Emerson 400 and 400VP ENDURANCE™ Conductivity Sensors Instruction Manual
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Instruction Manual 400 and 400VP LIQ_MAN_ABR_400_400VP December 2013 ENDURANCE™ Conductivity Sensors For additional information, please refer visit our website at www.rosemountanalytical.com. CAUTION Sensor/Process Application Compatibility The wetted sensor materials may not be compatible with process composition and operating conditions. Application compatibility is entirely the responsibility of the user. WARNING Before removing the sensor, be absolutely certain that the process pressure is reduced to 0 psig and the process temperature is lowered to a safe level! Sensor Specifications Specifications 400 400VP Flow Cell PN 24091-02 Wetted Materials Titanium, PEEK (glass-filled), 316 SST, EPDM Titanium, PEEK (glass-filled), 316 SST, EPDM Polycarbonate, polyester, 316 SST, silicone Temperature Range stnd: 32–221 °F (0–105 °C) -60: 32–392 °F (0–200 °C) (requires sensor-mounted junction box) 32–221 °F (0–105 °C) 32–158 °F (0–70 °C) Maximum Pressure 250 psig (1825 kPa abs) 250 psig (1825 kPa abs) 90 psig (722 kPa abs) Vacuum Service At 1.6 in Hg air leakage is less than 0.005 SCFM (0.00014 m3/min) At 1.6 in Hg air leakage is less than 0.005 SCFM (0.00014 m3/min) NA Installation Keep ¼ in. (6 mm) clearance between electrodes and piping. The electrodes must be completely submerged in the process liquid, i.e., to the level of the threaded connection. See Figures 1–6 for recommended orientation and installation. The 400 and 400VP sensors with 0.1 and 1.0/cm cell constants can be installed in ¾-inch pipe tees. All 400 and 400VP sensors can be installed in 1-inch tees with a ¾-inch bushing. If the sensor is installed in a pipe tee or flow cell with the sample draining to open atmosphere, bubbles may accumulate on the electrodes. Trapped bubbles will cause errors. As bubbles accumulate, the conductivity reading normally drifts down. In the plastic flow cell, bubbles are readily visible. To control bubble formation, apply a small amount of back pressure to the flow cell or pipe tee. 400 and 400VP Instruction Manual December 2013 Figure 1. Sensor Orientation LIQ_MAN_ABR_400_400VP Figure 2. Direct Insertion in a Pipe SENSOR ° ° WELDALET PROCESS PIPING Figure 3. Insertion in a Pipe Tee Figure 4. Insertion in a Pipe Tee OUTLET OUTLET SENSOR INLET INLET 1” PIPE TEE WITH 3/4” BUSHING SHOWN 1” PIPE TEE WITH 3/4” BUSHING SHOWN Figure 6. Insertion in a Flow Cell (PN 24091-02) Figure 5. Insertion in a Pipe Tee FLOW OUTLET SENSOR INLET 3/4” INCH MNPT (TYPICAL) FLOW 2 Instruction Manual LIQ_MAN_ABR_400_400VP 400 and 400VP December 2013 Wiring Note For additional wiring information on this product, including sensor combinations not shown here, please refer to either our online wiring programs or the Manual DVD enclosed with each product. 1056, 1057, 56, 5081, 6081, 54e, and XMT : http://www3.emersonprocess.com/raihome/sp/liquid/wiring/XMT/ 1066 and sensors with SMART preamps: http://www2.emersonprocess.com/en-US/brands/rosemountanalytical/Liquid/Sensors/ Pages/Wiring_Diagram.aspx 1055: http://www3.emersonprocess.com/raihome/sp/liquid/wiring/1055/ Wire Color and Connections in Sensor REVISIONS WHEN INCH AND METRIC DIMS ARE GIVEN Color Function MILLIMETER Gray Connects to outer electrode Clear Coaxial shield for gray wire Orange Connects to inner electrode Clear Coaxial shield for orange wire LTR Red White with red stripe RENAMED TB1-5 THRU TB1-10 SIGNAL NAMES. RTD in RTD sense RTD return RTD White Clear B INCH DESCRIPTION Shield for all RTD lead wires Wiring Diagrams Figure 7. Wiring for 54eC Figure 8. Wiring for 56 and 1056 3 D 400 and 400VP Instruction Manual December 2013 LIQ_MAN_ABR_400_400VP Figure 9. Wiring for 1066 TB2 TB1 WHITE RCV B SENSE WHITE/RED RCV A RTD IN RED CLEAR RSHLD CLEAR GRAY DRVB RTN SHLD ORANGE DRVA CLEAR Figure 10. Wiring for XMT-C-10 (Panel) DSHLD Figure 11. Wiring for XMT-C-11 (Pipe or Wall) APPROVALS Figure 12. Wiring for 5081C NOTES: UNLESS OTHERWISE SPECIFIED C. HOANG 7-7-10 CHECKED J. COVEY 7-23-10 PROJECT ENGR APVD THIS DWG CREATED IN SOLID EDGE Rosemount Analytical, Inc. DATE DRAWN 2400 Barranca Pkwy Irvine, CA 92606 TITLE WIRING MODEL 400 SERIES SENSORS TO MODEL 1066 Figure 13. Wiring for 6081-C B DWG NO SIZE 40106607 REV B 08-95 4 Instruction Manual LIQ_MAN_ABR_400_400VP 400 and 400VP December 2013 Wiring Through a Junction Box The 400-60 sensors have a junction box mounted on the end of the sensor. See Figure 14 for wiring instructions. If wiring connections are made through a remote junction box (PN 23550-00), wire point-to-point. Use cable 23747-00 (factory-terminated) or 9200275 (raw cable). Pin Out Diagram for 400VP Figure 14. Sensor-Mounted Junction Box Wiring Figure 15. VP pin-out (viewed from connector end of sensor, looking down) Notes: 1. The gray sensor wire is connected to the junction box, which makes electrical contact with the OUTER electrode. 