (0.3m). Non-Carbon Fires The response of the X5200 is limited to carbonaceous fuels. It should not be used to detect fires from fuels that do not contain carbon, such as hydrogen, sulfur and burning metals. 9.1 4 95-8547 FALSE ALARM SOURCES FACTORS INHIBITING DETECTOR RESPONSE UV: The UV sensor is solar blind to the ultraviolet component of solar radiation. However, it will respond to sources of UV besides fire, such as electric arc welding, lightning, high voltage corona, x-rays, and gamma radiation. Windows Glass and Plexiglas windows significantly attenuate radiation and must not be located between the detector and a potential flame source. If the window cannot be eliminated or the detector location changed, contact Det-Tronics for recommendations regarding window materials that will not attenuate radiation. NOTE Radiation generated by false alarm sources such as periodic lightning or sparks in the area can be effectively ignored by the detector using the arc rejection feature or time delay. Obstructions Radiation must be able to reach the detector in order for it to respond. Care must be taken to keep physical obstructions out of the line of view of the detector. In addition, UV or IR absorbing gases or vapors must not be allowed to accumulate between the detector and the protected hazard. See Table 2 for a list of these substances. IR: The detector has been designed to ignore steady state infrared sources that do not have a flicker frequency characteristic of a fire, however, it should be noted that if these steady state infrared sources are hot enough to emit adequate amounts of infrared radiation in the response range of the IR sensor and if this radiation becomes interrupted from the view of the detector in a pattern characteristic of a flickering flame, the IR sensor can respond. 9.1 Smoke Smoke will absorb radiation. If accumulations of dense smoke can be expected to precede the presence of a flame, then detectors that are used in enclosed areas should be mounted on the wall approximately 3 feet (0.9m) from the ceiling where the accumulation of smoke is reduced. Any object having a temperature greater than 0° Kelvin (–273°C) emits infrared radiation. The hotter the object, the greater the intensity of the emitted radiation. The closer the infrared source is to the detector, the greater the potential for a false alarm. The IR sensor can respond to IR radiation sources that can meet the amplitude and flicker requirements of the detector such as vibrating hot objects. Detector Viewing Windows It is important to keep the detector viewing windows as free of contaminants as possible to maintain maximum sensitivity. Commonly encountered substances that can significantly attenuate UV and/or IR radiation include, but are certainly not limited to, the following: Although the detector is designed to reduce false actuations, certain combinations of ambient radiation must be avoided. For example, if IR radiation with an intensity that exceeds the fire threshold of the IR sensor should reach the detector as a flickering signal, and if at the same time an electric arc welding signal also reaches the detector, an alarm output will be generated. 5 –– Silicones –– Oils and greases –– Dust and dirt buildup –– Paint overspray –– Water and ice 95-8547 IMPORTANT SAFETY NOTES Table 2— UV and IR Absorbing Gases and Vapors The following is a partial list of compounds that exhibit significant UV absorption characteristics. These are also usually hazardous vapors. While generally of little consequence in small amounts, these gases can restrict UV detection if they are in the atmosphere in heavy concentrations. It should also be determined whether or not large amounts of these gases may be released as a result of a fire-causing occurrence. WARNING Do not open the detector assembly in a hazardous area when power is applied. The detector contains limited serviceable components and should never be opened. Doing so could disturb critical optical alignment and calibration parameters, possibly causing serious damage. This type of damage could be undetected and could result in failure to see a fire and/or false alarm. Acetaldehyde Methyl Methacrylate Acetone Alpha-Methylstyrene Acrylonitrile Naphthalene Ethyl Acrylate Nitroethane Methyl Acrylate Nitrobenzene Ethanol Nitromethane Ammonia 1-Nitropropane Aniline 2-Nitropropane Benzene 2-Pentanone 1,3 Butadiene Phenol 2—Butanone Pyridine Butylamine Hydrogen Sulfide Chlorobenzene Styrene 1-Chloro-1-Nitropropane Tetrachloroethylene Chloroprene Toluene Cumene Trichloroethylene Cyclopentadiene Vinyl Toluene O-Dichlorobenzene Xylene P-Dichlorobenzene CAUTION The wiring procedures in this manual are intended to ensure proper functioning of the device under normal conditions. However, because of the many variations in wiring codes and regulations, total compliance to these ordinances cannot be guaranteed. Be certain that all wiring complies with the NEC as well as all local ordinances. If in doubt, consult the authority having jurisdiction before wiring the system. Installation must be done by a properly trained person. CAUTION To prevent unwanted actuation or alarm, extinguishing devices must be disabled prior to performing detection system tests or maintenance. If UV-absorbing gases may be a factor in a given application, precautionary measures should be taken. Detectors can be placed closer to the potential hazard area, and/or the sensitivity of the detection system can be increased. Contact the factory for further details. CAUTION The UVIR flame detectors are to be installed in places where the risk of mechanical damages is low. Substances such as methane, propane, butane, hexane, camphor, and octane are not UV absorbing. ATTENTION Remove the protective cap from the front of the detector before activating the system. Absorption of infrared radiation in the range of 4.2 to 4.7 microns is not a significant problem with most organic vapors, with the exception of those compounds that have triple bonds such as acetylene, nitriles, silane, or isocyanates. Carbon dioxide concentrations higher than normally present in the atmosphere can also cause substantial loss of fire detection sensitivity. ATTENTION Observe precautions for handling electrostatic sensitive devices. ATTENTION The source tube is a flame-sealed gas tube containing Neon, Hydrogen, and a trace amount of Krypton 85 (Kr85), a radioactive material. The total volume of gas within the tube is 0.6 ml per tube, making the gas mixture inside the tube nonflammable. If the gas envelope is broken, it will not produce a flammable mixture, and the gas immediately disperses into the air and is unlikely to present any type of hazard. Krypton gas and its radioactive isotope are inert and are not absorbed by the body. No special handling measure or personal protection equipment is needed for the UVIR detectors. 