O' Brien Stakpak Instructions

CAUTION: ALL INSTALLATIONS MUST BE DONE IN ACCORDANCE WITH ALL APPLICABLE CODES. IF THERE IS A CONFLICT BETWEEN THESE INSTRUCTIONS AND THE REQUIREMENT OF APPLICABLE CODES THE REQUIREMENTS OF THE CODES MUST BE FOLLOWED. TO SATISFY CODE AND APPROVAL AGENCY REQUIREMENTS O'BRIEN POWER CONNECTION AND END TERMINATION KITS MUST BE USED. APPROVALS AND PRODUCT WARRANTY MAY BE VOID IF ALTERNATE CONNECTION KITS ARE USED OR INSTALLATION INSTRUCTIONS AND PROPER END SEALING ARE NOT FOLLOWED. THE ENDS OF THE BUNDLE AND TRACER MUST BE PROTECTED FROM MOISTURE AND WEATHER AT ALL TIMES. THIS INCLUDES TEMPORARILY SEALING AND PROTECTING ALL ENDS DURING INSTALLATION AND HOOKUP. NEVER INSTALL A BUNDLE DURING INCLEMENT WEATHER IF THE ENDS ARE NOT SEALED. NEVER LEAVE A BUNDLE END UNSEALED OVERNIGHT. Contents Model Number and Identification Receiving and Storage Installation Minimum Installation Temperature Electrical Insulation Resistance Test Planning and Determining Length Uncoiling and Straightening Additional Instructions for Zone Heaters Minimum Bend Radius Bending Installing Vertical Runs Supporting Sealing the Bundle Power Connection and Termination Tracer List Temperature Control Page 2-3 4 4 4 4 4 5 6 6 7 8 9 9 10-11 12 STACKPAK INSTRUCTIONS ® Installation instructions are provided to give the field engineer and installers the necessary information to install STACKPAK in a safe, efficient and effective manner. These recommendations are suggestions and do not imply that onlythese methods can be used. MODEL NUMBER / PRODUCT IDENTIFICATION STACKPAK Model Number Example If You Have a 'Z' in the Model Number Model SU-H3S22/S22-TN18/200/K50/5M-XXXXX S STACKPAK U TPU Jacket H3S22 Three heated tubes one H3 3/8" x 0.062 PFA two S2 1/4" x 0.040 PFA S22 Two unheated tubes, two S2 1/4" x 0.040 PFA TN18 240V 18W/ft zone heater for non-hazardous areas 200 200’ overall length K50 Type K thermocouple w/ sensor located 50' from power end 5M 5 Messenger wires Size and configuration is defined during quotation and purchase order. n Some designs may contain tubes, tracers and other components not listed. These components will be designated by a “Z” in the model number and are defined in the packing list accompanying the shipment. Electric Connections and Terminations n Electric tracers must be connected and terminated using approved power connection and termination kits. See instructions provided with the power connection kit. STACKPAK MODEL NO. DESCRIPTION X = Alpha # = Numeric X Unit of measure – only used for bundle sold and marked in Meters No prefix designates product is sold and marked in feet M = meters / Separator S STACKPAK Product Designation X Jacket Material S = SV47- Proprietary Blend O’Brien PVC U = TPU - Separator X# For tube codes see: Tube List / X# - X# Tube OD will be called out in 1/8" increments. Multiple like tubes designated by multiple number codes.(ie H3S22 designates (one) heated H3 tube and (two) heated S2 tubes). Different tube types designated by including additional tube codes. Separator only if unheated tubes are present. Unheated tube(s) using same method as heated tubes (ie S22 designates two unheated S2 tubes) Separator Tracer – electric tracer family and wattage. See pages 10-11 for tracer list. Low Temperature Tracers: Jx, Px, JNx, JVx High Temperature Tracers: Bx, Nx, BDx, NDx Specialty Tracers: T18,TN18, TY18 x = Nominal output per foot Options Listing (Repeat as necessary) / Separator between each option – repeat as necessary # Length, exact and continuous X## Temperature sensor (if applicable) J = J- thermocouple K = K- thermocouple T = T- thermocouple R= 100Ω / PT100 3 wire RTD XX = distance from power end in units of measure #M M will call out the