2. Terminals in junction box are not numbered. Refer to analyzer wiring diagram for connections at analyzer. Cleaning the Sensor Use a warm detergent solution and a soft brush or pipe cleaner to remove oil and scale. Isopropyl alcohol (rubbing alcohol) can also be used to remove oily films. Avoid using strong mineral acids to clean conductivity sensors. Calibration ENDURANCE conductivity sensors are calibrated at the factory and do not need calibration when first placed in service. Simply enter the cell constant printed on the label into the analyzer. After a period of service, the sensor may require calibration. The sensor can be calibrated against a solution having known conductivity or against a referee meter and sensor. If using a standard solution, choose one having conductivity in the recommended operating for the sensor cell constant. Refer to the analyzer manual or product data sheet for recommended ranges. Do not use standard solutions having conductivity less than about 100 uS/cm. They are susceptible to contamination by atmospheric carbon dioxide, which can alter the conductivity by a variable amount as great as 1.2 uS/cm (at 25 °C). Because 0.01/cm sensors must be calibrated in low conductivity solutions, they are best calibrated against a referee meter and sensor in a closed system. For more information about calibrating contacting conductivity sensors, refer to application sheet ADS 43-024, available on the Rosemount Analytical website. 5 400 and 400VP Instruction Manual December 2013 LIQ_MAN_ABR_400_400VP Troubleshooting Problem Off-Scale Reading Noisy reading Reading seems wrong (lower or higher than expected) Sluggish response Probable Cause Solution Wiring is wrong. Verify wiring. Temperature element is open or shorted. Check temperature element for open or short circuits. See Figure 16. Sensor is not in process stream. Be sure sensor is completely submerged in process stream. Variopol cable is not properly seated. Loosen connector and reseat. Sensor has failed. Perform isolation checks. See Figure 17. Sensor is improperly installed in process stream. Be sure sensor is completely submerged in process stream. Variopol cable is not properly seated. Loosen connector and reseat. Bubbles trapped in sensor. Be sure sensor is properly oriented in pipe or flow cell. See Figure 1. Apply back pressure to flow cell. Wrong temperature correction algorithm. Check that temperature correction is appropriate for the sample. See analyzer manual for more information. Wrong cell constant. Verify that the correct cell constant has been entered in the analyzer and that the cell constant is appropriate for the conductivity of the sample. See analyzer manual. Electrodes are fouled. Clean electrodes. Sensor is installed in dead area in piping. Move sensor to a location more representative of the process liquid. Figure 16. Checking Temperature Element Disconnect leads and measure resistance shown. The measured resistance should be close to the value in the table. 6 Figure 17. Checking Continuity and Leakage Disconnect electrode leads and measure resistance and continuity as shown. Sensor must be dry when checking resistance between electrode leads. Instruction Manual LIQ_MAN_ABR_400_400VP 400 and 400VP December 2013 Notes 7 400 and 400VP December 2013 Instruction Manual LIQ_MAN_ABR_400_400VP Rev. S facebook.com/EmersonRosemountAnalytical AnalyticExpert.com 8 Credit Cards for U.S. Purchases Only. twitter.com/RAIhome youtube.com/user/RosemountAnalytical Emerson Process Management 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 rosemountanalytical.com ©2013 Rosemount Analytical, Inc. All rights reserved. © Rosemount Analytical Inc. 2013 The contents of this publication are presented for information purposes only, and while effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. 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