9.1 6 95-8547 INSTALLATION NOTE The recommended lubricant for threads and O-rings is a silicone free grease (p/n 005003001) available from Det-Tronics. Under no circumstances should a lubricant containing silicone be used. • Dense fog, rain, as well as certain gases and vapors (see Table 2) can absorb UV and IR radiation and reduce the sensitivity of the detector. • If possible, fire tests can be conducted to verify correct detector positioning and coverage. • For ATEX/IECEx installations, the X5200 detector housing must be electrically connected to earth ground. DETECTOR POSITIONING DETECTOR ORIENTATION Detectors should be positioned to provide the best unobstructed view of the area to be protected. The following factors should also be taken into consideration: • Identify all high risk fire ignition sources. • Be sure that enough detectors are used to adequately cover the hazardous area. • Be sure that the unit is easily accessible for cleaning and other periodic servicing. • Verify that all detectors in the system are properly located and positioned so that any fire hazards are within both the Field of View (FOV) and detection range of the detector. The Q1201C Laser Aimer is recommended for establishing the detector’s FOV. Refer to Appendix A for specific information regarding detector range and FOV. • • Refer to Figure 2 and ensure that the oi plate will be oriented as shown when the X5200 is mounted and sighted. This will ensure proper operation of the oi system and will also minimize the accumulation of moisture and contaminants between the oi plate and the viewing windows. IMPORTANT If removed, the oi plate must be securely tightened to ensure proper operation of the oi system (40 oz./inches [28.2 N . cm] recommended). oi PLATE The detector should be aimed downward at least 10 to 20 degrees to allow lens openings to drain (see Figure 1). The detector should be positioned so that its FOV does not cover areas outside the hazardous area. This will minimize the possibility of false alarms caused by activities outside the area requiring protection. PLACE MAGNET HERE TO INITIATE MAGNETIC oi IR VIEWING WINDOW UV VIEWING WINDOW oi MAGNET The detector must be mounted on a rigid surface in a low vibration area. B2134 DETECTOR STATUS INDICATOR Figure 2—Front View of the X5200 CENTER AXIS OF DETECTOR FIELD OF VIEW INCORRECT CENTER AXIS OF DETECTOR FIELD OF VIEW CORRECT D1974 NOTE: DETECTOR MUST ALWAYS BE AIMED DOWNWARD AT LEAST 10 TO 20 DEGREES. Figure 1—Detector Orientation Relative to Horizon 9.1 7 95-8547 PROTECTION AGAINST MOISTURE DAMAGE IMPORTANT A minimum input voltage of 18 Vdc must be present at the X5200. It is important to take proper precautions during installation to ensure that moisture will not come in contact with the electrical connections or components of the system. The integrity of the system regarding moisture protection must be maintained for proper operation and is the responsibility of the installer. The use of shielded cable is required to protect against interference caused by EMI and RFI. When using cables with shields, terminate the shields as shown in Figures 6 through 10. Consult the factory if not using shielded cable. If conduit is used, we recommend installing drains, according to local codes, at water collection points to automatically drain accumulated moisture. It is also recommended to install at least one breather, according to local codes, at upper locations to provide ventilation and allow water vapor to escape. The “B” (pulse output) and “D” (oi driver) leads from each detector should be shielded from the “B” and “D” leads of all other detectors to prevent false alarms resulting from crosstalk between zones. It is recommended that the “A” and “C” leads also be shielded to provide maximum immunity to EMI/RFI. (See Figures 6 to 10.) Conduit raceways should be inclined so that water will flow to low points for drainage and will not collect inside enclosures or on conduit seals. If this is not possible, install conduit drains above the seals to prevent the collection of water or install a drain loop below the detector with a conduit drain at the lowest point of the loop. In applications where the wiring cable is installed in conduit, the conduit must not be used for wiring to other electrical equipment. If disconnection of power is required, separate disconnect capability must be provided. Conduit seals are not required for compliance with explosion-proof installation requirements, but are highly recommended to prevent water ingress in outdoor applications. Units with M25 threads must use an IP66/IP67 washer to prevent water ingress. WARNING All entries must contain appropriately rated plugs or fittings. It is required that each plug or fitting be wrench-tightened to an appropriate installation torque and meet the minimum thread engagement requirements per the applicable local standards, codes, and practices to retain the defined ratings. PTFE sealant or equivalent should be used on NPT threads. WIRING PROCEDURE Wire Size and Type The system should be wired according to local codes. The wire size selected should be based on the number of detectors connected, the supply voltage, and the cable length. Typically 16 AWG or 2.5 mm2 shielded cable is recommended. Wires should be stripped 3/8 inch (9 mm). In some cases where the X5200 is replacing existing pulse output detectors, the wiring and power supplies may not be adequate. Consult the factory for assistance. 4X ø0.42 (1.1) 3.0 (7.6) IMPORTANT Devices certified for hazardous locations shall be installed in accordance with EN/IEC 60079-14 and NEC 505. CAUTION Installation of the detector and wiring should be performed only by qualified personnel. 4.0 (10.2) 13.1 (33.4) NOTE: THIS ILLUSTRATION SHOWS THE DETECTOR MOUNTED AT THE 10° MINIMUM. THESE DIMENSIONS WILL CHANGE BASED ON THE DETECTOR’S MOUNTING ANGLE. 3.0 (7.6) 4.0 (10.2) 10.6 (27.0) E2069 Figure 3—Q9033 Mounting Arm without Collar Attachment Dimensions in Inches (cm) (See Figure 1 for Correct Detector Orientation.) 9.1 8 95-8547 Detector Installation Install the mounting arm assembly on a rigid surface. The ideal installation surface should be free of vibration and suitable to receive 3/8 inch or M10 bolts with a length of at least 1 inch (25 mm). The surface must also have sufficient capacity to hold the detector and mounting arm weights (see “Specifications” section). Refer to the Q9033 Mounting Arm manual, number 95-8686, for additional installation information. See Figure 3 for dimensions. Detector Wiring IMPORTANT If installing an X5200 in place of an existing detector, be sure to move the “A” Lead (detector power) at the controller from the +290 Vdc source to the +24 Vdc source. Do not apply 290 Vdc to the X5200. 1. Make field connections following local ordinances and guidelines in this manual. Figure 4—X5200 Terminal Block Figure 4 shows the wiring terminal strip located inside the detector’s integral junction box. Figure 5 shows the wiring terminal identification for the X5200 detector with pulse output. 9 19 8 18 PULSE OUT 29 SPARE 28 SPARE Leave the shield open at the detector end and permanently isolate it from accidental contact with the case and/or other conductors. At the controller/ fire panel end, connect the shield and power minus (–) to chassis (earth) ground either directly or through a 0.47 µF 400 Volt non-polarized capacitor (not supplied). (Refer to Figures 6 through 10.) 7 COM FIRE 17 COM FIRE 27 6 N.O. FIRE 16 N.O. FIRE 26 5 N.C. FIRE 15 N.C. FIRE 25 4 COM FAULT 14 COM FAULT 24 RS-485 A 3 N.O. FAULT 13 N.O. FAULT 23 RS-485 B Figures 11 and 12 provide examples of typical installations with a X5200 wired to a fire alarm panel. 2 + Vin 12 + Vin 22 MAN Oi 1 – Vin 11 – Vin 21 – Vin D2070 Figure 13 shows an EOL resistor installed within the integral wiring compartment of the detector (refer to “EOL Resistors” for details). Figure 5—X5200 Pulse Wiring Terminal Identification 2. Check all field wiring to be sure that the proper connections have been made. IMPORTANT Do not test any wiring connected to the detector with a meg-ohmmeter. Disconnect wiring at the detector before checking system wiring for continuity. 3. Make the final sighting adjustments and use a 14 mm hex wrench to ensure that the mounting arm assembly is tight. 