quantity of messenger wires. (ie /3M will call out 3 messenger wires) - Separator ## Specials identifier 2 MODEL NUMBER / PRODUCT IDENTIFICATION Tube List Designation Material Construction OD Wall Max. Pressure** Max. Continuous Length Possible*** Specifications A2 316/316L SS Welded 1/4" 0.035" 4,080 2,500 A269, A1016, EN 10204-3.1 A3 316/316L SS Welded 3/8" 0.035" 2,640 2,500 A269, A1016, EN 10204-3.1 A4 316/316L SS Welded 1/2" 0.035" 2,080 2,000 A269, A1016, EN 10204-3.1 B2 316/316L SS Seamless 1/4" 0.049" 7,500 1,300 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 B3 316/316L SS Seamless 3/8" 0.049" 4,800 1,000 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 B4 316/316L SS Seamless 1/2" 0.049" 3,700 750 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 C3 Copper Seamless 3/8" 0.032" 900 2,000 B68, B75, EN 10204-3.1 D4 Copper Seamless 1/2" 0.035" 800 1,000 B68, B75, EN 10204-3.1 E4 316/316L SS Welded 1/2" 0.049” 2,975 1,000 A269, A1016, EN 10204-3.1 F1 316/316L SS Seamless 1/8" 0.035" 10,900 psig 900 ft A269, A213-EAW, A1016, MR0175, EN 10204-3.1 F2 316/316L SS Seamless 1/4" 0.035" 5,100 2,200 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 F3 316/316L SS Seamless 3/8" 0.035" 3,300 1,300 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 F4 316/316L SS Seamless 1/2" 0.035" 2,600 1,000 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 G2 PFA Teflon Extruded 1/4" 0.030" 155 1,000 G3 PFA Teflon Extruded 3/8" 0.030" 95 1,000 G4 PFA Teflon Extruded 1/2" 0.030" H2 PFA Teflon Extruded 1/4" 0.062" H3 PFA Teflon Extruded 3/8" 0.062" H4 PFA Teflon Extruded 1/2" 0.062" 155 1,000 J2 Copper Seamless 1/4" 0.030" 1,400 2,600 B68, B75, EN 10204-3.1 K4 316/316L SS Seamless 1/2" 0.065" 5,100 250 A269, A213-EAW, A1016, MR0175, EN 10204-3.1 M4 Copper Seamless 1/2" 0.049" 1,100 1000 B68, B75, EN 10204-3.1 MA12 316/316L SS Welded 12mm 1mm 170 300 A269, A1016, EN 10204-3.1 MB10 316/316L SS Seamless 10mm 1.5mm 410 150 A269, A213-EAW, A1016, MR0175, DIN 17458 1.4401/1.4404, EN 10204-3.1 MB12 316/316L SS Seamless 12mm 1.5mm 330 120 A269, A213-EAW, A1016, MR0175, DIN 17458 1.4401/1.4404, EN 10204-3.1 MD6 Copper Seamless 6mm 1mm 95 600 B68, B75, EN 10204-3.1 MD8 Copper Seamless 8mm 1mm 60 455 B68, B75, EN 10204-3.1 MD12 Copper Seamless 12mm 1mm 55 300 B68, B75, EN 10204-3.1 MF6 316/316L SS Seamless 6mm 1mm 460 Bar 300M A269, A213-EAW, A1016, MR0175, DIN 17458 1.4401/1.4404, EN 10204-3.1 MF8 316/316L SS Seamless 8mm 1mm 330 210 A269, A213-EAW, A1016, MR0175, DIN 17458 1.4401/1.4404, EN 10204-3.1 MF10 316/316L SS Seamless 10mm 1mm 260 165 A269, A213-EAW, A1016, MR0175, DIN 17458 1.4401/1.4404, EN 10204-3.1 MF12 316/316L SS Seamless 12mm 1mm 210 150 A269, A213-EAW, A1016, MR0175, DIN 17458 1.4401/1.4404, EN 10204-3.1 MG6 PFA Teflon Extruded 6mm 1mm 10 300 MG8 PFA Teflon Extruded 8mm 1mm MG10 PFA Teflon Extruded 10mm 1mm MG12 PFA Teflon Extruded 12mm 1mm N2 Monel Seamless 1/4" 0.035" 4,800 1,000 B163, B165 N3 Monel Seamless 3/8" 0.035" 3,100 600 B163, B165 P4 Monel Seamless 1/2" 0.049" 3,210 600 B163, B165 S2 PFA Teflon Extruded 1/4" 0.040" 180 745 TrueTube® EP: Electropolished, A269, A213-EAW, A1016, MR0175, EN 10204 3.1 (GREEN identification in bundle) TC1 316/316L SS Seamless 1/8" 0.020" 10,900 100 TE2 316/316L SS Seamless 1/4" 0.035" 5,100 300 TE3 316/316L SS Seamless 3/8" 0.035" 3,300 300 TrueTube® FS: Chemically Polished and Passivated with SilcoNert 2000 ID Coating, A269, A213 EAW, A1016, MR0175, EN 10204 3.1 (LT BLUE identification in bundle) TF1 316/316L SS Seamless 1/8" 0.035" TF2 316/316L SS Seamless 1/4" 0.035" 5,100 2,200 TF3 316/316L SS Seamless 3/8" 0.035" 3,300 1,300 TrueTube® EPS: Electropolished with SilcoNert 2000 ID Coating, A269, A213-EAW, A1016, MR0175, EN 10204-3.1(RED identification in bundle) TD1 316/316L SS Seamless 1/8" 0.020" 10,900 100 TS2 316/316L SS Seamless 1/4" 0.035" 5,100 300 TS3 316/316L SS Seamless 3/8" 0.035" 3,300 300 *Maximum Pressure @ 72F (23C). Values calculated using S values as specified for metallic tube in ANSI B31.3 code. **Consult Factory for availability of longer continuous lengths. 