9.1 9 95-8547 NOTE: DO NOT CONNECT THE X5200 "A" LEAD (#2/12) TO TERMINAL J1-3 (290 VDC). X5200 #2 #1 #19 #22 #2 #1 #19 #22 DETECTOR 1 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-5 J1-13 DETECTOR 2 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-6 J1-14 DETECTOR 3 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-7 J1-15 DETECTOR 4 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-8 J1-16 DETECTOR 5 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-9 J1-17 DETECTOR 6 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-10 J1-18 DETECTOR 7 X5200 #2 #1 #19 #22 #2 #1 #19 #22 24 VDC J1 + 1 – 2 + – 3 J2 R7404 CONTROLLER } 10 TO 38 VDC ZONE OUTPUT 1 33 ZONE OUTPUT 2 34 (A) +290 VDC ZONE OUTPUT 3 35 4 B - INPUT 1 ZONE OUTPUT 4 36 5 B - INPUT 2 ZONE OUTPUT 5 37 6 B - INPUT 3 ZONE OUTPUT 6 38 7 B - INPUT 4 ZONE OUTPUT 7 39 8 B - INPUT 5 ZONE OUTPUT 8 40 9 B - INPUT 6 FIRE LOGIC “A” 41 10 B - INPUT 7 FIRE LOGIC “B” 42 11 B - INPUT 8 ALARM OUTPUT 43 12 D1-1 oi DRIVER EXTERNAL RESET/INHIBIT 44 13 D1-2 oi DRIVER OUTPUTS INHIBITED 45 14 D1-3 oi DRIVER FAULT OUTPUT 46 15 D1-4 oi DRIVER EXTERNAL ACCEPT 47 16 D1-5 oi DRIVER STATUS & DET. OUTPUT S1 48 17 D1-6 oi DRIVER STATUS & DET. OUTPUT S2 49 18 D1-7 oi DRIVER STATUS & DET. OUTPUT S3 50 19 D1-8 oi DRIVER STATUS & DET. OUTPUT S4 51 20 D2-1 oi DRIVER STATUS & DET. OUTPUT S5 52 21 D2-2 oi DRIVER STATUS & DET. OUTPUT S6 53 22 D2-3 oi DRIVER STATUS & DET. OUTPUT S7 54 23 D2-4 oi DRIVER STATUS & DET. OUTPUT S8 55 24 D2-5 oi DRIVER DATA BUS 0 56 25 D2-6 oi DRIVER DATA BUS 1 57 26 D2-7 oi DRIVER DATA BUS 2 58 27 D2-8 oi DRIVER DATA BUS 3 59 28 DMA OUT AVAILABLE DATA BUS 4 60 29 DMA OUT DATA BUS 5 61 30 DMA IN DATA BUS 6 62 31 DATA STROBE DATA BUS 7 63 32 DMA IN AVAILABLE CHASSIS (EARTH) GND 64 A2143 J1-11 J1-19 DETECTOR 8 TO J1-2 TERMINAL IDENTIFICATION FOR X5200 WITH PULSE OUTPUT. TERMINAL NO. FUNCTION 1/11 DC– ("C" LEAD) 2/12 DC+ ("A" LEAD) 19 SIGNAL ("B" LEAD) 22 oi ("D" LEAD) NOTE: IF THE POWER SUPPLY MINUS CANNOT BE CONNECTED TO CHASSIS (EARTH) GROUND, CONNECT A 0.47 µF 400 VDC NON-POLARIZED CAPACITOR BETWEEN J1-2 AND J2-64. 62 63 0.47 µF / 400 VDC NON-POLARIZED 64 NOTE: 2.5 AMPERES @ 24 VDC REQUIRED PER EIGHT DETECTORS. NOTE: DETECTOR/CONTROLLER CIRCUITS MEET CLASS B, STYLE 0.5 REQUIREMENTS (SIGNALING LINES A AND C). GROUND FAULT PROTECTED SYSTEMS Figure 6—A Typical System, X5200 Detectors Wired to R7404 Controller 9.1 10 95-8547 NOTE: DO NOT CONNECT THE X5200 "A" LEAD (#2/12) TO TERMINAL J1-3 (290 VDC). X5200 #2 #1 #19 #22 #2 #1 #19 #22 DETECTOR 1 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-5 J1-13 DETECTOR 2 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-6 J1-14 DETECTOR 3 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-7 J1-15 DETECTOR 4 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-8 J1-16 #2 #1 #19 #22 +24 VDC ZONE OUTPUT 1 33 – 2 CIRCUIT GROUND ZONE OUTPUT 2 34 3 +290 VDC ZONE OUTPUT 3 35 4 B1 - INPUT SIGNAL ZONE OUTPUT 4 36 5 B2 - INPUT SIGNAL ZONE OUTPUT 5 37 6 B3 - INPUT SIGNAL ZONE OUTPUT 6 38 7 B4 - INPUT SIGNAL ZONE OUTPUT 7 39 8 B5 - INPUT SIGNAL ZONE OUTPUT 8 40 9 B6 - INPUT SIGNAL FIRE LOGIC “A” 41 10 B7 - INPUT SIGNAL FIRE LOGIC “B” 42 11 B8 - INPUT SIGNAL ALARM OUTPUT 43 12 D1 oi DRIVER EXTERNAL RESET/INHIBIT 44 13 D2 oi DRIVER OUTPUTS INHIBITED 45 14 D3 oi DRIVER FAULT OUTPUT 46 15 D4 oi DRIVER EXTERNAL ACCEPT 47 16 D5 oi DRIVER STATUS & DET. OUTPUT S1 48 D6 oi DRIVER STATUS & DET. OUTPUT S2 49 STATUS & DET. OUTPUT S3 50 STATUS & DET. OUTPUT S4 51 STATUS & DET. OUTPUT S5 52 STATUS & DET. OUTPUT S6 53 STATUS & DET. OUTPUT S7 54 STATUS & DET. OUTPUT S8 55 DATA BUS 0 56 DATA BUS 1 57 DATA BUS 2 58 DATA BUS 3 59 DATA BUS 4 60 DATA BUS 5 61 DATA BUS 6 62 DATA BUS 7 63 17 18 #2 #1 #19 #22 21 22 23 24 25 J1-9 J1-17 26 27 28 #2 #1 #19 #22 #2 #1 #19 #22 29 30 J1-10 J1-18 DETECTOR 7 X5200 1 20 DETECTOR 6 X5200 J1 + 19 DETECTOR 5 X5200 24 VDC 31 32 J2 R7404 STAR LOGIC CONTROLLER D7 oi DRIVER D8 oi DRIVER DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT NOT USED NOT USED DATA STROBE IN NOT USED NOT USED EARTH GROUND 64 A2144 #2 #1 #19 #22 #2 #1 #19 #22 J1-11 J1-19 DETECTOR 8 TO J1-2 TERMINAL IDENTIFICATION FOR X5200 WITH PULSE OUTPUT. TERMINAL NO. FUNCTION 1/11 DC– ("C" LEAD) 2/12 DC+ ("A" LEAD) 19 SIGNAL ("B" LEAD) 22 oi ("D" LEAD) NOTE: IF THE POWER SUPPLY MINUS CANNOT BE CONNECTED TO CHASSIS (EARTH) GROUND, CONNECT A 0.47 µF 400 VDC NON-POLARIZED CAPACITOR BETWEEN J1-2 AND J2-64. 62 63 0.47 µF / 400 VDC NON-POLARIZED 64 NOTE: 2.5 AMPERES @ 24 VDC REQUIRED PER EIGHT DETECTORS. NOTE: DETECTOR/CONTROLLER CIRCUITS MEET CLASS B, STYLE 0.5 REQUIREMENTS (SIGNALING LINES A AND C). GROUND FAULT PROTECTED SYSTEMS Figure 7—A Typical System, X5200 Detectors Wired to R7404 Star Logic Controller 9.1 11 95-8547 X5200 #2 #1 #19 #22 #2 #1 #19 #22 DETECTOR 1 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-5 J1-13 DETECTOR 2 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-6 J1-14 DETECTOR 3 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-7 J1-15 DETECTOR 4 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J1-8 J1-16 +24 VDC ZONE OUTPUT 1 33 – 2 CIRCUIT GROUND ZONE OUTPUT 2 34 3 +24 VDC ZONE OUTPUT 3 35 4 B1 - INPUT SIGNAL ZONE OUTPUT 4 36 5 B2 - INPUT SIGNAL ZONE OUTPUT 5 37 6 B3 - INPUT SIGNAL ZONE OUTPUT 6 38 7 B4 - INPUT SIGNAL ZONE OUTPUT 7 39 8 B5 - INPUT SIGNAL ZONE OUTPUT 8 40 9 B6 - INPUT SIGNAL FIRE LOGIC “A” 41 10 B7 - INPUT SIGNAL FIRE LOGIC “B” 42 11 B8 - INPUT SIGNAL ALARM OUTPUT 43 12 D1 oi DRIVER EXTERNAL RESET/INHIBIT 44 13 D2 oi DRIVER OUTPUTS INHIBITED 45 14 D3 oi DRIVER FAULT OUTPUT 46 15 D4 oi DRIVER EXTERNAL ACCEPT 47 16 D5 oi DRIVER STATUS & DET. OUTPUT S1 48 D6 oi DRIVER STATUS & DET. OUTPUT S2 49 STATUS & DET. OUTPUT S3 50 STATUS & DET. OUTPUT S4 51 STATUS & DET. OUTPUT S5 52 STATUS & DET. OUTPUT S6 53 STATUS & DET. OUTPUT S7 54 STATUS & DET. OUTPUT S8 55 DATA BUS 0 56 DATA BUS 1 57 DATA BUS 2 58 DATA BUS 3 59 DATA BUS 4 60 DATA BUS 5 61 DATA BUS 6 62 DATA BUS 7 63 17 18 #2 #1 #19 #22 #2 #1 #19 #22 21 22 23 24 25 J1-9 J1-17 26 27 28 #2 #1 #19 #22 #2 #1 #19 #22 29 30 J1-10 J1-18 DETECTOR 7 X5200 1 20 DETECTOR 6 X5200 J1 + 19 DETECTOR 5 X5200 24 VDC 31 32 J2 R7494 CONTROLLER D7 oi DRIVER D8 oi DRIVER DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT DATA BUS OUT NOT USED NOT USED DATA STROBE IN NOT USED NOT USED EARTH GROUND 64 A2145 #2 #1 #19 #22 #2 #1 #19 #22 J1-11 J1-19 DETECTOR 8 TO J1-2 TERMINAL IDENTIFICATION FOR X5200 WITH PULSE OUTPUT. TERMINAL NO. NOTE: IF THE POWER SUPPLY MINUS CANNOT BE CONNECTED TO CHASSIS (EARTH) GROUND, CONNECT A 0.47 µF 400 VDC NON-POLARIZED CAPACITOR BETWEEN J1-2 AND J2-64. FUNCTION NOTE: 2.5 AMPERES @ 24 VDC REQUIRED PER EIGHT DETECTORS. 1/11 DC– ("C" LEAD) 2/12 DC+ ("A" LEAD) 19 SIGNAL ("B" LEAD) 22 oi ("D" LEAD) 62 63 0.47 µF / 400 VDC NON-POLARIZED 64 NOTE: DETECTOR/CONTROLLER CIRCUITS MEET CLASS B, STYLE 0.5 REQUIREMENTS (SIGNALING LINES A AND C). GROUND FAULT PROTECTED SYSTEMS Figure 8—A Typical System, X5200 Detectors Wired to R7494 Controller 9.1 12 95-8547 R7495 CONTROLLER (NOT FM APPROVED) X5200 #2 #1 #19 #22 #2 #1 #19 #22 24 VDC J1 + 1 +24 VDC – 2 GROUND 3 DETECTOR 1 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-44 J2-36 4 J2 5 31 32 DETECTOR 2 X5200 #2 #1 #19 #22 #2 #1 #19 #22 33 34 J2-45 J2-37 DETECTOR 3 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-46 J2-38 DETECTOR 4 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-47 J2-39 DETECTOR 5 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-48 J2-40 35 D1 36 D2 37 D3 38 D4 39 D5 40 D6 41 D7 42 D8 43 B1 44 B2 45 B3 46 B4 DETECTOR 6 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-49 J2-41 DETECTOR 7 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-50 J2-42 DETECTOR 8 47 B5 48 B6 49 B7 50 B8 A2146 TO J1-2 TERMINAL IDENTIFICATION FOR X5200 WITH PULSE OUTPUT. TERMINAL NO. NOTE: IF THE POWER SUPPLY MINUS CANNOT BE CONNECTED TO CHASSIS (EARTH) GROUND, CONNECT A 0.47 µF 400 VDC NON-POLARIZED CAPACITOR BETWEEN J1-2 AND J1-5. FUNCTION 3 4 1/11 DC– ("C" LEAD) 2/12 DC+ ("A" LEAD) 19 SIGNAL ("B" LEAD) 22 oi ("D" LEAD) NOTE: 2.5 AMPERES @ 24 VDC REQUIRED PER EIGHT DETECTORS. 0.47 µF / 400 VDC NON-POLARIZED 5 NOTE: DETECTOR/CONTROLLER CIRCUITS MEET CLASS B, STYLE 0.5 REQUIREMENTS (SIGNALING LINES A AND C). GROUND FAULT PROTECTED SYSTEMS Figure 9—A Typical System, X5200 Detectors Wired to R7495 Controller 9.1 13 95-8547 NOTE: DO NOT CONNECT THE X5200 "A" LEAD (#2/12) TO TERMINAL J2-34 (290 VDC). R7405 CONTROLLER (NOT FM APPROVED) X5200 #2 #1 #19 #22 #2 #1 #19 #22 24 VDC J1 + 1 +24 VDC – 2 GROUND 3 DETECTOR 1 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-44 J2-36 4 J2 5 31 32 DETECTOR 2 X5200 #2 #1 #19 #22 #2 #1 #19 #22 33 J2-45 J2-37 DETECTOR 3 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-46 J2-38 DETECTOR 4 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-47 J2-39 DETECTOR 5 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-48 J2-40 34 +290 VDC 35 D1 36 D2 37 D3 38 D4 39 D5 40 D6 41 D7 42 D8 43 B1 44 B2 45 B3 46 B4 47 B5 48 B6 49 B7 50 B8 DETECTOR 6 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-49 J2-41 DETECTOR 7 X5200 #2 #1 #19 #22 #2 #1 #19 #22 J2-50 J2-42 DETECTOR 8 A2147 TO J1-2 TERMINAL IDENTIFICATION FOR X5200 WITH PULSE OUTPUT. TERMINAL NO. FUNCTION 1/11 DC– ("C" LEAD) 2/12 DC+ ("A" LEAD) 19 SIGNAL ("B" LEAD) 22 oi ("D" LEAD) NOTE: IF THE POWER SUPPLY MINUS CANNOT BE CONNECTED TO CHASSIS (EARTH) GROUND, CONNECT A 0.47 µF 400 VDC NON-POLARIZED CAPACITOR BETWEEN J1-2 AND J1-5. 