3 Receiving and Storage n Ensure that the protective caps placed over the ends of the bundle are firmly in place to protect from moisture. CAUTION: Fire hazard in hazardous locations. The insulation resisitance test can produce sparks. Be sure there are no flammable vapors in the area before performing this test. Insulation Resistance Criteria n A clean, dry, properly installed circuit should measure thousands of megohms, regardless of the heating cable length or measuring voltage. The following criteria are provided to assist in determining the acceptability of an installation where optimum conditions may not apply. n All insulation resistance values should be greater than 1 gigaohm (1000 megohms). n n n Instructions on this page are for Installation of STACKPAK with zone heaters. JNx, JVx, T18, TN18 and TY18 ONLY - DISREGARD FOR ALL OTHERS. Zone heater cables have a series of heater zones. The junction between zones are called NODES. See separate heater cable power and termination kit instructions for information on how to locate node. Node + Buss Wires - All bundle ends must be sealed at all times. Protect from mechanical damage. Temperature Range - Storage -60°F to 140°F (-50°C to 60°C) TPU Jacket -30°F to 140°F (-35°C to 60°C) SV47 Jacket Node Minimum Installation Temperatures Identifier Description S SV47 U TPU Minimum Installation Temperature -10°F (-23°C)* -40°F (-40°C)* Minimum Service Temperature -30°F (-35°C) -60°F (-50°C) *Allow tube bundle to rise above the minimum installation temperature if overnight temperatures fall below the minimum installation temperature. Electrical Insulation Resistance (Megger™) Test CAUTION: High voltage testing of electrical insulation poses potential shock hazard and should only be performed by qualified personnel. Frequency n Electrical insulation resistance testing is recommended before installing the bundle, prior to initial start-up after bundle installation and as part of regularly scheduled maintenance. Procedure n Insulation resistance testing (using a megohmmeter) should be conducted at 500 and 1,000 Vdc. n First measure the resistance between the heating cable bus wires and the braid. 1. De-energize the circuit. 2. Disconnect the thermostat or controller if installed. 3. Disconnect bus wires from terminal block if installed. 4. Set test voltage at 0 Vdc. 5. Connect the negative (-) lead to the heating cable metallic braid. 6. Connect the positive (+) lead to both heating cable bus wires simultaneously. 7. Turn on the megohmmeter and set the voltage to 500 Vdc; apply the voltage for 1 minute. The meter needle should stop moving. Rapid deflection indicates a short. Record the insulation resistance value in the Inspection Record. 8. Repeat Steps 4-7 at 1000 Vd. 9. Turn off the megohmmeter. 10. If the megohmmeter does not self-discharge, discharge phase connection to ground with a suitable grounding rod. Disconnect the megohmmeter. 11. Reconnect the thermostat if installed. 4 YOU MUST LOCATE THE FIRST AND LAST NODES TO CORRECTLY INSTALL THIS PRODUCT. Zone Length n Zone nodes must also be located when installing splice and tee connections. n Do not exceed the maximum circuit length of the heat trace. Refer to the heat trace cut sheet. n Only connect bundles of the same model. n Insulate the Splice/Tee area to the same physical size. Completely weather seal the area, paying particular attention to the exit points of the tracer. Apply RTV sealant around this area to prevent moisture ingress. See page 9 for sealing product options. Node When installed, the first node must be a minimum of 6" (150mm) away from the junction box entry gland or the end termination fitting. The heater cable from the cut end to the first node will be unheated. Splice Splice Kit First Node From Node Location Planning Installation and Determining Length n Route along existing structures such as beams and columns to provide support. n Avoid areas where the ambient temperature may exceed 110°F (45°C). n Maintain 1/2" (12mm) minimum air gap between bundles. n Measure square into corners. (The length required to make a 90 degree bend is about 13" (330mm). Measuring square into the corner will give you 16" (410mm). The extra 3" (80mm) is part of your safety factor to ensure you have enough length.) n Allow 12" - 18" (300mm to 450mm) of straight tubing bundle before connecting to fittings. n Allow enough heater cable to reach the junction box and make connections inside considering the minimum length requirements of applicable national and local electrical codes. n If the bundle contains a JNx, JVx, T18, TN18 or TY18 heater see special instructions on the following page about locating first and last nodes. n If the bundle is supplied with factory finished ends or factory installed temperature sensor, the "Power End", "Probe End" and "Temperature Sensor" location will be marked and must be installed as indicated. Uncoiling and Straightening Method 1 - Roll it out on the floor or other flat surface. This will leave a slight bow that can be taken out by hand. Method 2 - Use a second smaller spool to straighten the product as it is taken off of the larger shipping spool. Unheated Heated Node Location Unheated Unheated First Node From End of Cable 6" (150mm) Min. End of Cable Jacket Patch Kit Unheated 6" (150mm) Min 6" (150mm) Min End Termination Junction Box Entry Gland Tee Unheated Unheated Tee Kit 6" (150mm) Min. 6" (150mm) Min. n Allow enough tubing to reach process connections at each end. n Bundle length may need to be adjusted to insure that the ends of the tubing are in contact with a heated zone. First Node From End of Cable ated Unhe First Node From End of Cable Tube Tee Jacket Patch Kit WRONG WAY: Process Connection Process Connection Junction Box 6" (150mm) Min. This Section of Tube Bundle will be UNHEATED! This Section of First Node From End of Cable Tube Bundle will be UNHEATED! End Termination CORRECT WAY: Adjust length of installation so entire bundle length is heated. First Node From End of Cable Unheated 6" (150mm) Min. Do not allow heater cable to overlap itself or come in contact with other heater cable. Position and fasten in place with fiberglass tape supplied in jacket patch kit. Process Connection Process Connection Junction Box CAUTION: First Node From End of Cable Unheated 6" (150mm) Min. End Termination 5 Minimum Bend Radius n Minimum bend radius for all products with / " (16mm) and smaller diameter tubes is 8" (200mm). n Minimum bend radius for all products with 3/4" (19mm) and larger diameter tubes or 2 1/2" (65mm) and larger bundle diameter is 12" (300mm). 