3 4 NOTE: 2.5 AMPERES @ 24 VDC REQUIRED PER EIGHT DETECTORS. 0.47 µF / 400 VDC NON-POLARIZED 5 NOTE: DETECTOR/CONTROLLER CIRCUITS MEET CLASS B, STYLE 0.5 REQUIREMENTS (SIGNALING LINES A AND C). GROUND FAULT PROTECTED SYSTEMS Figure 10—A Typical System, X5200 Detectors Wired to R7405 Controller 9.1 14 95-8547 X5200 DETECTOR FIRE ALARM PANEL 9 19 8 18 COM FIRE2 7 ALARM N.O. FAULT1 3 + 24 VDC + Vin 2 – 26 END OF LINE DEVICE 4 25 14 RS-485 A 24 13 RS-485 B 23 MAN Oi 22 12 – Vin 1 28 27 15 COM FAULT1 4 29 SPARE 16 N.C. FIRE2 5 SPARE 17 N.O. FIRE2 6 PULSE OUT – Vin 11 21 oi TEST 3 WIRING NOTES: C2148 1 IN NORMAL OPERATION WITH NO FAULTS OCCURRING, THE FAULT RELAY COIL IS ENERGIZED AND THE CONTACTS ARE CLOSED. 2 ALARM RELAY IS NORMALLY DE-ENERGIZED WITH NO ALARM CONDITION PRESENT. 3 INDIVIDUAL MANUAL oi TEST SWITCHES CAN BE INSTALLED REMOTELY OR A DETECTOR SELECTOR AND ACTIVATION SWITCH CAN BE INSTALLED AT THE FIRE PANEL. TEST SWITCHES ARE NOT SUPPLIED. (TEST SWITCHES ARE NOT NEEDED IF MAGNETIC oi IS USED.) 4 REFER TO SPECIFICATIONS SECTION FOR EOL RESISTOR VALUES. REFER TO EOL RESISTORS SECTION FOR INSTALLATION DETAILS. 5 PROPERLY CERTIFIED HAZARDOUS LOCATION METALLIC CABLE GLANDS OR STOP PLUGS ARE REQUIRED TO FILL ALL CONDUIT ENTRIES. 6 SHIELD MUST BE CONNECTED TO THE METALLIC CABLE GLAND. MAKE CERTAIN THAT THE INSULATION IS REMOVED TO ENSURE ELECTRICAL CONNECTION BETWEEN THE SHIELD AND THE HOUSING. Figure 11—Ex d Wiring Option X5200 DETECTOR FIRE ALARM PANEL 9 19 8 ALARM EOL DEVICE 4 7 ALARM 6 5 4 3 + 24 VDC 2 – 1 PULSE OUT 18 COM FIRE2 N.O. FIRE2 N.C. FIRE2 COM FAULT1 N.O. FAULT1 + Vin – Vin SPARE 29 SPARE 28 17 27 16 26 15 25 14 RS-485 A 24 13 RS-485 B 23 12 MAN Oi 22 11 – Vin 21 oi TEST 3 C2149 WIRING NOTES: 1 IN NORMAL OPERATION WITH NO FAULTS OCCURRING, THE FAULT RELAY COIL IS ENERGIZED AND THE CONTACTS ARE CLOSED. 2 ALARM RELAY IS NORMALLY DE-ENERGIZED WITH NO ALARM CONDITION PRESENT. 3 INDIVIDUAL MANUAL oi TEST SWITCHES CAN BE INSTALLED REMOTELY OR A DETECTOR SELECTOR AND ACTIVATION SWITCH CAN BE INSTALLED AT THE FIRE PANEL. TEST SWITCHES ARE NOT SUPPLIED. (TEST SWITCHES ARE NOT NEEDED IF MAGNETIC oi IS USED.) 4 EOL RESISTOR SUPPLIED BY PANEL. 5 PROPERLY CERTIFIED HAZARDOUS LOCATION METALLIC CABLE GLANDS OR STOP PLUGS ARE REQUIRED TO FILL ALL CONDUIT ENTRIES. 6 SHIELD MUST BE CONNECTED TO THE METALLIC CABLE GLAND. MAKE CERTAIN THAT THE INSULATION IS REMOVED TO ENSURE ELECTRICAL CONNECTION BETWEEN THE SHIELD AND THE HOUSING. Figure 12—Ex e Wiring Option 9.1 15 95-8547 STARTUP PROCEDURE EOL RESISTORS To ensure that the insulating material of the wiring terminal block will not be affected by the heat generated by EOL resistors, observe the following guidelines when installing the resistors. When installation of the equipment is complete, apply power and allow 20 to 30 minutes for the detector’s heated optics to reach equilibrium. Then perform one or more of the following tests: 1. Required EOL resistor power rating must be 5 watts minimum. NOTE EOL resistors must be ceramic, wirewound type, rated 5 watts minimum, with actual power dissipation not to exceed 2.5 watts. This applies to ATEX/IECEx installations only. • Man oi Test — Tests detector output and wiring, without generating a fire alarm. • Count Test Mode — Measures actual detector output to controller (cps), without generating a fire alarm. • Fire Alarm Test — For complete system test including detector relays. Generates fire alarm output. MANUAL oi TEST (Output to Controller) 2. Resistor leads should be cut to a length of approximately 1 1/2 inches (40 mm). 1. Place the keylock switch in the TEST position. 2. Press the SELECT button to display the desired zone on the ZONE indicator on the front panel of the controller. 3. Bend the leads and install the EOL resistor as shown in Figure 13. 3/8 INCH (10 MM) GAP MINIMUM 3. Press and hold the TEST button. The ZONE OUTPUT LED for the tested zone flashes and the SYSTEM STATUS display indicates a “6” (fire condition) if the test is successful. 4. Release the TEST button. The ZONE OUTPUT LED for the tested zone should remain on steadily. 5. Return to step 2 to test the next detector. If the system responds differently than indicated above, proceed with the count test for the problem zone to verify detector and wiring operation. 19 18 17 16 15 14 13 12 11 B2126 BULKHEAD COUNT TEST MODE (Output to Controller) When in the Count Test mode, the frequency of the digital pulses from the detector is displayed on the ZONE and DETECTOR indicators on the controller faceplate. The Count Test mode may be used to check the signal (cps) from a test fire or false alarm source. This can be useful during system set-up for sensitivity and time delay settings. This test is performed in the following manner: Figure 13—EOL Resistor Installation 4. Maintain a 3/8 inch (10 mm) minimum gap between the resistor body and the terminal block or any other neighboring parts. 1. Place the keylock switch in the TEST position. NOTE The EOL resistor can only be used within the flameproof terminal compartment. Unused apertures shall be closed with suitable blanking elements. 9.1 2. Simultaneously press and release the SELECT and TEST buttons. The Status display will change from a “1” to an “8” indicating that the controller is in the Count Test mode of operation. 16 95-8547 TROUBLESHOOTING 3. Press the SELECT button until the desired zone is displayed on the ZONE indicator on the controller front panel. WARNING The sensor module (“front” half of the detector) contains no user serviceable components and should never be tampered with. 4. Press and hold the TEST button. The DETECTOR/ ZONE display indicates the counts per second (cps) received from the detector. If the counts per second exceeds 99, the FIRE LOGIC LEDs are illuminated to indicate that the number shown on the display must be multiplied by 10. The normal reading for an oi test is 80 to 110 cps. For a live fire test, 270 - 330 cps will be generated. 1. Disable any extinguishing connected to the unit. equipment that is 2. Inspect the viewing windows for contamination and clean as necessary. (Refer to the “Maintenance” section for complete information regarding cleaning of the detector viewing windows.) A zero reading may indicate a dirty window, oi problem, faulty detector, or defective wiring. 3. Check input power to the unit. Release the TEST button, the ZONE and DETECTOR display should drop to a reading of 0 to 1 counts per second. 4. Check system and detector logs. 5. Turn off the input power to the detector and check all wiring for continuity. Important: Disconnect wiring at the detector before checking system wiring for continuity. FIRE ALARM TEST (Pulse Output to Fire Alarm Panel) 1. Disable any extinguishing equipment that is connected to the system. 6. If all wiring checks out and cleaning of the oi plate/ window did not correct the fault condition, check for high levels of background UV or IR radiation by covering the detector with the factory supplied cover or aluminum foil. If the fault condition clears, extreme background UV or IR radiation is present. Re-adjust the view of the detector away from the UV or IR source or relocate the detector. 2. Apply input power to the system. 3. Initiate a live fire test or a Mag oi test. (See “Magnetic oi / Manual oi” under “Optical Integrity” in the “Description” section of this manual.) 4. Repeat this test for all detectors in the system. If a unit fails the test, refer to the “Troubleshooting” section. If none of these actions corrects the problem, return the detector to the factory for repair. 