5 8 n To bend on the other (larger) dimension: Method 1 - Make two back to back bends on small dimension and twist the bundle in the direction you want it to go. Vertical Runs n Two methods are used, one pulls the probe or process end of the bundle into place and the other lifts the product spool to the highest point and lowers the instrument or analyzer end. Lowering Bundle from Top Down If the bundle has factory finished ends or factory installed temperature sensors the probe and power ends will be labeled on the bundle. Bending n The jacket will wrinkle when the bundle is bent. This is a normal condition and does not affect the performance or life of the bundle. n Applying silicone spray on the bundle jacket will help the bundle slide in the mandrel, especially in cold temperatures. n Bend on the small dimension. The bundle will tend to twist and then bend on this dimension naturally. Pulling Bundle Into Place Temporary Pulling Block Pulling Cable O'Brien or Similar Closed Mesh Support Grip Probe End O'Brien Split Me 50' (15m) Maximum Spacing Closed Mesh Support Grips Model # OA70095K15 OA70095K16 OA70095K17 OA70095K18 OA70095K19 OA70095K21 OA70095K21 Split Lace Support Grips Model # OA70095K44 OA70095K45 OA70095K46 OA70095K47 OA70095K48 OA70095K49 OA70095K51 Support Cable Bundle OD 1.00 - 1.25 1.25 - 1.50 1.50 - 1.75 1.75 - 2.00 2.00 - 2.50 2.50 - 3.00 3.00 - 3.45 Bundle OD 1.00 - 1.25 1.25 - 1.50 1.50 - 1.75 1.75 - 2.00 2.00 - 2.50 2.50 - 3.00 3.00 - 3.45 O'Brien or Similar Split Mesh Support Grip n Method 1 - Use O'Brien BB8 or BB12 bundle bending tool. O'Brien or Similar Split Mesh Support Grip 80' (25m) Maximum Spacing Power End Method 2 - Grasp the bundle firmly and twist it 90°. Then make the bend. This technique may also be used to position the tubing for process connection. ONLY PULL BUNDLE FROM THE OUTER JACKET n When pulling bundle into place the bundle must be attached to pulling cable at intervals not exceeding 50' (15m). DO NOT ALLOW UNSUPPORTED DROPS GREATER THAN 80' (25m) n When lowering bundle into place the bundle must be attached to pulling cable at intervals not exceeding 80' (25m). n Once in place the bundle must be permanently supported n Once in place the bundle must be permanently supported following recommended methods at specified support following recommended methods at specified support centers. centers. n Method 2 - Use mandrel or spool hub with minimum or larger diameter hub. n Kellems Support Grips may be left in place as secondary support. 6 7 TRACEPAK® Supporting Perforated Angle Support n STACKPAK is not designed for continuous flexing and must be rigidly supported. n Supports and hangers must have a 1/2" (12mm) minimum surface area with smooth edges and be designed so they can not be overtightened to crush the tubing bundle. Plastic Tie Wrap –or– S.S. Banding Do not use U-bolts as supports. n Angle iron may be used as a support. Place the bundle in an angle sized 1/2" (12mm) larger than the largest dimension of the bundle and secure it with metal or plastic straps with a 1/2" (12mm) width minimum. Do not use wire ties or sharp-edge metal banding straps. n Cable tray may be used as a support. n Maintain a minimum of 1/2" (12mm) air gap between bundles. n Maximum Support Centers Vertical Runs - 15 feet (5 meters) Horizontal Runs - 6 feet (2 meters) Unsupported Horizontal Runs - 6 feet (2 meters) maximum.* Support centers should be placed so bundle does not sag between supports. This distance will vary by bundle configuration. n / " (12mm) Stainless Steel Banding with Smooth Edges Sealing the Bundle All bundle ends and connections must be properly sealed to keep the insulation dry. All bundle ends must be temporarily sealed at all times during installation. n All bundle ends must be permanently sealed after installation. n Refer to the instructions packaged with the end seal selected. n n Temporary Sealing Methods – Any method that is weatherproof and prevents moisture from reaching the insulation is sufficient during installation. Example: Heavy plastic bags may be placed over the bundle ends and temporarily secured with vinyl tape. These methods must be replaced with a suitable permanent weatherproof seal to complete the installation. Angle Iron 1 2 Existing Insulated