5. Verify that all detectors in the system are properly aimed at the area to be protected. (The Q1201C Laser Aimer is recommended for this purpose.) NOTE It is highly recommended that a complete spare be kept on hand for field replacement to ensure continuous protection. 6. Enable extinguishing equipment when the test is complete. NOTE For additional troubleshooting guides, refer to the Flame Inspector Monitor manual, number 95-8581. 9.1 17 95-8547 MAINTENANCE LOOSEN TWO CAPTIVE SCREWS IMPORTANT Pe r i o d i c fl a m e p a t h i n s p e c t i o n s a re n o t recommended, since the product is not intended to be serviced and provides proper ingress protection to eliminate potential deterioration of the flamepaths. GRASP VISOR AND REMOVE oi PLATE WARNING To avoid a potential electrostatic discharge (ESD), the painted surface of the detector should only be cleaned with a damp cloth. C2135 WARNING The sensor module (“front” half of the detector) contains no user serviceable components and should never be tampered with. Figure 14—oi Plate Removal oi PLATE REMOVAL AND REPLACEMENT To maintain maximum sensitivity and false alarm resistance, the viewing windows of the X5200 must be kept relatively clean. Refer to the following procedure for cleaning instructions. 1. Disable any extinguishing equipment that is connected to the unit. 2. Loosen the two captive screws, then grasp the oi plate by the visor and remove it from the detector. See Figure 14. CLEANING PROCEDURE 3. Install the new (or cleaned) oi plate. CAUTION Disable any extinguishing equipment that is connected to the unit to prevent unwanted actuation. 4. Recalibrate the detector’s oi system. Refer to the Inspector Monitor Manual, number 95-8581, for instructions regarding oi plate replacement and oi system recalibration. To clean the windows and oi plate, use the window cleaner (p/n 001680-001) with a soft cloth, cotton swab, or tissue, and refer to the following procedure: CAUTION Do not replace the oi reflector plate without also recalibrating the oi system. 1. Disable any extinguishing equipment that is connected to the unit. Recalibration of the oi system requires the use of the Inspector Connector Cable and Inspector Monitor Software. These two items are included in the oi replacement kit, or they can be purchased separately. See Ordering Information for details. NOTE Remove input power when cleaning the detector windows. The rubbing motion on the surface of the windows during cleaning can create static electricity that could result in unwanted output activation. PERIODIC CHECKOUT PROCEDURE A checkout of the system using the Mag oi or Man oi feature should be performed on a regularly scheduled basis to ensure that the system is operating properly. To test the system, perform the “Manual oi Test,” “Count Test Mode” or “Fire Alarm Test” as described in the “Startup Procedure” section of this manual. 2. Clean the viewing window and reflective surfaces of the oi plate using a clean cloth, cotton swab, or tissue with the window cleaning solution. Use Isopropyl alcohol for contaminations that the DetTronics window cleaning solution can not remove. If a fault condition is still indicated after cleaning, remove and clean the oi plate using the oi Plate Removal and Replacement procedure. CLOCK BATTERY The real time clock has a backup battery that will operate the clock with no external power for nominally 10 years. It is recommended that the battery be replaced every 7 years. Return the device to the factory for battery replacement. IMPORTANT When used in extreme environments, the reflective surface of the detector oi plate may eventually deteriorate, resulting in reoccurring oi faults and the need for oi plate replacement. 9.1 18 95-8547 SPECIFICATIONS NOTE If the backup battery is depleted, there is no effect on the operation of the flame detector, but the time stamping of the data log may be affected. OPERATING VOLTAGE— 24 Vdc nominal (18 Vdc minimum, 30 Vdc maximum). Maximum ripple is 2 volts peak-to-peak. ­ FEATURES • Responds to a fire in the presence of modulated blackbody radiation (i.e., heaters, ovens, turbines) without false alarm • High speed capability • Built-in data logging / event monitoring, up to 1500 events (up to 1000 general, 500 alarms) • Pulse output for compatibility with controller based systems • Microprocessor controlled heated optics increased resistance to moisture and ice • Automatic, manual or magnetic oi testing • Easily replaceable oi plate • Fire and fault relays • A tri-color LED on the detector faceplate indicates normal condition and notifies personnel of fire alarm or fault conditions • Operates under adverse weather conditions • Mounting arm allows easy sighting • Integral wiring compartment for ease of installation • Explosion-proof/flame-proof detector housing. Meets FM, CSA, ATEX, and IECEx certification requirements • Class A wiring per NFPA-72 (relay connections). (Pulse output is equivalent to class A when detectors are installed in a redundant configuration.) • 3 year warranty • Advanced signal processing (ARC/TDSA) • RFI and EMC Directive Compliant  or CSA compliance, the power source must use F a SELV (Safety Extra Low Voltage) or Class 2 style power supply. POWER CONSUMPTION— Without heater: 2.8 watts at 24 Vdc nominal; 4.8 watts at 24 Vdc in alarm. 3.1 watts at 30 Vdc nominal; 5.4 watts at 30 Vdc in alarm. Heater only: 8 watts maximum. Total power: 17.5 watts at 30 Vdc with EOL resistor installed and heater on maximum. EOL resistor must be ceramic, wirewound type, rated 5 watts minimum, with actual power dissipation not to exceed 2.5 watts. for POWER UP TIME— Fault indication clears after 0.5 second; device is ready to indicate an alarm condition after 30 seconds. OUTPUT RELAYS— Fire Alarm relay, Form C, 5 amperes at 30 Vdc: The Fire Alarm relay has redundant terminals and normally open / normally closed contacts, normally de-energized operation, and latching or nonlatching operation. Fault relay, Form A, 5 amperes at 30 Vdc: The Fault relay has redundant terminals and normally open contacts, normally energized operation, and latching or non-latching operation. TEMPERATURE RANGE— Operating: –40°F to +167°F (–40°C to +75°C). Storage: –67°F to +185°F (–55°C to +85°C). Hazardous location ratings from –55°C to +75°C available on flameproof model. HUMIDITY RANGE— 0 to 95% relative humidity, can withstand 100% condensing humidity for short periods of time. 9.1 19 95-8547 CONE OF VISION— The detector has a 90° cone of vision (horizontal) with the highest sensitivity lying along the central axis. See Figure 15. WIRING— Field wiring screw terminals are UL/CSA rated for up to 14 AWG wire, and are DIN/VDE rated for 2.5 mm2 wire. Screw terminal required torque range is 3.5–4.4 in.-lbs. (0.4-0.5 N·m). 100% REPRESENTS THE MAXIMUM DETECTION DISTANCE FOR A GIVEN FIRE. THE SENSITIVITY INCREASES AS THE ANGLE OF INCIDENCE DECREASES. Important: 18 Vdc minimum must be available at the detector. For ambient temperatures below –10°C (14°F) and above +60°C (140°F) use field wiring suitable for both minimum and maximum ambient temperature. VIEWING ANGLE 15° 30° 0° 100 15° 90 30° THREAD SIZE— Conduit connection: Four entries, 3/4 inch NPT or M25. Conduit seal not required. 80 45° 45° 70 60 DETECTION DISTANCE (PERCENT) SHIPPING WEIGHT (Approximate)— Aluminum: 7 pounds (3.2 kilograms). Stainless Steel: 14.6 pounds (6.7 kilograms). Mounting Arm (AL): 6 pounds (2.75 kilograms). Mounting Arm (SS): 14 pounds (6.4 kilograms). 50 40 30 20 10 WARRANTY PERIOD— 3 years A1288 Figure 15—Detector Cone of Vision CERTIFICATION— ® RESPONSE TIME— 32 inch methane plume: < 10 seconds. 