Pipe TPKSK-10 10oz. tube of Black RTV Silicone Sealant – maximum service temperature 400°F (204C). TPKSK-3H 3oz. tube of Red RTV Silicone Sealant – maximum service temperature 650°F (315C). TRACEPAK® n Existing Insulated Pipe Plastic Tie Wrap –or– S.S. Banding TRACEPAK® TPKSK-SRT-10 10oz. tube of Black RTV Silicone Sealant and 36 yard roll of Self Fusing Silicone Tape – maximum service temperature 400°F (204C). TPKHS t Standard Cable Tray Body dia. Min/Max / " (20m) UniStrut Spacer Note: Spacer must be secured to bottom row of bundles with Tie Wraps –or– S.S. Banding 13 16 TRACEPAK® Fireproof Concrete Column Channel Strut Standard Cable Tray / " (12m) Tie Wrap –or– S.S. Banding Conduit Clamp n Detail 1 TPKHS-C2 0.50"/1.13" (12mm/28mm) 0.30"/0.80 (8mm/20mm) 0.75"/1.40" (19mm/35mm) TPKHS-J4 1.40"/2.65" (36mm/67mm) 0.43"/1.20" (11mm/30mm) TPKHS-K6 1.45"/2.40" (37mm/61mm) 0.35"/0.80" (9mm/20mm) TPKHS-L2 TPKHS-A3 TPKHS-B3 TPKHS-H3 8 Maximum I.D. Nose (B) Minimum I.D. Nose (C) 0.50" (12mm) 1.00" (25mm) 1.00" (25mm) 1.40" (36mm) 1.60" (40mm) 2.10" (51mm) 2.75" (70mm) 3.50" (89mm) 0.75" (19mm) 0.75" (19mm) 1.43" (36mm) 0.73" (19mm) Mounting Hole Diameter (D) 2.00" (50mm) 2.38" (60mm) 3.50" (88mm) 4.75" (120mm) Max. Panel Thickness (A) Max. (B) Min. (C) I.D. Nose Mounting Hole Diameter (D) TPKJP1 Jacket Patch Kit, Small (8” x 8”) – maximum service temperature 400°F (204C). TPKJP2 Jacket Patch Kit, Large (8” x 96”) – maximum service temperature 400°F (204C). n Refer to the Tracer List on the following page for the proper power connection and termination kit. Specific installation instructions are provided with each kit. 0.375"/1.30" (9mm/33mm) –– 1.40"/2.40" (36mm/60mm) 0.90"/1.70" (22mm/43mm) 2.00"/3.20" (50mm/80mm) TPKES-4 TPKES-4S TPKES-5 TPKES-6X Max. Panel Thickness (A) Leg dia. Min/Max 0.30"/0.75" (8mm/19mm) 0.15"/0.55" (4mm/14mm) 0.50"/1.5" (12mm/38mm) TPKHS-D2 Model # n 0.95"/1.90" (24mm/48mm) 0.45"/1.60" (11mm/40mm) 1.50"/3.00" (38mm/75mm) 1 2 Threaded Rod TPKHS-E1 Heat Shrink Entry Seals – maximum service temperature 400°F (204C). Power Connection and Termination Heat Shrink End Boots – maximum service temperature 400°F (204C). t / " (12m) Minimum 1 2 TPKES 9 Tracer List Select Correct Power Connection and End Termination Kits Depending Upon Electric Tracer Supplied JV5 Votage W/m 445F (235C) 500F (260C) 10 T* 32 400F (200C) 482F (250C) T* 15 49 335F (170C) 500F (260C) T* T210-PC T210-PC T210-PC T210-PC T210-PC T210-PC T210-PC T210-PC T210-PC T210-PC T9355-PC T210-PC T210-PC T9355-PC T210-PC T210-PC T9355-PC T210-PC T210-PC T9355-PC Termination Approvals 120 20 65 300F (150C) 482F (250C) T* JN5 240 5 16 445F (230C) 500F (260C) T* JN10 240 10 30 400F (205C) 482F (250C) T* JN15 240 15 49 335F (170C) 500F (260C) T* JN20 240 20 60 300F (150C) 482F (250C) T* T18 120 18 - 400F (200C) 450F (230C) T* TN18 240 18 - 400F (200C) 450F (230C) T* T9G90-UC Non-Hazardous Areas TY18 208 18 - 400F (200C) 450F (230C) T* T9G90-UC Non-Hazardous Areas JV15 16 Power JV20 120 5 Connection Kits T250-ET T250-ET T250-ET T250-ET T250-ET T250-ET T250-ET T250-ET T250-ET T250-ET T355-ET T250-ET T250-ET T355-ET T250-ET T250-ET T355-ET T250-ET T250-ET T355-ET T9G90-UC JV10 Zone Tracers W/ft TRating FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G CENELEC EEx es II T* FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G CENELEC EEx es II T* FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G CENELEC EEx es II T* FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 2, Gr. A, B, C, D, E, F, G CENELEC EEx es II T* Non-Hazardous Areas T* Note: T-Rating depends on specific application. See text on bundle for specific T-Rating. Tracer Votage W/ft 5 - W/m Max. Maintain Max. Intermittent and Exposure Exposure 