1 foot x 1 foot n-Heptane: < 15 seconds. (See Appendix A for details.) For complete approval details, refer to the appropriate Appendix: Appendix A - FM Appendix B - CSA Appendix C - ATEX Appendix D - IECEx SOURCE TUBE— Contains radioactive isotope Krypton 85 (Kr85) Calculated Activity: 14,800 Becquerels (0.4μCi). ENCLOSURE MATERIAL— Copper-free aluminum (painted) or Stainless Steel (316/ CF8M Cast). VIBRATION— Conformance per FM 3260: 2000, MIL-STD 810C (Curve AW). DIMENSIONS— See Figure 16 4.7 (11.9) B2223 10.2 (25.9) 4.8 (12.2) Figure 16—Dimensions in Inches (cm) 9.1 20 95-8547 REPLACEMENT PARTS NOTE Radioactive material is subject to regulation. All products containing a source tube meet the definition of an “excepted package” for radioactive material under the US Department of Transportation (DOT), the International Air Transport Association (IATA), the International Civil Aviation Organization (ICAO), the International Maritime Dangerous Goods Code (IMDG), and any other specific hazardous material regulations from the country of source of return (TDG, RID, ADR, etc.). These units are classified as “UN2911, Radioactive Material, Excepted Package – Article.” The detector is not designed to be repaired in the field. If a problem should develop, refer to the “Troubleshooting” section. If it is determined that the problem is caused by an electronic defect, the device must be returned to the factory for repair. REPLACEMENT PARTS LIST Part Number Description 009208-002 oi Replacement kit for X52/X22/X98 (5 Reflector Plates) with Inspector Connector and Monitor Replacement oi Reflector Plate for X52/X22/X98 (requires Inspector Connector to calibrate) 007307-002 DEVICE REPAIR AND RETURN ORDERING INFORMATION Prior to returning devices, contact the nearest local Detector Electronics office so that a Return Material Identification (RMI) number can be assigned. A written statement describing the malfunction must accompany the returned device or component to assist and expedite finding the root cause of the failure. When items are being returned, please note: When ordering, please specify: X5200 UVIR Flame Detector with Pulse Output Refer to the X5200 Model Matrix below for details Q9033 Mounting Arm is required: –– Q9033A for aluminum detectors only –– Q9033B for aluminum and stainless steel detectors NOTE Shipping personnel must be hazmat trained to pack, mark, and label the return package. Please consult your country-specific regulations. ACCESSORIES Description 000511-029 103881-001 Converter RS485 to RS232 Converter RS485 to USB W6300B1002 Serial Inspector Connector (Inspector Monitor software included) W6300B1003 USB Inspector Connector (Inspector Monitor software included) Flame Inspector Monitor CD Model 475 HART Communicator Magnet Magnet and Adapter for Extension Pole Magnet and Extension Pole Q1116A1001, Air Shield (AL) Q1118A1001 Aluminum Air Shield/Flange Mount (AL) Q1118S1001 Stainless Steel Air Shield/Flange Mount (SS) Q1120A1001 Paint Shield mounting ring (AL) Q1201 Laser Laser Battery, 3V Lithium (laser) Q1201C1001 X-Series Laser Holder (AL/Plastic) Q2000A1001 X-Series Weather Shield (AL) Q9033B Stainless Steel Mounting Arm Assembly is for aluminum and stainless steel detectors Q9033A Aluminum Mounting Arm Assembly is for aluminum detectors only Q9033 Collar Attachment Stop Plug, 3/4” NPT, AL Stop Plug, 3/4” NPT, SS Stop Plug, M25, AL, IP66 Stop Plug, M25, SS, IP66 Stop Plug, 20 Pack, 3/4”NPT, AL Stop Plug, 20 Pack, 3/4”NPT, SS Stop Plug, 20 Pack, M25, AL, IP66 Stop Plug, 20 Pack, M25, SS, IP66 14 mm Hex Wrench (Steel) Screwdriver Window cleaner (6 pack) O-ring - Rear Cover (Viton) - black or brown 1 oz grease for detectors (silicone-free) O-ring - Rear Cover (Fluorosilicone) - blue 1 oz PTFE silicone-free lubricant 007819-001 Pack the unit properly. Always use sufficient packing material. Where applicable, use an antistatic bag as protection from electrostatic discharge. 007819-002 009207-001 103922-001 102740-002 008082-001 007739-001 007240-001 007818-001 007818-002 009177-001 006097-001 102871-001 007255-001 007338-001 NOTE Det-Tronics reserves the right to apply a service charge for repairing returned product damaged as a result of improper packaging. Return all equipment transportation prepaid to the factory in Minneapolis. 007290-001 NOTE It is highly recommended that a complete spare be kept on hand for field replacement to ensure continuous protection. 9.1 Part Number 007290-002 011385-001 101197-001 101197-004 101197-005 101197-003 010816-001 010817-001 010818-001 010819-001 103363-001 103406-001 001680-001 107427-040 005003-001 104346-154 012549-001 21 95-8547 X5200 MODEL MATRIX MODEL DESCRIPTION X5200 UV/IR Flame Detector X5200M UV/IR Flame Detector with Molybdenum Tube TYPE A S MATERIAL Aluminum Stainless Steel (316) TYPE THREAD TYPE 4M 4 PORT, METRIC M25 4N 4 PORT, 3/4" NPT TYPE 15 OUTPUTS Relay and Pulse TYPE APPROVALS B INMETRO (Brazil) W FM/CSA/ATEX/IECEx TYPE 9.1 CLASSIFICATION 1 Division/Zone Ex d e 2 Division/Zone Ex d 22 95-8547 APPENDIX A FM APPROVAL AND PERFORMANCE REPORT THE FOLLOWING ITEMS, FUNCTIONS, AND OPTIONS DESCRIBE THE FM APPROVAL: • Explosion-proof for Class I, Div. 1, Groups B, C, and D (T5) Hazardous (Classified) Locations per FM 3615. • Dust-ignition proof for Class II/III, Div. 1, Groups E, F ,and G (T5) Hazardous (Classified) Locations per FM 3615. • Nonincendive for Class I, Div. 2, Groups A, B, C, and D (T3) Hazardous (Classified) Locations per FM 3611. • Nonincendive for Class II, Div. 2, Groups F and G (T3) Hazardous (Classified) Locations per FM 3611. • Enclosure rating NEMA Type 4X per NEMA 250. • Ambient Temperature Limits: –40°F to +167°F (–40°C to +75°C). • Automatic Fire Alarm Signaling Performance verified per FM 3260 (2000). Flameproof per ANSI/ISA 60079-0, -1, -7, -31 CL I, ZONE 1, AEx db eb IIC T6...T5 T6 (Tamb –40°C to +60°C) T5 (Tamb –40°C to +75°C) ZONE 21, AEx tb IIIC T80°C Tamb –40°C to +75°C IP66/IP67 CL I, ZONE 1, AEx db IIC T6...T5 T6 (Tamb –40°C to +60°C) T5 (Tamb –40°C to +75°C) ZONE 21, AEx tb IIIC T80°C Tamb –40°C to +75°C IP66/IP67 The following accessories are FM approved for use with the X5200 Flame Detector: Part Number Description 102740-002 007739-001 007290-001 007290-002 011385-001 Magnet Magnet and Extension Pole Q9033B Stainless Steel Mounting Arm Assembly is for aluminum and stainless steel detectors Q9033A Aluminum Mounting Arm Assembly is for aluminum detectors only Q9033 Collar Attachment The following performance criteria were verified: AUTOMATIC OPTICAL INTEGRITY TEST: The detector generated an optical fault in the presence of contamination on any single or combination of lens surfaces resulting in a loss of approximately 50% of its detection range, verifying that the detector performs a calibrated Automatic oi test for each sensor. Upon removal of the contamination, the detector fault was cleared and the detector was verified to detect a fire. MANUAL OPTICAL INTEGRITY TEST: The Manual / Magnetic oi performs the same calibrated test as the Automatic oi, and additionally actuates the alarm relay to verify output operation. If there is a 50% loss of its detection range, an alarm signal is not generated. The oi test procedure, as described in the “Magnetic oi / Manual oi” section of this instruction manual, is the approved external optical test method for this detector to verify end-to-end detector function. This test replaces the function and need of a traditional external test lamp. 9.1 23 95-8547 FM Approval and Performance Report – Continued RESPONSE CHARACTERISTICS High Sensitivity UV & IR, Hi Arc, TDSA On, Quick Fire Off Fuel n-Heptane Methane Size 1 x 1 foot 32 inch plume Distance feet (m) 50 (15.2) 35 (10.7) Typical Response Time (seconds) 7 3.5 High Sensitivity UV & IR, Very Hi Arc, TDSA On, Quick Fire Off Fuel n-Heptane Size 1 x 1 foot Distance feet (m) 50 (15.2) Typical Response Time (seconds) 8 High Sensitivity UV & IR, Very Hi Arc, TDSA On, Quick Fire On Fuel n-Heptane Size 1 x 1 foot Distance feet (m) 50 (15.2) Typical Response Time (seconds) 8 High Sensitivity UV, Low Sens. IR, Hi Arc, TDSA On, Quick Fire Off Fuel n-Heptane Size 1 x 1 foot Distance feet (m) 15 (4.6) Typical Response Time (seconds) 9 High Sensitivity UV, Very High Sens. IR, Arc Off, TDSA On, Quick Fire On Fuel Size Distance feet (m) Typical Response Time (seconds) Methane 32 inch plume 15 (4.6) 0.12 High Sensitivity UV, Very High Sens. IR, Hi Arc, TDSA On, Quick Fire On Fuel Size Distance feet (m) Typical Response Time (seconds) Methane 32 inch plume 15 (4.6) 0.3 Very High Sensitivity UV & IR, Low Arc, TDSA On, Quick Fire On Fuel Size Distance feet (m) Typical Response Time (seconds) n-Heptane Methane 1 x 1 foot 32 inch plume 85 (25.9) 65 (19.8) 14 5 High Sensitivity UV, Very High Sensitivity IR, Hi Arc, TDSA On, Quick Fire Off Fuel Size Distance feet (m) Typical Response Time (seconds) n-Heptane Methane 1 x 1 foot 32 inch plume 60 (18.3) 65 (19.8) 6 9 Medium Sensitivity UV, High Sensitivity IR, Hi Arc, TDSA On, Quick Fire On Fuel Size Distance feet (m) Typical Response Time (seconds) n-Heptane Methane 1 x 1 foot 32 inch plume 50 (15.2) 60 (18.3) 5 5 9.1 24 95-8547 FM Approval and Performance Report – Continued RESPONSE CHARACTERISTICS IN THE PRESENCE OF FALSE ALARM SOURCES High Sensitivity, Hi Arc, TDSA On, Quick Fire Off False Alarm Source Sunlight, direct, modulated/unmodulated Sunlight, reflected, modulated/unmodulated 70 w sodium vapor lamp, unmodulated Distance feet (m) Fire Source Distance feet (m) Average Response Time (seconds) — 2 inch dia Heptane 10 (3) < 30 — 2 inch dia Heptane 10 (3) < 30 5 (1.5) 2 inch dia Heptane 5 (1.5) 3 70 w sodium vapor lamp, modulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 3 250 w mercury vapor lamp, unmodulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 2 250 w mercury vapor lamp, modulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 3 300 w incandescent lamp, unmodulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 4 300 w incandescent lamp, modulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 3 500 w shielded quartz halogen lamp, unmodulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 2 500 w shielded quartz halogen lamp, modulated 5 (1.5) 2 inch dia Heptane 5 (1.5) 2 1500 w electric quartz heater, unmodulated 10 (3) 2 inch dia Heptane 5 (1.5) 3 1500 w electric quartz heater, modulated 10 (3) 2 inch dia Heptane 3 (0.9) 11 Two 34 w fluorescent lamps, unmodulated 3 (0.9) 2 inch dia Heptane 10 (3) 3 Two 34 w fluorescent lamps, modulated 3 (0.9) 2 inch dia Heptane 10 (3) 5 Arc welding 15 (4.6) 2 inch dia Heptane 5 (1.5) N/A FALSE ALARM IMMUNITY High Sensitivity, Hi Arc, TDSA On, Quick Fire Off False Alarm Source Sunlight, direct, reflected Vibration Arc welding Distance feet (m) Modulated Response Unmodulated Response — No alarm No alarm N/A No alarm No alarm 15 (4.6) No alarm No alarm 70 w sodium vapor lamp 3 (0.9) No alarm No alarm 250 w mercury vapor lamp 3 (0.9) No alarm No alarm 300 w incandescent lamp 3 (0.9) No alarm No alarm 500 w shielded quartz halogen lamp 3 (0.9) No alarm No alarm 1500 w electric quartz heater 10 (3) No alarm No alarm Two 34 w fluorescent lamps 3 (0.9) No alarm No alarm 9.1 25 95-8547 FM Approval and Performance Report – Continued FIELD OF VIEW High Sensitivity UV & IR, Hi Arc, TDSA On, Quick Fire Off Fuel Size n-Heptane 1 x 1 foot Methane 32 inch plume Distance feet (m) 25 (7.6) 17.5 (5.3) Horizontal (degrees) +45 –45 +45 –45 Typical Horz. Response Time (seconds) 5 8 3 4 Vertical (degrees) +45 –30 +45 –30 Typical Vert. Response Time (seconds) 4 8 4 4 Vertical (degrees) +45 –30 Typical Vert. Response Time (seconds) 13 6 Vertical (degrees) +45 –30 Typical Vert. Response Time (seconds) 9 6 High Sensitivity UV & IR, Very Hi Arc, TDSA On, Quick Fire On Fuel Size n-Heptane 1 x 1 foot Distance feet (m) 25 (7.6) Horizontal (degrees) +45 –45 Typical Horz. Response Time (seconds) 12 9 High Sensitivity UV, Low Sensitivity IR, Hi Arc, TDSA On, Quick Fire Off Fuel Size n-Heptane 1 x 1 foot Distance feet (m) 7.5 (2.2) Horizontal (degrees) +45 –45 Typical Horz. Response Time (seconds) 6 6 High Sensitivity UV, Very High Sensitivity IR, Arc Off, TDSA On, Quick Fire On Fuel Size Methane 32 inch plume Distance feet (m) 7.5 (2.2) Horizontal (degrees) +45 –45 Typical Horz. Response Time (seconds) 0.9 0.2 Vertical (degrees) +45 –30 Typical Vert. Response Time (seconds) 0.1 0.1 Vertical (degrees) +45 –30 +45 –30 Typical Vert. Response Time (seconds) 11 13 6 6 Very High Sensitivity UV & IR, Low Arc, TDSA On, Quick Fire On Fuel Size n-Heptane 1 x 1 foot Methane 32 inch plume Distance feet (m) 42.5 (13) 32.5 (9.9) Horizontal (degrees) +45 –45 +45 –45 Typical Horz. Response Time (seconds) 12 14 5 7 High Sensitivity UV, Very High Sensitivity IR, Hi Arc, TDSA On, Quick Fire Off Fuel Size n-Heptane 1 x 1 foot Methane 32 inch plume Distance feet (m) 30 (9.1) 32.5 (9.9) Horizontal (degrees) +45 –45 +45 –45 Typical Horz. Response Time (seconds) 8 8 4 5 Vertical (degrees) +45 –30 +45 –30 Typical Vert. Response Time (seconds) 10 7 5 5 Medium Sensitivity UV, High Sensitivity IR, Hi Arc, TDSA On, Quick Fire On Fuel Size n-Heptane 1 x 1 foot Methane 32 inch plume 9.1 Distance feet (m) 25 (7.6) 30 (9.1) Horizontal (degrees) +45 –45 +45 –45 Typical Horz. Response Time (seconds) 15 7 8 6 26 Vertical (degrees) +45 –30 +45 –30 Typical Vert. Response Time (seconds) 7 9 8 12 95-8547 FM Approval and Performance Report – Continued MODEL X5200M The X5200M uses a sensor that has a broader spectrum than the standard sensor. It is designed to detect fires with unusual chemistry such as black powder. Consult factory for usage recommendations. X5200M RESPONSE CHARACTERISTICS High Sensitivity UV & IR, Arc Off, TDSA On, Quick Fire On Fuel Size Distance feet (m) Typical Response Time (seconds) Black Powder 40 grams 10 (3) 0.12 X5200M RESPONSE CHARACTERISTICS IN THE PRESENCE OF FALSE ALARMS High Sensitivity UV & IR, Arc Off, TDSA On, Quick Fire On False Alarm Source Sunlight, direct, reflected, modulated & unmodulated Distance feet (m) Fire Source Distance feet (m) Typical Response Time (seconds) — 2 inch dia Heptane 10 (3) < 15 70 w sodium vapor lamp, unmodulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) 5 70 w sodium vapor lamp, modulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) <1 250 w vapor lamp, unmodulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) 11 250 w vapor lamp, modulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) <1 300 w incandescent lamp, unmodulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) 7 300 w incandescent lamp, modulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) 6 500 w halogen lamp, unmodulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) <1 500 w halogen lamp, modulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) 11 1500 w electric radiant heater, unmodulated 10 (3) 1 x 1 foot n-Heptane 40 (12) <1 1500 w electric radiant heater, modulated 10 (3) 1 x 1 foot n-Heptane 40 (12) <1 2-34 w fluorescent lamps , unmodulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) 15 2-34 w fluorescent lamps , modulated 3 (0.9) 1 x 1 foot n-Heptane 40 (12) <1 X5200M FALSE ALARM IMMUNITY High Sensitivity UV & IR, Arc Off, TDSA On, Quick Fire On Distance feet (m) Modulated Response Unodulated Response — No alarm No alarm Arc welding 15 (4.6) No alarm No alarm 70 w sodium vapor lamp 3 (0.9) No alarm No alarm 250 w vapor lamp 3 (0.9) No alarm No alarm 300 w incandescent lamp 3 (0.9) No alarm No alarm 500 w halogen lamp 3 (0.9) No alarm No alarm 1500 w electric radiant heater 3 (0.9) No alarm No alarm 2-34 w fluorescent lamps 3 (0.9) No alarm No alarm False Alarm Source Sunlight, direct, reflected X5200M FIELD OF VIEW High Sensitivity UV & IR, Arc Off, TDSA On, Quick Fire On Fuel Size Distance feet (m) Black Powder 40 grams 5 (1.5) 9.1 Horizontal (degrees) +45 –45 Typical Horz. Response Time (seconds) Vertical (degrees) Typical Horz. Response Time (seconds) 0.1 0.1 +45 –30 0.1 0.1 27 95-8547 APPENDIX B CSA APPROVAL DIVISION CLASSIFICATION: Ultraviolet Infrared Flame Detector/Controller X5200 series, rated 18-30 Vdc, 2.8 Watts to 17.5 Watts. Relay contacts rated 5 Amps @ 30 Vdc. CLASS 4818 04 - SIGNAL APPLIANCES - Systems - For Hazardous Locations Class I, Division 1, Groups B, C, and D (T5); Class II, Division 1, Groups E, F, and G (T5); Class I, Division 2, Groups A, B, C, and D (T3); Class II, Division 2, Groups F and G (T3); Class III; Enclosure NEMA/Type 4X; APPLICABLE REQUIREMENTS CAN/CSA-C22.2 No. 0-M91 – General requirements - Canadian Electrical Code, Part II CAN/CSA-C22.2 No. 25-1966 – Enclosures for use in Class II