150F (65C) 185F (85C) J8 120 8 - 150F (65C) 185F (85C) T6 J10 120 10 - 150F (65C) 185F (85C) T6 JD3 120 3 - 150F (65C) 185F (85C) T6 Low Temperature Tracers J5 10 120 TRating T6 Connection Kits Power Termination Approvals T210-PC T210-PC or TPC1 T210-PC T210-PC or TPC1 T210-PC T210-PC or TPC1 T560-PC T560-PC T210-ET T210-ET or TPC1 T210-ET T210-ET or TPC1 T210-ET T210-ET or TPC1 T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 1, 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 1, 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 1, 2, Gr. A, B, C, D, E, F, G FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G JD5 120 5 - 150F (65C) 185F (85C) T6 T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G JD8 120 8 - 150F (65C) 185F (85C) T6 T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G JD10 120 10 - 150F (65C) 185F (85C) T6 T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G P5 240 5 16 150F (65C) 185F (85C) T6 P8 240 8 25 150F (65C) 185F (85C) T6 P10 240 10 32 150F (65C) 185F (85C) T6 PD3 240 3 150F (65C) 185F (85C) T6 T210-PC T210-PC or TPC1 T9355-PC T210-PC T210-PC or TPC1 T9355-PC T210-PC T210-PC or TPC1 T9355-PC T560-PC T560-PC T360-PC T210-ET T210-ET or TPC1 T310-ET10 T210-ET T210-ET or TPC1 T310-ET10 T210-ET T210-ET or TPC1 T310-ET10 T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II T6 FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II T6 FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert. Cl I, II Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II T6 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 PD5 240 5 16 150F (65C) 185F (85C) T6 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 PD8 240 8 26 150F (65C) 185F (85C) T6 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 PD10 240 10 34 150F (65C) 185F (85C) T6 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 High Temperature Tracers with Fluoropolymer Overjacket Tracer Max. Maintain Max. Intermittent and Exposure Exposure Connection Kits Tracer Votage W/ft W/m Max. Maintain and Exposure Max. Intermittent TExposure Rating Power B5 120 5 - 250F (120C) 420F (215C) T3 T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G B10 120 10 - 250F (120C) 420F (215C) T3 T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G B15 120 15 - 250F (120C) 420F (215C) T2D T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G B20 120 20 - 250F (120C) 420F (215C) T2D T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G N5 240 5 15 250F (120C) 420F (215C) T3 T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 T9355-PC T310-ET13 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II T3 N10 240 10 30 250F (120C) 420F (215C) T3 T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 T9355-PC T310-ET13 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II T3 N15 240 15 47 250F (120C) 420F (215C) T3 T210-PC T210-ET T210-PC or TPC1 T210-ET or TPC1 T9355-PC T310-ET13 FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II T3 N20 240 20 63 250F (120C) 420F (215C) T2C T210-PC T210-ET FM T210-PC or TPC1 T210-ET or TPC1 T9355-PC T310-ET13 Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 1, 2, Gr. A, B, C, D, E, F, G CENELEC EEx e II 240°C (T2) BD5 120 5 - 302F (150C) 420F (215C) T3 T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G BD8 120 8 - 302F (150C) 420F (215C) T3 T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G BD10 120 10 - 302F (150C) 420F (215C) T2D T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G BD15 120 10 - 302F (150C) 420F (215C) T2D T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G BD20 120 10 - 302F (150C) 420F (215C) T2D T560-PC T560-PC T560-ET T560-ET FM Appvd. Cl I, II, III Div. 2, Gr. B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ND5 