Groups E, F & G Hazardous Locations CAN/CSA-C22.2 No. 30-M1986 – Explosion-Proof Enclosures for Use in Class I Hazardous Locations CAN/CSA-C22.2 No. 94-M91 – Special Purpose Enclosures CAN/CSA-C22.2 No. 142-M1987 – Process Control Equipment CAN/CSA-C22.2 No. 213-M1987 – Nonincendive Electrical Equipment for Use in Class I, Division 2 Hazardous Locations ZONE CLASSIFICATION: CLASS 4818 04 - SIGNAL APPLIANCES - Systems - For Hazardous Locations Ex db eb IIC T6...T5 T6 (Tamb = -50°C to +60°C) T5 (Tamb = -50°C to +75°C) Ex tb IIIC T95°C (Tamb = -50°C to +75°C) Seal required adjacent to enclosure IP66/IP67 Ex db IIC T6...T5 T6 (Tamb = -55°C to +60°C) T5 (Tamb = -55°C to +75°C) Ex tb IIIC T95°C (Tamb = -55°C to +75°C) Seal required adjacent to enclosure IP66/IP67 APPLICABLE REQUIREMENTS CAN/CSA-C22.2 No. 60079-0: 2007 – Electrical apparatus for explosive atmospheres. Part 0: General requirements CAN/CSA-C22.2 No. 60079-1: 2011 – Explosive atmospheres. Part 1: Equipment protection by flameproof enclosures "d" CAN/CSA-C22.2 No. 60079-7: 2012 – Explosive atmospheres. Part 7: Equipment protection by increased safety "e" CAN/CSA-C22.2 No. 60079-31: 2012 – Explosive atmospheres. Part 31: Equipment dust ignition protection by enclosure "t" The following accessories are CSA approved for use with the X5200 Flame Detector: Part Number Description 102740-002 007739-001 007290-001 007290-002 011385-001 Magnet Magnet and Extension Pole Q9033B Stainless Steel Mounting Arm Assembly is for aluminum and stainless steel detectors Q9033A Aluminum Mounting Arm Assembly is for aluminum detectors only Q9033 Collar Attachment 9.1 28 95-8547 APPENDIX C ATEX APPROVAL EC-TYPE EXAMINATION CERTIFICATE DEMKO 02 ATEX 132195X Increased Safety Model Flameproof Model II 2 G II 2 G 0539 II 2 D II 2 D Ex db eb IIC T6...T5 Ex db IIC T6...T5 Ex tb IIIC T80°C Ex tb IIIC T80°C T6 (Tamb = –50°C to +60°C) T6 (Tamb = –55°C to +60°C) T5 (Tamb = –50°C to +75°C) T5 (Tamb = –55°C to +75°C) IP66/IP67. IP66/IP67. 0539 Compliance with: EN 60079-0: 2012+A11:2013 EN 60079-1: 2014 EN 60079-7: 2007 EN 60079-31: 2009 EN 60529: 1991+A1:2000+A2:2013 INSTALLATION INSTRUCTIONS The field wiring connections in the terminal compartment are ATEX certified and accepts wiring specifications from 14-24 AWG or 2.5-0.2 mm2. The flame detector model X5200UVIR shall be installed according to the instructions given by the manufacturer. The cable entry devices shall be certified in type of explosion protection flameproof enclosure "d" for use with the terminal compartment in type of explosion protection flameproof enclosure "d,” or in type of explosion protection increased safety "e" for use with the terminal compartment in type of explosion protection increased safety "e.” They shall be IP66/IP67 rated, suitable for the conditions of use and correctly installed. Unused entries shall be closed with suitable certified blanking elements. The metal housing for the Ultraviolet Infrared (UVIR) flame detector type X5200 must be electrically connected to earth ground. For ambient temperatures below –10°C and above +60°C use field wiring suitable for both minimum and maximum ambient temperature. Special conditions for safe use: • The EOL resistor can only be used within the flameproof terminal compartment. • EOL resistors must be ceramic, wirewound type, rated 5 watts minimum, with actual power dissipation not to exceed 2.5 watts. • The Ultraviolet Infrared (UVIR) flame detector type X5200 is to be installed in places where there is a low risk of mechanical damage. • See the “Maintenance” section of this manual for guidance on minimizing the risk from electrostatic discharge. • Flameproof joints are not intended to be repaired. See the “Device Repair and Return” section of this manual for more information on conducting repairs. 9.1 29 95-8547 NOTE Operational performance verified from –40°C to +75°C. NOTE An optional third party addressable module can only be used within the Ex d flameproof model unless the addressable module is component certified as Ex e for use within the Ex d e increased safety model. NOTE Refer to “EOL Resistors” section for installation details. All cable entry devices and blanking elements shall be certified to “E-generation” or “ATEX” standards, in type of explosion protection increased safety “e” or flameproof enclosure “d” (as applicable), suitable for the conditions of use and correctly installed. They shall maintain the degree of ingress protection IP66/IP67 for the apparatus. Unused conduit entries shall be closed with suitable blanking elements. NOTE For ATEX installations, the X5200 detector housing must be electrically connected to earth ground. The following accessories are ATEX approved for use with the X5200 Flame Detector: Part Number Description 007290-001 007290-002 011385-001 Q9033B Stainless Steel Mounting Arm Assembly is for aluminum and stainless steel detectors Q9033A Aluminum Mounting Arm Assembly is for aluminum detectors only Q9033 Collar Attachment 9.1 30 95-8547 APPENDIX D IECEx APPROVAL CERTIFICATE OF CONFORMITY IECEx ULD 06.0018X Ex db eb IIC T6...T5 Ex db IIC T6...T5 Ex tb IIIC T80°C Ex tb IIIC T80°C T6 (Tamb = –50°C to +60°C) or T6 (Tamb = –55°C to +60°C) T5 (Tamb = –50°C to +75°C) T5 (Tamb =–55°C to +75°C) IP66/IP67. IP66/IP67. Compliance with: IEC 60079-0: 2011, Ed. 6 IEC 60079-1: 2014, Ed. 7 IEC 60079-7: 2006, Ed. 4 IEC 60079-31: 2008, Ed. 1 IEC 60529: 2013, Ed. 2.2 INSTALLATION INSTRUCTIONS The field wiring connections in the terminal compartment are suitable certified and accepts wiring specifications from 14-24 AWG or 2.5-0.2 mm2. The flame detector model X5200UVIR shall be installed according to the instructions given by the manufacturer. The cable entry devices shall be certified in type of explosion protection flameproof enclosure "d" for use with the terminal compartment in type of explosion protection flameproof enclosure "d,” or in type of explosion protection increased safety "e" for use with the terminal compartment in type of explosion protection increased safety "e.” They shall be IP66/IP67 rated, suitable for the conditions of use and correctly installed. Unused entries shall be closed with suitable certified blanking elements. The metal housing for the Ultraviolet Infrared (UVIR) flame detector type X5200 must be electrically connected to earth ground. For ambient temperatures below –10°C and above +60°C use field wiring suitable for both minimum and maximum ambient temperature. Special conditions for safe use: • The EOL resistor can only be used within the flameproof terminal compartment. • EOL resistors must be ceramic, wirewound type, rated 5 watts minimum, with actual power dissipation not to exceed 2.5 watts. • The Ultraviolet Infrared (UVIR) flame detector type X5200 is to be installed in places where there is a low risk of mechanical damage. • See the “Maintenance” section of this manual for guidance on minimizing the risk from electrostatic discharge. • Flameproof joints are not intended to be repaired. See the “Device Repair and Return” section of this manual for more information on conducting repairs. The following accessories are IECEx approved for use with the X5200 Flame Detector: Part Number Description 007290-001 007290-002 011385-001 Q9033B Stainless Steel Mounting Arm Assembly is for aluminum and stainless steel detectors Q9033A Aluminum Mounting Arm Assembly is for aluminum detectors only Q9033 Collar Attachment 9.1 31 95-8547 95-8547 FlexSonic ® Acoustic Leak Detector X3301 Multispectrum IR Flame Detector ­Corporate Office 6901 West 110th Street Minneapolis, MN 55438 USA www.det-tronics.com PointWatch Eclipse ® IR Combustible Gas Detector Phone: 952.946.6491 Toll-free: 800.765.3473 Fax: 952.829.8750 det-tronics@det-tronics.com FlexVu ® Universal Display with GT3000 Toxic Gas Detector Eagle Quantum Premier ® Safety System All trademarks are the property of their respective owners. © 2016 Detector Electronics Corporation. All rights reserved. Det-Tronics manufacturing system is certified to ISO 9001— the world’s most recognized quality management standard.