240 5 16 302F (150C) 420F (215C) T3 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 ND8 240 8 26 302F (150C) 420F (215C) T3 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 ND10 240 10 34 302F (150C) 420F (215C) T3 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T4 ND15 240 15 49 302F (150C) 420F (215C) T2 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T3 ND20 240 20 65 302F (150C) 420F (215C) T2 T560-PC T560-PC T360-PC T560-ET T560-ET T360-ET FM Appvd. Cl I, II, III Div. 2, Gr. A, B, C, D, F, G CSA Cert.. Cl I, II, III Div. 2, Gr. A, B, C, D, E, F, G ATEX II 2 G/D - EExe II T3 Termination Approvals 11 TEMPERATURE CONTROL SensorTube™ Factory installed SensorTube provides a 1/4" or 3/8" OD x 0.030 wall tube as a raceway in the heated core of the bundle. The bundle requires no special installation methods. RTDKIT20 100Ω/100PT three wire RTD with 20ft (6m) leads and cord grip / locknut. TYPEJKIT20 Type J thermocouple with 20ft (6m) leads. TYPEKKIT20 Type K thermocouple with 20ft (6m) leads. Factory Installed Temperature Sensors n Identify if your bundle was supplied with factory installed temperature sensors. See "Model Number and Product Identification" n Locate the leads as they exit the bundle. RTD leads may be supplied with an armor flex cable which will contain: 1 - Red lead 2 - White leads n Insert the bulb in the bundle in direct contact with the process tube or tubes. Cut three pieces of the 2" (50mm) wide fiberglass insulating tape about 1" (25mm) less than the length of the slit. For each piece, fold the tape along the cut length making a double layer tape of 1" (25mm) wide. Work each of the three tapes into the slit covering the capillary bulb and under the jacket material. n Use the fiberglass tape supplied with the jacket patch kit to wrap the bundle over the slit every 11/2" (40mm). Secure the capillary to the bundle with the tape for a distance of at least 2" (50mm) from the end of the slit. Apply a liberal bead of sealant, similar to TPKSK, along each side of the capillary. n Use the black rubber patch supplied with the jacket patch kit and wrap the bundle to seal the slit. Cut the black rubber patch so that it extends 2" (50mm) past the slit in both directions. Remove the protective backing and wrap it around the patch area, overlapping it, and press into place. Wire the switch to the power supply and the tracer per local and applicable codes. Thermocouple leads may be supplied with a common overjacket. Type J K Overjacket Brown or Yellow Brown or Yellow +Lead White Yellow -Lead Red Red Connect the leads according to the instruction provided with the controller. Field Installed Temperature Sensors n Route the capillary or lead wires along the bundle away from heat sources other than the tracer in the bundle. Ensure that the location you select for the temperature sensor is in a heated section of the bundle. Check that the electric tracer is properly connected and terminated and that it is safe to temporarily energize the heater cable. Energize the heater. Using your hand feel along the area of the bundle where you will install the temperature sensor to see if it gets warmer. You should be able to feel the bundle warm up. Disconnect the tracer and proceed with the installation. n Locate the tracer in the bundle. The tracer can usually be felt through the bundle and insulation. Make a slit lengthwise along the bundle, opposite the tracer, where the sensor will be placed. The slit should be about 2" (50mm) longer than the length of the sensor and it must go through the insulation and mylar. © 2013, by AMETEK, Inc. All rights reserved • QLT-STACKINST • 8 APRIL 2013 USA • BELGIUM • CHINA • SINGAPORE obcorp@obcorp.com • www.obcorp.com